Photovoltaic ribbon processing equipment and rolling mechanism
By designing an adjustable welding ribbon rolling mechanism, the problem of insufficient welding ribbon flatness is solved, and the flexible adjustment of the welding ribbon extrusion area and the improvement of processing efficiency are achieved.
Patent Information
- Application Number
- CN202310128127.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-02-02
AI Technical Summary
Existing solder strip production equipment cannot adjust the area range of solder point flattening according to actual needs, resulting in insufficient flatness of the solder strip.
A welding strip rolling mechanism is designed, which drives the second roller to move axially or rotate around the axis through an adjusting member to change the length of the first and second protrusions contacting the welding strip, thereby achieving adjustable compression area of the welding strip.
The flexible adjustment of the extruded area of the welding strip is realized to meet the needs of different flattening degrees, and the flatness and processing efficiency of the welding strip are improved.
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Figure CN116352439B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding ribbon processing, and in particular to photovoltaic welding ribbon processing equipment and a rolling mechanism thereof. Background Art
[0002] During the production process of welding strips, because the welding strips are made of multiple welding wires that are crisscrossed, welding spots are formed when two intersecting welding wires are welded together. Since the welding spots are superimposed by two welding wires, the thickness will be higher than the thickness of a single layer of welding wire. In order to ensure the flatness of the welding strip, it is only necessary to flatten the welding spots at the intersection, while other positions do not need to be flattened. Patent CN202023341363.1 discloses a welding strip flattening device, which is provided with a protrusion on at least one of the first pressing roller and the second pressing roller. When the welding strip passes through the gap between the first pressing roller and the second pressing roller, the welding spots on the upper part of the welding strip are flattened by the protrusion. However, the device has great limitations and cannot adjust the area range of the welding strip flattening according to actual needs. Summary of the Invention
[0003] 1. Technical problem to be solved by the invention
[0004] In response to the above technical problems, the present invention provides photovoltaic welding ribbon processing equipment and a rolling mechanism thereof, which can change the extruded length of the welding ribbon and realize the adjustable extruded area of the welding ribbon.
[0005] 2. Technical solution
[0006] To solve the above problems, the technical solution provided by the present invention is: a welding strip rolling mechanism, comprising a first frame, a first roller and a second roller, the first roller and the second roller being installed parallel to the first frame, the first roller being provided with a first convex portion, the second roller being provided with a second convex portion, and a first gap being provided between the first convex portion and the second convex portion for the welding strip to pass through, and at an upward angle, the projection surface of the second convex portion in the vertical direction partially overlaps with the first convex portion, and the second roller is connected to an adjusting member, which drives the second roller to move axially or rotate around the axis so that the length of the second convex portion in contact with the welding strip changes.
[0007] Optionally, the first protrusion is arranged around the outer peripheral wall of the first roller, and the second protrusion is arranged around the outer peripheral wall of the second roller. The longitudinal cross-sections of the first protrusion and the second protrusion are both arc-shaped. The adjusting member drives the second roller to rotate around the axis center line. The arc center angle of the first protrusion is 120~200°, and the arc center angle of the second protrusion is 120~200°.
[0008] Optionally, the second protrusions are distributed at intervals along the axial direction of the second roller, the transverse cross-section of the second protrusions is wavy, the adjusting member drives the second roller to move axially, the first protrusions are arranged around the outer peripheral wall of the first roller, and the longitudinal cross-section of the first protrusions is arc-shaped, and the arc center angle of the first protrusions is 120 to 360°.
[0009] Optionally, a driving assembly is further included, wherein the driving assembly includes a first driving member, a first gear and a second gear, the first frame includes a top plate and side plates arranged on both sides of the top plate, the first roller and the second roller are movably mounted on the side plates, the side plates are provided with a first through hole and a second through hole, the first roller is connected to the first gear through the first through hole, the second roller is connected to the second gear through the second through hole, and the second gear is respectively engaged with the first gear and the first driving member.
