Assembly device, method for assembling side covers, distribution module and assembly module

Through the automated picking, posture adjustment, and extrusion technology of assembly equipment, the problem of low manual assembly efficiency of the contactor side cover has been solved, and an efficient and precise automated assembly process has been achieved.

CN116329910BActive Publication Date: 2025-10-17ZHEJIANG CHINT ELECTRIC CO LTD
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Patent Information

Application Number
CN202310339736.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-27
Publication Date
2025-10-17
Estimated Expiration
2043-03-27

AI Technical Summary

Technical Problem

In the prior art, the assembly of the contactor side cover mainly relies on manual operation, resulting in low production efficiency and difficulty in ensuring assembly accuracy.

Method used

The assembly equipment includes a first assembly module, a shaping module, a material dividing module and an assembly module. The side cover is automatically picked up, adjusted in posture, squeezed and moved to align with the slot on the base and assembled. The automatic assembly of the side cover is realized by combining the clamping component and the rotating drive component.

Benefits of technology

It improves assembly efficiency and precision, reduces manual involvement, and ensures the consistency and quality of assembly results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of automatic assembly, and discloses an assembling device, an assembling method of side covers, a material distributing module and an assembling module. The assembling device comprises a first assembling module, a first shaping module, a second assembling module and a second shaping module. The first assembling module is used for picking up a first side cover and adjusting the posture of the first side cover. The first shaping module is used for extruding the first side cover so that the bottom end of the first side cover after the posture adjustment is aligned with a first insertion slot on a base. The first assembling module is further used for driving the first side cover after the alignment with the first insertion slot to move and be assembled in a first mounting position on the base. The second assembling module is used for picking up a second side cover and adjusting the posture of the second side cover. The second shaping module is used for extruding the second side cover so that the bottom end of the second side cover after the posture adjustment is aligned with a second insertion slot on the base. The second assembling module is further used for driving the second side cover after the alignment with the second insertion slot to move and be assembled in a second mounting position on the base. The device can automatically assemble the side covers on the base.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automatic assembly, in particular to an assembling device, a method for assembling side covers, a material distributing module and an assembling module. BACKGROUND

[0002] A contactor is an electric appliance that uses a magnetic field generated by a coil current to close contacts to control a load in industrial electricity.

[0003] Two side covers are arranged on the base of the contactor, and the two side covers are inserted from both sides of the base for clamping assembly. At present, the assembly is mainly performed manually, and the production efficiency is low, and the assembly precision is difficult to guarantee.

[0004] Therefore, an assembling device, a method for assembling side covers, a material distributing module and an assembling module are needed to solve the above problems. SUMMARY

[0005] An object of the present application is to provide an assembling device for automatically assembling side covers.

[0006] To achieve this object, the present application adopts the following technical solutions:

[0007] The assembling device is used for assembling a first side cover and a second side cover of a base of a contactor on the base, and the assembling device comprises:

[0008] A first assembling module is used for picking up the first side cover and adjusting the posture of the first side cover;

[0009] A first shaping module is used for extruding the first side cover to align the bottom end of the first side cover after posture adjustment with a first insertion slot on the base;

[0010] The first assembling module is further used for driving the first side cover that has been aligned with the first insertion slot on the base to move and be assembled on a first mounting position on the base;

[0011] A second assembling module is used for picking up the second side cover and adjusting the posture of the second side cover;

[0012] A second shaping module is used for extruding the second side cover to align the bottom end of the second side cover after posture adjustment with a second insertion slot on the base;

[0013] The second assembling module is further used for driving the second side cover that has been aligned with the second insertion slot on the base to move and be assembled on a second mounting position on the base.

[0014] As an option, the assembling device further comprises a material distribution module for feeding the first side cover and the second side cover, the material distribution module comprises:

[0015] a material distribution jig, the material distribution jig is provided with a first profiling groove and a second profiling groove in a first direction, the first side cover is fed into the first profiling groove, and the second side cover is fed into the second profiling groove;

[0016] a material distribution driving member, a driving end of the material distribution driving member is connected to the material distribution jig, and the material distribution driving member is capable of driving the material distribution jig to move in the first direction.

[0017] As an option, the material distribution module further comprises:

[0018] a mounting base plate, the mounting base plate is provided with a sliding rail, and the material distribution jig is capable of sliding along the sliding rail;

[0019] an outer baffle, the outer baffle is arranged on the mounting base plate in the first direction, the outer baffle is located on a side of the material distribution jig away from the base, the material distribution jig is capable of sliding relative to the outer baffle, the outer baffle is provided with a avoiding slot, and the first side cover and the second side cover are capable of being fed onto the material distribution jig through the avoiding slot respectively;

[0020] two inner baffles, the inner baffles are arranged on a side of the material distribution jig facing the base, one of the inner baffles is used for shielding the first profiling groove, and the other of the inner baffles is used for shielding the second profiling groove.

