A spraying device for a shock absorber cylinder barrel

Abstract

The present invention discloses a spraying device for a shock absorber cylinder, which relates to the field of spraying equipment and includes a turntable, a cover body, a spray head, a loading and unloading mechanism, a lever mechanism and a cleaning mechanism. The present invention realizes automatic electrostatic spraying of the cylinder with the help of a turntable and a spray head located in the cover body. In the process of the cylinder rotating with the turntable, the cylinder can rotate along the positioning column with the help of the cooperation of the rubber ring and the guide strip to improve the uniformity of the spraying. The two sets of unloading mechanisms can move up and down respectively under the action of the lever mechanism, thereby realizing the synchronous loading and unloading of the cylinder, and in the process of repeated loading and unloading, the lever also rotates repeatedly, thereby driving the cleaning mechanism to repeatedly rotate left and right, thereby cleaning the outer periphery and top surface of the positioning column between the unloading position and the loading position, removing the paint attached to the surface, and realizing the cleaning of the positioning column without dead angles.

Description

Technical Field

[0001] The invention belongs to the field of spraying equipment, and in particular relates to a spraying device for a shock absorber cylinder. Background Art

[0002] Shock absorbers are a crucial component in automotive suspension systems, primarily designed to dampen the shock of rebounding springs after absorbing shock, as well as road impact. Traditionally, the outer wall of the shock absorber cylinder is sprayed using a suspended electrostatic spray line. While this improves spraying efficiency to a certain extent, the structural characteristics of the suspension frame necessitate manual loading and unloading of the cylinder, resulting in low efficiency. Furthermore, since the suspension frame does not rotate during the spraying process, this can easily lead to uneven paint thickness on the cylinder. Summary of the Invention

[0003] The object of the present invention is to provide a spraying device for a shock absorber cylinder to solve the above-mentioned defects caused by the prior art.

[0004] The top of the tool holder is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate,

[0005] Preferably, the positioning tool includes a sleeve, a rubber ring and a rubber plug. The upper end of the sleeve is fixed with a circular top plate and can be sleeved on the positioning column. The rubber ring is sleeved on the outer circumference of the sleeve and is positioned with the help of two upper and lower annular steps arranged on the outer circumference of the sleeve. The rubber plug is fixed to the upper end of the top plate with the help of a connecting column. The outer diameter of the rubber ring is larger than the outer diameter of the top plate.

[0006] Preferably, the loading and unloading mechanism includes a U-shaped fork, a loading and unloading cylinder, a second turntable, a servo motor, a slide and a base. The tail of the U-shaped fork is installed on the output end of the loading and unloading cylinder, the loading and unloading cylinder is installed on the second turntable, the second turntable is rotatably connected to the slide and the rotating shaft at its lower end is connected to the output end of the servo motor, the servo motor is installed at the lower end of the slide, the slide is slidably connected to the slide rail provided on the side of the base by means of a slider and the side of the slide is also provided with a side plate for connecting to the lever mechanism, the upper end of one of the slides is also connected to the second top plate, and the second top plate is connected to the output end of the lifting device.

[0007] Preferably, the lever mechanism includes a support base and a lever, wherein the geometric center of the lever is rotatably connected to a rotating shaft provided on the support base, one end of the transverse tube is fixed to the lever and is located on the outer periphery of the rotating shaft, the transverse tube and the rotating shaft are coaxial, and the transverse tube passes through the cover between the two notches and is connected to the cleaning mechanism;

[0008] The side plate is provided with a guide rod, and both ends of the lever are provided with a long strip guide hole matched with the guide rod.

[0009] Preferably, the cleaning mechanism includes a connecting block and two fan-shaped plates fixed to both ends of the connecting block, bristles capable of wrapping the positioning column are fixed on opposite sides of the two fan-shaped plates, and the other end of the transverse tube is connected to the connecting block.

[0010] Preferably, the inner opening of the U-shaped fork cooperates with the annular step, and when unloading, the U-shaped fork can lift the positioning tooling with the help of the annular step.

[0011] Preferably, the guide strip can contact the rubber ring and guide the rubber ring to rotate.

[0012] Preferably, the lifting device adopts a lifting cylinder.