[0010] Optionally, it also includes a moving component, which includes a moving rod and a moving plate, one end of the side plate is provided with the first through hole, the other end of the side plate is provided with a through groove, the moving plate is slidingly connected to the inner side wall of the through groove, the other end of the first roller is connected to the moving plate, one end of the moving rod extends out of the top plate and is rotatably connected to the nut, and the other end of the moving rod is connected to the moving plate, the moving plate is provided with a groove at one end facing the moving rod, the open end of the groove is retracted toward the center, and the moving rod is provided with a limit block that cooperates with the groove.
[0011] The present invention also discloses a photovoltaic welding ribbon processing device, including a mounting seat, a wire cutting mechanism, a transfer and cutting mechanism, and the welding ribbon rolling mechanism mentioned above. The welding ribbon rolling mechanism, wire cutting mechanism, and welding ribbon transfer and cutting mechanism are installed on the mounting seat in sequence according to the conveying direction of the welding ribbon.
[0012] Optionally, the cutting mechanism includes a support beam, a horizontal drive member, a vertical drive member, a connecting plate, at least two groups of clamping jaw assemblies and at least one group of cutting assembly. The horizontal drive member is coaxially mounted on the support beam, the horizontal drive member drives the vertical drive member to move in the horizontal direction, the vertical drive member drives the connecting plate to move in the vertical direction, the clamping jaw assembly and the cutting assembly are both mounted on the connecting plate, and the cutting assembly is located between the two groups of clamping jaw assemblies.
[0013] Optionally, the clamping jaw assembly includes a second driving member, a first support plate, a connecting rod and a plurality of clamping groups, the first support plate is connected to the connecting plate, the clamping group includes a clamping rod and a clamping jaw, one end of the clamping rod is mounted on the first support plate, one end of the clamping jaw is mounted on the connecting rod, the clamping rod is rotatably connected to the clamping jaw, and when the second driving member drives the connecting rod to move axially, the other end of the clamping jaw movably abuts against the other end of the clamping rod.
[0014] Optionally, the cutting assembly includes a third driving member, a second support plate and two groups of first cutting knives, one side of the second support plate is connected to the connecting plate, and the other side of the second support plate is slidably mounted with the first cutting knife, the third driving member drives the two groups of first cutting knives to move toward or away from each other, one side of the first cutting knife is slidably mounted on the second support plate, and the other side of the first cutting knife is provided with multiple protrusions at intervals, and blades are provided on both sides of the protrusions. In the initial working position, the protrusions are staggered with the protrusions on the other group of first cutting knives.
[0015] Optionally, the wire cutting mechanism includes a second frame, a wire positioning rod, a second cutting knife and a fourth driving member, the two ends of the wire positioning rod are respectively installed on the two side edges of the second frame, the wire positioning rod is provided with a plurality of wire positioning grooves spaced apart along the length direction, the fourth driving member is installed on the top of the second frame, one side of the second cutting knife is connected to the output end of the fourth driving member, and the other side of the second cutting knife is provided with a blade.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:
[0018] (1) In the welding ribbon rolling mechanism proposed in the embodiment of the present application, the first protrusion and the second protrusion squeeze the welding ribbon entering the first gap. When the adjusting member drives the second roller to move axially, or the adjusting member drives the second roller to rotate about the axis, the length of the second protrusion contacting the welding ribbon changes, causing the length of the welding ribbon squeezed to change, thereby achieving adjustable area of the welding ribbon squeezed. The adjusting member can be a handwheel or a handle, so that the user can grasp the adjusting member to move the second roller axially, or rotate the adjusting member to rotate the second roller about the axis.
[0019] (2) The welding strip rolling mechanism proposed in the embodiment of the present application has an arc-shaped longitudinal cross-section of the first protrusion and the longitudinal cross-section of the second protrusion. The adjusting member drives the second roller to rotate around the axis, and the overlapping length of the projection surface of the second protrusion in the vertical direction with the first protrusion changes, thereby achieving adjustable area of the welding strip being squeezed.
