Cylinder pipeline cleaning equipment and method
By injecting cleaning agent into the cylinder pipe cleaning equipment and using steam to generate bubbles, the problems of poor effect and time-consuming traditional cleaning methods are solved, and efficient and fast pipe cleaning is achieved.
Patent Information
- Application Number
- CN202310078080.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-01
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2043-02-01
AI Technical Summary
The traditional cylinder pipe cleaning method has poor cleaning effect on the accumulated rust or mass accumulation in the pipeline and takes a long time.
Provided is a material cylinder pipe cleaning equipment, including a material cylinder, a pipeline valve, a material cylinder pipe, a steam pipe, a steam valve, a discharge valve, a detection device and a steam device. Efficient cleaning is performed by injecting cleaner into the cylinder pipe and using steam to generate bubbles.
This equipment can significantly improve the cleaning effect of rust or material in the pipe, shorten the cleaning time, and improve cleaning efficiency.
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Figure CN116351813B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of textile equipment, and in particular to a material cylinder pipeline cleaning device and method. Background Art
[0002] In the textile industry, in order to ensure the cleanliness of the required chemical materials and avoid impurities, the material tank and material tank pipeline of the chemical equipment need to be flushed before and after chemical processing to ensure the cleanliness of the material tank and material tank pipeline. Chemical equipment has been in contact with highly corrosive acids, alkalis, silicone soft oils and other chemical materials for a long time, and rust or material scale that is difficult to clean will accumulate on its stainless steel materials. It is difficult to clean the rust or material scale accumulated in the pipeline by directly discharging the cleaning liquid from the material tank through the pipeline. Uninterrupted flushing takes a long time and wastes energy. If the method of filling the cleaning liquid in the material tank and the pipeline for soaking is used, static soaking will take longer and the effect is poor.
[0003] The traditional cleaning of the material tank pipeline is less effective in cleaning the rust or material scale accumulated in the pipeline, and the cleaning process takes a long time. Summary of the invention
[0004] Based on this, it is necessary to provide a material tank pipeline cleaning device and method. The material tank pipeline cleaning device has a good cleaning effect on the rust or material scale accumulated in the pipeline, and the cleaning time is short.
[0005] In a first aspect, the present application provides a cylinder pipeline cleaning device, including a first cylinder, a first pipeline valve, a first cylinder pipeline, a first steam pipeline, a first steam valve, a first discharge port valve, a detection device and a steam device;
[0006] One end of the first cylinder pipeline is connected to the first cylinder, and the other end is a first discharge port;
[0007] The first pipeline valve is arranged at the connection between the first cylinder pipeline and the first cylinder;
[0008] One end of the first steam pipeline is connected to one side of the first cylinder pipeline close to the first discharge port, and the other end is connected to the steam device;
[0009] The first discharge port valve is arranged at the first discharge port;
[0010] The first steam valve is arranged at the connection between the first steam pipeline and the first cylinder pipeline;
[0011] The steam device is used to charge steam into the first cylinder pipeline;
[0012] The detection device is connected to the first cylinder pipeline to detect the temperature and steam pressure in the first cylinder pipeline.
[0013] In some of the embodiments, it further includes a second material cylinder, a second pipeline valve, a second material cylinder pipeline, a second steam pipeline, a second steam valve, a second discharge port valve and a series pipeline;
[0014] One end of the second cylinder pipeline is connected to the second cylinder, and the other end is a second discharge port;
[0015] The second pipeline valve is arranged at the connection between the second cylinder pipeline and the second cylinder;
[0016] One end of the second steam pipeline is connected to one side of the second cylinder pipeline close to the second discharge port, and the other end is connected to the steam device;
[0017] The second discharge port valve is arranged at the second discharge port;
[0018] The second steam valve is arranged at the connection between the second steam pipeline and the second cylinder pipeline;
[0019] The second cylinder pipeline and the first cylinder pipeline are connected through the series pipeline.
[0020] In some embodiments, the series pipeline is a Y-shaped pipeline with three ports, one end of which is connected to the first cylinder pipeline, the other end is connected to the second cylinder pipeline, and the other end is a third discharge port.