[0021] As an option, the first assembling module and / or the second assembling module comprises:

[0022] a clamping assembly, the clamping assembly is configured to clamp the first side cover or the second side cover;

[0023] a rotation driving member, a driving end of the rotation driving member is connected to the clamping assembly, and the rotation driving member is used for driving the clamping assembly to rotate, so as to adjust the first side cover or the second side cover clamped by the clamping assembly to a preset posture.

[0024] As an option, the first assembling module and / or the second assembling module further comprises:

[0025] a servo assembly, a driving end of the servo assembly is connected to a fixed end of the rotation driving member, and the servo assembly is capable of driving the clamping assembly to move linearly in two directions perpendicular to each other, so as to transfer the first side cover or the second side cover to the base and insert the first side cover or the second side cover into the base.

[0026] As an option, the first shaping module and / or the second shaping module comprises:

[0027] a shaping member, one end of the shaping member is towards the base;

[0028] a shaping drive member, a driving end of the shaping drive member is connected to the shaping member, the shaping drive member is capable of driving the shaping member to move towards the base to extrude the bottom end of the first side cover or the second side cover.

[0029] Another object of the present application is to provide a side cover assembling method, which uses the above-mentioned assembling device to automatically assemble side covers.

[0030] To achieve the above object, the present application uses the following technical solutions:

[0031] A side cover assembling method is applied to the above-mentioned assembling device, and the side cover assembling method comprises:

[0032] controlling the first assembling module to pick up the first side cover and adjust the posture of the first side cover, and controlling the first assembling module to move the first side cover towards the base;

[0033] controlling the first shaping module to extrude the first side cover to align the bottom end of the first side cover with the first insertion slot on the base;

[0034] controlling the first assembling module to move the first side cover to assemble the first side cover to the first mounting position on the base;

[0035] controlling the second assembling module to pick up the second side cover and adjust the posture of the second side cover, and controlling the second assembling module to move the second side cover towards the base;

[0036] controlling the second shaping module to extrude the second side cover to align the bottom end of the second side cover with the second insertion slot on the base;

[0037] controlling the second assembling module to move the second side cover to assemble the second side cover to the second mounting position on the base.

[0038] Still another object of the present application is to provide a material distributing module, which is applied to the assembling device.

[0039] To achieve the above object, the present application uses the following technical solutions:

[0040] A material distributing module comprises:

[0041] a material distributing jig, the material distributing jig is provided with a first profiling groove and a second profiling groove along a first direction, a first side cover is fed into the first profiling groove, and a second side cover is fed into the second profiling groove;

[0042] The distribution driving member is connected to the distribution jig at a driving end and is capable of driving the distribution jig to move in the first direction.

[0043] Still another object of the present application is to provide an assembly module for the assembling device.

[0044] To achieve the above object, the present application adopts the following technical scheme:

[0045] The assembly module comprises:

[0046] The clamping assembly is configured to clamp the side cover;

[0047] The rotating driving member is connected to the clamping assembly at a driving end and is capable of driving the clamping assembly to rotate so as to adjust the side cover clamped by the clamping assembly to a preset posture;

[0048] The servo assembly is connected to the fixed end of the rotating driving member at a driving end and is capable of driving the clamping assembly to move linearly in two perpendicular directions so as to move the side cover and assemble the side cover to the base.

[0049] As an optional solution, the clamping assembly comprises:

[0050] At least two clamping fingers are configured to clamp the side cover;

[0051] The clamping driving member is connected to the driving end of the rotating driving member at a fixed end, and the driving end of the clamping driving cylinder is connected to the clamping fingers, so that the clamping driving member is capable of driving the at least two clamping fingers to move towards or away from each other;

[0052] The positioning rod is arranged at the driving end of the rotating driving member and is configured to position the side cover clamped by the clamping fingers.

[0053] Beneficial effects:

[0054] The assembling device provided by the present application is capable of picking up the first side cover by the first assembly module and adjusting the first side cover to a posture suitable for assembly, and driving the first side cover to move to the first installation position to start assembly by the first assembly module, extruding the first side cover by the first shaping module to cause micro-deformation of the bottom end of the first side cover, so that the bottom end of the first side cover is aligned with the first insertion slot on the base, and finally driving the second side cover to move to the base for complete assembly by the first assembly module. Then, the second assembly module picks up the second side cover and performs the same assembly process as the first side cover to complete the assembly of the second side cover. In this process, no manual intervention is required, which improves the assembly efficiency and assembly quality and is beneficial to ensuring the consistency of the assembly effect.

[0055] The assembling method of the edge cover provided by the application assembles the edge cover on the base by using the assembling equipment, and has high assembling efficiency and assembling precision.

