Full-automatic areca nut screening, classifying and cutting integrated machine

Abstract

This invention discloses a fully automatic areca nut screening, sorting, and cutting integrated machine, including a plate. A support leg is fixedly connected to the lower end of the plate, and an outer casing is fixedly connected to the upper end of the plate. Springs are installed on the inner side of the outer casing, and the other end of each spring is fixedly connected to an inner casing. A vibrating motor is installed at the bottom of the inner casing. Openings are provided on the left sides of both the outer and inner casings. A rotating box is fixedly connected inside the inner casing, passing through the opening. A first baffle is fixedly connected to the right side of the inner casing. This invention, employing the above structure, can effectively cut areca nuts. The machine improves the efficiency and quality of areca nut cutting. Furthermore, this device has the advantages of flexible structure, convenient installation, high efficiency and convenience, and reduced manpower and material input.

Description

Technical Field

[0001] This invention belongs to the field of areca nut processing, and specifically relates to a fully automatic areca nut screening, sorting and cutting integrated machine. Background Technology

[0002] Areca nut, an evergreen tree belonging to the Areca genus of the palm family, has an erect, tree-like stem that can grow to over 10 meters tall, sometimes reaching 30 meters. It has distinct annular leaf scars, is monoecious, and has multi-branched inflorescences. The ovary is oblong, the fruit is oblong or ovoid, and the seeds are ovoid. It flowers and fruits from March to April.

[0003] Currently, when cutting areca nuts, the nuts need to be manually sorted by size before cutting. After sorting, they are then cut manually using a cutting device. However, manual sorting and cutting can lead to low efficiency due to long hours of manual labor. This can also result in a decline in the quality of the cut areca nuts, affecting their appearance when sold. Furthermore, manual sorting cannot accurately sieve the areca nuts. Therefore, a fully automatic areca nut screening, sorting, and cutting integrated machine is proposed. Summary of the Invention

[0004] In view of the problems mentioned in the background art, the purpose of this invention is to provide a fully automatic betel nut screening, sorting and cutting integrated machine to solve the above problems.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution:

[0006] A fully automatic areca nut screening, sorting, and cutting integrated machine includes a plate, with a support foot fixedly connected to the lower end of the plate, and an outer housing fixedly connected to the upper end of the plate. Springs are installed on the inner side of the outer housing, and the other end of each spring is fixedly connected to an inner housing. A vibrating motor is installed at the bottom of the inner housing. Openings are provided on the left sides of both the outer and inner housings. A rotating box is fixedly connected inside the inner housing, with the rotating box passing through the opening. A first baffle is fixedly connected to the right side of the inner housing. A sorting component is installed inside the inner housing. A first support plate is fixedly connected to the upper end of the plate, and a holding box is fixedly connected to the upper end of the first support plate. Anti-drop plates are provided on both the front and rear sides of the holding box. A groove is provided on the front of the anti-drop plate, and an adjustment component is provided inside the groove. A second support plate is fixedly connected to the upper end of the plate, and a rear mounting plate is fixedly connected to the upper end of the second support plate. A partition is provided on both the front and rear sides of the mounting plate, and a first conveyor belt is provided on the opposite side of the partition. A cutting component is provided on the upper end of the plate, located to the left of the mounting plate, and a discharge port is provided at the lower end of the plate.

[0007] Furthermore, as a preferred technical solution, the sorting component includes a second slide groove disposed on opposite sides of the inner box, each of the second slide grooves having a second slider disposed inside, and multiple second sliders being disposed thereon. Each of the opposite sides of the second slide grooves has a connecting plate disposed thereon, and each of the opposite sides of the connecting plate has a cylinder disposed thereon. Each of the two sides of the connecting plate has a second cylinder disposed thereon. A third slider is slidably connected inside the second slide groove to the left side of the second slider, and a second baffle is fixedly connected to the opposite side of the third slider.

[0008] Furthermore, as a preferred technical solution, the lower end of the support leg is provided with a threaded hole, and a threaded rod is threadedly connected inside the threaded hole. A caster wheel is fixedly connected to the lower end of the threaded rod.

[0009] Furthermore, as a preferred technical solution, the adjustment component includes a second conveyor belt disposed inside the groove, a motor disposed at the upper end of the anti-drop plate, the output shaft of the motor passing through the anti-drop plate and being connected to the second conveyor belt for transmission, and anti-slip blocks being disposed on the outer surface of the second conveyor belt.