[0013] The advantages of the present invention are:

[0014] 1. The present invention realizes automatic electrostatic spraying of the cylinder barrel with the help of a turntable and a spray head located in the cover body. When the cylinder barrel rotates with the turntable, the cylinder barrel can rotate along the positioning column with the help of the cooperation of the rubber ring and the guide strip to improve the uniformity of the spraying.

[0015] 2. The two sets of unloading mechanisms provided in the present invention can move up and down respectively under the action of the lever mechanism, thereby realizing the synchronous loading and unloading of the cylinder, and in the process of repeated loading and unloading, the lever also rotates repeatedly, thereby driving the cleaning mechanism to rotate and swing left and right repeatedly, cleaning the outer periphery and top surface of the positioning column between the unloading position and the loading position, removing the paint attached to its surface, and realizing dead-angle cleaning of the positioning column. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a structural schematic diagram of the present invention.

[0017] Figure 2 for Figure 1 Internal schematic diagram.

[0018] Figure 3 It is a structural diagram of the loading and unloading mechanism.

[0019] Figure 4 It is a structural diagram of the lever mechanism and the cleaning mechanism.

[0020] Figure 5 This is a schematic diagram of the cleaning agency's work.

[0021] Figure 6 This is a schematic diagram of the turntable part.

[0022] Figure 7 This is a schematic diagram of the connection between the positioning tooling and the cylinder.

[0023] Among them: 1 turntable 1, 2 cover, 20 notch, 21 guide strip, 3 nozzle, 4 loading and unloading mechanism, 40 U-shaped fork, 41 loading and unloading cylinder, 42 turntable 2, 43 servo motor, 44 slide, 45 base, 46 top plate 2, 47 side plate, 48 guide rod, 5 lever mechanism, 50 support seat, 51 lever, 52 guide hole, 6 lifting device, 7 cross pipe, 8 cleaning mechanism, 80 connecting block, 81 sector plate, 82 brush, 9 cylinder seat, 10 positioning column, 11 positioning tool, 110 sleeve, 111 rubber ring, 112 top plate 1, 113 rubber plug, 114 annular step 1;

[0024] 100 cylinder barrel. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figures 1 to 7 As shown, a spraying device for a shock absorber cylinder 100 includes a turntable 1, a cover 2, a spray head 3, a loading and unloading mechanism 4, and a lever mechanism 5. The turntable 1 is rotatably connected to a workbench and has a plurality of circumferentially arranged positioning posts 10 fixed to its upper end. The positioning posts 10 are sleeved with positioning fixtures 11 for fixing the cylinder 10010.

[0027] The positioning fixture 11 includes a sleeve 110, a rubber ring 111, and a rubber plug 113. A circular top plate 112 is fixed to the upper end of the sleeve 110 and can be sleeved on the positioning column 10. The rubber ring 111 is sleeved on the outer circumference of the sleeve 110 and is positioned by means of two upper and lower annular steps 114 provided on the outer circumference of the sleeve 110. The rubber plug 113 is fixed to the upper end of the top plate 112 by means of a connecting column. The outer diameter of the rubber ring 111 is larger than that of the top plate 112. The guide bar 21 can contact the rubber ring 111 and guide the rubber ring 111 to rotate.

[0028] The cover body 2 is installed on the outer periphery of the turntable 1, and one side of the cover body 2 is provided with two notches 20 for loading and unloading respectively. The inner wall of the cover body 2 is also provided with an arc-shaped guide strip 21 for guiding the self-rotation of the positioning tool 11. The spray head 3 is installed at the geometric center of the upper end of the cover body 2 and is used for electrostatic spraying. There are two loading and unloading mechanisms 4 and they are symmetrically arranged at the two ends of the lever mechanism 5. The two loading and unloading mechanisms 4 are used for loading and unloading of the cylinder 100 respectively. One of the loading and unloading mechanisms 4 is also connected to a lifting device 6. The lifting device 6 adopts a jacking cylinder, which is installed on the base on one side of the base 45. The lever 51 in the lever mechanism 5 is also connected to the cleaning mechanism 8 through a horizontal pipe 7 so that the lever 51 can clean the positioning column 10 between the unloading position and the loading position with the help of the cleaning mechanism 8 during repeated rotation;