[0021] In some embodiments, a first pipe series valve and a second pipe series valve are further included; the first pipe series valve is arranged at the connection between the series pipeline and the first cylinder pipeline; the second pipe series valve is arranged at the connection between the series pipeline and the second cylinder pipeline.
[0022] In some of the embodiments, a third steam pipe, a third steam valve and a third discharge port valve are further included; one end of the third steam pipe is connected to a side of the series pipe close to the third discharge port, and the other end is connected to the steam device; the third steam valve is arranged at the connection between the third steam pipe and the series pipe; the third discharge port valve is arranged at the third discharge port.
[0023] In some embodiments, the first material tank includes a cleaning agent.
[0024] In some embodiments, the cleaning agent includes water, alkali and detergent;
[0025] The mass percentage of the alkali in the cleaning agent is 5% to 20%;
[0026] The mass volume ratio of the cleaning agent to the washing agent is 0.5 g / L to 10 g / L.
[0027] In some of the embodiments, a controller is further included, which is electrically connected to each valve, the detection device and the steam device for receiving signals from the detection device and controlling each valve and the steam device.
[0028] In a second aspect, a cylinder pipeline cleaning method is provided, wherein the cylinder pipeline is cleaned using any of the cylinder pipeline cleaning devices described above, comprising:
[0029] Open the first pipeline valve and add the cleaning agent into the first cylinder pipeline;
[0030] Starting the steam device and opening the first steam valve, passing steam into the first cylinder pipeline through the first steam pipeline, and starting cleaning;
[0031] After the cleaning is completed, the first steam valve is closed, the first discharge port valve is opened, and the first cylinder pipeline is flushed with clean water.
[0032] In some embodiments, including:
[0033] Open the first pipeline valve, the second cylinder valve, the first series pipe valve and the second series pipe valve, and add the cleaning agent into the first cylinder pipeline, the second cylinder pipeline and the series pipeline;
[0034] Starting the steam device and opening the first steam valve, the second steam valve and the third steam valve, continuously passing steam through the first steam pipe, the second steam pipe and the third steam pipe to the first cylinder pipe, the second cylinder pipe and the series pipe to start cleaning;
[0035] After cleaning is completed, close the first steam valve, the second steam valve and the third steam valve, open the first discharge port valve, the second discharge port valve and the third discharge port valve, and flush the first material cylinder pipeline, the second material cylinder pipeline and the series pipeline with clean water.
[0036] The above-mentioned cylinder pipeline cleaning equipment includes a first cylinder, a first pipeline valve, a first cylinder pipeline, a first steam pipeline, a first steam valve, a first discharge port valve, a detection device and a steam device. By opening the first pipeline valve and closing the first steam valve and the first discharge port valve, a cleaning agent can be added to the first cylinder pipeline through the first cylinder, and then the first steam valve is opened to use the steam device to pass steam into the first cylinder pipeline through the first steam pipeline. The steam pressure and temperature in the first cylinder pipeline are detected by the detection device. Under the appropriate steam pressure and temperature range, hot steam is used to make the cleaning agent in the first cylinder pipeline create bubbles to clean the first cylinder pipeline. The cylinder pipeline cleaning equipment has a good cleaning effect on rust or material scale accumulated in the pipeline, and the cleaning time is short. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 A schematic diagram of the structure of a tank pipeline cleaning device provided in one embodiment of the present application;
[0038] Figure 2 A schematic structural diagram of a material cylinder pipeline cleaning device provided in yet another embodiment of the present application.
