A stapler with a battery pack and error prevention mechanism

By integrating a battery pack and display screen at the rear of the electric stapler gun to form a modular structure, and combining it with a circuit system and firing confirmation mechanism, the problems of laborious operation, instability, and misoperation of existing staplers are solved, enabling convenient and safe reuse.

CN116370002BActive Publication Date: 2025-10-28CHANGZHOU XIN NENG YUAN MEDICAL STAPLER
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202310523418.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-10
Publication Date
2025-10-28
Estimated Expiration
2043-05-10

AI Technical Summary

Technical Problem

Existing staplers have problems such as being laborious to operate, unstable, costly, inconvenient to install batteries, and unable to prevent misoperation.

Method used

The battery pack and display screen are integrated into the rear of the electric stapler gun, forming a modular structure that is easy to assemble and disassemble. Combined with the entire circuit system, this increases convenience and safety. The firing confirmation mechanism allows for phased operation to prevent misoperation.

Benefits of technology

This technology has improved the stability and reusability of the stapler, enhanced the convenience and safety of operation, prevented misoperation, and reduced operating costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116370002B_ABST
    Figure CN116370002B_ABST
Patent Text Reader

Abstract

This invention discloses a stapler with a battery pack and error-proofing mechanism, comprising a stapler body, an NFC card reader coil, a circuit board, a motor assembly, a charging circuit board, and a display. The circuit board connects the NFC card reader coil, the motor assembly, and the charging circuit board. The charging circuit board connects the display. A first ternary lithium battery, a second ternary lithium battery, and a third ternary lithium battery are connected between the circuit board and the charging circuit board. This stapler with a battery pack and error-proofing mechanism installs the battery pack and display screen at the rear end of the electric stapler gun. The display screen and battery assembly are integrated into a modular structure via a mounting shell, facilitating assembly and disassembly while maintaining the stability of the gun body. This allows for the reusability of the electric stapler. The entire circuit system makes the mechanical movements of the stapler controllable and visible, increasing the ease of use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of surgical instruments, and in particular to a stapler with a battery pack and an error-prevention mechanism. Background Technology

[0002] A stapler is a surgical instrument. Currently, laparoscopic staplers mainly include three types: disposable manual laparoscopic staplers, disposable electric laparoscopic staplers, and electric staplers.

[0003] Disposable manual laparoscopic staplers suffer from drawbacks such as laborious operation, unstable anastomosis and cutting, poor consistency in titanium staple formation, and high usage costs. Disposable electric laparoscopic staplers, on the other hand, only allow for replacement of the same length and model of staple cartridge with the same handle, lacking versatility; the handle becomes unusable after using the manual emergency retraction function, and the cost per use is also high.

[0004] Reusable electric staplers are widely used due to their ease of operation and reduced operating costs. Current electric staplers mainly employ two methods: battery-powered and plug-in-powered. Battery-powered staplers are more portable, and their power handles primarily consist of a housing, motor, power transmission mechanism, and battery. The battery provides power to the motor, driving the actuator of the power handle to complete the surgery. With continuous technological advancements, the manufacturing requirements for staplers are also increasing.

[0005] Existing staplers have certain drawbacks in use. In the existing technology, the battery is installed at the lower end of the handle or inside the handle, which makes the lower end feel heavy and unbalanced when held, making it inconvenient to operate. The battery pack does not have an independent installation space, which is inconvenient for the installation, removal and management of the battery pack. At the same time, after the electric stapler is pressed, even if a stapler error is detected, it cannot be stopped in time, which can easily cause operational accidents and bring certain adverse effects to the actual use process. To address these issues, we propose a stapler with a battery pack and an error-proofing mechanism. Summary of the Invention

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this invention provides a stapler with a battery pack and a fault-prevention mechanism. The battery pack and display screen are installed at the rear end of the electric stapler gun body. The display screen and battery assembly are integrated together through a mounting shell to form a modular structure, which facilitates disassembly and assembly, maintains the stability of the gun body, and allows the electric stapler to be reused. Through the entire circuit system, the mechanical movements of the stapler become controllable and visible, increasing the convenience of use and effectively solving the problems in the background technology.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a stapler with a battery pack and an error prevention mechanism, comprising a stapler body, an NFC card reader coil, a stapler body circuit board, a motor assembly, a charging circuit board, and a display. The stapler body circuit board is connected to the NFC card reader coil, the motor assembly, and the charging circuit board. The charging circuit board is connected to the display. A first ternary lithium battery, a second ternary lithium battery, and a third ternary lithium battery are connected between the stapler body circuit board and the charging circuit board. A connecting cable is connected between the charging circuit board and the display.