[0020] (3) In the welding strip rolling mechanism proposed in the embodiment of the present application, when the transverse cross-section of the second protrusion is wavy, the adjusting member drives the second roller to move axially, and the length of the wavy second protrusion in contact with the welding strip changes, thereby changing the area where the welding strip is squeezed.
[0021] (4) The welding strip rolling mechanism proposed in the embodiment of the present application changes the position of the movable plate in the through groove by changing the distance that the movable rod extends out of the top plate. Since the end of the first roller is inserted into the movable plate, the height of the first roller is adjusted. By changing the distance between the first roller and the second roller, the requirements of different degrees of flattening of the welding strip are met.
[0022] (5) In the photovoltaic welding ribbon processing equipment proposed in the embodiment of the present application, any group of cutting components of the welding ribbon cutting mechanism is located between two groups of clamping jaw components. After the welding ribbon rolling mechanism flattens the welding ribbon, the horizontal driving member drives the vertical driving member to move along the support beam to the flattening mechanism. The vertical driving member drives the connecting plate to move in the vertical direction, so that the clamping jaw component approaches the welding ribbon and clamps the welding ribbon. Then the vertical driving member drives the connecting plate to move in the opposite vertical direction. The horizontal driving member drives the vertical driving member to move along the support beam 1 to the turntable. The cutting component cuts the welding ribbon. The n groups of cutting components cut the welding ribbon into n+1 parts. The clamping jaw components on both sides of the cutting component clamp the welding ribbon and place the welding ribbon on the battery cell, so as to realize the requirement of placing multiple welding ribbons on the battery cell at the same time and improve work efficiency.
[0023] (6) In the photovoltaic welding ribbon processing equipment proposed in the embodiment of the present application, the two sets of first cutters are respectively connected to a third driving member. When the welding ribbon needs to be cut, the third driving member drives the two sets of first cutters to move toward each other, thereby cutting the welding ribbon. The second driving member and the third driving member can be a cylinder, a hydraulic cylinder, or a motor. The protrusions are arranged in an interlaced manner with the protrusions on the other set of first cutters. When the third driving member drives the two sets of first cutters to move toward each other, the blades on one set of protrusions can contact the blades on the other set of protrusions, thereby cutting the welding ribbon. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic structural diagram of the welding strip rolling mechanism proposed in an embodiment of the present invention.
[0025] Figure 2 Schematic diagram of the driving assembly of the welding ribbon rolling mechanism proposed in an embodiment of the present invention.
[0026] Figure 3 This is a schematic diagram showing that both the longitudinal cross-section of the first convex portion and the longitudinal cross-section of the second convex portion of the welding strip rolling mechanism proposed in an embodiment of the present invention are arc-shaped.
[0027] Figure 4 This is a schematic diagram showing that the transverse cross-section of the second protrusion of the welding ribbon rolling mechanism proposed in an embodiment of the present invention is wavy.
[0028] Figure 5 This is a schematic diagram of the structure of the photovoltaic ribbon processing equipment proposed in an embodiment of the present invention.
[0029] Figure 6 This is a structural schematic diagram of the cutting mechanism of the photovoltaic ribbon processing equipment proposed in an embodiment of the present invention.
[0030] Figure 7 for Figure 6 A magnified view of center.
[0031] Figure 8 for Figure 6 Magnified view of B.
[0032] Figure 9 This is a structural schematic diagram of the wire cutting mechanism of the photovoltaic ribbon processing equipment proposed in an embodiment of the present invention.
[0033] Figure 10 This is a schematic diagram of the second cutting knife and the line-aligning rod of the cutting mechanism of the photovoltaic ribbon processing equipment proposed in an embodiment of the present invention.
