Intelligent high-flexible vertical warehouse aging system

By designing an intelligent and highly flexible vertical warehouse aging system, using a vertical warehouse aging test cabinet and a stacking and transplanting mechanism to keep the product powered on, the problems of low space utilization and low aging test efficiency of existing equipment are solved, and uninterrupted aging test results are achieved.

CN116338340BActive Publication Date: 2025-10-24ZHONGSHAN BOCEDA ELECTRONICS TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211728476.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-31
Publication Date
2025-10-24
Estimated Expiration
2042-12-31

AI Technical Summary

Technical Problem

Existing LED display module aging test equipment has low space utilization, low aging test efficiency, and the product is prone to power outages during transfer, affecting the test results.

Method used

An intelligent and highly flexible vertical warehouse aging system is designed, which includes a vertical warehouse aging test cabinet and a stacking and transferring mechanism. The product is kept powered through a three-axis moving component and a telescopic fork plate component, and automated aging testing and detection are realized in combination with a data central service controller.

Benefits of technology

It improves space utilization, realizes uninterrupted aging test of products, improves aging test efficiency, and avoids the impact of power outage on test results during the transfer process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116338340B_ABST
    Figure CN116338340B_ABST
Patent Text Reader

Abstract

The application discloses an intelligent high-flexibility vertical warehouse aging system which is reasonable in design, high in space utilization and capable of improving aging test effect. The application comprises a plurality of groups of aging work areas, each of which comprises symmetrically arranged vertical warehouse aging test cabinets and a stacking and transplanting mechanism located between the two vertical warehouse aging test cabinets, the vertical warehouse aging test cabinets each comprise a plurality of layers of shelves, one layer of the shelves is provided with a conveying assembly, the conveying assembly is used for conveying a tool loading plate loaded with products, conveying assemblies in the same side and adjacent vertical warehouse aging test cabinets are connected, a plurality of aging test assemblies matched with the tool loading plate are arranged on each of the remaining layers of the shelves, and the conveying assembly is provided with an aging detection assembly; the stacking and transplanting mechanism comprises a three-axis moving assembly and a telescopic fork plate assembly arranged on the three-axis moving assembly, and the telescopic fork plate assembly is provided with a conductive module. The application is applied to the technical field of aging test equipment.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to an intelligent high-flexibility vertical warehouse aging system, in particular to an intelligent high-flexibility vertical warehouse aging system applied to an LED display module. BACKGROUND

[0002] The LED display screen is an electronic display screen composed of LED dot matrix, the display content form such as text, animation, picture and video is converted in time through the replacement of on-off red and green light beads, and the display control of components is realized through the modular structure. The LED display screen is mainly divided into a display module, a control system and a power supply system. The display module is composed of LED light dot matrix to emit light; the control system is used for regulating and controlling the on-off state in the region to realize the conversion of the display content of the screen; and the power supply system is used for converting the input voltage and current to meet the needs of the display screen.

[0003] The LED screen can realize the conversion between different forms of various information presentation modes, and can be used indoors and outdoors, and has incomparable advantages over other display screens. The LED screen has the advantages of high light intensity, small working power consumption, low voltage demand, small and convenient equipment, long service life, impact resistance and stability, and strong anti-external interference, and is rapidly developed and widely applied to various fields.

[0004] The LED display module needs to be aged during production, and the existing LED display module aging test is in a planar layout mode, which occupies a large space and has low space utilization and low aging test efficiency. However, some types of products have adopted vertical warehouse aging, such as the patent application No. 201920350686.5 and the patent name "a frequency converter test vertical warehouse", which records a kind of aging test vertical warehouse for frequency converter, but the stacker only has the function of transferring, and cannot keep the product powered on for aging, so that when the product enters the aging station and is transferred to the test station, there is a power-off process, which affects the aging test effect. Because the aging of the product needs to continue to be powered on for aging, the power-off in the middle will affect the aging test effect. SUMMARY

[0005] The application solves the technical problems of the prior art, and provides an intelligent high-flexibility vertical warehouse aging system which is reasonable in design, high in space utilization and improves the aging test effect.

[0006] The technical scheme adopted by the present application is: the present application comprises a plurality of groups of aging work areas, each group of the aging work areas comprises symmetrically arranged vertical warehouse aging test cabinets and a stacking and transplanting mechanism located between the two vertical warehouse aging test cabinets, the vertical warehouse aging test cabinet comprises a plurality of layers of shelves, one layer of shelves is provided with a conveying assembly, the conveying assembly is used for conveying a tool loading plate loaded with products, and the conveying assemblies in the vertical warehouse aging test cabinets on the same side are connected, a plurality of aging test assemblies matched with the tool loading plate are arranged on each of the remaining layers of shelves, the aging test assemblies are used for conducting aging test on the products in the tool loading plate, an aging detection assembly is arranged on the conveying assembly, and the aging detection assembly is used for detecting the products in the tool loading plate; the stacking and transplanting mechanism comprises a three-axis moving assembly and a telescopic fork plate assembly arranged on the three-axis moving assembly, a conductive module is arranged on the telescopic fork plate assembly, and the stacking and transplanting mechanism is used for transplanting the tool loading plate on the conveying guide rail into an aging bracket station, the conductive module is used for maintaining the products in the tool loading plate in a powered-on state when the stacking and transplanting mechanism transplants the tool loading plate.

