Polishing equipment and polishing process for deep hole processing

By using lift polishing components, workpiece mounting mechanism and electrostatic adsorption assembly in deep hole polishing equipment, combined with electrostatic adsorption rollers and air blades, the problem of poor polishing powder collection by the vacuum cleaner is solved, and efficient deep hole polishing and powder adsorption is achieved, reducing energy consumption.

CN116372790BActive Publication Date: 2025-04-29QINGDAO CHANGHONG INNOVATION AUTOMATION MASCH CO LTD
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Patent Information

Application Number
CN202310555058.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-17
Publication Date
2025-04-29
Estimated Expiration
2043-05-17

AI Technical Summary

Technical Problem

Existing deep hole polishing devices often use vacuum cleaners when collecting polishing powder, but dust may fly out, and the vacuum cleaner increases the power of the equipment, consumes high energy, and has poor use effect.

Method used

A polishing equipment for deep hole processing is designed, using lifting polishing components, workpiece mounting mechanism and electrostatic adsorption assembly. By combining electrostatic adsorption rollers and air blades, the powder produced during the polishing process is adsorbed and cleaned, avoiding the use of a vacuum cleaner.

Benefits of technology

It realizes efficient processing of deep hole polishing and effective electrostatic adsorption of powder chips, reducing the overall energy consumption of the equipment and avoiding the problem of dust flying out.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses polishing equipment and a polishing process for deep hole processing, belonging to the technical field of polishing processing, comprising a casing, a door being installed on the outside of the casing via a hinge, a lifting and polishing assembly being arranged on the top of the casing, the lifting and polishing assembly being used for deep hole polishing of a workpiece, a workpiece mounting mechanism being arranged on the inner wall of the casing, an electrostatic adsorption assembly being arranged inside the workpiece mounting mechanism, the electrostatic adsorption assembly being used for electrostatic adsorption of powder generated during the polishing process; in the present invention, the lifting and polishing assembly, the workpiece mounting mechanism and the electrostatic adsorption assembly are arranged inside, through this design, not only the deep hole polishing processing effect can be achieved, which is easy to adjust, but also the electrostatic adsorption function of polishing powder in the device can be achieved, and no dust suction structure is adopted, which effectively solves the problem that the dust sucked into the vacuum cleaner may fly out due to the small volume of the dust, and at the same time effectively reduces the overall energy consumption in the equipment.
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Description

Technical Field

[0001] The invention belongs to the technical field of polishing processing, and in particular relates to polishing equipment and a polishing process for deep hole processing. Background Art

[0002] Polishing is a common surface processing method for workpieces. Polishing cannot improve the dimensional accuracy or geometric shape accuracy of the workpiece, but aims to obtain a smooth surface or mirror gloss, and is sometimes used to eliminate gloss (matte). Usually a polishing wheel is used as a polishing tool. After polishing, the roughness of the workpiece surface can be reduced. When performing polishing, polishing equipment is required.

[0003] A Chinese patent (CN112123184A) discloses a deep hole polishing device and a polishing method, which relate to the technical field of deep hole polishing and aim to solve the existing problem of how to improve the polishing effect under the premise of ensuring overall flexibility. The cam is provided with a toothed support, and the toothed support is provided on one side of the toothed support, and the toothed support is provided on the other side of the toothed support. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that in order to collect polishing powder in current deep hole polishing devices, a vacuum cleaner is generally used for processing. Since the dust is small in size, the dust sucked into the vacuum cleaner may fly out, and the vacuum cleaner will increase the overall power of the equipment, resulting in high energy consumption and poor use effect. A polishing device and polishing process for deep hole processing are proposed.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a polishing device for deep hole processing, comprising a casing, a door is installed on the outside of the casing through a hinge, a lifting polishing assembly is arranged on the top of the casing, and the lifting polishing assembly is used for deep hole polishing of the workpiece, a workpiece mounting mechanism is arranged on the inner wall of the casing, and the workpiece mounting mechanism is used for rapid positioning and mounting of the workpiece, and an electrostatic adsorption assembly is arranged inside the workpiece mounting mechanism, and the electrostatic adsorption assembly is used for electrostatic adsorption of powder generated during the polishing process.

[0006] As a further description of the above technical solution:

[0007] The workpiece mounting mechanism comprises a positioning mounting plate and a driving motor. The positioning mounting plate is fixedly mounted on the side inner wall of the casing, and the driving motor is fixedly mounted on the bottom inner wall of the casing.

[0008] As a further description of the above technical solution:

[0009] A rotating disk is rotatably installed inside the positioning installation disk, a mounting shaft is fixedly installed at one end of the output shaft of the driving motor, a driving gear is fixedly installed outside the mounting shaft, and the top end of the mounting shaft is fixedly connected to the bottom surface of the rotating disk.

[0010] As a further description of the above technical solution:

[0011] The electrostatic adsorption component includes an exhaust shell and a longitudinal shaft. The exhaust shell is fixedly mounted on the inner wall of the casing through a connecting rod. An exhaust net is fixedly mounted on the bottom of the exhaust shell. An electrostatic brush is rotatably mounted on the bottom of the exhaust net via a rotating shaft. The longitudinal shaft is rotatably mounted on the bottom inner wall of the casing via a bearing.

[0012] As a further description of the above technical solution:

[0013] A driven gear is fixedly mounted on the outside of the longitudinal shaft, the driving gear and the driven gear are meshed and connected with each other, and the longitudinal shaft passes through an inner hole arranged inside the positioning mounting plate.