[0039] Description of Reference Numerals
[0040] 101. First material cylinder; 102. First pipeline valve; 103. First material cylinder pipeline; 104. First steam pipeline; 105. First steam valve; 106. First discharge port valve; 107. Series pipeline; 108. Third steam pipeline; 109. Third steam valve; 110. Third discharge port valve; 111. First series pipe valve; 112. Second series pipe valve; 113. Second material cylinder; 114. Second pipeline valve; 115. Second material cylinder pipeline; 116. Second steam pipeline; 117. Second steam valve; 118. Second discharge port valve; 120. Detection device; 130. Steam device. DETAILED DESCRIPTION
[0041] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those generally understood by those skilled in the art to which the present application belongs. The terms used herein in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0043] An embodiment of the present application provides a material cylinder pipeline cleaning device, referring to Figure 1 , including a first material cylinder 101, a first pipeline valve 102, a first material cylinder pipeline 103, a first steam pipeline 104, a first steam valve 105, a first discharge port valve 106, a detection device 120 and a steam device 130;
[0044] One end of the first cylinder pipeline 103 is connected to the first cylinder 101, and the other end is a first discharge port;
[0045] The first pipeline valve 102 is disposed at the connection between the first cylinder pipeline 103 and the first cylinder 101;
[0046] One end of the first steam pipe 104 is connected to one side of the first cylinder pipe 103 close to the first discharge port, and the other end is connected to the steam device 130;
[0047] The first outlet valve 106 is disposed at the first outlet;
[0048] The first steam valve 105 is disposed at the connection between the first steam pipeline 104 and the first cylinder pipeline 103;
[0049] The steam device 130 is used to charge steam into the first cylinder pipeline 103;
[0050] The detection device 120 is connected to the first cylinder pipeline 103 to detect the temperature and steam pressure in the first cylinder pipeline 103. The cylinder pipeline cleaning device includes a first cylinder 101, a first pipeline valve 102, a first cylinder pipeline 103, a first steam pipeline 104, a first steam valve 105, a first discharge port valve 106, a detection device 120 and a steam device 130. By opening the first pipeline valve 102 and closing the first steam valve 105 and the first outlet valve 106, the cleaning agent can be added to the first cylinder pipeline 103 through the first cylinder 101, and then the first steam valve 105 is opened to use the steam device 130 to pass steam into the first cylinder pipeline 103 through the first steam pipeline, and the steam pressure and temperature in the first cylinder pipeline 103 are detected by the detection device 120. Under the appropriate steam pressure and temperature range, hot steam is used to make the cleaning agent in the first cylinder pipeline 103 produce bubbles to clean the first cylinder pipeline 103. The cylinder pipeline cleaning device has a better cleaning effect on rust or material scale accumulated in the pipeline, and the cleaning time is shorter.
[0051] In some embodiments, the detection device 120 is connected to the outer wall of the first cylinder pipeline 103 on one side close to the first cylinder 101 .
[0052] Reference Figure 2 , in some embodiments, further comprising a second material cylinder 113, a second pipeline valve 114, a second material cylinder pipeline 115, a second steam pipeline 116, a second steam valve 117, a second discharge port valve 118 and a series pipeline 107;
[0053] One end of the second cylinder pipe 115 is connected to the second cylinder 113, and the other end is a second discharge port;
[0054] The second pipeline valve 114 is disposed at the connection between the second cylinder pipeline 115 and the second cylinder 113;
[0055] One end of the second steam pipe 116 is connected to one side of the second cylinder pipe 115 close to the second discharge port, and the other end is connected to the steam device 130;
[0056] The second outlet valve 118 is disposed at the second outlet;
[0057] The second steam valve 117 is disposed at the connection between the second steam pipeline 116 and the second cylinder pipeline 115;
[0058] The second cylinder pipeline 115 is connected to the first cylinder pipeline 103 via a series pipeline 107. The cylinder pipeline cleaning device comprises two cylinders and two sets of cylinder pipelines. The second cylinder pipeline 115 is connected to the first cylinder pipeline 103 via the series pipeline 107, so that the two cylinder pipelines can be cleaned at the same time, and the cleaning efficiency is higher.
[0059] In some embodiments, the cylinder pipeline cleaning device further includes a plurality of cylinders and cylinder pipelines, and the different cylinder pipelines are connected by series pipelines 107. It is possible to steam clean a plurality of cylinder pipelines at the same time, and the cleaning efficiency is high.