[0056] The material distributing module provided by the application is applied to the assembling equipment, and the first edge cover and the second edge cover are respectively placed in the first profiling groove and the second profiling groove to realize feeding of the edge cover, so that the feeding efficiency is high and the assembling efficiency of the edge cover is improved.

[0057] The assembling module provided by the application is applied to the assembling equipment, the clamping assembly is arranged to clamp the edge cover, the posture of the edge cover is adjusted by the rotating driving member, and the clamping assembly is driven by the servo assembly to move the edge cover to assemble the edge cover on the base. BRIEF DESCRIPTION OF DRAWINGS

[0058] Figure 1 is a structural schematic view of an edge cover provided by an embodiment of the application;

[0059] Figure 2 is a structural schematic view of a base and an edge cover before assembling provided by an embodiment of the application;

[0060] Figure 3 is a structural schematic view of a base conveying line provided by an embodiment of the application;

[0061] Figure 4 is a structural schematic view of an assembling equipment provided by an embodiment of the application;

[0062] Figure 5 is a structural schematic view of a material distributing module provided by an embodiment of the application;

[0063] Figure 6 is a structural schematic view of a material distributing jig provided by an embodiment of the application;

[0064] Figure 7 is a structural schematic view of a first assembling module provided by an embodiment of the application;

[0065] Figure 8 is a structural schematic view of a first shaping module provided by an embodiment of the application;

[0066] Figure 9 is a process schematic view of assembling a base and an edge cover provided by an embodiment of the application Figure 1 ;

[0067] Figure 10 is a process schematic view of assembling a base and an edge cover provided by an embodiment of the application Figure 2 ;

[0068] Figure 11 is a process schematic view of assembling a base and an edge cover provided by an embodiment of the application Figure 3 ;

[0069] Figure 12 is the schematic diagram of the assembled base and side cover provided by the embodiment of the present application Figure 4 ;

[0070] Figure 13 is the flow chart of the assembling method of the side cover provided by the embodiment of the present application

[0071] in the figure:

[0072] 100, side cover; 110, first side cover; 1101, side cover hole; 1102, protrusion; 120, second side cover;

[0073] 200, base; 210, wall hanging; 220, first mounting position; 230, second slot; 240, second mounting position;

[0074] 1, material distribution module; 11, material distribution jig; 111, first profiling groove; 112, second profiling groove; 12, material distribution driving member; 13, mounting bottom plate; 14, sliding rail; 15, outer baffle; 151, avoiding groove; 16, inner baffle; 17, floating joint; 18, cylinder mounting seat;

[0075] 2, first assembling module; 21, clamping assembly; 211, clamping finger; 212, clamping driving member; 213, positioning rod; 22, rotating driving member; 23, servo assembly; 231, left and right driving member; 232, up and down driving member; 24, mounting frame;

[0076] 3, first shaping module; 31, shaping member; 32, shaping driving member; 33, cylinder fixing seat;

[0077] 4, second assembling module;

[0078] 5, second shaping module;

[0079] 6, base conveying line; 61, conveying channel; 611, sliding chute; 62, fork lever assembly; 621, fork lever; 622, fork lever driving member; 63, elastic member; 64, first working position; 65, second working position. DETAILED DESCRIPTION

[0080] The present application will be further described below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, in order to facilitate the description, only the parts related to the present application are shown in the drawings, but not all the structures.

[0081] In the description of the present application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0082] In the present application, unless otherwise explicitly specified and limited, "on" or "under" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "above" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. "Below", "below" and "below" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0083] In the description of the present embodiment, the terms "up", "down", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used to distinguish in description and have no special meaning.

[0084] As shown in Figure 1 and Figure 2 The contactor includes, but is not limited to, a base 200 and an edge cover 100, one base 200 is provided with two edge covers 100, and the two edge covers 100 are respectively a first edge cover 110 and a second edge cover 120. The two sides of the base 200 are respectively provided with a first mounting position 220 and a second mounting position 240, the first edge cover 110 is mounted at the first mounting position 220, and the second edge cover 120 is mounted at the second mounting position 240. The bottom side of the first mounting position 220 is provided with a first slot, and the bottom end of the first edge cover 110 is inserted into the first slot during assembly; The bottom side of the second mounting position 240 is provided with a second slot 230, and the bottom end of the second edge cover 120 is inserted into the second slot 230 during assembly.

[0085] During assembly, as shown in Figure 3 and Figure 4As shown, the base 200 is transported by the base conveying line 6, and the base 200 stops at the first station 64 for assembling the first side cover 110. After the first side cover 110 is assembled, the base 200 continues to move forward to the second station 65 for assembling the second side cover 120. The first side cover 110 and the second side cover 120 have the same structure, and the first side cover 110 and the second side cover 120 are distinguished only for the convenience of describing the assembly of the two side covers 100.