[0029] The loading and unloading mechanism 4 includes a U-shaped fork 40, a loading and unloading cylinder 41, a second turntable 42, a servo motor 43, a slide 44 and a base 45. The tail of the U-shaped fork is installed on the output end of the loading and unloading cylinder 41, and the loading and unloading cylinder 41 is installed on the second turntable 42. The second turntable 42 is rotatably connected to the slide 44 and the rotating shaft at its lower end is connected to the output end of the servo motor 43. The servo motor 43 is installed at the lower end of the slide 44. The slide 44 is slidably connected to the slide rail provided on the side of the base 45 by means of a slider, and the side of the slide 44 is further provided with a side plate 47 for connecting to the lever mechanism 5. The upper end of one of the slides 44 is also connected to the second top plate 46, and the second top plate 46 is connected to the output end of the lifting device 6;

[0030] The lever mechanism 5 includes a support base 50 and a lever 5. The geometric center of the lever 51 is rotatably connected to a rotating shaft provided on the support base 50. One end of the transverse tube 7 is fixed to the lever 51 and is located on the outer periphery of the rotating shaft. The transverse tube 7 and the rotating shaft are coaxial. The transverse tube 7 passes through the cover body 2 between the two notches 20 and is connected to the cleaning mechanism 8.

[0031] A guide rod 48 is provided on the side plate 47 , and long guide holes 52 are provided at both ends of the lever 51 to match the guide rod 48 .

[0032] The cleaning mechanism 8 includes a connecting block 80 and two fan-shaped plates 81 fixed at both ends of the connecting block 80. Brushes 82 capable of wrapping the positioning column 10 are fixed on opposite sides of the two fan-shaped plates 81. The other end of the horizontal tube 7 is connected to the connecting block 80.

[0033] In this embodiment, the inner opening of the U-shaped fork 40 cooperates with the annular step. When unloading, the U-shaped fork 40 can lift the positioning tool 11 with the help of the annular step 114.

[0034] The specific implementation process of the present invention is as follows:

[0035] The turntable 1 is intermittently rotated by a certain angle under the action of the rotating mechanism, so that the cylinder 10010 is continuously fed in and out of the cover body 2. During the rotation of the turntable 1, the cylinder 10010 can rotate along the positioning column 10 with the help of the rubber ring 111 and the guide bar 21 to improve the uniformity of spraying. When the cylinder 10010 stops, the loading and unloading cylinder 41 for unloading extends and drives the U-shaped fork 40 to be inserted under the annular step 114 below (i.e., locking the positioning tool 11). The output end of the lifting device 6 extends and drives the slide 44 and the U-shaped fork 40 to move upward, and simultaneously drives the positioning tool 11 to move upward. The positioning tool 11 is then separated from the positioning column 10, and the loading and unloading cylinder 41 for unloading is retracted. The cylinder 1 0010 is moved out of the cover body 2. At the same time, with the help of the lever mechanism 5, the positioning tool 11 on which the cylinder 10010 to be sprayed is placed is placed on the positioning column 10 of the loading position under the action of the loading and unloading mechanism 4 for loading; then the output end of the lifting device 6 retracts and drives the loading and unloading mechanism 4 to reset, and the servo motor 43 for unloading rotates a certain angle to transfer the unloaded cylinder 10010 to the side of the turntable 1, and is taken away by the manipulator, while the servo motor 43 for loading rotates a certain angle to the material box, and another set of manipulators places the cylinder 10010 to be sprayed on the U-shaped fork 40 for loading, and then the two loading and unloading cylinders 41 reset and retract, and the servo motor 43 drives the loading and unloading cylinder 41 to rotate to the initial position, ready for the next unloading.

[0036] During the above-mentioned repeated loading and unloading process, the lever 51 also rotates repeatedly, so that the cleaning mechanism 8 can be driven to rotate and swing left and right repeatedly, thereby cleaning the outer periphery and top surface of the positioning column 10 between the unloading position and the loading position, removing the paint attached to its surface, and realizing dead-angle cleaning of the positioning column 10.

[0037] The loading of the cylinder 10010 in the present invention can also be replaced by a robot to improve the spraying efficiency and reduce harm to the human body.

[0038] It is understood from common technical knowledge that the present invention may be implemented by other embodiments that do not depart from its spirit or essential features. Therefore, the embodiments disclosed above are, in all respects, merely illustrative and not exclusive. All modifications within the scope of the present invention or equivalent to the scope of the present invention are intended to be encompassed by the present invention.

