Multifunctional plastic mold with self-detection function

Abstract

The application discloses a multifunctional plastic mold with a self-detecting function, and belongs to the field of mold forming equipment. The multifunctional plastic mold with the self-detecting function comprises a plastic mold assembly, the plastic mold assembly comprises a fixing frame, a lower mold is fixedly installed at the bottom of the inner wall of the fixing frame, a top end of the fixing frame is fixedly connected with an electric telescopic rod, and an output end of the electric telescopic rod is fixedly connected with an upper mold. By adopting the above mode, a plurality of multifunctional self-detecting assemblies are arranged around the periphery of the lower mold and the upper mold, plastic materials in the lower mold and the upper mold can be conveniently and comprehensively investigated, the equipment can be ensured to be in a completely vacuum environment, the subsequent quality of products can be ensured, the equipment is convenient to use, and after detection work is completed, the multifunctional self-detecting assemblies can be used to perform demolding oil coating work on the equipment. By adopting the above mode, the use effect of the equipment is greatly improved, and the equipment is convenient for workers to use.

Description

Technical Field

[0001] This invention relates to the field of mold forming equipment, and more specifically, to a multifunctional plastic mold with self-detection function. Background Technology

[0002] For thermosetting plastics, such as solid silicone rubber or liquid thermosetting plastics, when using them to produce plastic products, the plastic material needs to be placed between the mold cavity and the punch (i.e., the area where the plastic product is formed), the plastic material is heated to melt it, and the molten material in the cavity is held under pressure, cooled, and solidified to form the plastic product.

[0003] In the prior art, Chinese Patent Publication No. CN103496054B provides a multifunctional plastic mold. When in use, this patent allows control of the heating temperature of the heating element by connecting a temperature regulator, and the desired heating temperature can be freely adjusted as needed. This is a novel technical solution that is easy to promote and use.

[0004] When using injection molds, it is generally necessary to remove the air inside the mold. After the removal is completed, because the equipment in this patent does not have any self-detection components, some air may remain inside the equipment. The remaining air will affect the subsequent quality of the product and make it inconvenient to use. Summary of the Invention

[0005] 1. Technical problems to be solved

[0006] To address the problems existing in the prior art, the present invention aims to provide a multifunctional plastic mold with self-inspection function. By setting multiple sets of multifunctional self-inspection components around the inside of both the lower and upper molds, it is possible to conveniently and comprehensively inspect the plastic material inside the lower and upper molds, ensuring that the equipment is in a completely vacuum environment, thereby helping to guarantee the subsequent quality of the product and facilitating its use. After the inspection is completed, the multifunctional self-inspection components can also be used to apply release oil to the equipment. This design greatly improves the effectiveness of the equipment and makes it more convenient for operators to use.

[0007] 2. Technical Solution

[0008] To solve the above problems, the present invention adopts the following technical solution.

[0009] A multifunctional plastic mold with self-detection function includes a plastic mold assembly. The plastic mold assembly includes a fixing frame. A lower mold is fixedly installed on the bottom of the inner wall of the fixing frame. An electric telescopic rod is fixedly connected to the top of the fixing frame. An upper mold is fixedly connected to the output end of the electric telescopic rod. An air extractor is fixedly installed on one side of the fixing frame. The air extraction pipe on the air extractor is connected to one end of the top of the upper mold. The other end of the top of the upper mold is connected to an injection pipe. One end of the injection pipe is connected to an injection molding machine. A multifunctional self-detection component is installed inside both the lower and upper molds. The functional self-testing component can be used for vacuum testing in the early stage of mold making, and also for applying release oil to the mold. The multifunctional self-testing component includes an inner groove, and a rectangular electromagnetic block is fixedly connected to the bottom of the inner wall of the inner groove. Multiple connecting springs are fixedly connected to the inner side of the rectangular electromagnetic block, and a magnetic plate is fixedly connected to one end of each of the multiple connecting springs. A detection cylinder is fixedly connected to one side of the magnetic plate. A detection reactant placement groove is opened inside the detection cylinder, and the detection reactant placement groove is filled with a reactant that can react with oxygen in the air and produce a significant color change.