[0007] Further, the intelligent high-flexibility vertical warehouse aging system further comprises a data central service controller, and the vertical warehouse aging test cabinet and the stacking and transplanting mechanism are electrically connected with the data central service controller.

[0008] Further, the tool loading plate comprises a tool plate, the tool plate is provided with a two-dimensional code around, a plurality of product loading grooves are arranged on the tool plate in an array, each product loading groove comprises four support column blocks located at four end corners respectively, spring buckle locking modules are arranged on the four support column blocks, the spring buckle locking modules are used for buckling the products in the product loading groove, a plurality of probe modules are arranged in the middle of the product loading groove, the probe modules are used for connecting the test interfaces of the products, and conductive copper strips are symmetrically arranged on the bottom of the tool plate, and all the probe modules are electrically connected with the conductive copper strips.

[0009] Further, the three-axis moving assembly comprises a front-back moving device, a lifting device arranged on the front-back moving device, and a left-right telescopic device arranged on the lifting device; the front-back moving device comprises an upper cross beam and a lower cross beam, a moving frame is arranged between the upper cross beam and the lower cross beam, and a front-back driving device is connected with the moving frame; the lifting device comprises a lifting plate mounted on the moving frame and a lifting driving device connected with the lifting plate, the left-right telescopic device comprises two vertical plates symmetrically arranged on the lifting plate, a three-phase asynchronous motor and a double-shaft output speed reducer connected with the three-phase asynchronous motor are arranged in the middle part of the lifting plate, telescopic slide rails and telescopic plates matched with the telescopic slide rails are arranged at the upper ends of the vertical plates, driving wheels are arranged on the inner side surfaces of the vertical plates, driven wheels are arranged at both ends of each driving wheel, transmission belts are arranged between the driving wheels and the driven wheels, belt clamping blocks one are arranged at the lower ends of the telescopic plates, and output shafts of the double-shaft output speed reducers are connected with the driving wheels.

[0010] Further, the telescopic fork plate assembly comprises two fork plates, a telescopic servo motor arranged in the interior of the telescopic plate and a telescopic belt connected with the telescopic servo motor, slide rail grooves are arranged on both sides of the telescopic plate, guide wheels matched with the slide rail grooves are arranged on the two inner walls of the fork plates, belt clamping blocks two connected with the telescopic belt are arranged at the bottoms of the fork plates; the conductive module comprises contact mounting blocks arranged between the front ends and the rear ends of the two fork plates, a plurality of conductive contacts one are arranged on the contact mounting blocks, a conductive contact plate is arranged in the contact mounting blocks, the conductive contacts one are electrically connected with the conductive contact plate, and the conductive contacts one are used for abutting against conductive copper strips under the tool loading plates of the stacked piles, so that the products in the tool loading plates are kept powered aging.

[0011] Further, the conveying assembly is arranged on the topmost layer of the shelves, the conveying assembly comprises conveying rails symmetrically arranged on the top layer of the shelves, the front end of the conveying rail is provided with a code scanner, the code scanner is used for scanning the two-dimensional code on the tooling plate, the outer side of the two conveying rails is provided with a conductor rail, the conductor rail is provided with a plurality of conductive wheels, and the conductive wheels on the two conductor rails are used to butt joint the two conductive copper strips at the bottom of the tooling plate; the aging detection assembly comprises a jacking and lifting conductive mechanism and a visual detection system, the visual detection system comprises two brackets arranged in the middle of the top layer of the shelves, a horizontal movement driving device is arranged between the two brackets, and a mounting plate connected with the horizontal movement driving device is arranged; a plurality of CCD cameras are arranged on the mounting plate, and the outside of the CCD cameras is provided with a dark box; the jacking and lifting conductive mechanism comprises a jacking driving device arranged at the lower end of the top layer of the shelves and a jacking plate connected with the jacking driving device, the jacking plate is located below the two brackets, supporting columns are arranged around the jacking plate, the supporting columns at both ends are located between the conveying rails and the conductor rails at both ends respectively, and conductive contacts two are arranged in the supporting columns.