[0034] The markings in the accessories are as follows: 1. First frame; 11. Top plate; 12. Side plate; 121. Through slot; 2. First roller; 21. First protrusion; 3. Second roller; 31. Second protrusion; 4. Driving assembly; 41. First driving member; 42. First gear; 43. Second gear; 44. Transmission gear; 5. Moving assembly; 51. Moving rod; 511. Limit block; 52. Moving plate; 521. Groove; 53. Nut; 6. Mounting seat; 7. Cutting mechanism; 71 , support beam; 72, horizontal drive member; 73, vertical drive member; 74, connecting plate; 75, clamping claw assembly; 751, first support plate; 752, connecting rod; 753, clamping rod; 754, clamping claw; 76, cutting assembly; 761, second support plate; 762, first cutting knife; 7621, bump; 7622, blade; 8, wire cutting mechanism; 81, second frame; 82, wire rod; 821, wire groove; 83, second cutting knife; 84, fourth drive member; 9, welding strip. DETAILED DESCRIPTION
[0035] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings and embodiments.
[0036] The present application will be further described below in conjunction with the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended solely to illustrate the relevant inventions and are not intended to limit the inventions. It should also be noted that, for ease of description, only portions relevant to the invention are shown in the drawings. Terms such as "first" and "second" in the present application are provided for the convenience of describing the technical solutions of the present invention and do not have a specific limiting effect. They are general references and do not constitute a limitation on the technical solutions of the present invention. It should be noted that the embodiments and features therein in the present application may be combined with each other unless there is a conflict. In the description of the present invention, it should be noted that terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a communication between the two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. Multiple technical solutions in the same embodiment, as well as multiple technical solutions in different embodiments, can be arranged and combined to form new technical solutions that do not have contradictions or conflicts, all of which are within the scope of protection required by the present invention.
[0037] Example 1
[0038] Combined with attachment Figure 1-10The welding ribbon rolling mechanism of this embodiment includes a first frame 1, a first roller 2, and a second roller 3. The first roller 2 and the second roller 3 are mounted parallel to the first frame 1. The first roller 2 is provided with a first protrusion 21, and the second roller 3 is provided with a second protrusion 31. A first gap is defined between the first protrusion 21 and the second protrusion 31 for the welding ribbon 9 to pass through. At an elevation angle, the vertical projection of the second protrusion 31 partially overlaps with the first protrusion 21. The second roller 3 is connected to an adjustment member that drives the second roller 3 to move axially or rotate about its axis to change the length of contact between the second protrusion 31 and the welding ribbon 9. The first protrusion 21 and the second protrusion 31 squeeze the welding ribbon 9 that enters the first gap. When the adjustment member drives the second roller 3 to move axially or rotate about its axis, the length of contact between the second protrusion 31 and the welding ribbon 9 changes, thereby changing the length of the welding ribbon 9 squeezed, thereby achieving adjustable squeezing area of the welding ribbon 9. The adjusting member may be a hand wheel or a handle, so that the user can hold the adjusting member to move the second roller 3 axially, or rotate the adjusting member to rotate the second roller 3 around the axis.
[0039] Example 2
[0040] Combined with attachment Figure 1-10 Compared to the technical solution of Example 1, the welding ribbon rolling mechanism of this embodiment can be improved as follows: the first protrusion 21 is arranged around the outer peripheral wall of the first roller 2, and the second protrusion 31 is arranged around the outer peripheral wall of the second roller 3. The longitudinal cross-sections of the first protrusion 21 and the second protrusion 31 are both arc-shaped. The adjusting member drives the second roller 3 to rotate about the axis. The arc center angle of the first protrusion 21 is 120-200°, and the arc center angle of the second protrusion 31 is also 120-200°. The longitudinal cross-section in this embodiment refers to the cross-section of the first protrusion 21 and the second protrusion 31 in the vertical direction. When the adjusting member drives the second roller 3 to rotate about the axis, the length of the vertical projection of the second protrusion 31 overlapping with the first protrusion 21 changes, thereby achieving adjustable area of compression of the welding ribbon 9. In this embodiment, the arc center angle of the first convex portion 21 and the arc center angle of the second convex portion 31 are both 180°. In other embodiments, the arc center angle of the first convex portion 21 and the arc center angle of the second convex portion 31 can be 120°, 150°, or 200°.