[0060] In some embodiments, the series pipe 107 is a Y-shaped pipe with three ports, one end of which is connected to the first cylinder pipe 103, the other end is connected to the second cylinder pipe 115, and the other end is a third discharge port. The first cylinder pipe 103 and the second cylinder pipe 115 are connected by the Y-shaped series pipe 107, so that the first cylinder pipe 103 and the second cylinder pipe 115 can be cleaned at the same time, and the other end of the series pipe 107 is the third discharge port, which is convenient for discharging the cleaning agent in the series pipe 107 after cleaning.
[0061] In some embodiments, a first pipe-in-line valve 111 and a second pipe-in-line valve 112 are further included; the first pipe-in-line valve 111 is disposed at the connection between the series pipe 107 and the first cylinder pipe 103; the second pipe-in-line valve 112 is disposed at the connection between the series pipe 107 and the second cylinder pipe 115. The first pipe-in-line valve 111 is used to control the connection between the series pipe 107 and the first cylinder pipe 103, and the second pipe-in-line valve 112 is used to control the connection between the series pipe 107 and the second cylinder pipe 115.
[0062] In some embodiments, a third steam pipe 108, a third steam valve 109 and a third discharge port valve 110 are also included; one end of the third steam pipe 108 is connected to the side of the series pipe 107 close to the third discharge port, and the other end is connected to the steam device 130; the third steam valve 109 is arranged at the connection between the third steam pipe 108 and the series pipe 107; the third discharge port valve 110 is arranged at the third discharge port. Steam can be introduced into the series pipe 107 at the same time through the third steam pipe 108, which can save the time of introducing steam and make the cleaning effect better. The third steam valve 109 is used to control the connection between the third steam pipe 108 and the series pipe 107.
[0063] In some embodiments, the first material cylinder 101 includes a cleaning agent. In actual use, the cleaning agent can be added into the first material cylinder pipeline 103 by opening the first pipeline valve 102.
[0064] In some embodiments, the cleaning agent includes water, alkali, and detergent;
[0065] The mass percentage of alkali in the cleaning agent is 5% to 20%;
[0066] The mass volume ratio of the cleaning agent to the cleaning agent is 0.5g / L to 10g / L. Within the mass percentage range of the alkali, the cleaning effect on the rust or material scale accumulated in the pipeline is better. Optionally, the mass percentage of the alkali in the cleaning agent is 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19% or 20%. Within the mass volume ratio range of the cleaning agent to the cleaning agent, the cleaning effect on the rust or material scale accumulated in the pipeline is better. Optionally, the mass volume ratio of the detergent to the cleaning agent is 0.5g / L, 1g / L, 1.5g / L, 2g / L, 2.5g / L, 3g / L, 3.5g / L, 4g / L, 4.5g / L, 5g / L, 5.5g / L, 6g / L, 6.5g / L, 7g / L, 7.5g / L, 8g / L, 8.5g / L, 9g / L, 9.5g / L or 10g / L.
[0067] In some embodiments, a controller is also included, which is electrically connected to each valve, the detection device 120 and the steam device 130, and is used to receive signals from the detection device 120 and control the operation of each valve and the steam device 130. The controller receives the detection signals of steam pressure and temperature from the detection device 120, and can control the pressure of steam entering the steam device 130, and start cleaning when the temperature reaches a preset temperature, so as to facilitate the control of the valves and devices and facilitate operation.
[0068] Another embodiment of the present application further provides a cylinder pipeline cleaning method, using any of the above-mentioned cylinder pipeline cleaning devices to clean the cylinder pipeline, comprising:
[0069] Open the first pipeline valve 102 and add the cleaning agent into the first cylinder pipeline 103;
[0070] Start the steam device 130 and open the first steam valve 105, and pass steam into the first cylinder pipeline 103 through the first steam pipeline 104 to start cleaning;
[0071] After the cleaning is completed, the first steam valve 105 is closed, the first discharge port valve 106 is opened, and the first cylinder pipeline 103 is flushed with clean water.