[0086] Specifically, as shown in the figure, Figure 3 The base conveying line 6 includes a conveying track 61, a fork lever assembly 62, and an elastic member 63. The conveying track 61 is used to carry a plurality of bases 200. The conveying track 61 is provided with a sliding groove 611 on both sides, and the base 200 can slide in the sliding groove 611 along the extension direction of the conveying track 61. The fork lever assembly 62 is arranged in the gap in the middle of the conveying track 61. The fork lever assembly 62 includes a fork lever 621 and a fork lever driving member 622. The fork lever driving member 622 can drive the fork lever 621 to move vertically relative to the support surface of the conveying track 61, i.e., to move up and down, so as to insert into both sides of the base 200 to position the base 200 or avoid the base 200. In addition, the fork lever driving member 622 can drive the fork lever 621 to move along the extension direction of the conveying track 61, i.e., to move forward and backward, so that the base 200 can slide along the conveying track 61 for conveying the base 200.

[0087] The elastic member 63 is arranged on one side of the conveying track 61. The elastic member 63 extends into the sliding groove 611 and can elastically abut against the base 200, so that the base 200 can be positioned against the other side of the conveying track 61. The elastic member 63 is preferably an elastic brake pad. When the base 200 passes through, the elastic brake pad is compressed to avoid the base 200, and at the same time, an abutting force is generated on the base 200. In addition, it should be noted that a plurality of fork levers 621 and elastic members 63 are arranged to convey and position a plurality of bases 200 on the conveying track 61.

[0088] The conveying track 61 is arranged to receive the base 200 processed in the previous process, and the fork lever 621 is arranged to push the base 200 to move forward along the conveying track 61 to the first station 64 and the second station 65 for inserting the side cover 100. In addition, the two fork levers 621 are arranged to clamp the front and rear sides of the base 200, and at the same time, the fork levers 621 can position the base 200 front and rear. The elastic member 63 is arranged on one side of the conveying track 61 to abut against the base 200 on the other side of the conveying track 61, and further positions the base 200 left and right. On this basis, the width of the conveying track 61 can be set to be greater than the width of the base 200, so that the base 200 can move smoothly in the conveying track 61 without being stuck due to processing errors and the like.

[0089] The side cover 100 and the base 200 are mainly connected by clamping. Taking the first side cover 110 as an example, referring to Figure 2 , one side of the base 200 is provided with a first mounting position 220, the upper end of the first mounting position 220 is provided with a wall hanging portion 210, and the lower end is provided with a first slot. The upper end of the first side cover 110 needs to be hung on the wall hanging portion 210 of the base 200, and the lower end of the first side cover 110 needs to be inserted into the first slot. Since the two sides of the side cover 100 are provided with protrusions 1102, recesses are correspondingly provided on the base 200, and the width of the recesses is basically the same as that of the protrusions 1102. When the first side cover 110 is installed, the protrusions 1102 need to be horizontally inserted into the recesses. Therefore, the side cover 100 cannot be directly inserted into the base 200 from top to bottom, which increases the assembly difficulty of the first side cover 110. Similarly, the other side of the base 200 is provided with a second mounting position 240, the upper end of the second mounting position 240 is provided with a wall hanging portion 210, and the lower end is provided with a second slot 230. The upper end of the second side cover 120 needs to be hung on the wall hanging portion 210 of the base 200, and the lower end of the second side cover 120 needs to be inserted into the second slot 230.

[0090] In order to assemble the first side cover 110 and the second side cover 120 on the base 200, the embodiment provides an assembly device which is erected above the conveying track 61 to assemble the first side cover 110 and the second side cover 120.

[0091] Specifically, as shown in Figure 4 , the assembly device includes a first assembly module 2, a first shaping module 3, a second assembly module 4, and a second shaping module 5. The first assembly module 2 is used to pick up the first side cover 110 and adjust the posture of the first side cover 110. The first shaping module 3 is used to press the first side cover 110 so that the bottom end of the first side cover 110 adjusted in posture is aligned with the first slot on the base 200. The first assembly module 2 is also used to drive the first side cover 110 which has been aligned with the first slot on the base 200 to move and be assembled on the first mounting position 220 of the base 200. The second assembly module 4 is used to pick up the second side cover 120 and adjust the posture of the second side cover 120. The second shaping module 5 is used to press the second side cover 120 so that the bottom end of the second side cover 120 is aligned with the second slot 230 on the base 200. The second assembly module 4 is also used to drive the second side cover 120 which has been aligned with the second slot 230 on the base 200 to move and be assembled on the second mounting position 240 of the base 200.