[0010] As a preferred technical solution of this application, a motor is positioned and installed at the front end of the stapler body, and a stapler head is engaged and positioned at the front end of the motor. A battery pack is positioned and installed at the rear end of the stapler body, and a display is electrically installed at the rear end of the battery pack. A handle is integrally positioned at the bottom of the stapler body, and a button with anti-misoperation is provided at the front end of the handle. An anti-slip pad is positioned on the outer wall of the handle. A display screen is positioned on the surface of the display, and a cover plate assembly is positioned on the motor.

[0011] As a preferred technical solution of this application, the circuit board of the device body is provided with a docking confirmation micro switch and a motor wire socket. The circuit board of the device body is connected to a firing confirmation button, a back button and a forward button. A button panel wiring harness is connected between the circuit board of the device body and the firing confirmation button, the back button and the forward button. A motor wiring harness is connected between the motor wire socket and the motor assembly. The circuit board of the device body is connected to a main power cut-off switch. A two-strand wire is connected between the circuit board of the device body and the main power cut-off switch.

[0012] As a preferred technical solution of this application, the charging circuit board is provided with a boost chip, a Type PC-C female connector and a display driver chip, the Type PC-C female connector and the device body circuit board are connected by a Type PC-C male connector and a data communication cable, the charging circuit board is connected to a charger, and the charging circuit board and the charger are connected by a charging cable.

[0013] As a preferred technical solution of this application, the input terminal of the device body circuit board is electrically connected to the NFC card reader coil and the motor assembly, the output terminal of the device body circuit board is electrically connected to the input terminal of the charging circuit board, and the output terminal of the charging circuit board is electrically connected to the input terminal of the display through a connecting cable.

[0014] As a preferred technical solution of this application, the stapler body is fixed to the motor, the stapler body is integrally fixed to the handle, and the stapler body is engaged, positioned and electrically connected to the battery pack.

[0015] As a preferred technical solution of this application, the output terminals of the firing confirmation button, the back button, and the forward button are electrically connected to the input terminal of the circuit board of the device body through the button panel wiring harness. The output terminal of the motor assembly is electrically connected to the input terminal of the circuit board of the device body through the motor wiring harness and the motor wire socket. The main power cut-off switch is electrically connected to the circuit board of the device body through a two-strand wire.

[0016] As a preferred technical solution of this application, the output terminal of the device circuit board is electrically connected to the input terminal of the charging circuit board through a Type-C male connector, a data communication cable, and a Type-C female connector, and the output terminal of the charger is electrically connected to the input terminal of the charging circuit board through a charging cable.

[0017] (III) Beneficial Effects

[0018] Compared with existing technologies, this invention provides a stapler with a battery pack and error-proofing mechanism, which has the following advantages: This stapler with a battery pack and error-proofing mechanism mounts the battery pack and display screen at the rear end of the electric stapler gun. The display screen and battery assembly are integrated together through a mounting shell to form a modular structure, facilitating disassembly and assembly, maintaining the stability of the gun body, and enabling the electric stapler to be reused. Through the entire circuit system, the mechanical movements of the stapler become controllable and visible, increasing the ease of use. The firing confirmation mechanism divides the entire stapler process into a first stage and a second stage, ensuring the safety of the instrument and preventing user error. The entire stapler has a simple structure, is easy to operate, and provides better results than traditional methods. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a stapler with a battery pack and a mistake-proofing mechanism according to the present invention.

[0020] Figure 2 This is a side view of a stapler with a battery pack and a fault-prevention mechanism according to the present invention.

[0021] Figure 3 This is a schematic diagram of the control circuit in a stapler with a battery pack and a fault-prevention mechanism according to the present invention.

[0022] Figure 4 This is a schematic diagram of the charging circuit board in a connector with a battery pack and a fault-prevention mechanism according to the present invention.

[0023] Figure 5 This is a schematic diagram of the circuit board of the connector body in the present invention, which includes a battery pack and an error prevention mechanism.

[0024] Figure 6This is a schematic diagram of the connection between the circuit board of the device body and the charging circuit board in a connector with a battery pack and an error prevention mechanism according to the present invention.