[0072] In some embodiments, steam is introduced into the first cylinder pipeline 103, and before cleaning begins, the steam pressure in the first cylinder pipeline 103 is 0.3 bar to 0.7 bar. Within the steam pressure range in the first cylinder pipeline 103, the cleaning effect of rust or scale accumulated in the pipeline is better. Optionally, the steam pressure in the first cylinder pipeline 103 is 0.3 bar, 0.35 bar, 0.4 bar, 0.45 bar, 0.5 bar, 0.55 bar, 0.6 bar, 0.65 bar or 0.7 bar.
[0073] In some embodiments, the cleaning temperature in the first material cylinder pipeline 103 is 90° C. to 99° C. Within this temperature range, the cleaning effect of the rust or material scale accumulated in the pipeline is better. Optionally, the cleaning temperature of the first material cylinder pipeline 103 is 90° C., 91° C., 92° C., 93° C., 94° C., 95° C., 96° C., 97° C., 98° C. or 99° C.
[0074] In some embodiments, the cleaning time is 10 minutes to 30 minutes. Within this cleaning time range, the cleaning effect of rust or material scale accumulated in the pipeline is better. Optionally, the cleaning time is 10 minutes, 12 minutes, 14 minutes, 16 minutes, 18 minutes, 20 minutes, 22 minutes, 24 minutes, 26 minutes, 28 minutes or 30 minutes.
[0075] In some embodiments, the tank pipeline cleaning method includes:
[0076] Open the first pipeline valve 102, the second material cylinder 113 valve, the first series pipe valve 111 and the second series pipe valve 112, and add the cleaning agent into the first material cylinder pipeline 103, the second material cylinder pipeline 115 and the series pipe 107;
[0077] Start the steam device 130 and open the first steam valve 105, the second steam valve 117 and the third steam valve 109, and pass steam to the first material cylinder pipeline 103, the second material cylinder pipeline 115 and the series pipeline 107 through the first steam pipeline 104, the second steam pipeline 116 and the third steam pipeline 108 to start cleaning;
[0078] After cleaning is completed, close the first steam valve 105, the second steam valve 117 and the third steam valve 109, open the first discharge port valve 106, the second discharge port valve 118 and the third discharge port valve 110, and rinse the first cylinder pipeline 103, the second cylinder pipeline 115 and the series pipeline 107 with clean water.
[0079] In some embodiments, steam is introduced into the first cylinder pipeline 103, the second cylinder pipeline 115 and the series pipeline 107. Before cleaning, the steam pressure in the first cylinder pipeline 103 is 0.3 bar to 0.7 bar. Within the steam pressure range in the first cylinder pipeline 103, the cleaning effect of rust or scale accumulated in the pipeline is better. Optionally, the steam pressure in the first cylinder pipeline 103 is 0.3 bar, 0.35 bar, 0.4 bar, 0.45 bar, 0.5 bar, 0.55 bar, 0.6 bar, 0.65 bar or 0.7 bar.
[0080] In some embodiments, steam is introduced into the first material cylinder pipeline 103, the second material cylinder pipeline 115 and the series pipeline 107, and the cleaning temperature for starting cleaning is 90°C to 99°C. Within this temperature range, the cleaning effect of rust or material scale accumulated in the pipeline is better. Optionally, steam is introduced into the first material cylinder pipeline 103, the second material cylinder pipeline 115 and the series pipeline 107, and the cleaning temperature for starting cleaning is 90°C, 91°C, 92°C, 93°C, 94°C, 95°C, 96°C, 97°C, 98°C or 99°C.
[0081] In some embodiments, steam is introduced into the first cylinder pipeline 103, the second cylinder pipeline 115 and the series pipeline 107, and the cleaning time is 10 minutes to 30 minutes. Within this cleaning time range, the cleaning effect of rust or material scale accumulated in the pipeline is better. Optionally, steam is introduced into the first cylinder pipeline 103, the second cylinder pipeline 115 and the series pipeline 107, and the cleaning time is 10 minutes, 12 minutes, 14 minutes, 16 minutes, 18 minutes, 20 minutes, 22 minutes, 24 minutes, 26 minutes, 28 minutes or 30 minutes.