[0012] Further, the vertical storage aging test cabinet comprises a vertical cabinet body, the vertical cabinet body is spliced by a plurality of cross beams and a plurality of longitudinal beams, the cross beams and the longitudinal beams are both channel steels, the channel steels are provided with wire grooves, and the wire grooves are used for the layout of wires; the aging test assembly is composed of four vertical storage guide assemblies distributed around the aging test assembly station, the vertical storage guide assemblies each comprise an inclined supporting block, a guide block and a silica gel pad, the inclined supporting block is mounted on the side wall of the longitudinal beam, the guide block is mounted at the upper end of the inclined supporting block and adheres to the side wall of the longitudinal beam, the silica gel pad is laid on the upper end surface of the inclined supporting block, two conductive contacts three penetrating through the silica gel pad are further arranged on the upper end surface of the inclined supporting block, the conductive contacts three are used to butt joint the conductive copper strips at the bottom of the tooling plate, and guide wheels matched with the guide blocks are further arranged around the tooling plate.

[0013] Further, the outside of the vertical cabinet body is provided with a cabinet body cover, the cabinet body cover is provided with a plurality of layers of air inlets, the air inlets are provided with heat dissipation fans, the top of the cabinet body cover is provided with an exhaust duct, and the tail end of the exhaust duct is provided with an exhaust fan; a plurality of uniformly distributed temperature sensors are further arranged in the vertical cabinet body, and a temperature acquisition unit is further arranged outside the vertical cabinet body, and the temperature acquisition unit is used for checking the temperature of the temperature sensors in real time.

[0014] Further, the two supporting column blocks on the same side are provided with a middle supporting column, the supporting column block comprises a supporting column mounting block, the front end of the supporting column mounting block is provided with a stepped surface, the middle part of the supporting column mounting block is provided with a sliding groove, the sliding groove penetrates the middle part of the stepped surface, and a supporting block is arranged on the stepped surface; the spring buckle locking module comprises a locking block and a compression spring, the locking block is adapted to be slidingly installed in the sliding groove, the two ends of the compression spring are connected with the groove wall of the sliding groove and the locking block respectively, the locking block comprises a transverse sliding block and a longitudinal sliding block at one end of the transverse sliding block, the transverse sliding block is located at the front end of the sliding groove and has a height lower than that of the stepped surface, the longitudinal sliding block is located at the rear end of the sliding groove, the longitudinal sliding block is higher than the height of the supporting block, the upper end of the longitudinal sliding block is provided with a locking hook piece, and the front end of the locking hook piece is provided with an arc surface; the product placed in the product loading groove is an LED display module, the LED display module is provided with a rectangular ring groove, when the bottom of the LED display module is in contact with the supporting block, the locking hook piece is locked and inserted into the rectangular ring groove.

[0015] Further, the probe module comprises a signal interface probe module and a power supply interface probe module, the signal interface probe module and the power supply interface probe module each comprise a probe mounting seat, the probe mounting seat is provided with a plurality of probe mounting grooves, an interface probe or a power supply probe is mounted in the probe mounting groove, and the interface probe and the power supply probe are electrically connected with the conductive copper strip.

[0016] The beneficial effects of the present application are: 1. Through a plurality of aging work areas, through a plurality of aging work areas, and the aging work area can be directly spliced according to actual needs Different number, and the assembly is convenient, only need to butt joint the adjacent conveying assembly, so as to meet the different aging time demand of product, so as to achieve the aging flexible demand, and if a certain number of unqualified products on the product on the tooling plate are detected by the aging detection assembly after aging in one of the aging work areas, it can be directly output by the conveying assembly, without the need to continue the subsequent aging test, solve The problem that when the product aging process has appeared unqualified product, it still needs to go through the whole aging test time to output unqualified product; 2. In addition, the vertical storage aging test cabinet changes the aging equipment of the plane layout to the vertical storage type, so as to meet the aging test of the products in the multiple tooling plates at the same time; 3. The conveying assembly is arranged in the vertical storage aging test cabinet, which can be used for automatic feeding of the tooling plate, and the aging detection assembly is arranged on the conveying assembly, which can be used for preliminary aging qualified detection of the products on the tooling plate, and the aging qualified detection of the products on the tooling plate after aging; 4. The telescopic fork plate assembly is arranged on the three-axis moving assembly, so that the stacking and transplanting mechanism can be used for stacking and transplanting work of the two vertical storage aging test cabinets, and the conductive module is arranged on the telescopic fork plate assembly, so that the stacking and transplanting mechanism can supply power to the products on the tooling plate without interruption when carrying the aging tooling plate, improve the aging test effect. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structural schematic diagram of the present application;

[0018] Figure 2 It is the structural schematic diagram of the aging work area after removing the cabinet outer cover;

[0019] Figure 3 It is the plan view of the aging work area after removing the cabinet outer cover;

[0020] Figure 4 It is the front view of the vertical storage aging test cabinet after removing the cabinet outer cover;

[0021] Figure 5 It is the local plan view of the vertical storage aging test cabinet after removing the cabinet outer cover;

[0022] Figure 6 It is the structural schematic diagram of the stacking and transplanting mechanism;

[0023] Figure 7 It is the installation structure schematic diagram on the left and right telescopic device;