[0092] During assembly, the first side cover 110 is first picked up by the first assembly module 2 and the posture of the first side cover 110 is adjusted. Figure 4The first side cover 110 is assembled at the first mounting position 220 on the left side of the base 200, and the second side cover 120 is assembled at the second mounting position 240 on the right side of the base 200. Taking the first side cover 110 as an example, when the first assembly module 2 picks up the first side cover 110, the first side cover 110 is in a vertical state, the top end of the first side cover 110 (hanging on the wall 210 of the base 200) faces backward, and the bottom end of the first side cover 110 (inserted into the first slot of the base 200) faces forward. The first assembly module 2 adjusts the posture of the first side cover 110 by rotating the first side cover 110 counterclockwise by 90°, so that the top end of the first side cover 110 faces the wall 210 at the first mounting position 220 of the base 200, and the bottom end of the first side cover 110 is parallel to the first slot. The first shaping module 3 is arranged on the left side of the base 200, and the first side cover 110 is squeezed to the right so that the bottom end of the first side cover 110 is aligned with the first slot on the base 200.

[0093] When the second assembly module 4 picks up the second side cover 120, the posture of the second side cover 120 is the same as that of the first side cover 110. When the second assembly module 4 adjusts the posture of the second side cover 120, the second side cover 120 is rotated clockwise by 90°, so that the top end of the second side cover 120 faces the wall 210 at the second mounting position 240, and the bottom end of the second side cover 120 is parallel to the second slot 230. The second shaping module 5 is arranged on the right side of the base 200, and the second side cover 120 is squeezed to the left so that the bottom end of the second side cover 120 is aligned with the second slot 230 on the base 200. The specific posture adjustment process will be described later when the specific structures of the first assembly module 2 and the second assembly module 4 are introduced.

[0094] The first assembly module 2 picks up the first side cover 110 and adjusts the posture of the first side cover 110 to a suitable assembly posture, and drives the first side cover 110 to move to the first mounting position 220 for assembly. The first shaping module 3 squeezes the first side cover 110 to cause a slight deformation of the bottom end of the first side cover 110, so that the bottom end of the first side cover 110 is aligned with the first slot on the base 200. Finally, the first assembly module 2 drives the second side cover 120 to move to the base 200 for complete assembly. Then, the second assembly module 4 picks up the second side cover 120 and performs the same assembly process as the first side cover 110 to complete the assembly of the second side cover 120. In this process, no manual intervention is required, which improves the assembly efficiency and assembly quality, and is also conducive to ensuring the consistency of the assembly effect.

[0095] It should be noted that, since a plurality of bases 200 are conveyed on the base conveying line 6, the plurality of bases 200 are conveyed to the first station 64 and the second station 65 in sequence, and the assembly of the first side cover 110 and the second side cover 120 is sequentially performed. After one base 200 is assembled with the first side cover 110 at the first station 64, it flows into the second station 65 for assembly of the second side cover 120, while the next base 200 reaches the first station 64. Therefore, the first station 64 and the second station 65 can work synchronously, which is beneficial to improve the assembly efficiency.

[0096] Further, the material distribution module 1 is used for feeding the first side cover 110 and the second side cover 120. The material distribution module 1 is arranged on the left side of the base conveying line 6, and of course can be arranged on the right side, which can be reasonably arranged according to the working scene. As shown in Figure 5 and Figure 6 The material distribution module 1 includes a material distribution jig 11 and a material distribution driving member 12. The material distribution jig 11 is provided with a first profiling groove 111 and a second profiling groove 112 in the first direction (front-rear direction) at intervals. The first side cover 110 is fed into the first profiling groove 111, and the second side cover 120 is fed into the second profiling groove 112. The driving end of the material distribution driving member 12 is connected to the material distribution jig 11, which can drive the material distribution jig 11 to move back and forth. Moving backward makes the first side cover 110 close to the first assembly module 2, and moving forward makes the second side cover 120 close to the second assembly module 4. The material distribution driving member 12 can be a pen-type pneumatic cylinder. Optionally, the material distribution module 1 further includes a floating joint 17, and the driving end of the material distribution driving member 12 is flexibly connected to the material distribution jig 11 through the floating joint 17.

[0097] Optionally, the inner baffle 16 is provided with a reflective optical fiber for detecting whether there is a side cover 100 in the first profiling groove 111 and the second profiling groove 112. When the material distribution jig 11 moves to the right side, the first profiling groove 111 on the left side starts feeding. When the material distribution jig 11 moves to the left side, the second profiling groove 112 on the right side starts feeding. When feeding on one side, the corresponding reflective optical fiber detects the in-position signal of the side cover 100, while the reflective optical fiber on the other side cannot detect the in-position signal of the side cover 100. At this time, the material distribution driving member 12 will act to drive the material distribution jig 11 to convey the side cover 100. When the side cover 100 on one side is taken away, the reflective optical fiber detects no signal, and the other side should have completed the feeding of the side cover 100. The corresponding reflective optical fiber will detect the in-position signal, and at this time, the material distribution driving member 12 will act to drive the material distribution jig 11 to move reversely.