[0082] The following are specific embodiments
[0083] Example 1
[0084] Cylinder pipe cleaning equipment:
[0085] Refer again Figure 1 The material cylinder pipeline cleaning device includes a first material cylinder 101, a first pipeline valve 102, a first material cylinder pipeline 103, a first steam pipeline 104, a first steam valve 105, a first discharge port valve 106, a detection device 120 and a steam device 130; one end of the first material cylinder pipeline 103 is connected to the first material cylinder 101, and the other end is a first discharge port; the first pipeline valve 102 is arranged at the connection between the first material cylinder pipeline 103 and the first material cylinder 101; one end of the first steam pipeline 104 is connected to the first One side of the cylinder pipeline 103 close to the first discharge port and the other end are connected to the steam device 130; the first discharge port valve 106 is arranged at the first discharge port; the first steam valve 105 is arranged at the connection between the first steam pipeline 104 and the first cylinder pipeline 103; the steam device 130 is used to fill steam into the first cylinder pipeline 103; the detection device 120 is arranged on the outer wall of one end of the first cylinder pipeline 103 close to the first cylinder 101, and is used to detect the temperature and steam pressure in the first cylinder pipeline 103.
[0086] Cylinder pipe cleaning method:
[0087] (1) Open the first pipeline valve 102 and add the cleaning agent into the first cylinder pipeline 103. The cleaning agent includes water, alkali and detergent. The mass percentage of alkali in the cleaning agent is 10%, and the mass volume ratio of detergent to cleaning agent is 2 g / L.
[0088] (2) Start the steam device 130 and open the first steam valve 105, and continue to pass steam into the first cylinder pipeline 103 through the first steam pipeline 104, so that the steam pressure in the first cylinder pipeline 103 is 0.6 bar.
[0089] (3) When the temperature in the first cylinder pipeline 103 reaches 90°C, cleaning begins, and the cleaning time is 30 minutes.
[0090] (4) After cleaning is completed, close the first steam valve 105 and open the first discharge port valve 106, and rinse the first cylinder pipeline 103 with clean water.
[0091] Detection of cleaning effect of cylinder pipeline:
[0092] After the cleaning is completed, the first material cylinder pipeline 103 is rinsed with clean water, and a water sample is taken at the first discharge port to detect the total iron content in the water using o-phenanthroline spectrophotometry.
[0093] Example 2
[0094] Cylinder pipe cleaning equipment:
[0095] Refer to this again Figure 2 The material cylinder pipeline cleaning device includes a first material cylinder 101, a first pipeline valve 102, a first material cylinder pipeline 103, a first steam pipeline 104, a first steam valve 105, a first discharge port valve 106, a detection device 120 and a steam device 130; one end of the first material cylinder pipeline 103 is connected to the first material cylinder 101, and the other end is a first discharge port; the first pipeline valve 102 is arranged at the connection between the first material cylinder pipeline 103 and the first material cylinder 101; one end of the first steam pipeline 104 is connected to the first One side of the cylinder pipeline 103 close to the first discharge port and the other end are connected to the steam device 130; the first discharge port valve 106 is arranged at the first discharge port; the first steam valve 105 is arranged at the connection between the first steam pipeline 104 and the first cylinder pipeline 103; the steam device 130 is used to fill steam into the first cylinder pipeline 103; the detection device 120 is arranged on the outer wall of one end of the first cylinder pipeline 103 close to the first cylinder 101, and is used to detect the temperature and steam pressure in the first cylinder pipeline 103.
[0096] It also includes a second cylinder 113, a second pipeline valve 114, a second cylinder pipeline 115, a second steam pipeline 116, a second steam valve 117, a second discharge port valve 118 and a series pipeline 107; one end of the second cylinder pipeline 115 is connected to the second cylinder 113, and the other end is a second discharge port; the second pipeline valve 114 is arranged at the connection between the second cylinder pipeline 115 and the second cylinder 113; one end of the second steam pipeline 116 is connected to the side of the second cylinder pipeline 115 close to the second discharge port, and the other end is connected to the steam device 130; the second discharge port valve 118 is arranged at the second discharge port; the second steam valve 117 is arranged at the connection between the second steam pipeline 116 and the second cylinder pipeline 115; the second cylinder pipeline 115 and the first cylinder pipeline 103 are connected through the series pipeline 107.