[0041] Example 3
[0042] Combined with attachment Figure 1-10Compared with the technical solutions of Example 1 or 2, the welding strip rolling mechanism of this embodiment can be improved as follows: the second protrusions 31 are distributed at intervals along the axial direction of the second roller 3, the transverse cross-section of the second protrusion 31 is wavy, the adjusting member drives the second roller 3 to move axially, the first protrusion 21 is arranged around the outer peripheral wall of the first roller 2, and the longitudinal cross-section of the first protrusion 21 is arc-shaped, and the arc center angle of the first protrusion 21 is 120~360°.
[0043] Problem Solved and Technical Effect: The transverse cross-section in this embodiment refers to the horizontal cross-section of the first and second protrusions 21 and 31. Because the conveying path of the welding ribbon 9 is fixed, when the adjustment member drives the second roller 3 to move axially, the length of the wavy second protrusion 31 in contact with the welding ribbon 9 changes, thereby changing the area of the welding ribbon 9 squeezed. When the arc center angle of the first protrusion 21 is 360°, the first protrusion 21 is arranged around the outer peripheral wall of the first roller 2.
[0044] Example 4
[0045] Combined with attachment Figure 1-10 Compared with any one of the technical solutions in Examples 1-3, the welding strip rolling mechanism of this embodiment can be improved as follows: it also includes a driving component 4, the driving component 4 includes a first driving member 41, a first gear 42 and a second gear 43, the first frame 1 includes a top plate 11 and side plates 12 arranged on both sides of the top plate 11, the first roller 2 and the second roller 3 are both movably mounted on the side plates 12, the side plates 12 are provided with a first through hole and a second through hole, the first roller 2 is connected to the first gear 42 through the first through hole, the second roller 3 is connected to the second gear 43 through the second through hole, and the second gear 43 is respectively engaged with the first gear 42 and the first driving member 41.
[0046] The second roller 3 is rotatably or slidably mounted on the side plate 12. The first driving member 41 drives the second gear 43 to rotate, and the second gear 43 drives the first gear 42 to rotate synchronously. When the user holds the adjusting member to move the second roller 3 axially, or rotates the adjusting member to rotate the second roller 3 around the axis, it is necessary to first separate the first gear 42 from the first roller 2. The outer periphery of the first roller 2 is provided with a latching protrusion, and the first gear 42 is provided with a latching groove that cooperates with the latching protrusion, so that the first roller 2 and the first gear 42 are detachably connected. This prevents the second roller 3 from affecting the first roller 2 during movement. The second roller 3 and the second gear 43 can also be detachably connected. After the length of the second protrusion 31 contacting the welding strip 9 is adjusted, the first gear 42 is re-sleeved on the first roller 2 so that the first gear 42 and the second gear 43 are meshed. When the longitudinal cross-sections of the first protrusion 21 and the second protrusion 31 are both arc-shaped, the adjusting member can also be connected to the first roller 2. The user can grasp the adjusting member to move the first roller 2 axially, or rotate the adjusting member to rotate the first roller 2 about its axis. The output end of the first driving member 41 is provided with a transmission gear 44, which meshes with the second gear 43.
[0047] Example 5
[0048] Combined with attachment Figure 1-10 , the welding strip rolling mechanism of this embodiment can be improved as follows compared with any one of the technical solutions of Examples 1-4: it also includes a moving component 5, the moving component 5 includes a moving rod 51 and a moving plate 52, one end of the side plate 12 is provided with the first through hole, the other end of the side plate 12 is provided with a through groove 121, the moving plate 52 is slidingly connected to the inner side wall of the through groove 121, the other end of the first roller 2 is connected to the moving plate 52, one end of the moving rod 51 extends out of the top plate 11 and is rotatably connected to the nut 53, the other end of the moving rod 51 is connected to the moving plate 52, the moving plate 52 is provided with a groove 521 at one end facing the moving rod 51, the open end of the groove 521 is retracted toward the center, and the moving rod 51 is provided with a limit block 511 that cooperates with the groove 521. By changing the distance that the moving rod 51 extends out of the top plate 11, the position of the moving plate 52 in the through groove 121 is changed. Since the end of the first roller 2 is passed through the moving plate 52, the height of the first roller 2 is adjusted. By changing the distance between the first roller 2 and the second roller 3, the requirements for different degrees of flattening of the welding strip 9 are met.
