Rail-mounted universal pipeline transfer docking device

By using a track-type universal pipeline transfer and docking device, and utilizing a pipeline winch and support guide mechanism, the problem of uneven pipeline docking is solved, stable pipeline docking is achieved, and safety and production efficiency are improved.

CN116293090BActive Publication Date: 2025-12-05BEIJING INST OF RADIO MEASUREMENT
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Patent Information

Application Number
CN202310156561.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-23
Publication Date
2025-12-05
Estimated Expiration
2043-02-23

AI Technical Summary

Technical Problem

Existing pipeline docking devices are difficult to align effectively in complex systems with multiple vehicles and equipment, which can easily lead to pipeline collisions and pose safety hazards.

Method used

A track-type universal pipeline transfer and docking device is adopted, which utilizes pipeline winches and support and guiding mechanisms to achieve stable pipeline docking through wire rope tracks and support and guiding mechanisms. This includes the coordinated use of components such as pipeline winches, wire rope winches, support and guiding mechanisms, track moving platforms, and hanging pulleys.

Benefits of technology

This improved the safety and stability of pipeline connections, prevented pipeline collisions, and enhanced the safety and production efficiency of the equipment.

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Abstract

The present application relates to a kind of track general pipeline transfer docking device, belong to pipeline docking device technical field.The track general pipeline transfer docking device, including fixed on the pipeline docking seat adapter plate of equipment, pipeline docking head adapter plate, steel wire rope track, pipeline winch and steel wire rope winch, the pipeline winch and the steel wire rope winch are all installed on shell, the steel wire rope winch is wound with the steel wire rope track, one end of the steel wire rope track is connected the pipeline docking seat adapter plate, the pipeline winch is wound with one end of pipeline, other end is connected the pipeline docking head adapter plate, support and guide mechanism for supporting and guiding the pipeline is equipped on the steel wire rope track.Affirmative effect: utilize pipeline winch to drive pipeline docking, and set up support guide mechanism, support stability, improve the security of device.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of pipeline butt joint device, and particularly relates to a track type universal pipeline transfer butt joint device. BACKGROUND

[0002] With the advancement of technology and the improvement of task comprehensiveness, modern equipment is mostly complex equipment of large systems with multiple vehicles and multiple devices. With the increasingly less deployment time requirement of modern equipment on complex systems in the working field area, for the pipeline and cable transfer butt joint between workshops or fixed stations, the existing pipeline butt joint device only manually or electrically transports the pipeline to complete the butt joint work, and the pipeline cannot be effectively aligned, the pipeline is too long and is prone to bumping, and safety accidents are prone to occur. SUMMARY

[0003] The present application provides a track type universal pipeline transfer butt joint device to solve the above technical problems, which uses a pipeline winch to drive the pipeline butt joint, and sets a support and guide mechanism to support and stabilize and improve the safety of the device.

[0004] The technical scheme for solving the above technical problems is as follows: the track type universal pipeline transfer butt joint device comprises a pipeline butt joint seat adapter plate fixed on a device, a pipeline butt joint adapter plate, a steel wire rope track, a pipeline winch and a steel wire rope winch, the pipeline winch and the steel wire rope winch are both installed on a shell, the steel wire rope track is wound on the steel wire rope winch, one end of the steel wire rope track is connected to the pipeline butt joint seat adapter plate, one end of the pipeline is wound on the pipeline winch, the other end is connected to the pipeline butt joint adapter plate, and a support and guide mechanism for supporting and guiding the pipeline is arranged on the steel wire rope track.

[0005] Beneficial effects: the pipeline butt joint device uses a pipeline winch to drive the pipeline butt joint, and sets a support and guide mechanism to support and stabilize and improve the safety of the device.

[0006] On the basis of the above technical scheme, the present application can also be improved as follows.

[0007] Preferably, the support and guide mechanism comprises a track moving platform, a hanging pulley, a contraction rope and a hanging rope, the track moving platform is slidingly arranged in the steel wire rope track, the hanging pulley is rotatably arranged in a U-shaped mounting shell through a rotating shaft, the number of the hanging pulleys is multiple, the bottoms of the multiple hanging pulleys are slidingly arranged on the steel wire rope track, a torsional spring is arranged on the rotating shaft, one end of the contraction rope is connected to the rotating shaft of the last hanging pulley, and the other end is connected to the mounting shell of the first hanging pulley, one end of the contraction rope is connected to the rotating shaft of the first hanging pulley, and the other end is connected to the track moving platform, the last hanging pulley is connected to the shell through the contraction rope, the bottom of the mounting shell is connected to the pipeline through the hanging rope, and the track moving platform is connected to the pipeline through the hanging rope.

[0008] Preferably, the bottom of the track moving platform is provided with a track pulley slidingly connected with the steel wire rope track.

[0009] Preferably, the opposite sides of the track moving platform are both provided with mounting holes for mounting the contraction rope at intervals along the length direction.

[0010] Preferably, the opposite sides of the bottom of the track moving platform are both provided with load hanging holes for mounting the hanging rope at intervals.

