Quick-installing building blocks, thermal insulation wall and construction method of thermal insulation wall

Abstract

The quick - assembled block, the thermal insulation wall and the construction method of the thermal insulation wall relate to the field of construction. The quick - assembled thermal insulation wall includes quick - assembled blocks. The quick - assembled blocks are arranged horizontally and continuously to form a block layer. There is a second gap between the right end face of the outer plate of the quick - assembled block in the block layer and the left end face of the adjacent quick - assembled block on the right. The block layers are arranged vertically and continuously to form a load - bearing wall base. The outside of the load - bearing wall base is covered with a thermal insulation layer. Connectors are inserted into the thermal insulation layer. The inner end of the connector located on the inner side passes through the second gap and extends into the pouring bin of the quick - assembled block. Each pouring bin is filled with concrete mortar. The construction method of the quick - assembled thermal insulation wall includes the following steps: Step 1: Use the quick - assembled blocks to build a load - bearing wall base; Step 2: Cover and fix a thermal insulation layer on the outside of the load - bearing wall base; Step 3: Cover and fix a protective layer on the outside of the thermal insulation layer. The invention is convenient for demoulding during production and can select the thickness of the thermal insulation layer according to the construction needs.

Description

Technical Field

[0001] The present invention relates to the field of construction, in particular to a thermal insulation wall. Background Art

[0002] The patent with patent number 2015101138846, patent name "Self-insulating high-strength assembled building block" and application publication date of 2015.07.15 discloses an assembled building block.

[0003] Four connecting ribs are located between the inner and middle panels of the assembly block, dividing the space between them into five grouting chambers for cement mortar. Two connecting blocks are connected between the outer and middle panels of the assembly block, dividing the space between them into three insulation chambers for filling with insulation material.

[0004] Although the assembly blocks can quickly build an insulation wall, there are the following problems: 1. The assembly blocks have many structural components, which makes it difficult to demould; 2. The insulation material needs to be filled into the insulation space, which is not very convenient and the thickness of the insulation material is limited by the insulation space. Summary of the Invention

[0005] The object of the present invention is to provide a quick-install building block to solve at least one of the above technical problems.

[0006] The object of the present invention is to provide a quick-install thermal insulation wall, the main body of which is constructed by quick-install building blocks.

[0007] The purpose of the present invention is to provide a quick-install thermal insulation wall construction method, so as to quickly build the thermal insulation wall by utilizing the method.

[0008] The technical problem solved by the present invention can be achieved by adopting the following technical solutions:

[0009] A quick-install building block, characterized in that it is composed of an outer plate located on the outside, an inner plate located on the inside, and connecting ribs located between the outer plate and the inner plate, wherein there are at least two connecting ribs, the outer end surface of each connecting rib is connected to the outer plate, and the inner end surface of each connecting rib is connected to the inner plate, and a first gap exists between two adjacent connecting ribs, thereby dividing the space between the outer plate and the inner plate into a plurality of pouring chambers;

[0010] The length of the outer side plate is smaller than the length of the inner side plate.

[0011] Preferably, the quick-assembly building block has a mirror-symmetrical structure.

[0012] Preferably, there are two connecting ribs.

[0013] The quick-install thermal insulation wall is characterized by comprising quick-install blocks, wherein the quick-install blocks are arranged in a continuous manner in a transverse direction to form a block layer:

[0014] The quick-install building block is composed of an outer plate located on the outside, an inner plate located on the inside, and connecting ribs located between the outer plate and the inner plate. There are at least two connecting ribs, the outer end surface of each connecting rib is connected to the outer plate, and the inner end surface of each connecting rib is connected to the inner plate. A first gap is provided between two adjacent connecting ribs, thereby dividing the outer plate and the inner plate into a plurality of pouring bins. The length of the outer plate is shorter than that of the inner plate.