[0024] Figure 8 It is the structural schematic diagram of the vertical storage guide assembly;

[0025] Figure 9 It is a structural diagram of the working loading plate;

[0026] Figure 10 It is a bottom view of the work loading plate;

[0027] Figure 11 yes Figure 9 A magnified schematic diagram of part A;

[0028] Figure 12 It is a structural diagram of the support column carrier. DETAILED DESCRIPTION

[0029] like Figures 1 to 12 As shown, in this embodiment, the present invention includes several groups of aging work areas 1, each group of the aging work areas 1 includes a symmetrically arranged vertical warehouse aging test cabinet 2 and a stacking and transferring mechanism 3 located between the two vertical warehouse aging test cabinets 2, the vertical warehouse aging test cabinets 2 include several layers of shelves, one of which is provided with a conveying component 4, the conveying component 4 is used to convey the work loading board 5 loaded with products, and the conveying components 4 in the vertical warehouse aging test cabinets 2 adjacent to the same side are all connected, and each of the remaining layers of shelves is provided with several aging test components 6 adapted to the work loading board 5, the aging test component 6 is used to conduct an aging test on the products in the work loading board 5 by powering on, the conveying component 4 is provided with an aging detection component 7, the aging detection component 7 is used to detect the products in the work loading board 5; the stacking and transferring mechanism 3 includes a three-axis moving component 31 and a telescopic fork plate component 32 arranged on the three-axis moving component 31, the telescopic fork plate component 32 is provided with a conductive module 33, and the stacking and transferring mechanism 3 is used to convey the guide rail The work loading plate 5 on 41 is transplanted into the aging test component 6, and the conductive module 33 is used for the stacking and transplanting mechanism 3 to keep the products in the work loading plate 5 energized when stacking and transplanting the work loading plate 5; this design can build different numbers of vertical warehouse aging test cabinets according to actual needs. For example, if the aging time is hours, three vertical warehouse aging test cabinets can be built, and each vertical warehouse aging test cabinet will be tested after aging for one hour. If it is a qualified product, it will continue to be aged. If it is an unqualified product, it can be directly output through the conveying component without subsequent aging. The traditional aging equipment directly ages the product for 3 hours and then tests it after aging for 3 hours. This makes it easy for some products to become unqualified after a period of aging, and they still have to continue aging for 3 hours before they can be shipped out, resulting in slow aging efficiency, insufficient flexibility of aging time and waste of production resources. In addition, the stacking and transplanting mechanism and the conveying component during the transfer and transportation between the vertical warehouse aging test cabinets can keep the products energized, without affecting the continuous energization effect of the product aging.

[0030] In the embodiment, the intelligent high-flexibility vertical warehouse aging system further comprises a data central service controller, and the vertical warehouse aging test cabinet 2 and the stack transplanting mechanism 3 are electrically connected with the data central service controller.

[0031] In the embodiment, the tool loading plate 5 comprises a tool plate 51, the periphery of the tool plate 51 is provided with a two-dimensional code 52, the two-dimensional code 52 is used for binding product information and tool life management and control, three rows and six columns of product loading grooves are arranged on the tool plate 51, each product loading groove comprises four supporting column blocks 53 located at four corners respectively, a spring buckle locking module 54 is arranged on each of the four supporting column blocks 53, the spring buckle locking module 54 is used for buckling the product in the product loading groove, preventing the tool plate 51 from shaking in the transportation process, and the spring buckle locking module 54 can not only automatically lock the product, but also automatically unlock the product in the process of taking out the product, facilitating the placing and taking out of the product, a plurality of probe modules 55 are arranged in the middle of the product loading groove, the probe modules 55 are used for connecting the test interface of the product, and conductive copper strips 56 are symmetrically arranged at the bottom of the tool plate 51, all the probe modules 55 are electrically connected with the conductive copper strips 56, so that the electric energy can be transmitted to the probe modules 55 by conducting the conductive copper strips 56, and the product can be connected to the power supply for aging test.

[0032] In the embodiment, the three-axis moving assembly 31 comprises a front-back moving device, a lifting device arranged on the front-back moving device, and a left-right telescopic device arranged on the lifting device; the front-back moving device comprises an upper cross beam and a lower cross beam, a moving frame is arranged between the upper cross beam and the lower cross beam, and a front-back driving device connected with the moving frame; the lifting device comprises a lifting plate 311 mounted on the moving frame and a lifting driving device connected with the lifting plate 311, the left-right telescopic device comprises two vertical plates 312 symmetrically arranged on the lifting plate 311, a three-phase asynchronous motor 313 and a double-shaft output reduction motor 314 connected with the three-phase asynchronous motor 313 are arranged in the middle of the lifting plate 311, telescopic slides and telescopic plates 315 matched with the telescopic slides are arranged at the upper ends of the vertical plates 312, a driving wheel is arranged on the inner side surface of each vertical plate 312, a driven wheel is arranged at the two ends of each driving wheel, a transmission belt is arranged between each driving wheel and each driven wheel, a belt clamping block one is arranged at the lower end of each telescopic plate 315, and the output shaft of the double-shaft output reduction motor 314 is connected with the driving wheel; this design is used for indirectly driving two telescopic plates to move forward or backward on two vertical plates by the three-phase asynchronous motor, so that the stack transplanting mechanism can be applied to the stacking work between two vertical warehouse aging test cabinets.