[0049] Example 6
[0050] Combined with attachment Figure 1-10Compared to any of the technical solutions in Examples 1-5, the photovoltaic ribbon processing equipment of this embodiment can be improved as follows: it includes a mounting base 6, a wire cutting mechanism 8, a transfer and cutting mechanism 7, and the ribbon 9 rolling mechanism described in any of the technical solutions in Examples 1-6. The ribbon 9 rolling mechanism, wire cutting mechanism 8, and ribbon 9 transfer and cutting mechanism 7 are sequentially mounted on the mounting base 6 in the direction of conveyance of the ribbon 9. The ribbon 9 rolling mechanism flattens the ribbon 9, the wire cutting mechanism 8 cuts the flattened ribbon 9, and the ribbon 9 transfer and cutting mechanism 7 moves to the wire cutting mechanism 8 to clamp the cut ribbon 9 to the welding turntable.
[0051] Example 7
[0052] Combined with attachment Figure 1-10 Compared with any one of the technical solutions in Examples 1-6, the photovoltaic welding ribbon processing equipment of this embodiment can be improved as follows: the cutting mechanism 7 includes a support beam 71, a horizontal driving member 72, a vertical driving member 73, a connecting plate 74, at least two groups of clamping jaw assemblies 75 and at least one group of cutting assembly 76, the horizontal driving member 72 is coaxially mounted on the support beam 71, the horizontal driving member 72 drives the vertical driving member 73 to move in the horizontal direction, the vertical driving member 73 drives the connecting plate 74 to move in the vertical direction, the clamping jaw assembly 75 and the cutting assembly 76 are both mounted on the connecting plate 74, and the cutting assembly 76 is located between the two groups of clamping jaw assemblies 75.
[0053] Any set of cutting components 76 of the welding ribbon 9 cutting mechanism 7 is located between two sets of clamping jaw components 75. After the welding ribbon 9 rolling mechanism flattens the welding ribbon 9, the horizontal drive member 72 drives the vertical drive member 73 to move along the support beam 71 to the flattening mechanism. The vertical drive member 73 drives the connecting plate 74 to move in the vertical direction, so that the clamping jaw component 75 approaches the welding ribbon 9 and clamps the welding ribbon 9. Then the vertical drive member 73 drives the connecting plate 74 to move in the opposite vertical direction. The horizontal drive member 72 drives the vertical drive member 73 to move along the support beam 711 to the turntable. The cutting components 76 cut the welding ribbon 9. The n sets of cutting components 76 cut the welding ribbon 9 into n+1 parts. The clamping jaw components 75 on both sides of the cutting components 76 clamp the welding ribbon 9 and place the welding ribbon 9 on the battery cell, realizing the requirement of placing multiple welding ribbons 9 on the battery cell at the same time, thereby improving work efficiency. The horizontal drive member 72 and the vertical drive member 73 can be motors or linear stepping motors. The support beam 71 is mounted on the mounting base 6 via a column.
[0054] Example 8
[0055] Combined with attachment Figure 1-10The photovoltaic ribbon processing equipment of this embodiment, compared to any of the technical solutions of Examples 1-7, can be improved as follows: the clamping jaw 754 assembly 75 includes a second driving member, a first support plate 751, a connecting rod 752, and multiple clamping groups. The first support plate 751 is connected to the connecting plate 74. The clamping group includes a clamping rod 753 and a clamping jaw 754. One end of the clamping rod 753 is mounted on the first support plate 751, and one end of the clamping jaw 754 is mounted on the connecting rod 752. The clamping rod 753 is rotatably connected to the clamping jaw 754. When the second driving member drives the connecting rod 752 to move axially, the other end of the clamping jaw 754 movably abuts against the other end of the clamping rod 753. The clamping rod 753 has a protrusion that is rotatably connected to the clamping jaw 754. When it is necessary to clamp the welding strip 9, the second driving member drives the connecting rod 752 to move axially, and the connecting rod 752 drives the clamping jaw 754 to move synchronously. Since the part between the two ends of the clamping jaw 754 is rotationally connected to the part between the two ends of the clamping rod 753, when one end of the clamping jaw 754 is displaced, the other end of the clamping jaw 754 rotates around the connection until it abuts against the end of the clamping rod 753, clamping the welding strip 9 between the clamping rod 753 and the clamping jaw 754. When it is necessary to loosen the welding strip 9, just move in the opposite direction.