Claims

1. A spraying device for a shock absorber cylinder, characterized in that: The invention comprises a turntable (1), a cover (2), a nozzle (3), a loading and unloading mechanism (4) and a lever mechanism (5), wherein the turntable (1) is rotatably connected to a workbench and a plurality of circumferentially arranged positioning columns (10) are fixed on its upper end, and a positioning fixture (11) for fixing a cylinder (100) is sleeved on the positioning column (10), and the cover (2) is mounted on the outer periphery of the turntable (1), and one side of the cover (2) is provided with two notches (20) for loading and unloading respectively, and the inner wall of the cover (2) is also provided with an arc-shaped guide bar (21) for guiding the self-rotation of the positioning fixture (11). ), the spray head (3) is installed at the geometric center of the upper end of the cover body (2) and is used for electrostatic spraying, the loading and unloading mechanisms (4) are two and symmetrically arranged at the two ends of the lever mechanism (5), the two loading and unloading mechanisms (4) are used for loading and unloading of the cylinder respectively, one of the loading and unloading mechanisms (4) is also connected to a lifting device (6), and the lever (51) in the lever mechanism (5) is also connected to the cleaning mechanism (8) through a transverse pipe (7) so that the lever (51) can clean the positioning column (10) between the unloading position and the loading position with the help of the cleaning mechanism (8) during repeated rotation; The loading and unloading mechanism (4) comprises a U-shaped fork (40), a loading and unloading cylinder (41), a second turntable (42), a servo motor (43), a slide (44) and a base (45), wherein the tail of the U-shaped fork is mounted on the output end of the loading and unloading cylinder (41), the loading and unloading cylinder (41) is mounted on the second turntable (42), the second turntable (42) is rotatably connected to the slide (44) and the rotating shaft at the lower end thereof is connected to the output end of the servo motor (43), the servo motor (43) is mounted on the lower end of the slide (44), the slide (44) is slidably connected to a slide rail provided on the side of the base (45) by means of a slider, and the side of the slide (44) is further provided with a side plate (47) for connecting with the lever mechanism (5), the upper end of one of the slides (44) is further connected to the second top plate (46), and the second top plate (46) is connected to the output end of the lifting device (6); The lever mechanism (5) comprises a support seat (50) and a lever (51), wherein the geometric center of the lever (51) is rotatably connected to a rotating shaft provided on the support seat (50), one end of the transverse tube (7) is fixed to the lever (51) and is located on the outer periphery of the rotating shaft, the transverse tube (7) and the rotating shaft are coaxial, and the transverse tube (7) passes through the cover body (2) between the two notches (20) and is connected to the cleaning mechanism (8); A guide rod (48) is provided on the side plate (47), and both ends of the lever (51) are provided with long strip guide holes (52) that match the guide rod (48).

2. A spraying device for a shock absorber cylinder according to claim 1, characterized in that: The positioning tool (11) includes a sleeve (110), a rubber ring (111) and a rubber plug (113). The upper end of the sleeve (110) is fixed with a circular top plate (112) and can be sleeved on the positioning column (10). The rubber ring (111) is sleeved on the outer periphery of the sleeve (110) and is positioned by means of two upper and lower annular steps (114) arranged on the outer periphery of the sleeve (110). The rubber plug (113) is fixed to the upper end of the top plate (112) by means of a connecting column. The outer diameter of the rubber ring (111) is larger than the outer diameter of the top plate (112).

3. The spraying device for a shock absorber cylinder according to claim 1, characterized in that: The cleaning mechanism (8) comprises a connecting block (80) and two fan-shaped plates (81) fixed at both ends of the connecting block (80), bristles (82) capable of wrapping the positioning column (10) are fixed on opposite sides of the two fan-shaped plates (81), and the other end of the transverse tube (7) is connected to the connecting block (80).

4. The spraying device for a shock absorber cylinder according to claim 1, characterized in that: The inner opening of the U-shaped fork (40) is matched with the annular step. When unloading, the U-shaped fork (40) can lift the positioning tool (11) with the help of the annular step (114).

5. The spraying device for a shock absorber cylinder according to claim 2, characterized in that: The guide strip (21) can contact the rubber ring (111) and guide the rubber ring (111) to rotate.

6. The spraying device for a shock absorber cylinder according to claim 1, characterized in that: The lifting device (6) adopts a lifting cylinder.

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