[0033] In the embodiment, the telescopic fork plate assembly 32 comprises two fork plates 321, a telescopic servo motor arranged inside the telescopic plate 315 and a telescopic belt 322 connected with the telescopic servo motor, both sides of the telescopic plate 315 are provided with slide rail grooves, both inner walls of the fork plate 321 are provided with guide wheels matched with the slide rail grooves, the bottom of the fork plate 321 is provided with a belt clamping block two connected with the telescopic belt 322, this design is used to control the forward or backward movement of the fork plate by the telescopic servo motor, and is further used to make the stacking and transplanting mechanism applicable to the stacking work between two said vertical library aging test cabinets; the conductive module 33 comprises a contact mounting block 331 arranged between the front ends and the rear ends of the two fork plates 321, a plurality of conductive contacts one 332 are arranged on the contact mounting block 331, a conductive contact plate is arranged in the contact mounting block 331, the conductive contacts one 332 are electrically connected with the conductive contact plate, the conductive contacts one 332 are used to butt against the conductive copper strip 56 under the tooling load plate 5 of the stack, so as to keep the products in the tooling load plate 5 powered on for aging; this design keeps the products in the tooling load plate powered on for aging by the conductive contacts one contacting the conductive copper strip when the stacking and transplanting mechanism stacks and transplants the tooling load plate, which does not affect the detection effect of the products in the transfer detection.

[0034] In the embodiment, the conveying assembly 4 is arranged on the topmost layer of shelves, the conveying assembly 4 comprises conveying rails 41 symmetrically arranged on the top layer of shelves, the front end of the conveying rail 41 is provided with a code scanner for scanning the two-dimensional code 52 on the tooling plate 51, the outer side of the two conveying rails 41 is provided with a conductor rail 42, and a plurality of conductive wheels 43 are arranged on the conductor rail 42, the conductive wheels 43 on the two conductor rails 42 are used to butt joint the two conductive copper strips 56 at the bottom of the tooling plate 51, and the design is used for transmission, the two conductive copper strips at the bottom of the tooling plate are respectively in contact with the conductive wheels on the conductor rail, the conductive wheels can be used to power the conductive copper strips, so that the product can be powered on when entering the second vertical library aging test cabinet after completing the aging test in the first vertical library aging test cabinet, thereby not affecting the aging test effect; the aging detection assembly 7 comprises a lifting and lifting conductive mechanism 71 and a visual detection system 72, the visual detection system 72 comprises two supports 721 arranged in the middle of the top layer of shelves, a horizontal moving driving device 722 and a mounting plate 723 connected with the horizontal moving driving device 722 are arranged between the two supports 721, six CCD cameras 724 are arranged on the mounting plate 723, and dark boxes 725 are arranged outside the CCD cameras 724; this design can take six products at a time, and each CCD camera separately takes one product, which is shielded by the dark box to avoid light pollution interference, and then moves 3 times through the horizontal moving driving device to take pictures of all the products on the tooling plate, or three rows of six CCD cameras can be directly arranged to take pictures at the same time, but the cost of the CCD camera is relatively high, and at present, the horizontal moving driving device drives six CCD cameras to take pictures to meet the production demand; the lifting and lifting conductive mechanism 71 comprises a lifting driving device arranged at the lower end of the top layer of shelves and a lifting plate 711 connected with the lifting driving device, a material receiving sensor is arranged at the front end of the lifting plate 711, a blocking cylinder is arranged at the rear end of the lifting plate 711, the lifting plate 711 is located below the two supports 721, supporting columns 712 are arranged around the lifting plate 711, and the supporting columns 712 at both ends are located between the conveying rails 41 and the conductor rails 42 at both ends, respectively, conductive contacts two 713 are arranged in the supporting columns 712, and the conductive contacts two 713 are used to butt joint the conductive copper strips 56 at the bottom of the tooling plate 51; this design structure is used for lifting the blocking cylinder to block the conveying of the tooling plate after the material receiving sensor senses the tooling plate, then the lifting driving device drives the lifting plate to lift up, and the tooling plate is lifted up by the four supporting columns to separate from the conveying rail, and the two conductive copper strips 45 are continuously powered by the four conductive contacts two, so that the product in the tooling plate is powered on, facilitating the detection of the CCD camera.