[0056] Example 9
[0057] Combined with attachment Figure 1-10 , the photovoltaic welding ribbon processing equipment of this embodiment can be improved as follows compared with any of the technical solutions of Examples 1-8: the cutting assembly 76 includes a third driving member, a second support plate 761 and two groups of first cutting knives 762, one side of the second support plate 761 is connected to the connecting plate 74, and the other side of the second support plate 761 is slidably mounted with the first cutting knife 762, the third driving member drives the two groups of first cutting knives 762 to move toward or away from each other, one side of the first cutting knife 762 is slidably mounted on the second support plate 761, and the other side of the first cutting knife 762 is provided with a plurality of protrusions 7621 at intervals, and the protrusions 7621 are provided with blades 7622 on both sides. In the initial working position, the protrusions 7621 are staggered with the protrusions 7621 on the other group of first cutting knives 762.
[0058] The two sets of first cutters 762 are each connected to a third drive member. When the welding ribbon 9 needs to be cut, the third drive member drives the two sets of first cutters 762 toward each other, cutting the welding ribbon 9. The second and third drive members can be pneumatic cylinders, hydraulic cylinders, or motors. The protrusions 7621 are arranged in an interlaced manner with the protrusions 7621 on the other set of first cutters 762. When the third drive member drives the two sets of first cutters 762 toward each other, the blades on one set of protrusions 7621 can contact the blades 7622 on the other set of protrusions 7621, cutting the welding ribbon 9.
[0059] Example 10
[0060] Combined with attachment Figure 1-10Compared to any of the technical solutions in Examples 1-9, the photovoltaic ribbon processing equipment of this embodiment can be improved as follows: the cutting mechanism 8 includes a second frame 81, a guide rod 82, a second cutter 83, and a fourth drive member 84. The guide rod 82 is mounted on either side of the second frame 81. The guide rod 82 is provided with a plurality of guide slots 821 spaced apart along its length. The fourth drive member 84 is mounted on the top of the second frame 81. One side of the second cutter 83 is connected to the output end of the fourth drive member 84. A blade 7622 is formed on the other side of the second cutter 83. The welding ribbon 9 is threaded through the guide slots 821. The fourth drive member 84 drives the second cutter 83 toward the guide rod 82, causing the blade 7622 on the second cutter 83 to cut the welding ribbon 9.
[0061] The above is a schematic description of the present invention and its embodiments, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs a structure and embodiment similar to this technical solution without inventiveness, they shall fall within the scope of protection of the present invention.
Claims
1. A welding strip rolling mechanism, characterized in that: The machine comprises a first frame, a first roller and a second roller, wherein the first roller and the second roller are mounted parallel to the first frame, the first roller is provided with a first protrusion, the second roller is provided with a second protrusion, a first gap is defined between the first protrusion and the second protrusion for the welding ribbon to pass through, and at an elevation angle, a vertical projection of the second protrusion partially overlaps with the first protrusion, and the second roller is connected to an adjusting member, wherein the adjusting member drives the second roller to move axially or rotate about an axis so as to change the length of the second protrusion in contact with the welding ribbon; The first protrusion is arranged around the outer peripheral wall of the first roller, and the second protrusion is arranged around the outer peripheral wall of the second roller. The longitudinal cross-section of the first protrusion and the longitudinal cross-section of the second protrusion are both arc-shaped. The adjusting member drives the second roller to rotate around the axis. The arc center angle of the first protrusion is 120~200°, and the arc center angle of the second protrusion is 120~200°.