[0098] Optionally, as shown in Figure 5As shown, the material distribution module 1 further comprises a mounting base plate 13, an outer baffle 15 and two inner baffles 16. The mounting base plate 13 is provided with a sliding rail 14, and the material distribution jig 11 can slide along the sliding rail 14 to make the movement of the material distribution jig 11 smoother. The fixed end of the material distribution driving member 12 is installed on the mounting base plate 13 through a cylinder mounting seat 18. The outer baffle 15 extends in the front-rear direction and is arranged on the mounting base plate 13. The outer baffle 15 is located on the side of the material distribution jig 11 away from the base 200, and the material distribution jig 11 can slide relative to the outer baffle 15. The outer baffle 15 is provided with an avoiding slot 151, and the first side cover 110 and the second side cover 120 can be loaded onto the material distribution jig 11 through the avoiding slot 151. The side cover 100 can be loaded into the avoiding slot 151 in the form of a conveying belt. As described above, the first side cover 110 and the second side cover 120 are the same in structure, so they do not need to be specifically distinguished. The material distribution jig 11 moves forward and backward, and when the first profiling slot 111 is aligned with the avoiding slot 151, the side cover 100 is loaded into the first profiling slot 111 through the avoiding slot 151, serving as the first side cover 110 for subsequent assembly. When the second profiling slot 112 is aligned with the avoiding slot 151, the side cover 100 is loaded into the second profiling slot 112 through the avoiding slot 151, serving as the second side cover 120 for subsequent assembly. With the forward and backward reciprocating movement of the material distribution jig 11, the first side cover 110 and the second side cover 120 are alternately loaded.

[0099] When the material distribution jig 11 moves to feed, the outer baffle 15 blocks the left side of the first side cover 110 or the second side cover 120 to prevent the first side cover 110 or the second side cover 120 from falling off the material distribution jig 11. The two inner baffles 16 are arranged on the side of the material distribution jig 11 facing the base 200. One of the two inner baffles 16 is used to shield the first profiling slot 111, and the other inner baffle 16 is used to shield the second profiling slot 112. The inner baffle 16 blocks the right side of the first side cover 110 or the second side cover 120 to further prevent the first side cover 110 or the second side cover 120 from falling off the material distribution jig 11. The upper end of the first side cover 110 and the second side cover 120 is higher than the material distribution jig 11, the inner baffle 16 and the outer baffle 15, so that the first assembly module 2 and the second assembly module 4 can conveniently pick up.

[0100] Further, with reference to Figure 4 , the first assembly module 2 is arranged at the rear end of the material distribution module 1 and is close to the first station 64. The second assembly module 4 is arranged at the front end of the material distribution module 1 and is close to the second station 65. The structures of the first assembly module 2 and the second assembly module 4 can be the same or different. In this embodiment, the first assembly module 2 and the second assembly module 4 have the same structural principle, and the first assembly module 2 and the second assembly module 4 are symmetrically arranged relative to the material distribution module 1. The structure of the first assembly module 2 is described as an example, and the structure of the second assembly module 4 is similar. Figure 7As shown, the first assembly module 2 includes a clamping assembly 21, a rotary driving member 22 and a servo assembly 23, the clamping assembly 21 is used to clamp the first side cover 110, the driving end of the rotary driving member 22 is connected to the clamping assembly 21, and the rotary driving member 22 can drive the clamping assembly 21 to rotate to adjust the first side cover 110 clamped by the clamping assembly 21 to a preset posture. The first side cover 110 clamped by the first assembly module 2 is assembled on the left side of the base 200, and the first side cover 110 on the material distribution jig 11 can be rotated by 90° to reach the angle of plugging into the base 200. The rotary driving member 22 can specifically adopt a rotary air cylinder. The driving end of the servo assembly 23 is connected to the fixed end of the rotary driving member 22, and the servo assembly 23 can drive the clamping assembly 21 to move linearly in two perpendicular directions, so as to transfer the first side cover 110 from the material distribution module 1 to the base 200 and plug into the base 200.

[0101] Specifically, as shown in Figure 7 , the clamping assembly 21 includes at least two clamping fingers 211, a clamping driving member 212 and a positioning rod 213, the at least two clamping fingers 211 are used to clamp the side cover 100, the fixed end of the clamping driving member 212 is connected to the driving end of the rotary driving member 22, the driving end of the clamping driving cylinder is connected to the clamping fingers 211, and the clamping driving member 212 can drive the at least two clamping fingers 211 to approach or move away from each other to clamp or release the first side cover 110. The positioning rod 213 is arranged on the driving end of the rotary driving member 22, and the positioning rod 213 is used to position the side cover 100 clamped by the clamping fingers 211. The top end of the first side cover 110 is provided with a side cover 100 hole, and the positioning rod 213 is inserted into the side cover 100 hole to realize positioning.