[0035] In the embodiment, the vertical warehouse aging test cabinet 2 comprises a vertical cabinet body which is spliced by a plurality of cross beams and a plurality of longitudinal beams, the cross beams and the longitudinal beams are both channel steels, a wire slot is arranged in the channel steel, and the wire slot is used for the layout of electric wires; the aging test assembly 6 is composed of four vertical warehouse guide assemblies which are distributed around the aging test assembly 6 station, each of the vertical warehouse guide assemblies comprises an inclined supporting block 61, a guide block 62 and a silica gel pad 63, the inclined supporting block 61 is installed on the side wall of the longitudinal beam, the guide block 62 is installed on the upper end of the inclined supporting block 61 and adheres to the side wall of the longitudinal beam, the silica gel pad 63 is laid on the upper end surface of the inclined supporting block 61, two conductive contacts three 64 which pass through the silica gel pad 63 are further arranged on the upper end surface of the inclined supporting block 61, the conductive contacts three 64 are used for connecting the conductive copper strips 56 at the bottom of the tooling plate 51, and guide wheels 57 which are matched with the guide blocks 62 are further arranged around the tooling plate 51; in the design, the guide blocks are matched with the guide wheels, the four silica gel pads simultaneously support the periphery of the tooling plate, and the conductive contacts three are used for connecting the conductive copper strips at the bottom of the tooling plate, so that the products in the tooling plate are powered on to perform the aging test.

[0036] In the embodiment, the vertical cabinet body is externally provided with a cabinet body cover 21, a plurality of air inlets are arranged on the cabinet body cover 21, heat dissipation fans 22 are arranged at the air inlets, a top of the cabinet body cover 21 is provided with an exhaust duct 23, and an exhaust fan is arranged at the end of the exhaust duct 23, so that the vertical cabinet body is used for heat dissipation; a plurality of uniformly distributed temperature sensors are further arranged in the vertical cabinet body, and a temperature acquisition unit is further arranged outside the vertical cabinet body, the temperature acquisition unit is used for checking the area temperature of the temperature sensors in real time, recording problems in real time, and taking real-time early warning / alarming / temperature control / power-off and other measures.

[0037] In the embodiment, the two same-side supporting columns 53 are further provided with a middle supporting column 58, the supporting column 53 comprises a supporting column mounting block 531, the front end of the supporting column mounting block 531 is provided with a stepped surface 532, the middle part of the supporting column mounting block 531 is provided with a sliding groove 533, the sliding groove 533 penetrates the middle part of the stepped surface 532, and the stepped surface 532 is provided with a supporting block 534; the spring buckle locking module 54 comprises a locking block 541 and a compression spring 542, the locking block 541 is adapted to be slidingly installed in the sliding groove 533, the two ends of the compression spring 542 are connected with the groove wall of the sliding groove 533 and the locking block 541 respectively, the locking block 541 comprises a transverse sliding block and a longitudinal sliding block at one end of the transverse sliding block, the transverse sliding block is located at the front end of the sliding groove 533 and has a height lower than that of the stepped surface 532, the longitudinal sliding block is located at the rear end of the sliding groove 533, the longitudinal sliding block is higher than the height of the supporting block 534, and the upper end of the longitudinal sliding block is provided with a locking hook piece 543, and the front end of the locking hook piece 543 is provided with an arc surface; the product placed in the product loading groove is an LED display module, the LED display module is provided with a rectangular ring groove 544, when the bottom of the LED display module is in contact with the supporting block 534, the locking hook piece 543 is locked and inserted into the rectangular ring groove 544; when the product is placed, the lower end of the product compresses the arc surface of the locking hook piece, so that the whole locking block retreats backward, when the product continues to be placed and the lower end of the product contacts the supporting block, the rectangular ring groove falls to the same horizontal plane as the locking hook piece, at this time, under the action of the spring force of the compression spring, the locking block moves forward, so that the locking hook piece is inserted into the rectangular ring groove, automatic locking is completed, and the locking does not contact the PCB and the lamp bead of the product, so that the product is not damaged.

[0038] In the embodiment, the probe module 55 comprises a signal interface probe module and a power supply interface probe module, the signal interface probe module and the power supply interface probe module both comprise a probe mounting seat, the probe mounting seat is provided with a plurality of probe mounting slots, an interface probe or a power supply probe is installed in the probe mounting slot, and the interface probe and the power supply probe are electrically connected with the conductive copper strip 56; through adjustment of the mounting position of the probe mounting seat and the position of the interface probe or the power supply probe on the probe mounting seat, the tool loading plate has a universal tool design and can be compatible with at least six models of LED display modules.

[0039] The application belongs to the technical field of aging test equipment.

[0040] Although the embodiments of the application are described in practical schemes, the application is not limited in the meaning, and the modification and combination of the embodiments according to the description are obvious to those skilled in the art.