[0010] Furthermore, the lower mold has multiple expansion grooves connected to its interior, which is located inside the inner groove.

[0011] Furthermore, the multiple expansion slots are distributed in a linear array at equal intervals.

[0012] Furthermore, an air inlet groove is connected inside the detection cylinder and outside the detection reactant placement groove, and a waterproof and breathable mesh is provided at the connection between the detection reactant placement groove and the air inlet groove.

[0013] Furthermore, a release oil connecting groove is provided inside the detection cylinder and at the top of the detection reactant placement groove. A nozzle is threadedly connected to the top of the detection cylinder. The nozzle is a conical nozzle. A silicone protective plate is fixedly installed at the liquid outlet of the nozzle. A cross-shaped liquid outlet groove is opened inside the silicone protective plate. When the silicone protective plate is not in use, the cross-shaped liquid outlet groove is in a closed state. When the silicone protective plate is in use, the cross-shaped liquid outlet groove is in an open state.

[0014] Furthermore, a liquid supply tank is fixedly connected to one side of the lower mold, and a liquid supply hose is connected to one end of the liquid supply tank. A pump body is installed on the liquid supply hose.

[0015] Furthermore, there are multiple detection cylinders, and all of the multiple detection cylinders are connected by telescopic hoses. The liquid supply hose and the telescopic hose are connected by a T-junction.

[0016] Furthermore, the lower mold has side grooves inside and on both sides of the telescopic groove. A support spring is fixedly connected to one side of the inner wall of the side groove, and a block is fixedly connected to one end of the support spring. The block is slidably connected to the inside of the side groove.

[0017] Furthermore, the number of the plugs is two, and when the two plugs are closed, they can be used to seal the expansion joint.

[0018] Furthermore, the rectangular frame electromagnetic block and the magnetic plate have the same magnetic poles, and a control switch is provided on the lower mold, which is electrically connected to the rectangular frame electromagnetic block.

[0019] 3. Beneficial effects

[0020] Compared with the prior art, the advantages of this invention are:

[0021] (1) This solution sets multiple sets of multi-functional self-testing components around the inside of the lower mold and the upper mold, which can facilitate a comprehensive inspection of the plastic materials inside the lower mold and the upper mold, and ensure that the equipment is in a completely vacuum environment, which is conducive to ensuring the subsequent quality of the product and making it easy to use. After the inspection is completed, the equipment can also be coated with release oil through the multi-functional self-testing components. This setting greatly improves the use effect of the equipment and makes it convenient for staff to use.

[0022] (2) The top of the detection cylinder of this solution is threaded with a nozzle. The nozzle and the detection cylinder are detachable. This setting makes it convenient for staff to perform regular maintenance, which can extend the overall service life of the equipment and improve its practicality and ease of use. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 For the present invention Figure 1 The diagram shows a partial structure.

[0025] Figure 3 For the present invention Figure 1 The top sectional view of the lower mold shown;

[0026] Figure 4 For the present invention Figure 3 The enlarged view of point A shown below;

[0027] Figure 5 For the present invention Figure 4 The enlarged view of section B shown below;

[0028] Figure 6 For the present invention Figure 4 The enlarged view of point C shown;

[0029] Figure 7 For the present invention Figure 5 The diagram shows a partial structure.

[0030] Figure 8 For the present invention Figure 7 The diagram shows a partial structure.

[0031] Explanation of the labels in the diagram:

[0032] 1. Plastic mold assembly; 11. Fixing frame; 12. Lower mold; 13. Electric telescopic rod; 14. Upper mold;

[0033] 2. Air extraction machine;

[0034] 3. Injection-molded pipes;

[0035] 4. Multifunctional self-detection component; 41. Inner groove; 42. Rectangular frame electromagnetic block; 43. Connecting spring; 44. Magnetic plate; 45. Detection cylinder; 46. Detection reactant placement groove; 47. Air inlet groove; 48. Release oil connecting groove; 49. Nozzle; 410. Silicone protective plate; 411. Liquid supply tank; 412. Liquid supply hose; 413. Pump body; 414. Telescopic hose; 415. Side groove; 416. Support spring; 417. Block. Detailed Implementation

[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0037] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0038] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0039] Example 1:

[0040] Please see Figure 1-8A multifunctional plastic mold with self-testing function includes a plastic mold assembly 1. The plastic mold assembly 1 includes a fixing frame 11. A lower mold 12 is fixedly installed on the bottom of the inner wall of the fixing frame 11. An electric telescopic rod 13 is fixedly connected to the top of the fixing frame 11. An upper mold 14 is fixedly connected to the output end of the electric telescopic rod 13. Both the upper mold 14 and the lower mold 12 have mold grooves inside. Both the upper mold 14 and the lower mold 12 have viewing windows on their exteriors. The viewing windows facilitate subsequent testing work by the staff. An air extractor 2 is fixedly installed on one side of the fixing frame 11. The air extractor 2 is powered by an external power source and is used to extract air from the interior of the upper mold 14 and the lower mold 12. The air extraction pipe on the air extractor 2 is connected to one end of the top of the upper mold 14, and the other end of the top of the upper mold 14 is connected to an injection molding pipe 3. The upper mold 14 is a transparent acrylic sheet. This configuration not only facilitates the user's subsequent observation of the equipment's testing status but also allows the user to observe the entire working process, making it convenient to use. One end of the injection tube 3 is connected to the injection molding machine. Both the lower mold 12 and the upper mold 14 are equipped with multi-functional self-detection components 4. These components can be used for vacuum testing in the early stage of mold making and for applying release oil to the mold. There are multiple sets of these multi-functional self-detection components 4, which are evenly distributed around the mold grooves inside the upper mold 14 and the lower mold 12. This arrangement allows users to easily check the air content inside the mold raw materials in the upper mold 14 and the lower mold 12. This arrangement can improve the overall product quality of the equipment and facilitate its use. The multifunctional self-detection component 4 includes an inner groove 41. A rectangular frame electromagnetic block 42 is fixedly connected to the bottom of the inner wall of the inner groove 41. Multiple connecting springs 43 are fixedly connected to the inner side of the rectangular frame electromagnetic block 42. A magnetic plate 44 is fixedly connected to one end of each of the multiple connecting springs 43. A detection cylinder 45 is fixedly connected to one side of the magnetic plate 44. A detection reactant placement groove 46 is opened inside the detection cylinder 45. The detection reactant placement groove 46 is filled with a reactant, which is a substance that can react with oxygen in the air and produce a significant color change. The reactant can be a very active metallic element or other substances that are extremely easy to react with oxygen to produce other substances. There will be a significant color change during the reaction. With this setting, it is convenient for staff to see in time and take corresponding countermeasures.

[0041] The lower mold 12 has multiple expansion grooves connected to the interior of the inner groove 41.

[0042] Multiple expansion slots are arranged in a linear array at equal intervals.

[0043] An air inlet 47 is connected to the inside of the detection cylinder 45 and the outside of the detection reactant placement tank 46. A waterproof and breathable mesh is provided at the connection between the detection reactant placement tank 46 and the air inlet 47. By providing a waterproof and breathable mesh, the release oil can be prevented from entering the detection reactant placement tank 46 when the user applies the release oil.

[0044] Inside the detection cylinder 45 and at the top of the reaction material placement tank 46, there is a release oil connecting tank 48. The top of the detection cylinder 45 is threadedly connected to a nozzle 49. The nozzle 49 and the detection cylinder 45 are detachably connected. This design allows for easy replacement by the staff and facilitates use. The nozzle 49 is a conical nozzle. A silicone protective plate 410 is fixedly installed at the liquid outlet of the nozzle 49. The silicone protective plate 410 has a cross-shaped liquid outlet groove inside. When the silicone protective plate 410 is not in use, the cross-shaped liquid outlet groove is in a closed state. When the silicone protective plate 410 is in use, the cross-shaped liquid outlet groove is in an open state.

[0045] A liquid supply tank 411 is fixedly connected to one side of the lower mold 12. The liquid supply tank 411 is used to store release oil. The liquid supply tank 411 is provided with a liquid inlet and a sealing plug. This design allows the staff to add liquid in a timely manner. One end of the liquid supply tank 411 is connected to a liquid supply hose 412. A pump body 413 is provided on the liquid supply hose 412. Driven by the pump body 413, the release oil inside the liquid supply tank 411 can be easily applied for subsequent coating work (the pump body 413 is powered by an external power source).