[0102] Optionally, the first assembly module 2 further includes a mounting frame 24, and the servo assembly 23 includes left-right driving members 231 and up-down driving members 232, the fixed end of the left-right driving members 231 is arranged on the mounting frame 24, the driving end of the left-right driving members 231 is connected to the fixed end of the up-down driving members 232 to drive the up-down driving members 232 to move left and right, and the driving end of the up-down moving member is connected to the fixed end of the rotary driving member 22 to drive the rotary driving member 22 to move up and down. The cooperation of the left-right driving members 231 and the up-down driving members 232 realizes the driving of the first side cover 110 to move up and down and left and right. The left-right driving members 231 and the up-down driving members 232 can adopt the form of a linear air cylinder or a motor lead screw.

[0103] Further, referring to Figure 4 , the first shaping module 3 is arranged on the left side of the base conveying line 6, the second shaping module 5 is arranged on the right side of the base conveying line 6, the first shaping module 3 and the second shaping module 5 are the same in structure, and the first shaping module 3 is taken as an example for description. As shown in Figure 8As shown, the first shaping module 3 includes a shaping piece 31 and a shaping drive 32, one end of the shaping piece 31 is towards the base 200, and the drive end of the shaping drive 32 is connected to the shaping piece 31, and the shaping drive 32 can drive the shaping piece 31 to move towards the base 200 to extrude the bottom end of the first side cover 110. The shaping drive 32 can specifically adopt a linear cylinder. Optionally, the first shaping module 3 further includes a cylinder fixing seat 33, and the fixed end of the shaping drive 32 is fixed to the conveying track 61 through the cylinder fixing seat 33.

[0104] It should be noted that the base conveying line 6, the material distribution module 1, the first assembly module 2, the first shaping module 3, the second assembly module 4, and the second shaping module 5 and other devices proposed in this embodiment are not limited to be applied to the assembly equipment in this embodiment, and are still applicable when there is a need for feeding, material distribution, assembly, or shaping in other equipment.

[0105] This embodiment also proposes an assembly method of a side cover, which is applied to the assembly equipment of any one of the above-mentioned embodiments, such as Figures 9-12 The action process of installing the side cover 100 is shown. In combination with Figure 13 The assembly method of the side cover includes:

[0106] S1: control the first assembly module 2 to pick up the first side cover 110 and adjust the posture of the first side cover 110, and control the first assembly module 2 to move the first side cover 110 towards the base 200;

[0107] Optionally, before step S1, control the material distribution module 1 to feed the first side cover 110, and control the first assembly module 2 to pick up the first side cover 110 from the material distribution module 1;

[0108] S2: control the first shaping module 3 to extrude the first side cover 110, so as to align the bottom end of the first side cover 110 with the first insertion slot on the base 200;

[0109] S3: control the first assembly module 2 to move the first side cover 110, and assemble the first side cover 110 to the first mounting position 220 on the base 200;

[0110] S4: control the second assembly module 4 to pick up the second side cover 120 and adjust the posture of the second side cover 120, and control the second assembly module 4 to move the second side cover 120 towards the base 200;

[0111] Optionally, before step S4, control the material distribution module 1 to feed the second side cover 120, and control the second assembly module 4 to pick up the second side cover 120 from the material distribution module 1;

[0112] S5: control the second shaping module 5 to extrude the second side cover 120, so as to align the bottom end of the second side cover 120 with the second insertion slot 230 on the base 200;

[0113] S6: Control the second assembly module 4 to drive the second side cover 120 to move, and assemble the second side cover 120 on the second mounting position 240 on the base 200.

[0114] The specific process of the above steps S1-S6 can refer to the introduction of the related structure, which will not be repeated here.