Claims

1. An intelligent high-flexible racking aging system, characterized in that: It includes several groups of aging work area (1), each group of the aging work area (1) includes symmetrically arranged vertical storage aging test cabinet (2) and stacking and transplanting mechanism (3) located between the two vertical storage aging test cabinet (2), the vertical storage aging test cabinet (2) includes several layers of shelves, one of which is provided with a conveying assembly (4), the conveying assembly (4) is used for conveying a work load plate (5) loaded with products, and the conveying assemblies (4) in the vertical storage aging test cabinet (2) on the same side are connected, and the remaining each layer of shelves is provided with a plurality of aging test assemblies (6) matched with the work load plate (5), the aging test assemblies (6) are used for aging test of the products in the work load plate (5), and the conveying assembly (4) is provided with an aging detection assembly (7), and the aging detection assembly (7) is used for detecting the products in the work load plate (5); the stacking and transplanting mechanism (3) includes a three-axis moving assembly (31) and a telescopic fork plate assembly (32) arranged on the three-axis moving assembly (31), and a conductive module (33) is arranged on the telescopic fork plate assembly (32), the stacking and transplanting mechanism (3) is used for transplanting the work load plate (5) on the conveying guide rail (41) into the aging test assembly (6), and the conductive module (33) is used for keeping the products in the work load plate (5) powered on when the stacking and transplanting mechanism (3) stacks and transplants the work load plate (5); The intelligent high-flexibility vertical storage aging system further includes a data central service controller, and the vertical storage aging test cabinet (2) and the stacking and transplanting mechanism (3) are electrically connected with the data central service controller; The work load plate (5) includes a work plate (51), the periphery of the work plate (51) is provided with a two-dimensional code (52), a plurality of product loading grooves are arranged on the work plate (51) in an array, each product loading groove includes four support column loading blocks (53) located at the end corners, respectively, spring buckle locking modules (54) are arranged on the four support column loading blocks (53), the spring buckle locking modules (54) are used for buckling the products in the product loading groove, a plurality of probe modules (55) are arranged in the middle of the product loading groove, the probe modules (55) are used for connecting the test interfaces of the products, and conductive copper strips (56) are symmetrically arranged on the bottom of the work plate (51), all the probe modules (55) are electrically connected with the conductive copper strips (56); The vertical storage aging test cabinet (2) includes a vertical cabinet body, the outside of the vertical cabinet body is provided with a cabinet body cover (21), a plurality of layers of air inlets are arranged on the cabinet body cover (21), and heat dissipation fans (22) are arranged at the air inlets; the top of the cabinet body cover (21) is provided with an exhaust duct (23), and the tail end of the exhaust duct (23) is provided with an exhaust fan; a plurality of uniformly distributed temperature sensors are further arranged in the vertical cabinet body, and a temperature acquisition unit is further arranged outside the vertical cabinet body, and the temperature acquisition unit is used for checking the temperature of the temperature sensor in real time.

2. The intelligent high-flexible racking aging system according to claim 1, characterized in that: The three-axis moving assembly (31) comprises a front-back moving device, a lifting device arranged on the front-back moving device, and a left-right telescopic device arranged on the lifting device; the front-back moving device comprises an upper cross beam and a lower cross beam, a moving frame is arranged between the upper cross beam and the lower cross beam, and a front-back driving device is connected with the moving frame; the lifting device comprises a lifting plate (311) mounted on the moving frame and a lifting driving device connected with the lifting plate (311); the left-right telescopic device comprises two vertical plates (312) symmetrically arranged on the lifting plate (311); a three-phase asynchronous motor (313) and a double-shaft output reduction motor (314) connected with the three-phase asynchronous motor (313) are arranged in the middle of the lifting plate (311); a telescopic slide rail and a telescopic plate (315) matched with the telescopic slide rail are arranged at the upper end of the vertical plate (312); a driving wheel is arranged on the inner side of the vertical plate (312); a driven wheel is arranged at both ends of the driving wheel; a transmission belt is arranged between the driving wheel and the driven wheel; a belt clamping block one is arranged at the lower end of the telescopic plate (315); and an output shaft of the double-shaft output reduction motor (314) is connected with the driving wheel.

3. The smart high-flex racking aging system of claim 2, wherein: The telescopic fork plate assembly (32) comprises two fork plates (321), a telescopic servo motor arranged in the inside of the telescopic plate (315), and a telescopic belt (322) connected with the telescopic servo motor; slide rail grooves are arranged on both sides of the telescopic plate (315); guide wheels matched with the slide rail grooves are arranged on the inner walls of the fork plates (321); and belt clamping block two connected with the telescopic belt (322) is arranged at the bottom of the fork plates (321); the electric conduction module (33) comprises contact mounting blocks (331) arranged between the front ends and the rear ends of the two fork plates (321); a plurality of electric conduction contacts one (332) are arranged on the contact mounting blocks (331); electric conduction plates are arranged in the contact mounting blocks (331); the electric conduction contacts one (332) are electrically connected with the electric conduction plates; and the electric conduction contacts one (332) are used for abutting against electric conduction copper bars (56) under tool loading plates (5) of a stacked pile, so as to keep power supply aging for products in the tool loading plates (5).