[0010] Furthermore, as a preferred technical solution, the cutting assembly includes a housing disposed on the upper end of the plate surface, a third cylinder is fixedly connected to the upper end of the housing, a cutting blade is fixedly connected to the lower end of the third cylinder, a fourth cylinder is fixedly connected to the opposite sides of the housing, a pad is fixedly connected to the opposite sides of the fourth cylinder, and an arc groove is formed on the opposite sides of the pad.

[0011] Furthermore, as a preferred technical solution, a first groove is provided at the lower end of the outer shell, and a support rod is slidably connected inside the first groove, with the other end of the support rod fixedly connected to the lower end of the pad.

[0012] Furthermore, as a preferred technical solution, a first cylinder is fixedly connected to the left side of the outer casing, and a push rod is fixedly connected to the other end of the first cylinder through the outer casing.

[0013] Furthermore, as a preferred technical solution, a slot is provided at the lower end of the plate surface, a block is slidably connected inside the slot, and a collection box is fixedly connected to the lower end of the block, the collection box being located directly below the discharge port.

[0014] In summary, the present invention has the following main beneficial effects:

[0015] Firstly, by using the set classification components, when it is necessary to classify areca nuts, the second cylinder is controlled first, so that the distance between multiple cylinders will change under the extension and retraction of the second cylinder. First, the distance between the cylinders is adjusted to be similar to that of small areca nuts, and then the vibration motor is started. Under the start of the vibration motor, the inner box shakes, which can separate the small areca nuts at the top of the multiple cylinders. The large areca nuts cannot pass through the distance between the cylinders and will be left at the top of the cylinders, thus achieving the effect of classifying areca nuts. Moreover, the machine classification not only increases the efficiency of areca nut classification, but also the quality of areca nuts classified by hand is better, further increasing the practicality of the device.

[0016] Secondly, through the adjustment components, after the areca nuts are sorted, they will fall into the holding box under the action of the conversion box. After the areca nuts in the holding box reach the first conveyor belt, when the areca nuts in the holding box reach the second conveyor belt, the adjustment components will make all the areca nuts enter the first conveyor belt vertically, so that the next cutting work can be carried out conveniently.

[0017] Third, through the cutting component, when the first conveyor belt transports the areca nut, the pads on opposite sides of the shell will stick together under the action of the fourth cylinder until the first conveyor belt moves the areca nut to the end and it falls onto the top of the pad. At this time, the first conveyor belt closes and the third cylinder starts, so that the cutting blade splits the areca nut in two, thus achieving the effect of cutting the areca nut. Under the action of the machine, the efficiency of cutting areca nut can be improved, and the quality of cutting areca nut can be further improved. Moreover, the device has the advantages of flexible structure, convenient installation, high efficiency and convenience of operation, and reduced manpower and material input. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the present invention;

[0019] Figure 2 This is a top view of the present invention;

[0020] Figure 3 This is a side view of the present invention;

[0021] Figure 4 This is the invention Figure 1 Enlarged view of part A;

[0022] Figure 5 This is the invention Figure 2 Enlarged view of part B;

[0023] Figure 6 This is the invention Figure 3 Enlarged view of part C.

[0024] Reference numerals: 1. Plate surface; 2. Support leg; 3. Threaded hole; 4. Threaded rod; 5. Caster wheel; 6. Outer housing; 7. Spring; 8. Inner housing; 9. First baffle; 10. Sorting assembly; 101. Second slide rail; 102. Second slider; 103. Connecting plate; 104. Cylinder; 105. Second cylinder; 106. Third slider; 107. Second baffle; 11. Opening; 12. Rotating box; 14. First support plate; 15. Container box; 16. Anti-drop plate; 17. Groove; 18. Adjustment plate. The complete assembly includes: 181, motor; 182, second conveyor belt; 183, anti-slip block; 19, second support plate; 20, mounting plate; 21, partition plate; 22, first conveyor belt; 23, cutting assembly; 231, housing; 232, third cylinder; 233, cutting blade; 234, fourth cylinder; 235, pad block; 236, arc groove; 24, push rod; 25, first cylinder; 26, first slide groove; 27, support rod; 28, slot; 29, locking block; 30, collection box; and 31, discharge port. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] Example 1