[0025] In the diagram: 1. Anastomosing device body; 2. Display; 3. Battery pack; 4. Handle; 5. Anti-slip pad; 6. Button with error prevention; 7. Cover assembly; 8. Motor; 9. Anastomosing head; 10. Display screen; 11. NFC card reader coil; 12. Docking confirmation micro switch; 13. Device circuit board; 14. Two-strand wire; 15. Main power cut-off switch; 16. First ternary lithium battery; 17. Second ternary lithium battery; 18. Third ternary lithium battery; 19. Charging circuit board; 20. Display driver chip; 21. Boost chip; 22. Type-C female connector; 23. Data communication cable; 24. Charging cable; 25. Type-C male connector; 26. Charger; 27. Motor wire socket; 28. Button board wiring harness; 29. ​​Motor wiring harness; 30. Motor assembly; 31. Confirmation button; 32. Back button; 33. Forward button; 34. Connecting cable. Detailed Implementation

[0026] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. However, those skilled in the art will understand that the embodiments described below are some embodiments of the present invention, but not all embodiments, and are only used to illustrate the present invention, and should not be regarded as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. Where specific conditions are not specified in the embodiments, conventional conditions or conditions recommended by the manufacturer shall be followed. Where the manufacturers of reagents or instruments are not specified, they are all conventional products that can be purchased commercially.

[0027] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0029] like Figure 1-6 As shown, a stapler with a battery pack and error prevention mechanism includes a stapler body 1, an NFC card reader coil 11, a body circuit board 13, a motor assembly 30, a charging circuit board 19, and a display 2. The body circuit board 13 connects the NFC card reader coil 11, the motor assembly 30, and the charging circuit board 19. The charging circuit board 19 connects the display 2. A first ternary lithium battery 16, a second ternary lithium battery 17, and a third ternary lithium battery 18 are connected between the body circuit board 13 and the charging circuit board 19. A connecting cable 34 connects the charging circuit board 19 and the display 2. The battery pack and the display screen are installed at the rear end of the electric stapler gun body. The display screen and battery assembly are integrated together through a mounting shell to form a modular structure, which is convenient for disassembly and assembly and can also maintain the stability of the gun body, allowing the electric stapler to be reused. Through the entire circuit system, the mechanical movement of the stapler becomes controllable and visible, increasing the convenience of the stapler in use.

[0030] Furthermore, a motor 8 is positioned and installed at the front end of the stapler body 1, and a stapler head 9 is engaged and positioned at the front end of the motor 8. A battery pack 3 is positioned and installed at the rear end of the stapler body 1, and a display 2 is electrically installed at the rear end of the battery pack 3. A handle 4 is integrally positioned at the bottom of the stapler body 1. A button with anti-misoperation function 6 is provided at the front end of the handle 4. An anti-slip pad 5 is positioned on the outer wall of the handle 4. A display screen 10 is positioned on the surface of the display 2. A cover plate assembly 7 is positioned on the motor 8.

[0031] Furthermore, the circuit board 13 is equipped with a docking confirmation micro switch 12 and a motor wire socket 27. The circuit board 13 is connected to a firing confirmation button 31, a back button 32, and a forward button 33. A button panel wiring harness 28 is connected between the circuit board 13 and the firing confirmation button 31, the back button 32, and the forward button 33. A motor wiring harness 29 is connected between the motor wire socket 27 and the motor assembly 30. The circuit board 13 is connected to a main power cut-off switch 15. A two-strand wire 14 is connected between the circuit board 13 and the main power cut-off switch 15.

[0032] Furthermore, the charging circuit board 19 is equipped with a boost chip 21, a Type PC-C female connector 22 and a display driver chip 20. The Type PC-C female connector 22 is connected to the circuit board 13 via a Type PC-C male connector 25 and a data communication cable 23. The charging circuit board 19 is connected to a charger 26, and a charging cable 24 is connected between the charging circuit board 19 and the charger 26.

[0033] Furthermore, the input terminal of the circuit board 13 is electrically connected to the NFC card reader coil 11 and the motor assembly 30, the output terminal of the circuit board 13 is electrically connected to the input terminal of the charging circuit board 19, and the output terminal of the charging circuit board 19 is electrically connected to the input terminal of the display 2 through the connecting cable 34.