[0015] The right end surface of the inner side plate of the quick-installation block in the block layer abuts against the left end surface of the quick-installation block adjacent to the right, and a second gap exists between the right end surface of the outer side plate of the quick-installation block in the block layer and the left end surface of the quick-installation block adjacent to the right;

[0016] The block layers are arranged longitudinally and continuously to form a load-bearing wall foundation. The outer side of the load-bearing wall foundation is covered with an insulation layer. A connector is inserted into the insulation layer. The inner end of the connector is located on the inner side and extends through the second gap into the pouring bin of the quick-install block. Each pouring bin is filled with concrete mortar.

[0017] Preferably, the outer side of the thermal insulation layer is covered with a protective layer.

[0018] Preferably, the outer end of the connecting member located on the outside is inserted into and fixed in the protective layer.

[0019] Preferably, the block layers are formed into connecting seams where the inner side plates of the quick-install blocks abut against each other, and the connecting seams of two adjacent block layers are staggered.

[0020] The quick-install thermal insulation wall construction method is characterized by comprising the following steps:

[0021] Step 1: Use quick-install blocks to build a load-bearing wall foundation;

[0022] Step 2: Cover and fix the insulation layer on the outside of the load-bearing wall foundation;

[0023] Step 3: Cover and fix the protective layer on the outside of the insulation layer.

[0024] Preferably, in step one, the quick-installation blocks are first arranged horizontally and continuously to form a block layer, the right end face of the inner side plate of the quick-installation block in the block layer abuts against the left end face of the adjacent quick-installation block on the right, and a second gap exists between the right end face of the outer side plate of the quick-installation block in the block layer and the left end face of the adjacent quick-installation block on the right; then, the quick-installation blocks are arranged horizontally and continuously above the block layer to form another block layer; finally, multiple block layers arranged vertically and continuously form a load-bearing wall foundation.

[0025] Yes. After each layer or several layers of building blocks are erected, concrete mortar can be poured into the pouring bin of the quick-install building blocks on that layer of building blocks. After the pouring is completed, another layer of building blocks can be erected above. It is also possible to pour concrete mortar into the pouring bins of the quick-install building blocks in one direction after all the layers of building blocks are erected.

[0026] Advantageous effects:

[0027] 1. The present invention removes the existing insulation bin of the building blocks, thereby reducing the number of structural components on the building blocks and facilitating demoulding during production.

[0028] 2. The length of the outer plate of the quick-install building block of the present invention is less than the length of the inner plate. After the building block layer is formed, a second gap naturally appears. The connecting member on the insulation layer can be fixedly connected through the second gap, so that the insulation layer outside the quick-install building block can be more conveniently and stably connected to the concrete mortar inside the quick-install building block.

[0029] 3. The insulation layer of the quick-install insulation wall of the present invention is located outside the load-bearing wall foundation, and the thickness of the insulation layer can be selected according to construction needs.

[0030] 4. The present invention does not need to fill the insulation material into the insulation space of the building block, so the construction efficiency is faster.

[0031] 5. In the prior art, the insulation material is filled into the insulation space of the building block. Because there are connecting blocks in the insulation space, the insulation material will bypass the connecting blocks, resulting in the insulation layer not being a complete layer. The insulation layer of the present invention can be a complete layer. Thus, the problem of high building energy consumption caused by the heat bridge formed by the connecting blocks is solved, so the present invention is beneficial to reducing building energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 is a schematic structural view of a quick-install building block;

[0033] Figure 2 is a schematic structural view when the quick-install building blocks are connected horizontally;

[0034] Figure 3 is a schematic structural view of a load-bearing wall foundation;

[0035] Figure 4 is a schematic structural view when the connecting member is connected to the load-bearing wall foundation;

[0036] Figure 5 is a schematic structural view when the insulation layer covers the load-bearing wall foundation;

[0037] is a schematic structural view when the protective layer covers the insulation layer;

[0038] Figure 6Yes Figure 7 Schematic diagram of the structure from another perspective of the middle structure. Specific implementation mode

[0039] In order to make the technical means, creative features, achieved purposes and functions realized by the present invention easy to understand, the present invention will be further elaborated below with reference to specific illustrations.