[0097] The serial pipe 107 is a Y-shaped pipe with three ports, one end of which is connected to the first cylinder pipe 103, the other end is connected to the second cylinder pipe 115, and the other end is the third discharge port. It also includes a first serial pipe valve 111 and a second serial pipe valve 112; the first serial pipe valve 111 is arranged at the connection between the serial pipe 107 and the first cylinder pipe 103; the second serial pipe valve 112 is arranged at the connection between the serial pipe 107 and the second cylinder pipe 115. It also includes a third steam pipe 108, a third steam valve 109 and a third discharge port valve 110; one end of the third steam pipe 108 is connected to the side of the serial pipe 107 close to the third discharge port, and the other end is connected to the steam device 130; the third steam valve 109 is arranged at the connection between the third steam pipe 108 and the serial pipe 107; the third discharge port valve 110 is arranged at the third discharge port.
[0098] Cylinder pipe cleaning method:
[0099] (1) Open the first pipeline valve 102, the second cylinder 113 valve, the first series pipe valve 111 and the second series pipe valve 112, and add the cleaning agent into the first cylinder pipeline 103, the second cylinder pipeline 115 and the series pipeline 107. The cleaning agent includes water, alkali and detergent. The mass percentage of alkali in the cleaning agent is 15%, and the mass volume ratio of detergent to cleaning agent is 5 g / L.
[0100] (2) Start the steam device 130 and open the first steam valve 105, the second steam valve 117 and the third steam valve 109, and continue to pass steam into the first cylinder pipeline 103, the second cylinder pipeline 115 and the series pipeline 107 through the first steam pipeline 104, the second steam pipeline 116 and the third steam pipeline 108, so that the steam pressure in the first cylinder pipeline 103 is 0.6 bar.
[0101] (3) When the temperature in the first cylinder pipeline 103 reaches 90°C, cleaning begins, and the cleaning time is 30 minutes.
[0102] (4) After cleaning is completed, close the first steam valve 105, the second steam valve 117 and the third steam valve 109, open the first discharge port valve 106, the second discharge port valve 118 and the third discharge port valve 110, and rinse the first cylinder pipeline 103, the second cylinder pipeline 115 and the series pipeline 107 with clean water.
[0103] Detection of cleaning effect of cylinder pipeline:
[0104] After cleaning, the first material cylinder pipeline 103, the series pipeline 107 and the second material cylinder pipeline 115 are rinsed with clean water, and water samples are taken from the first discharge port, the second discharge port and the third discharge port to detect the total iron content in the water using o-phenanthroline spectrophotometry.
[0105] Comparative Example 1
[0106] Cylinder pipe cleaning method:
[0107] Flush the pipe with detergent for 30 minutes.
[0108] Detection of cleaning effect of cylinder pipeline:
[0109] After cleaning, water samples were taken at the discharge port and the total iron content in the water was detected using o-phenanthroline spectrophotometry.
[0110] The results of the cleaning effects of the cylinder pipes in Example 1, Example 2 and the comparative example are shown in Table 1 below:
[0111] Table 1
[0112] Label Iron content Remark Example 1 0.5mg / ml No obvious findings Example 2 0.4mg / ml No obvious findings Comparative Example 3mg / ml Tiny rust or chemical material particles can be found in water samples
[0113] From the results of the tests on the cleaning effects of the cylinder pipelines in Example 1, Example 2 and the comparative example, it can be seen that the cleaning effects on the cylinder pipelines in Example 1 and Example 2 are better.
[0114] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0115] The above-mentioned embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the attached claims, and the description and drawings may be used to interpret the contents of the claims.