[0046] There are multiple detection cylinders 45, which are arranged in a linear array and equidistantly distributed in the mold groove inside the lower mold 12. The number of detection cylinders 45 is equal to the number of telescopic grooves. The multiple detection cylinders 45 are connected to each other through telescopic hoses 414, and the liquid supply hose 412 is connected to the telescopic hoses 414 through a T-connector.

[0047] The lower mold 12 has side grooves 415 on both sides of the telescopic groove. A support spring 416 is fixedly connected to one side of the inner wall of the side groove 415. A block 417 is fixedly connected to one end of the support spring 416. The block 417 is slidably connected to the inside of the side groove 415. Through the elastic force of the support spring 416, the block 417 can slide well, which makes it convenient for workers to use.

[0048] There are two blocking blocks 417. When the two blocking blocks 417 are closed, they can be used to seal the expansion groove. The blocking blocks 417 make it easy to close the expansion groove, which is beneficial for the staff to carry out subsequent work.

[0049] The rectangular electromagnetic block 42 and the magnetic plate 44 have the same magnetic poles. When the rectangular electromagnetic block 42 is energized, it generates magnetism, at which point the rectangular electromagnetic block 42 and the magnetic plate 44 will repel each other. A control switch is provided on the lower mold 12, and the control switch is electrically connected to the rectangular electromagnetic block 42. The control switch can control the connection or disconnection of the power supply to the rectangular electromagnetic block 42. This is prior art and will not be described in detail here.

[0050] Working Principle: During use, plastic material is input into the lower mold 12 and upper mold 14 via an injection molding machine. After input, the air inside is removed by driving the vacuum pump 2. After removal, the multi-functional self-testing component 4 can be used to perform self-testing on the equipment. During testing, the power supply of the rectangular frame electromagnetic block 42 can be turned on by controlling the switch. Since the rectangular frame electromagnetic block 42 and the magnetic plate 44 have the same magnetic poles, the mutual repulsion between the two can stretch the connecting spring 43. At this time, the blocking block 417 will squeeze the support spring 416 and cause the support spring 416 to undergo elastic deformation. The two blocking blocks 417 will move in opposite directions, making it easy to open the telescopic groove. After opening, multiple detection cylinders 45 can enter the mold grooves of the lower mold 12 and upper mold 14. The reactants inside the multiple detection cylinders 45 react with oxygen in the air. The reaction produces a color change, which the user can directly observe through the upper mold 14. The number of color changes indicates whether the vacuum pump 2 needs to be turned on again. When the number of color changes exceeds the calibrated value, it indicates that there is a lot of air inside. At this time, the air can be expelled by driving the vacuum pump 2. During the detection process, since the nozzle 49 on the detection cylinder 45 is conical, it is easy to puncture the air pores inside the plastic material, making it easy to use. After the detection is completed, it can be reset. Since the present invention has multiple sets of multi-functional self-detection components 4 set around the inside of the lower mold 12 and the upper mold 14, it is convenient to conduct a comprehensive inspection of the plastic material inside the lower mold 12 and the upper mold 14, which helps to ensure that the equipment is in a completely vacuum environment, thereby helping to ensure the subsequent quality of the product and making it easy to use.

[0051] After testing, the user can first turn on the power to the rectangular frame electromagnetic block 42, which will release the testing cylinder 45. Then, the user can drive the pump body 413 to apply the release oil. Driven by the pump body 413, the release oil in the supply tank 411 can be delivered to the release oil connecting groove 48 inside the testing cylinder 45 through the supply hose 412 and the telescopic hose 414. The release oil can be sprayed out through the nozzle 49. With the setting of multiple testing cylinders 45, the release oil can be evenly coated on the plastic material, which will facilitate the subsequent demolding work of the equipment. By adopting mechanized operation, the practicality of the equipment can be greatly improved and it is easy to use.

[0052] The above are merely preferred embodiments of the present invention; however, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and its improved concept, should be covered within the scope of protection of the present invention.