[0027] refer to Figures 1 to 6 This embodiment of a fully automatic areca nut screening, sorting, and cutting integrated machine includes a plate 1, with a support leg 2 fixedly connected to the lower end of the plate 1, and an outer housing 6 fixedly connected to the upper end of the plate 1. Springs 7 are installed on the inner side of the outer housing 6, and an inner housing 8 is fixedly connected to the other end of each spring 7. A vibrating motor is installed at the bottom of the inner housing 8. Openings 11 are provided on the left sides of both the outer housing 6 and the inner housing 8. A rotating box 12 is fixedly connected inside the inner housing 8, passing through the openings 11. A first baffle 9 is fixedly connected to the right side of the inner housing 8. A sorting component 10 is installed inside the inner housing 8. The upper end of the plate 1 is fixedly connected to the support leg 2. A first support plate 14 is fixedly connected to the upper end of the first support plate 14, and a holding box 15 is fixedly connected to the upper end of the first support plate 14. Anti-drop plates 16 are provided on both the front and rear sides of the holding box 15. A groove 17 is provided on the front of the anti-drop plate 16, and an adjustment component 18 is provided inside the groove 17. A second support plate 19 is fixedly connected to the upper end of the plate surface 1, and a rear mounting plate 20 is fixedly connected to the upper end of the second support plate 19. A partition plate 21 is provided on both the front and rear sides of the mounting plate 20, and a first conveyor belt 22 is provided on the opposite side of the partition plate 21. A cutting component 23 is provided on the upper end of the plate surface 1, located on the left side of the mounting plate 20, and a discharge port 31 is provided on the lower end of the plate surface 1.

[0028] Example 2

[0029] refer to Figure 2 and Figure 5 Based on Embodiment 1, in order to achieve the purpose of areca nut sorting, this embodiment has made an innovative design to the sorting component 10. Specifically, the sorting component 10 includes a second slide groove 101 disposed on opposite sides of the inner box 8. Each second slide groove 101 has a second slider 102 disposed inside it. Multiple second sliders 102 are disposed. Each opposite side of the second slide groove 101 has a connecting plate 103 disposed on it. Each opposite side of the connecting plate 103 has a cylinder 104 disposed on it. Second cylinders 105 are disposed on both sides of the connecting plate 103. The interior of the second slide groove 101 is slidably connected to the left side of the second slider 102. There is a third slider 106, and a second baffle 107 is fixedly connected to the opposite side of the third slider 106. The second cylinder 105 is controlled so that the distance between the multiple cylinders 104 will change under the extension and retraction of the second cylinder 105. First, the distance between the cylinders 104 is adjusted to be about the same as that of small areca nuts. Then, the vibration motor is started. Under the start of the vibration motor, the inner box 8 shakes, which can separate the small areca nuts at the top of the multiple cylinders 104. The large areca nuts cannot pass through the distance between the cylinders 104 and will be left at the top of the cylinders 104, thus achieving the effect of classifying areca nuts.

[0030] refer to Figure 1 and Figure 3 In order to achieve the purpose of adjustment and movement, in this embodiment, the lower end of the support leg 2 is provided with a threaded hole 3, and a threaded rod 4 is connected to the threaded hole 3. The lower end of the threaded rod 4 is fixedly connected with a universal wheel 5. By rotating the threaded rod 4, the height of the device can be easily adjusted, and the universal wheel 5 can be easily moved under the action of the universal wheel 5. The universal wheel 5 has a built-in braking function.

[0031] refer to Figure 2 and Figure 4 In order to adjust the angle of the areca nuts, in this embodiment, the adjustment component 18 includes a second conveyor belt 182 disposed inside the groove 17. A motor 181 is disposed at the upper end of the anti-drop plate 16. The output shaft of the motor 181 passes through the anti-drop plate 16 and is connected to the second conveyor belt 182 for transmission. Anti-slip blocks 183 are disposed on the outer surface of the second conveyor belt 182. After the areca nuts are sorted, they will fall into the holding box 15 under the action of the conversion box. When the areca nuts from the holding box 15 reach the first conveyor belt 22, the adjustment component 18 will make all the areca nuts enter the first conveyor belt 22 vertically, so that the next cutting work can be carried out conveniently.