Claims
1. A tank pipeline cleaning device, characterized in that: It includes a first material cylinder, a first pipeline valve, a first material cylinder pipeline, a first steam pipeline, a first steam valve, a first discharge port valve, a detection device and a steam device; One end of the first cylinder pipeline is connected to the first cylinder, and the other end is a first discharge port; The first pipeline valve is arranged at the connection between the first cylinder pipeline and the first cylinder; One end of the first steam pipeline is connected to one side of the first cylinder pipeline close to the first discharge port, and the other end is connected to the steam device; The first discharge port valve is arranged at the first discharge port; The first steam valve is arranged at the connection between the first steam pipeline and the first cylinder pipeline; The steam device is used to charge steam into the first cylinder pipeline; The detection device is connected to the first cylinder pipeline to detect the temperature and steam pressure in the first cylinder pipeline; It also includes a second material cylinder, a second pipeline valve, a second material cylinder pipeline, a second steam pipeline, a second steam valve, a second discharge port valve and a series pipeline; One end of the second cylinder pipeline is connected to the second cylinder, and the other end is a second discharge port; The second pipeline valve is arranged at the connection between the second cylinder pipeline and the second cylinder; One end of the second steam pipeline is connected to one side of the second cylinder pipeline close to the second discharge port, and the other end is connected to the steam device; The second discharge port valve is arranged at the second discharge port; The second steam valve is arranged at the connection between the second steam pipeline and the second cylinder pipeline; The second cylinder pipeline and the first cylinder pipeline are connected via the series pipeline; The series pipeline is a Y-shaped pipeline with three ports, one end of which is connected to the first cylinder pipeline, the other end is connected to the second cylinder pipeline, and the other end is a third discharge port; It also includes a first pipe series valve and a second pipe series valve; the first pipe series valve is arranged at the connection between the series pipe and the first cylinder pipe; the second pipe series valve is arranged at the connection between the series pipe and the second cylinder pipe; It also includes a third steam pipe, a third steam valve and a third discharge port valve; one end of the third steam pipe is connected to the side of the series pipe close to the third discharge port, and the other end is connected to the steam device; the third steam valve is arranged at the connection between the third steam pipe and the series pipe; the third discharge port valve is arranged at the third discharge port.
2. The cylinder pipeline cleaning device according to claim 1, characterized in that: The first material cylinder contains a cleaning agent.
3. The cylinder pipeline cleaning device according to claim 2, characterized in that: The cleaning agent includes water, alkali and detergent; The mass percentage of the alkali in the cleaning agent is 5% to 20%; The mass volume ratio of the cleaning agent to the washing agent is 0.5 g / L to 10 g / L.
4. The cylinder pipeline cleaning device according to claim 1, characterized in that: The device also includes a controller which is electrically connected to each valve, the detection device and the steam device so as to receive signals from the detection device and control each valve and the steam device.
5. A method for cleaning a cylinder pipeline, characterized in that: The cylinder pipeline cleaning device according to any one of claims 1 to 4 is used to clean the cylinder pipeline, comprising: Open the first pipeline valve and add the cleaning agent into the first cylinder pipeline; Starting the steam device and opening the first steam valve, passing steam into the first cylinder pipeline through the first steam pipeline, and starting cleaning; After the cleaning is completed, the first steam valve is closed, the first discharge port valve is opened, and the first cylinder pipeline is flushed with clean water.
6. The cylinder pipeline cleaning method according to claim 5, characterized in that: include: Open the first pipeline valve, the second pipeline valve, the first series pipe valve and the second series pipe valve, and add the cleaning agent into the first cylinder pipeline, the second cylinder pipeline and the series pipeline; Starting the steam device and opening the first steam valve, the second steam valve and the third steam valve, continuously passing steam through the first steam pipe, the second steam pipe and the third steam pipe to the first cylinder pipe, the second cylinder pipe and the series pipe to start cleaning; After cleaning is completed, close the first steam valve, the second steam valve and the third steam valve, open the first discharge port valve, the second discharge port valve and the third discharge port valve, and flush the first cylinder pipeline, the second cylinder pipeline and the series pipeline with clean water.
Citation Information
Patent Citations
Material cylinder pipeline cleaning equipment
CN220092404U