[0034] Furthermore, the stapler body 1 is fixed to the motor 8, the stapler body 1 is integrally fixed to the handle 4, and the stapler body 1 is engaged, positioned and electrically connected to the battery pack 3.

[0035] Furthermore, the output terminals of the trigger confirmation button 31, back button 32, and forward button 33 are electrically connected to the input terminals of the circuit board 13 via the button panel wiring harness 28. The output terminal of the motor assembly 30 is electrically connected to the input terminals of the circuit board 13 via the motor wiring harness 29 and the motor wire socket 27. The main power cut-off switch 15 is electrically connected to the circuit board 13 via a two-strand wire 14.

[0036] Furthermore, the output terminal of the circuit board 13 is electrically connected to the input terminal of the charging circuit board 19 via a Type-C male connector 25, a data communication cable 23, and a Type-C female connector 22, and the output terminal of the charger 26 is electrically connected to the input terminal of the charging circuit board 19 via a charging cable 24.

[0037] Working Principle: This invention includes a stapler body 1, a display 2, a battery pack 3, a handle 4, an anti-slip pad 5, a button with error prevention 6, a cover plate assembly 7, a motor 8, a stapler head 9, a display screen 10, an NFC card reader coil 11, a docking confirmation micro switch 12, a device circuit board 13, a two-strand wire 14, a main power cut-off switch 15, a first ternary lithium battery 16, a second ternary lithium battery 17, a third ternary lithium battery 18, a charging circuit board 19, a display driver chip 20, a boost chip 21, a Type PC-C female connector 22, a data communication cable 23, a charging cable 24, a Type PC-C male connector 25, a charger 26, a motor wire socket 27, a button panel wiring harness 28, and an electrical... The device includes a wiring harness (29), a motor assembly (30), a firing confirmation button (31), a back button (32), a forward button (33), and a connecting cable (34). The battery pack and display screen are installed at the rear of the electric stapler's gun body. The display screen and battery assembly are integrated into a modular structure via a mounting housing, facilitating assembly and disassembly while maintaining the stability of the gun body. This allows for repeated use of the electric stapler. The entire circuit system makes the mechanical movements of the stapler controllable and visible, increasing its ease of use. The firing confirmation mechanism divides the entire anastomosis process into a first and second stage, ensuring safe use of the instrument and preventing user error.

[0038] The battery pack assembly is installed at the rear of the gun body. It contains a charging circuit board and a video driver. The charging circuit board also contains a display driver chip, a boost chip, and a Type-C female connector.

[0039] The anastomosis device has a circuit board inside, which is connected to a firing confirmation button, a motor, a type-C male connector, a main power cut-off switch, a docking confirmation micro switch, and an NFC card reader coil. The NFC chip is placed in the component protective cover, meaning that the NFC chip can be fixed to the component protective cover by insertion.

[0040] Three 17500 lithium batteries are connected in series in the battery pack, and a charging circuit board with a booster chip is added.

[0041] Based on the premise that the battery pack and display assembly are detachable, the following is the overall principle of this system:

[0042] NFC: NFC cards come in four sizes: 30 / 45 / 60 / 75. All four sizes of cards can be used to swipe instruments, and each card corresponds to a specific instrument movement distance.

[0043] Microswitch confirmation: After the components are connected, the microswitch is pressed down by mechanical transmission and closed, confirming that the circuit components have been connected.

[0044] Power cut-off switch: When the instrument malfunctions and cannot operate, this micro switch will be released after the manual return handle is opened, cutting off the power supply to the circuit and turning the display screen black.

[0045] Forward and Backward Buttons: Button Trigger Conditions - The docking microswitch has been triggered and the card has been successfully swiped. Pressing the forward button will move the instrument forward 6.5mm before stopping (the distance is calculated from the number of motor rotations). Releasing the forward button pauses the movement, and the backward button can be used to return the instrument to its mechanical 0 position. Each time the backward button is triggered, the instrument must return to the motor 0 position before the forward button can be triggered again to prevent repeated forward and backward movements from causing errors in the instrument's position. The prototype's two buttons are mechanically controlled and cannot be pressed simultaneously. In this development, the two buttons are independently positioned. To prevent malfunctions caused by simultaneous pressing of the forward and backward buttons, the program controls the instrument to pause and not perform any movement when both buttons are pressed simultaneously.