2. The welding strip rolling mechanism according to claim 1, characterized in that: The second protrusions are distributed at intervals along the axial direction of the second roller, the transverse cross-section of the second protrusions is wavy, the adjusting member drives the second roller to move axially, the first protrusions are arranged around the outer peripheral wall of the first roller, and the longitudinal cross-section of the first protrusions is arc-shaped, and the arc center angle of the first protrusions is 120 to 360°.
3. The welding strip rolling mechanism according to claim 1, characterized in that: It also includes a driving assembly, which includes a first driving member, a first gear and a second gear. The first frame includes a top plate and side plates arranged on both sides of the top plate. The first roller and the second roller are movably mounted on the side plates. The side plates are provided with a first through hole and a second through hole. The first roller is connected to the first gear through the first through hole, and the second roller is connected to the second gear through the second through hole. The second gear is respectively engaged with the first gear and the first driving member.
4. The welding strip rolling mechanism according to claim 3, characterized in that: It also includes a moving assembly, which includes a moving rod and a moving plate. One end of the side plate is provided with the first through hole, and the other end of the side plate is provided with a through groove. The moving plate is slidably connected to the inner side wall of the through groove, and the other end of the first roller is connected to the moving plate. One end of the moving rod extends out of the top plate and is rotatably connected to the nut, and the other end of the moving rod is connected to the moving plate. The moving plate is provided with a groove at one end facing the moving rod, and the open end of the groove is retracted toward the center. The moving rod is provided with a limit block that cooperates with the groove.
5. A photovoltaic ribbon processing equipment, characterized in that: It comprises a mounting seat, a wire cutting mechanism, a transfer cutting mechanism and the ribbon rolling mechanism according to any one of claims 1 to 4, wherein the ribbon rolling mechanism, the wire cutting mechanism and the transfer cutting mechanism are sequentially mounted on the mounting seat according to the conveying direction of the ribbon.
6. The photovoltaic ribbon processing equipment according to claim 5, characterized in that: The cutting mechanism includes a support beam, a horizontal drive member, a vertical drive member, a connecting plate, at least two groups of clamping jaw assemblies and at least one group of cutting assembly. The horizontal drive member is coaxially installed on the support beam. The horizontal drive member drives the vertical drive member to move in the horizontal direction. The vertical drive member drives the connecting plate to move in the vertical direction. The clamping jaw assembly and the cutting assembly are both installed on the connecting plate. The cutting assembly is located between the two groups of clamping jaw assemblies.
7. The photovoltaic ribbon processing equipment according to claim 6, characterized in that: The clamping jaw assembly includes a second driving member, a first support plate, a connecting rod and a plurality of clamping groups. The first support plate is connected to the connecting plate. The clamping group includes a clamping rod and a clamping jaw. One end of the clamping rod is mounted on the first support plate. One end of the clamping jaw is mounted on the connecting rod. The clamping rod is rotatably connected to the clamping jaw. When the second driving member drives the connecting rod to move axially, the other end of the clamping jaw movably abuts against the other end of the clamping rod.
8. The photovoltaic ribbon processing equipment according to claim 6, characterized in that: The cutting assembly includes a third driving member, a second support plate and two groups of first cutting knives, one side of the second support plate is connected to the connecting plate, and the other side of the second support plate is slidably mounted with the first cutting knife, the third driving member drives the two groups of first cutting knives to move toward or away from each other, one side of the first cutting knife is slidably mounted on the second support plate, and the other side of the first cutting knife is provided with a plurality of protrusions at intervals, and blades are provided on both sides of the protrusions. In the initial working position, the protrusions are staggered with the protrusions on the other group of first cutting knives.
9. The photovoltaic ribbon processing equipment according to claim 5, characterized in that: The wire cutting mechanism includes a second frame, a wire positioning rod, a second cutting knife and a fourth driving member. The two ends of the wire positioning rod are respectively installed on the two side edges of the second frame. The wire positioning rod is provided with a plurality of wire positioning grooves at intervals along the length direction. The fourth driving member is installed on the top of the second frame. One side of the second cutting knife is connected to the output end of the fourth driving member, and the other side of the second cutting knife is provided with a blade.
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