Claims

1. A multifunctional plastic mold with self-detection function, comprising a plastic mold assembly (1), characterized in that: The plastic mold assembly (1) includes a fixed frame (11), a lower mold (12) is fixedly installed at the bottom of the inner wall of the fixed frame (11), an electric telescopic rod (13) is fixedly connected to the top of the fixed frame (11), an upper mold (14) is fixedly connected to the output end of the electric telescopic rod (13), an air extractor (2) is fixedly installed on one side of the fixed frame (11), the air extraction pipe on the air extractor (2) is connected to one end of the top of the upper mold (14), the other end of the top of the upper mold (14) is connected to an injection pipe (3), one end of the injection pipe (3) is connected to an injection molding machine, and a multi-functional self-detection assembly (4) is provided inside both the lower mold (12) and the upper mold (14). 4) It can be used for vacuum testing in the early stage of mold making, and can also be used for mold release oil coating. The multifunctional self-testing component (4) includes an inner groove (41). A rectangular frame electromagnetic block (42) is fixedly connected to the bottom of the inner wall of the inner groove (41). Multiple connecting springs (43) are fixedly connected to the inner side of the rectangular frame electromagnetic block (42). A magnetic plate (44) is fixedly connected to one end of each of the multiple connecting springs (43). A detection cylinder (45) is fixedly connected to one side of the magnetic plate (44). A detection reaction placer slot (46) is opened inside the detection cylinder (45). The detection reaction placer slot (46) is filled with a reaction substance. The reaction substance can react with oxygen in the air and produce a significant color change.

2. The multifunctional plastic mold with self-detection function according to claim 1, characterized in that: The lower mold (12) is connected to multiple expansion grooves inside the inner groove (41).

3. A multifunctional plastic mold with self-detection function according to claim 2, characterized in that: The multiple expansion slots are arranged in a linear array at equal intervals.

4. A multifunctional plastic mold with self-detection function according to claim 1, characterized in that: The inside of the detection cylinder (45) and the outside of the detection reactant placement groove (46) are connected to an air inlet groove (47), and a waterproof and breathable mesh is provided at the connection between the detection reactant placement groove (46) and the air inlet groove (47).

5. A multifunctional plastic mold with self-detection function according to claim 1, characterized in that: Inside the detection cylinder (45) and at the top of the reaction material placement tank (46), there is a release oil connecting tank (48). The top of the detection cylinder (45) is threaded with a nozzle (49). The nozzle (49) is a conical nozzle. A silicone protective plate (410) is fixedly installed at the liquid outlet of the nozzle (49). A cross-shaped liquid outlet groove is opened inside the silicone protective plate (410). When the silicone protective plate (410) is not in use, the cross-shaped liquid outlet groove is in a closed state. When the silicone protective plate (410) is in use, the cross-shaped liquid outlet groove is in an open state.

6. A multifunctional plastic mold with self-detection function according to claim 1, characterized in that: A liquid supply tank (411) is fixedly connected to one side of the lower mold (12), and a liquid supply hose (412) is connected to one end of the liquid supply tank (411). A pump body (413) is installed on the liquid supply hose (412).

7. A multifunctional plastic mold with self-detection function according to claim 6, characterized in that: The number of the detection cylinders (45) is multiple, and the multiple detection cylinders (45) are connected to each other through a telescopic hose (414). The liquid supply hose (412) and the telescopic hose (414) are connected through a three-way pipe.

8. A multifunctional plastic mold with self-detection function according to claim 1, characterized in that: The lower mold (12) is provided with side grooves (415) on both sides of the telescopic groove. A support spring (416) is fixedly connected to one side of the inner wall of the side groove (415). A block (417) is fixedly connected to one end of the support spring (416). The block (417) is slidably connected to the inside of the side groove (415).

9. A multifunctional plastic mold with self-detection function according to claim 8, characterized in that: The number of the plugs (417) is two, and when the two plugs (417) are closed, they can be used to seal the expansion joint.

10. A multifunctional plastic mold with self-detection function according to claim 1, characterized in that: The rectangular frame electromagnetic block (42) and the magnetic plate (44) are magnetic poles of the same name. A control switch is provided on the lower mold (12), and the control switch is electrically connected to the rectangular frame electromagnetic block (42).

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