[0040] Refer to Figure 6 、 Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 The quick - installation block

[0041] The quick - installation block is composed of an outer plate 1 located on the outside, an inner plate 2 located on the inside, and connecting ribs 3 located between the outer plate 1 and the inner plate 2. Note: The quick - installation block of the present invention has only two layers of plates, while the assembly block with the patent number 2015101138846 and the patent name of self - insulating high - strength assembled block has three layers of plates.

[0042] There are at least two connecting ribs 3. The outer end faces of each connecting rib 3 are connected to the outer plate 1, and the inner end faces of each connecting rib 3 are connected to the inner plate 2. There is a first gap between two adjacent connecting ribs 3, thereby dividing the outer plate 1 and the inner plate 2 into multiple perfusion chambers 5. Preferably, there are two connecting ribs 3. When there are two connecting ribs 3, there are three perfusion chambers 5, namely the middle chamber and the side chambers on both sides.

[0043] The length of the outer plate 1 is less than the length of the inner plate 2. One end of the inner plate 2 and the outer plate 1 can be flush, and the other end of the inner plate 2 is longer than the other end of the outer plate 1. It is also possible that both ends of the inner plate 2 are longer than both ends of the outer plate 1. The latter is preferred. The left end face and the right end face of the outer plate 1 are preferably both flat. The left end face and the right end face of the inner plate 2 are preferably stepped. Further preferably, the stepped structure formed by the left end face and the right end face of the inner plate 2 is a two - step. The step difference of the two - step is preferably less than half of the length difference between the inner plate 2 and the outer plate 1. Thus, after the quick - installation blocks are abutted against each other left and right, the connection seam formed on the inner plate 2 is not flush with the edge of the second gap 4 formed on the outer plate 1.

[0044] The height of the outer plate 1 is preferably equal to the height of the inner plate 2. The upper end face and the lower end face of the outer plate 1 and the inner plate 2 can both be flat, the upper end face of the outer plate 1 is flush with the upper end face of the inner plate 2, and the lower end face of the outer plate 1 is flush with the lower end face of the inner plate 2. It is also possible that the upper end face and the lower end face of the outer plate 1 and the inner plate 2 are both stepped, so as to enable partial staggering and mutual positioning between adjacent quick - installation blocks up and down by using the stepped structure.

[0045] Preferably, the quick - installation block is preferably of mirror - symmetric structure. Further preferably, after the quick - installation blocks are abutted against each other left and right, the side bins of two adjacent quick - installation blocks enclose a combined bin. Preferably, the combined bin and the middle bin have the same size. Thus, after the quick - installation blocks are connected up and down, the middle bin and the combined bin can be aligned or staggered relative to each other. The width of the connecting rib 3 is less than the width of the middle bin. Thus, when the middle bin and the combined bin are staggered, the concrete mortar can pass through the middle bin to reach the combined bin below, and then pass through the combined bin and reach the middle bin further below.

[0046] It is possible that the upper end face of the connecting rib 3 is flush with the upper end face of the outer side plate 1, and the lower end face of the connecting rib 3 is flush with the lower end face of the outer side plate 1. It is also possible that the upper end face of the connecting rib 3 is lower than the upper end face of the outer side plate 1, and the lower end face of the connecting rib 3 is higher than the lower end face of the outer side plate 1. Thus, there is a gap between two upper and lower quick - installation blocks, enabling the concrete mortar to flow horizontally. Preferably, the thickness of the connecting rib 3 gradually increases from top to bottom. Thus, after the concrete mortar solidifies, an inverted - hook structure is formed, thereby enhancing the connection strength between the concrete mortar and the quick - installation block.

[0047] Refer to Figure 7 、 Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 the quick - installation thermal insulation wall

[0048] The quick - installation thermal insulation wall includes a load - bearing wall foundation. The outside of the load - bearing wall foundation is covered with a thermal insulation layer 7. A connecting member 6 is inserted into the thermal insulation layer 7, and the inner end of the connecting member 6 located on the inner side is inserted into the load - bearing wall foundation.