[0032] Example 3

[0033] refer to Figure 1 , Figure 2 , Figure 3 and Figure 6 Based on Embodiment 2, this embodiment innovatively designs the cutting component 23 to achieve the purpose of cutting areca nuts. Specifically, the cutting component 23 includes a shell 231 disposed on the upper end of the plate surface 1. A third cylinder 232 is fixedly connected to the upper end of the shell 231, and a cutting blade 233 is fixedly connected to the lower end of the third cylinder 232. A fourth cylinder 234 is fixedly connected to the opposite sides of the shell 231, and a pad 235 is fixedly connected to the opposite sides of the fourth cylinder 234. A circular arc groove 236 is opened on the opposite sides of the pad 235. After the first conveyor belt 22 moves the areca nut to the end of the first conveyor belt 22, it falls into the upper end of the pad 235. At this time, the first conveyor belt 22 is closed, and the third cylinder 232 is activated, so that the cutting blade 233 splits the areca nut in two, thus achieving the effect of cutting the areca nut. Under the action of the machine, the efficiency of cutting areca nuts can be improved.

[0034] refer to Figure 6 In order to achieve the purpose of supporting pressure, in this embodiment, a first groove 26 is provided at the lower end of the outer shell 231, and a support rod 27 is slidably connected inside the first groove 26. The other end of the support rod 27 is fixedly connected to the lower end of the pad block 235. When the betel nut is cut, a certain pressure will be generated. At this time, the pressure can be supported by the support rod 27, avoiding the phenomenon that the fourth cylinder 234 will be damaged due to relying entirely on the fourth cylinder 234.

[0035] refer to Figure 6 In order to achieve the purpose of pushing the material, in this embodiment, a first cylinder 25 is fixedly connected to the left side of the outer shell 231, and a push rod 24 is fixedly connected to the other end of the first cylinder 25 through the outer shell 231. With the push rod 24, when the areca nut is cut and falls into the interior of the outer shell 231, the areca nut is pushed out by the action of the first cylinder 25 and the push rod 24 and then falls into the discharge port 31. When the push rod 24 is used, the pad block 235 is in the open state.

[0036] refer to Figure 1 In order to collect betel nuts, in this embodiment, a slot 28 is provided at the lower end of the plate 1, and a block 29 is slidably connected inside the slot 28. A collection box 30 is fixedly connected at the lower end of the block 29, and the collection box 30 is located directly below the discharge port 31. The collected box 30 can be used to collect the cut betel nuts, and the collection box 30 can be easily removed under the action of the slot 28 and the block 29.

[0037] Operating principle and advantages: First, the device is moved to a suitable position using the casters 5. Then, the areca nuts are manually poured into the inner chamber 8 of the device for sorting. The second cylinder 105 is controlled to adjust the distance between the multiple cylinders 104 as it extends and retracts. Once the distance between the cylinders 104 is adjusted to be approximately the same as that of the smaller areca nuts, the vibration motor is activated. The vibration motor causes the inner chamber 8 to shake, separating the smaller areca nuts from the top of the cylinders 104. Larger areca nuts, unable to pass through the gaps between the cylinders 104, remain inside. The upper end of cylinder 104 achieves a sorting effect for areca nuts. Machine sorting not only increases efficiency but also improves quality compared to manual sorting, further enhancing the device's practicality. After sorting, the areca nuts fall into holding box 15 via a transfer box. From holding box 15, they reach the first conveyor belt 22. When the areca nuts in holding box 15 reach the second conveyor belt 182, the adjusting component 18 ensures all areca nuts enter the first conveyor belt 22 vertically. As the first conveyor belt 22 transports the areca nuts, the outer shell... The opposing pads 235 will stick together under the action of the fourth cylinder 234 until the first conveyor belt 22 moves the areca nut to its end and it falls onto the top of the pad 235. At this time, the first conveyor belt 22 closes, the third cylinder 232 starts, causing the cutting blade 233 to cut the areca nut in two. During the cutting of the areca nut, a certain pressure is generated. This pressure can be supported by the support rod 27, avoiding the fourth cylinder 234 from being damaged due to its reliance on the fourth cylinder 234. Then the cutting blade 233 retracts, and the two pads 235 separate, allowing... The areca nuts on the upper end of the pad 235 fall into the interior of the outer shell 231, thus achieving a cutting effect. The machine can improve the efficiency of areca nut cutting and further increase the quality of the cutting. The device has the advantages of flexible structure, convenient installation, high efficiency and convenience, and reduced manpower and material input. Through the push rod 24, after the areca nuts are cut and fall into the interior of the outer shell 231, the first cylinder 25 and the push rod 24 push the areca nuts out and then into the discharge port 31. The pad 235 is in the open state when the push rod 24 is in use.