[0046] Firing Confirmation Button: After the instrument moves to the first stage 6.5mm position, press the firing confirmation button. Then, press the forward button to continue the movement into the second stage. You can pause or reverse at this point (after reversing, you must return to the 0 position). After advancing to 60mm, the forward button becomes inactive. At this point, press the reverse button to return the instrument to the 0 position. Whether the instrument returns to zero midway or after firing the full distance, it is considered a complete firing, and the instrument stops. You must reinstall the new components and swipe the card again before starting a new round of operation.

[0047] The device has a limited number of actions; entering the second stage of the process is considered one use.

[0048] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0049] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A stapler with a battery pack and error prevention mechanism, comprising a stapler body (1), an NFC card reader coil (11), a body circuit board (13), a motor assembly (30), a charging circuit board (19), and a display (2), characterized in that: The circuit board (13) is connected to the NFC card reader coil (11), the motor assembly (30) and the charging circuit board (19). The charging circuit board (19) is connected to the display (2). A first ternary lithium battery (16), a second ternary lithium battery (17) and a third ternary lithium battery (18) are connected between the circuit board (13) and the charging circuit board (19). A connecting cable (34) is connected between the charging circuit board (19) and the display (2). A motor (8) is positioned and installed at the front end of the stapler body (1), and a stapler head (9) is engaged and positioned at the front end of the motor (8). A battery pack (3) is positioned and installed at the rear end of the stapler body (1), and a display (2) is electrically installed at the rear end of the battery pack (3). A handle (4) is integrally positioned at the bottom of the stapler body (1), and a button with anti-misoperation (6) is provided at the front end of the handle (4). An anti-slip pad (5) is positioned on the outer wall of the handle (4). A display screen (10) is positioned on the surface of the display (2), and a cover plate assembly (7) is positioned on the motor (8). The stapler body (1) is fixed to the motor (8), the stapler body (1) is fixed to the handle (4), and the stapler body (1) is engaged and electrically connected to the battery pack (3). The charging circuit board (19) is provided with a boost chip (21), a Type PC-C female connector (22) and a display driver chip (20). The Type PC-C female connector (22) and the circuit board (13) are connected by a Type PC-C male connector (25) and a data communication cable (23). The charging circuit board (19) is connected to a charger (26). The charging circuit board (19) and the charger (26) are connected by a charging cable (24).

2. The stapler with battery pack and error prevention mechanism according to claim 1, characterized in that: The circuit board (13) of the device body is provided with a docking confirmation micro switch (12) and a motor wire socket (27). The circuit board (13) is connected to a firing confirmation button (31), a back button (32) and a forward button (33). A button panel wiring harness (28) is connected between the circuit board (13) and the firing confirmation button (31), the back button (32) and the forward button (33). A motor wiring harness (29) is connected between the motor wire socket (27) and the motor assembly (30). The circuit board (13) is connected to a main power cut-off switch (15). A double-strand wire (14) is connected between the circuit board (13) and the main power cut-off switch (15).

3. The manifold with battery pack and error prevention mechanism according to claim 1, characterized in that: The input terminal of the circuit board (13) is electrically connected to the NFC card reader coil (11) and the motor assembly (30). The output terminal of the circuit board (13) is electrically connected to the input terminal of the charging circuit board (19). The output terminal of the charging circuit board (19) is electrically connected to the input terminal of the display (2) through the connecting cable (34).

4. A manifold with a battery pack and a mis-proofing mechanism according to claim 2, characterized in that: The outputs of the firing confirmation button (31), back button (32) and forward button (33) are electrically connected to the input of the circuit board (13) via the button panel wiring harness (28). The output of the motor assembly (30) is electrically connected to the input of the circuit board (13) via the motor wiring harness (29) and the motor wire socket (27). The main power cut-off switch (15) is electrically connected to the circuit board (13) via a two-strand wire (14).

5. A manipulator with a battery pack and a mis-prevention mechanism according to claim 1, characterized in that: The output terminal of the circuit board (13) is electrically connected to the input terminal of the charging circuit board (19) via a Type-C male connector (25), a data communication cable (23), and a Type-C female connector (22). The output terminal of the charger (26) is electrically connected to the input terminal of the charging circuit board (19) via a charging cable (24).

Citation Information

Patent Citations

  • Battery module layout structure for electric stapler

    CN109589149A

  • Anastomat with battery pack and mistake proofing mechanism

    CN220193089U