[0011] Preferably, the hanging rope comprises a straight section and a circular section, one end of the straight section is connected to the mounting shell, and the other end is connected to the circular section.

[0012] Preferably, the end of the circular section is provided with a hook. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structural schematic view of the present application;

[0014] Figure 2 It is a structural schematic view of one of the pipeline butt joint seat adapter plates;

[0015] Figure 3 It is a structural schematic view of another of the pipeline butt joint seat adapter plates;

[0016] Figure 4 It is a structural schematic view of the track moving platform;

[0017] Figure 5 It is a connection structural schematic view of the hook pulley and the hanging rope;

[0018] Figure 6 It is a schematic view of the installation position before the pipeline butt joint;

[0019] Figure 7 It is a schematic view of the installation position before and after the pipeline butt joint.

[0020] The attached diagram lists the components represented by each number as follows:

[0021] 1. Pipeline docking adapter plate; 2. Pipeline joint adapter plate; 3. Wire rope track; 4. Pipeline winch; 5. Wire rope winch; 6. Housing; 7. Track moving platform; 8. Hanging pulley; 9. Contraction rope; 10. Hanging rope; 101. Straight section; 102. Circular section; 11. Hanging rope; 12. Track pulley; 13. Mounting hole; 14. Load hanging hole. Detailed Implementation

[0022] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only for explaining the present invention and are not intended to limit the scope of the present invention.

[0023] Example

[0024] like Figures 1-7 As shown, this embodiment provides a track-type universal pipeline transfer and docking device, including: a pipeline docking seat adapter plate 1, a pipeline coupling adapter plate 2, a wire rope track 3, a pipeline winch 4, and a wire rope winch 5, all fixed on the equipment. The pipeline winch 4 and the wire rope winch 5 are both mounted on the housing 6. The wire rope track 3 is wound around the wire rope winch 5. One end of the wire rope track 3 is connected to the pipeline docking seat adapter plate 1. One end of the pipeline is wound around the pipeline winch 4, and the other end is connected to the pipeline coupling adapter plate 2. The wire rope track 3 is provided with a support and guide mechanism for supporting and guiding the pipeline.

[0025] Among them, such as Figure 2 and Figure 3 As shown, the pipeline docking adapter plate 1 is mainly divided into a pipeline docking adapter plate and a cable docking adapter plate; when the transfer docking object is a pipeline, the pipeline docking adapter plate is a pipeline docking adapter plate; when the transfer docking object is a cable, the pipeline docking adapter plate is a cable docking adapter plate; the pipeline docking adapter plate 1 is provided with a lifting ring mounting hole so that the hook on the wire rope track 3 can be attached to the lifting ring.

[0026] Preferably, the support guide mechanism comprises a track moving platform 7, a hanging pulley 8, a contraction rope 9 and a hanging rope 10, the track moving platform 7 is slidingly arranged in the steel wire rope track 3, the hanging pulley 8 is rotatably arranged in the U-shaped mounting shell through a rotating shaft, the number of the hanging pulley 8 is multiple, the bottom of the multiple hanging pulleys 8 is slidingly arranged on the steel wire rope track 3, the rotating shaft is provided with a torsional spring, one end of the rotating shaft of the last hanging pulley 8 is connected with one end of the contraction rope 9, and the other end is connected with the mounting shell of the previous hanging pulley 8, one end of the rotating shaft of the first hanging pulley 8 is connected with one end of the contraction rope 9, and the other end is connected with the track moving platform 7, and the last hanging pulley 8 is connected with the shell 6 through the contraction rope 9, the bottom of the mounting shell is connected with the pipeline through the hanging rope 10, and the track moving platform 7 is connected with the pipeline connector adapter plate 2 through a lifting rope 11, and the pipeline connector adapter plate 2 is provided with a lifting rope hole. The pipeline connector adapter plate 2 with the pipeline is driven to move by the pipeline winch 4, in this process, the track moving platform 7 is manually pushed to pull apart the spacing between the lifting pulleys 8, thereby supporting the pipeline and keeping the pipeline stable.

[0027] Preferably, the bottom of the track moving platform 7 is provided with a track pulley 12 slidingly connected with the steel wire rope track 3, and the pulley groove of the track pulley 12 is arranged on the steel wire rope track 3.

[0028] Preferably, the track moving platform 7 is provided with mounting holes 13 for mounting the contraction rope 9 at intervals along the length direction on opposite sides, so that the steel wire rope track 3 with different widths can be realized; the track moving platform 7 is provided with load hanging holes 14 for mounting the lifting rope 11 at intervals on the two sides of the bottom, so that the track moving platform 7 is applicable to pipeline connectors with different widths.

[0029] Preferably, the number of strong magnets 10 can be added or reduced according to different devices or quantities; the fixed number of devices is increased or reduced, so as to avoid damage to the devices during production operation, improve production efficiency and product qualification rate.

[0030] Preferably, the hanging rope 10 comprises a straight section 101 and a circular ring section 102, one end of the straight section 101 is connected with the mounting shell, the other end is connected with the circular ring section 102, and the end of the circular ring section 102 is provided with a hook. It is convenient to quickly fix the pipeline.