[0038] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic areca nut screening, sorting, and cutting integrated machine, characterized in that: The utility model provides a kind of sorting machine, including board face (1), the lower end of the board face (1) is fixedly connected with support leg (2), the upper end of the board face (1) is fixedly connected with outer box (6), the inner side of the outer box (6) is evenly provided spring (7), the other end of the spring (7) is fixedly connected with inner box (8), the bottom of the inner box (8) is provided with oscillation motor, the left side of the outer box (6) and inner box (8) is opened with opening (11), the inside of the inner box (8) is fixedly connected with running box (12), the running box (12) penetrates opening (11), the inside of the inner box (8) right side is fixedly connected with first baffle (9), the inside of the inner box (8) is provided with classification component (10), the upper end of the board face (1) is fixedly connected with first support plate (14), the upper end of the first support plate (14) is fixedly connected with containing box (15), the front and rear sides of the containing box (15) are both provided with anti-drop plate (16), the front of the anti-drop plate (16) is opened with recess (17), the inside of the recess (17) is provided with adjusting component (18), the upper end of the board face (1) is fixedly connected with second support plate (19), the upper end of the second support plate (19) is fixedly connected with rear mounting plate (20), the front and rear sides of the mounting plate (20) are both provided with partition (21), the opposite side of the partition (21) is provided with first conveying belt (22), the upper end of the board face (1) is located left side of mounting plate (20) and is provided with cutting component (23), the lower end of the board face (1) is opened with discharge port (31); The classification component (10) includes second chute (101) arranged on the opposite side of the inner box (8), the second chute (101) is provided with second sliding block (102) inside, the second sliding block (102) is provided with a plurality of, the opposite side of the second chute (101) is provided with connecting plate (103), the opposite side of the connecting plate (103) is provided with cylinder (104), the two sides of the connecting plate (103) are provided with second cylinder (105), the third sliding block (106) is slidably connected in the inside of the second chute (101) and left of the second sliding block (102), the opposite side of the third sliding block (106) is fixedly connected with second baffle (107).

2. The full-automatic areca nut screening, classifying and cutting all-in-one machine according to claim 1, characterized in that: The lower end of the support leg (2) is opened with threaded hole (3), the threaded hole (3) is threadedly connected with threaded rod (4) inside, the lower end of the threaded rod (4) is fixedly connected with universal wheel (5).

3. The full-automatic betel nut screening, classifying and cutting all-in-one machine according to claim 1, characterized in that: The adjusting component (18) includes second conveying belt (182) arranged in the recess (17), the upper end of the anti-drop plate (16) is provided with motor (181), the output shaft of the motor (181) is transmission connection with second conveying belt (182) penetrating anti-drop plate (16), the outer surface of the second conveying belt (182) is provided with anti-skid block (183).

4. The full-automatic betel nut screening, classifying and cutting all-in-one machine according to claim 1, characterized in that: Said cutting assembly (23) includes the shell (231) arranged on the upper end of the board (1), the inner upper end of the shell (231) is fixedly connected with the third cylinder (232), the lower end of the third cylinder (232) is fixedly connected with the cutting blade (233), the opposite sides of the inner of the shell (231) are fixedly connected with the fourth cylinder (234), the opposite sides of the fourth cylinder (234) are fixedly connected with the pad (235), the opposite sides of the pad (235) are provided with the circular arc slot (236).

5. The full-automatic betel nut screening, classifying and cutting all-in-one machine according to claim 4, characterized in that: The lower end of the shell (231) is provided with the first sliding groove (26), the inner of the first sliding groove (26) is slidably connected with the supporting rod (27), the other end of the supporting rod (27) is fixedly connected with the lower end of the pad (235).

6. The full-automatic betel nut screening, classifying and cutting all-in-one machine according to claim 4, characterized in that: The left side of the shell (231) is fixedly connected with the first cylinder (25), the other end of the first cylinder (25) is fixedly connected with the push rod (24) penetrating through the shell (231).

7. The full-automatic betel nut screening, classifying and cutting all-in-one machine according to claim 1, characterized in that: The lower end of the board (1) is provided with the clamping groove (28), the inner of the clamping groove (28) is slidably connected with the clamping block (29), the lower end of the clamping block (29) is fixedly connected with the collecting box (30), the collecting box (30) is located directly below the discharge port (31).

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