[0115] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. For those skilled in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the scope of the present application. Here, it is not necessary and impossible to enumerate all the embodiments. Any modification, equivalent substitution and improvement within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. Assembly equipment, characterized in that, For assembling a first side cover (110) and a second side cover (120) of a base (200) of a contactor onto the base (200), the assembly equipment comprising: a first assembly module (2) and a second assembly module (4), wherein the first assembly module (2) and the second assembly module (4) each comprise a clamping assembly (21), a rotary drive member (22) and a servo assembly (23); the clamping assembly (21) being configured to clamp the first side cover (110) or the second side cover (120); the rotary drive member (22), wherein a driving end of the rotary drive member (22) is connected to the clamping assembly (21), and the rotary drive member (22) is used to drive the clamping assembly (21) to rotate so as to adjust the first side cover (110) or the second side cover (120) clamped by the clamping assembly (21) to a preset posture; a first shaping module (3) for squeezing the first side cover (110) to deform the bottom end of the first side cover (110) after the posture is adjusted, so that the bottom end of the first side cover (110) is aligned with the first slot on the base (200); A second assembly module (4) is used to pick up the second side cover (120) and adjust the posture of the second side cover (120); a second shaping module (5) for squeezing the second side cover (120) to deform the bottom end of the second side cover (120) after the posture is adjusted, so that the bottom end of the second side cover (120) is aligned with the second slot (230) on the base (200); The servo assembly (23), the driving end of the servo assembly (23) is connected to the fixed end of the rotating drive member (22), and the servo assembly (23) can drive the clamping assembly (21) to move linearly in two perpendicular directions to insert the first side cover (110) aligned with the first slot on the base (200) into the first installation position (220) on the base (200), or insert the second side cover (120) aligned with the second slot (230) on the base (200) into the second installation position (240) on the base (200).

2. The assembly equipment according to claim 1, characterized in that The assembly equipment further comprises a material distribution module (1), wherein the material distribution module (1) is used to load the first side cover (110) and the second side cover (120), and the material distribution module (1) comprises: A material dividing jig (11), wherein a first profiling groove (111) and a second profiling groove (112) are provided on the material dividing jig (111) at intervals along a first direction, the first side cover (110) is loaded into the first profiling groove (111), and the second side cover (120) is loaded into the second profiling groove (112); A material distribution driving member (12), wherein a driving end of the material distribution driving member (12) is connected to the material distribution jig (11), and is capable of driving the material distribution jig (11) to move along the first direction.

3. The assembly equipment according to claim 2, characterized in that The material distribution module (1) further includes: A mounting base plate (13) is provided with a slide rail (14), and the material dividing jig (11) is capable of sliding along the slide rail (14); An outer baffle (15) is arranged on the mounting base (13) along the first direction, the outer baffle (15) is located on a side of the material dividing jig (11) away from the base (200), and the material dividing jig (11) can slide relative to the outer baffle (15), and an avoidance groove (151) is provided on the outer baffle (15), and the first side cover (110) and the second side cover (120) can respectively pass through the avoidance groove (151) to be loaded onto the material dividing jig (11); Two inner baffles (16) are provided on a side of the material dividing jig (11) facing the base (200), wherein one of the inner baffles (16) is used to cover the first profiling groove (111), and the other inner baffle (16) is used to cover the second profiling groove (112).

4. The assembly equipment according to any one of claims 1 to 3, characterized in that: The first shaping module (3) and / or the second shaping module (5) comprises: a shaping member (31), one end of the shaping member (31) facing the base (200); A shaping drive member (32), wherein a driving end of the shaping drive member (32) is connected to the shaping member (31), and the shaping drive member (32) is capable of driving the shaping member (31) to move toward the base (200) to squeeze the bottom end of the first side cover (110) or the second side cover (120).

5. The assembly equipment according to claim 1, characterized in that The clamping assembly (21) comprises: At least two gripping fingers (211) for gripping the side cover (100); a gripping drive member (212), wherein a fixed end of the gripping drive member (212) is connected to a driving end of the rotating drive member (22), and the driving end of the gripping drive member is connected to the gripping fingers (211), and the gripping drive member (212) is capable of driving at least two of the gripping fingers (211) to move closer to or farther from each other; A positioning rod (213) is provided at the driving end of the rotary driving member (22), and the positioning rod (213) is used to position the side cover (100) gripped by the gripping fingers (211).

6. The assembly method of the side cover is characterized in that: Applicable to the assembly equipment according to any one of claims 1 to 5, the assembly method of the side cover comprises: Controlling the first assembly module (2) to pick up the first side cover (110) and adjust the posture of the first side cover (110), and controlling the first assembly module (2) to move the first side cover (110) toward the base (200); controlling the first shaping module (3) to squeeze the first side cover (110) so as to align the bottom end of the first side cover (110) with the first slot on the base (200); Controlling the first assembly module (2) to drive the first side cover (110) to move, and assembling the first side cover (110) to the first installation position (220) on the base (200); controlling the second assembly module (4) to pick up the second side cover (120) and adjust the posture of the second side cover (120), and controlling the second assembly module (4) to move the second side cover (120) toward the base (200); controlling the second shaping module (5) to squeeze the second side cover (120) so as to align the bottom end of the second side cover (120) with the second slot (230) on the base (200); The second assembly module (4) is controlled to drive the second side cover (120) to move, and the second side cover (120) is assembled to the second installation position (240) on the base (200).

Citation Information

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