[0049] The quick - installation blocks are arranged horizontally and continuously to form a block layer. The right end face of the inner side plate 2 of the quick - installation blocks in the block layer abuts against the left end face of the adjacent quick - installation block on the right side. There is a second gap 4 between the right end face of the outer side plate 1 of the quick - installation blocks in the block layer and the left end face of the adjacent quick - installation block on the right side. The quick - installation blocks are arranged vertically and continuously to form a load - bearing wall foundation. The inner end of the connecting member 6 located on the inner side passes through the second gap 4 and extends into the pouring bin 5 of the quick - installation block. Each pouring bin 5 is filled with concrete mortar.

[0050] The outside of the thermal insulation layer 7 is covered with a protective layer 8. It is possible that the outer end of the connecting member 6 located on the outer side is inserted and fixed into the protective layer 8. Thus, the connection of the thermal insulation layer 7, the protective layer 8, and the load - bearing wall foundation is realized. The protective layer 8 plays a role in protecting and / or shielding the thermal insulation layer 7. The protective layer 8 can be an exterior wall sandblast, an exterior wall panel, an interior wall decorative panel, etc. It is also possible that the outer end of the connecting member 6 located on the outer side is located within the thermal insulation layer 7, and the thermal insulation layer 7 is connected to the protective layer 8 by other connection methods.

[0051] Preferably, the block layer is formed as a connection joint where it abuts against the inner plate 2 of the quick - assembly block, and the connection joints of two vertically adjacent block layers preferably stagger. The pouring bins 5 of the quick - assembly blocks in two vertically adjacent block layers are vertically connected.

[0052] The quick - assembly heat - insulating wall further includes vertically extending vertical steel bars. The vertical steel bars are inserted into the pouring bins 5 and penetrate the entire bearing wall foundation vertically. The inner end of the connecting piece 6 located on the inner side can be connected to the vertical steel bars, thereby fixing the connecting piece 6 using the vertical steel bars. Preferably, the connecting piece 6 is rod - shaped, and the inner end of the connecting piece 6 gradually increases from the inner end to the outer end, so as to facilitate the insertion of the heat - insulating layer 7. Moreover, as the insertion depth increases, the combination of the heat - insulating layer 7 and the connecting piece 6 becomes tighter. Preferably, there are two connecting pieces 6 located in the same second gap 4. Further preferably, one is located in the upper part of the second gap 4 and the other is located in the lower part of the second gap 4. A support piece can be provided between the two connecting pieces 6. The upper end of the support piece is connected to the connecting piece 6 located in the upper part, and the lower end of the support piece is connected to the connecting piece 6 located in the lower part. The support piece can be rod - shaped, but preferably it is wave - shaped and located in the pouring bin 5, so as to increase the connection strength between the connecting piece 6 and the concrete mortar using the wave - shaped structure.

[0053] Refer to Figure 7 、 Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 Figure 7 , the construction method of the quick - assembly heat - insulating wall includes the following steps:

[0054] Step 1: Use the quick - assembly blocks to build the bearing wall foundation;

[0055] Step 2: Cover and fix the heat - insulating layer 7 on the outer side of the bearing wall foundation;

[0056] Step 3: Cover and fix the protective layer 8 on the outer side of the heat - insulating layer 7.

[0057] Preferably, in Step 1, first arrange the quick - assembly blocks horizontally and continuously to form a block layer. The right end face of the inner plate 2 of the quick - assembly blocks in the block layer abuts against the left end face of the adjacent quick - assembly block on the right side. There is a second gap 4 between the right end face of the outer plate 1 of the quick - assembly blocks in the block layer and the left end face of the adjacent quick - assembly block on the right side. Then, horizontally and continuously arrange quick - assembly blocks above the block layer to form another block layer. Finally, multiple longitudinally continuous block layers form the bearing wall foundation.

[0058] It is possible to pour concrete mortar into the pouring bins 5 of the quick - assembly blocks in the block layer every time one or several block layers are built. After the pouring is completed, then build another block layer above. It is also possible to pour concrete mortar into the pouring bins of the quick - assembly blocks uniformly after all the block layers are built.