4. The intelligent high-flexible racking aging system according to claim 1, characterized in that: The conveying assembly (4) is arranged on the topmost layer of shelves, and comprises conveying rails (41) symmetrically arranged on the top layer of shelves, the front end of the conveying rail (41) is provided with a code scanner, the code scanner is used for scanning a two-dimensional code (52) on a tooling plate (51), the outer side of the two conveying rails (41) is provided with a conductor rail (42), the conductor rail (42) is provided with a plurality of conductive wheels (43), and the conductive wheels (43) on the two conductor rails (42) are used for abutting two conductive copper strips (56) at the bottom of the tooling plate (51); the aging detection assembly (7) comprises a lifting and lifting conductive mechanism (71) and a CCD detection mechanism (72), the CCD detection mechanism (72) comprises two supports (721) arranged in the middle of the top layer of shelves, a horizontal movement driving device (722) and a mounting plate (723) connected with the horizontal movement driving device (722) are arranged between the two supports (721), a plurality of CCD cameras (724) are arranged on the mounting plate (723), and the outside of the CCD camera (724) is provided with a dark box (725); the lifting and lifting conductive mechanism (71) comprises a lifting driving device arranged at the lower end of the top layer of shelves and a lifting plate (711) connected with the lifting driving device, the lifting plate (711) is located below the two supports (721), the lifting plate (711) is provided with supporting columns (712) around, the supporting columns (712) at both ends are located between the conveying rails (41) and the conductor rails (42) at both ends respectively, the supporting column (712) is provided with a conductive contact two (713) inside, and the conductive contact two (713) is used for abutting the conductive copper strip (56) at the bottom of the tooling plate (51).

5. The intelligent high-flexible racking aging system according to claim 4, characterized in that: The cabinet body is spliced by a plurality of cross beams and a plurality of longitudinal beams, the cross beams and the longitudinal beams are both channel steels, the channel steels are provided with wire grooves inside, and the wire grooves are used for the layout of wires; the aging test assembly (6) is composed of four vertical warehouse guide assemblies distributed around the aging test assembly (6) station, the vertical warehouse guide assembly comprises an inclined supporting block (61), a guide block (62) and a silica gel pad (63), the inclined supporting block (61) is installed on the side wall of the longitudinal beam, the guide block (62) is installed at the upper end of the inclined supporting block (61) and adheres to the side wall of the longitudinal beam, the silica gel pad (63) is laid on the upper end surface of the inclined supporting block (61), the upper end surface of the inclined supporting block (61) is also provided with two conductive contact three (64) penetrating through the silica gel pad (63), the conductive contact three (64) is used for abutting the conductive copper strip (56) at the bottom of the tooling plate (51), and the tooling plate (51) is also provided with a guide wheel (57) matched with the guide block (62) around.

6. The intelligent and highly flexible vertical storage aging system according to claim 1 is characterized by: The middle supporting column (58) is arranged between the two supporting column blocks (53) on the same side, the supporting column block (53) comprises a supporting column mounting block (531), the front end of the supporting column mounting block (531) is provided with a stepped surface (532), the middle part of the supporting column mounting block (531) is provided with a sliding groove (533), the sliding groove (533) penetrates the middle part of the stepped surface (532), and the stepped surface (532) is provided with a supporting block (534); the spring buckle locking module (54) comprises a locking block (541) and a compression spring (542), the locking block (541) is adapted to be slidingly mounted in the sliding groove (533), the two ends of the compression spring (542) are connected with the groove wall of the sliding groove (533) and the locking block (541) respectively, the locking block (541) comprises a transverse sliding block and a longitudinal sliding block at one end of the transverse sliding block, the transverse sliding block is located at the front end of the sliding groove (533) and is lower than the height of the stepped surface (532), the longitudinal sliding block is located at the rear end of the sliding groove (533), the longitudinal sliding block is higher than the height of the supporting block (534), and the upper end of the longitudinal sliding block is provided with a locking hook piece (543), and the front end of the locking hook piece (543) is provided with an arc surface; the product placed in the product loading groove is an LED display module, the LED display module is provided with a rectangular ring groove (544), when the bottom of the LED display module is in contact with the supporting block (534), the locking hook piece (543) is locked and inserted into the rectangular ring groove (544).

7. The smart high-flex racking aging system of claim 6, wherein: The probe module (55) comprises a signal interface probe module and a power supply interface probe module, the signal interface probe module and the power supply interface probe module both comprise a probe mounting seat, the probe mounting seat is provided with a plurality of probe mounting slots, an interface probe or a power supply probe is mounted in the probe mounting slot, and the interface probe and the power supply probe are electrically connected with the conductive copper strip (56).

Citation Information

Patent Citations

  • Frequency converter test vertical warehouse

    CN210181132U

  • Intelligent high-flexibility three-dimensional warehouse aging system

    CN219456347U