[0031] It should be noted that the number of the steel wire rope track 3 of the present application is not limited, and the corresponding pulley set of the track moving platform 7 also corresponds thereto.

[0032] (I) rotation process:

[0033] Step 1: laying the steel wire rope track First, pull the steel wire rope from the steel wire rope winch 5 to the pipeline butt joint adapter plate 1, then hook the hook on the steel wire rope into the lifting ring on the pipeline butt joint adapter plate 1, and finally tension the steel wire rope track 3 to complete the laying of the steel wire rope track.

[0034] Step 2: pipeline transfer Unlock the track moving platform 7 from the steel wire rope winch 5, push the handle on the track moving platform 7, and move the track moving platform 7 along the steel wire rope track 3 with the pipeline. At the same time, the pipeline winch 4 rotates to release the pipeline adaptively, and the hanging pulley 8 gradually unfolds to support the rear-end pipeline. When the track moving platform 7 runs to the position, it stops, as shown in the pipeline transfer butt joint process schematic diagram. Figure 7

[0035] (II) butt joint action process:

[0036] Step 3: When the track moving platform 7 moves the pipeline to the position, the water pipe butt joint process is: lifting the water pipe joint, rotating the water pipe joint into the water pipe seat in the pipeline butt joint adapter plate 1, and completing the water pipe butt joint. The cable butt joint process is: lifting the cable adapter plate, butt joining the adapter plate with the cable seat adapter plate, and completing the cable butt joint.

[0037] The withdrawal is the reverse process of the process.

[0038] In the description of the present application, it should be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "inner", "outer", "peripheral side", "circumferential" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the systems or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0039] In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.

[0040] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0041] ​In the description of the specification, the description using the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" etc. means that the particular feature, structure, material or characteristic being described is included in at least one embodiment or example of the present application. The illustrative appearances of the above-mentioned terms in various places in the specification are not necessarily referring to the same embodiment or example. Moreover, the particular features, structures, materials, or characteristics can be combined in any suitable manner in one or more embodiments or examples. Furthermore, the description given above of any particular embodiment or example is not intended to indicate that all of the possible combinations constituting the application are limited to that particular embodiment or example. In addition, many modifications can be made to adapt a particular situation or material to the teaching of the application without departing from its scope.

[0042] The above description is merely illustrative of the application and is not to be taken in a limiting sense. Rather, the scope of the application disclosed herein is defined by the appended claims.

Claims

1. A rail mounted universal pipeline transfer docking device, characterized by, The utility model relates to a pipeline butt joint seat adapter plate (1), pipeline butt joint adapter plate (2), steel wire rope track (3), pipeline winch (4) and steel wire rope winch (5) fixed on the equipment, pipeline winch (4) and steel wire rope winch (5) are installed on the shell (6), the steel wire rope track (3) is wound on the steel wire rope winch (5), one end of steel wire rope track (3) is connected pipeline butt joint seat adapter plate (1), one end of pipeline is wound on pipeline winch (4), the other end is connected pipeline butt joint adapter plate (2), and the support guide mechanism for supporting and guiding the pipeline is arranged on the steel wire rope track (3). The support guide mechanism includes a track moving platform (7), a hanging pulley (8), a contraction rope (9), and a hanging rope (10). The track moving platform (7) is slidingly arranged on the steel wire rope track (3). The hanging pulley (8) is rotatably arranged in a U-shaped mounting shell. The bottom of the plurality of hanging pulleys (8) is slidingly arranged on the steel wire rope track (3). A torsional spring is arranged on the shaft. One end of the contraction rope (9) is connected to the shaft of the last hanging pulley (8), and the other end is connected to the mounting shell of the first hanging pulley (8). One end of the contraction rope (9) is connected to the shaft of the first hanging pulley (8), and the other end is connected to the track moving platform (7). The last hanging pulley (8) is connected to the shell (6) through the contraction rope (9). The bottom of the mounting shell is connected to the pipeline through the hanging rope (10). The track moving platform (7) is connected to the pipeline butt joint adapter plate (2) through the hanging rope (11). The bottom of the track moving platform (7) is provided with a track pulley (12) slidingly connected with the steel wire rope track (3).

2. The rail-mounted universal pipe offloading docking apparatus of claim 1, wherein, The opposite sides of the track moving platform (7) are provided with mounting holes (13) for mounting the contraction rope (9) at intervals along the length direction.

3. The rail-mounted universal pipe offloading docking apparatus of claim 1, wherein, The bottom of the track moving platform (7) is provided with load hanging holes (14) for mounting the hanging rope (11) at intervals.

4. The rail-mounted universal pipe offloading docking apparatus of claim 1, wherein, The hanging rope (10) includes a straight section (101) and a circular ring section (102). One end of the straight section (101) is connected to the mounting shell, and the other end is connected to the circular ring section (102).

5. The rail-mounted universal pipe transfer docking apparatus of claim 1, wherein, The end of the circular ring section (102) is provided with a hook.

6. The rail-mounted universal pipe transfer docking apparatus of claim 5, wherein, ​

Citation Information

Patent Citations

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