[0059] A connecting member 6 is inserted into the second gap 4. Structure and insertion method of the connecting member 6:

[0060] Solution 1: The inner end of the connecting member 6 gradually increases towards the outer end, facilitating the insertion of the thermal insulation layer 7. Moreover, as the insertion depth increases, the combination between the thermal insulation layer 7 and the connecting member 6 becomes tighter. In addition, by increasing the outer contour of the connecting member 6 and coordinating with the width of the second gap 4, the insertion depth of the connecting member 6 can be adjusted, and the connecting member 6 can be clamped and limited. Preferably, there are two connecting members 6 in the same second gap 4. Further preferably, one is located in the upper part of the second gap 4, and the other is located in the lower part of the second gap 4. A support member can be provided between the two connecting members 6. The upper end of the support member is connected to the connecting member 6 located in the upper part, and the lower end of the support member is connected to the connecting member 6 located in the lower part. The support member can be rod-shaped, but preferably wavy and located in the pouring bin 5, so as to increase the connection strength between the connecting member 6 and the concrete mortar by means of the wavy structure. It is also possible that a groove with an upward opening is provided in the middle of the upper end surface of the outer side plate 1, and the connecting member 6 located below is inserted into the groove, so as to limit the connecting member 6 below by means of the groove, and then limit the connecting member 6 above by means of the support member. It is also possible that the outer contour of the middle part of the connecting member 6 is square-columnar, and the outer contours of both ends of the connecting member 6 are cylindrical, so as to make the square-columnar middle part sit more stably on the outer side plate 1. The support member is preferably located on the side close to the outer side plate 1 in the pouring bin 5, so as to effectively reduce the deformation of the connecting member 6 caused by the impact of the concrete mortar on the connecting member 6 when pouring the concrete mortar while supporting and limiting the upper connecting member 6 by means of the support member.

[0061] Under this solution, preferably, the connecting member 6 is inserted into the second gap 4. After pouring the concrete mortar into the pouring bin 5 and waiting for the concrete mortar to dry, the thermal insulation layer 7 is inserted onto the connecting member 6. Of course, it is also possible to first pour the concrete mortar into the pouring bin 5, insert the connecting member 6 through the second gap 4 into the concrete mortar before the concrete mortar dries, and then insert the thermal insulation layer 7 onto the connecting member 6 after the concrete mortar dries.

[0062] Solution 2: The outer end of the connecting member 6 is fixed within the thermal insulation layer 7 or the protective layer 8, and the position of the connecting member 6 is restricted by the thermal insulation layer 7 or the protective layer 8. Preferably, the outer end of the connecting member 6 is provided with a strip-shaped groove opening outward, and the outer end of the connecting member 6 is clamped to the thermal insulation layer 7 or the protective layer 8 through the strip-shaped groove, thereby preventing the connecting member 6 from rotating. Particularly preferably, the connecting member 6 passes through the thermal insulation layer 7, and the outer end of the connecting member 6 is fixed within the protective layer 8. The thermal insulation layer 7 is generally made of thermal insulation materials, and the protective layer 8 is generally made of hard materials. Therefore, the strength of the thermal insulation layer 7 is generally less than that of the protective layer 8. Thus, a limiting member can be embedded within the stronger protective layer 8 to fix the connecting member 6. For example, the limiting member is a nut embedded within the protective layer 8. At this time, only a thread needs to be provided on the connecting member 6 to achieve a firm connection between the two.

[0063] Under this solution, preferably, first cover the thermal insulation layer 7 outside the load-bearing wall foundation. While covering the thermal insulation layer 7, the connecting member 6 on the thermal insulation layer 7 is inserted into the second gap 4, and then concrete mortar is poured into the pouring bin 5.

[0064] In both of the above two solutions, preferably, before pouring the concrete mortar, cover the thermal insulation board on the load-bearing wall foundation. The protective layer 8 covering outside the load-bearing wall foundation can block the second gap 4 to prevent the concrete mortar from overflowing through the second gap 4 when pouring the concrete mortar.

[0065] The quick-install thermal insulation wall further includes vertically extending vertical steel bars. The vertical steel bars are inserted into the pouring bin 5 and penetrate through the entire load-bearing wall foundation vertically. Preferably, the vertical steel bars are inserted into the pouring bin 5 before pouring the concrete mortar. The vertical steel bars can be set first, and then the block layer is built. The vertical steel bars are inserted into the pouring bin 5 by the way of inserting the quick-install blocks downward from the upper end of the vertical steel bars. Or the building load-bearing wall foundation can be built first, and then the vertical steel bars are inserted into the pouring bin 5 from above the load-bearing wall foundation.

[0066] In the case where the quick-install block of the present invention has only two connecting ribs 3, since there is no thermal insulation bin and the number of pouring bins 5 is the simplest, it is allowed to horizontally move the vertical steel bars into the pouring bin 5 by using the second gap 4.

[0067] The present invention can also make the orientations of the second gaps 4 of two adjacent block layers different, so as to respectively cover the thermal insulation layer 7 on both sides of the load-bearing wall foundation, achieving the effect of double-sided thermal insulation.

[0068] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. Quick-install insulation wall, characterized by: The quick-install building block is composed of an outer plate located on the outside, an inner plate located on the inside, and connecting ribs located between the outer plate and the inner plate, wherein there are at least two connecting ribs, the outer end face of each connecting rib is connected to the outer plate, and the inner end face of each connecting rib is connected to the inner plate, and a first gap exists between two adjacent connecting ribs, thereby dividing the space between the outer plate and the inner plate into a plurality of pouring bins; the length of the outer plate is smaller than the length of the inner plate; the quick-install building blocks are arranged in a continuous manner in a transverse direction to form a building block layer, the right end face of the inner plate of the quick-install building block in the building block layer abuts against the left end face of the quick-install building block adjacent to the right, and a second gap exists between the right end face of the outer plate of the quick-install building block in the building block layer and the left end face of the quick-install building block adjacent to the right; The block layers are arranged longitudinally and continuously to form a load-bearing wall foundation, the outer side of the load-bearing wall foundation is covered with a thermal insulation layer, a connector is inserted into the thermal insulation layer, and the inner end of the connector located on the inner side passes through the second gap and extends into the pouring chamber of the quick-install block, and each pouring chamber is filled with concrete mortar; The block layers are connected by joints where the inner side plates of the quick-installed blocks abut against each other, and the joints of the two adjacent block layers are staggered.

2. The quick-install thermal insulation wall according to claim 1, characterized in that: The outer side of the heat-insulating layer is covered with a protective layer, and the outer end of the connecting piece located on the outer side is inserted into and fixed in the protective layer.

3. The quick-install thermal insulation wall according to claim 1, characterized in that: It also includes vertically extending vertical steel bars, which are inserted into the pouring bin and pass through the entire load-bearing wall foundation from top to bottom. The inner end of the connecting piece is connected to the vertical steel bars.

4. The quick-install thermal insulation wall according to claim 1, characterized in that: The quick-assembly building block has a mirror-symmetrical structure.

5. The quick-install thermal insulation wall according to claim 1, characterized in that: The thickness of the connecting ribs gradually increases from top to bottom.

6. The quick-install thermal insulation wall construction method is characterized by: The steps include: The wall panel is connected to the second end of the vertical cam, and the wall panel is connected to the first end of the vertical cam, and the wall panel is connected to the second end of the vertical cam. Step 2: Cover and fix the insulation layer on the outside of the load-bearing wall foundation; Step 3: Cover and fix the protective layer on the outside of the insulation layer.

7. The method for constructing a quick-install thermal insulation wall according to claim 6, characterized in that: A connecting piece is inserted into the second gap. Before pouring concrete mortar into the pouring bin, the connecting piece is inserted into the second gap. The inner end of the connecting piece is located inside the pouring bin of the quick-install building block, and the outer end of the connecting piece is located outside and inserted into or passes through the insulation layer.

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