[0014] As a further description of the above technical solution:

[0015] An electrostatic adsorption roller is fixedly installed on the outside of the longitudinal shaft. The electrostatic adsorption roller is made of rubber. The electrostatic adsorption roller is in close contact and compression with the electrostatic brush. A fan blade shaft is fixedly installed on the top of the longitudinal shaft. Fan blades are fixedly installed on the outside of the fan blade shaft. The fan blades are located on the inner side of the exhaust shell.

[0016] As a further description of the above technical solution:

[0017] The interior of the rotating disk is provided with an installation groove, the interior of the installation groove is provided with a travel groove, a trigger switch is provided at the center position of the top surface of the installation groove, and a fixing component is provided on the installation groove, and the fixing component includes a driving motor and a bidirectional screw, the driving motor is fixedly installed in the shell cavity of the rotating disk, a bidirectional screw is fixedly installed on one end of the output shaft of the driving motor, a thread block is threadedly installed on the bidirectional screw, the bottom end of the thread block is slidably connected to the inner wall of the bottom surface of the shell cavity of the rotating disk, and a fixing arc clamp is fixedly installed on the top of the thread block, the trigger switch is used to control the opening and closing of the driving motor, and a bayonet is fixedly installed on the side wall of the fixing arc clamp.

[0018] As a further description of the above technical solution:

[0019] A polishing agent storage assembly is arranged on the top surface of the positioning mounting plate, and the polishing agent storage assembly is used for storage and release of the polishing machine. The polishing agent storage assembly includes a storage bag, and an injection tube is fixedly mounted on the outer wall of one side of the storage bag. One end of the injection tube passes through and extends to the outside of the casing, and a polishing agent nozzle is fixedly mounted on the outer wall of the other side of the storage bag through a conduit.

[0020] As a further description of the above technical solution:

[0021] The lifting and polishing assembly includes a top cover, an electric push rod is fixedly installed on the top surface of the top cover, a telescopic rod is arranged on the output end of the electric push rod, a side pressure plate is fixedly installed on the side wall of the telescopic end of the telescopic rod through a connecting rod, the side pressure plate is located directly above the storage bag, a threaded end shaft is fixedly installed on the bottom end of the telescopic rod, a polishing body is threadedly installed on the threaded end shaft, and the polishing body consists of two upper and lower cylinders, and the diameter of the upper cylinder is smaller than the diameter of the lower cylinder.

[0022] The present invention also discloses a polishing process of a polishing device for deep hole processing, comprising the following steps:

[0023] S1. Open the machine door and install the workpiece first. Install the workpiece directly in the installation slot of the rotating disk. At this time, the trigger switch is pressed, which can automatically start the drive motor to drive the bidirectional screw to rotate. The two thread blocks installed on the bidirectional screw are close to each other, so that the two bidirectional screws are close to each other, and the bayonet is inserted into the workpiece slot to achieve rapid positioning and clamping of the workpiece;

[0024] S2, at this time, the driving motor is controlled to work, and the rotating disk is driven to rotate rapidly through the installation shaft. At this time, the workpiece also rotates rapidly. At this time, the electric push rod of the lifting and polishing assembly is controlled to work, and the polishing body is controlled to descend through the telescopic rod. The polishing body can enter the hole of the rapidly rotating workpiece to perform polishing treatment in the hole;

[0025] S3. During the polishing process, the position of the polishing body can be adjusted according to the depth of processing required. At the same time, the mounting shaft can also drive the external driving gear to rotate. The driving gear can drive the longitudinal shaft with the driven gear to rotate through meshing. The electrostatic adsorption roller outside the longitudinal shaft rotates with the fan blade shaft at the top, so that the fan blades rotate synchronously in the exhaust housing. When the electrostatic adsorption roller rotates, it can quickly eliminate friction with the electrostatic brush, so that a large amount of static electricity is generated on the electrostatic adsorption roller. At the same time, the rotating fan blades can generate a certain suction force in the exhaust housing, which can absorb some powder generated during the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller;

[0026] S4. When deep hole polishing is performed, since the polishing body is in a stepped shape as a whole, the debris generated during the processing will accumulate on the upper surface of the lower cylinder. As the polishing process is completed, the polishing body is controlled to be lifted, and the polishing body can automatically take out the debris accumulated on it, and it will not remain in the processed hole;

[0027] S5. During polishing, when the telescopic rod of the lifting polishing assembly descends, it can drive the side pressure plate to descend synchronously until the side pressure plate squeezes the storage bag. The polishing agent stored in the storage bag can be effectively guided to the polishing body through the polishing agent nozzle. As the polishing body enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist polishing.

[0028] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0029] 1. In the present invention, a lifting polishing assembly, a workpiece mounting mechanism and an electrostatic adsorption assembly are arranged inside. When deep hole polishing is performed, the workpiece is mounted in the workpiece mounting mechanism. At this time, the driving motor is controlled to work, and the rotating disk is driven to rotate rapidly through the mounting shaft. At this time, the workpiece also rotates rapidly. At this time, the electric push rod of the lifting polishing assembly is controlled to work, and the polishing body is controlled to descend through the telescopic rod. The polishing body can enter the hole of the rapidly rotating workpiece to perform polishing treatment in the hole. During the polishing process, the position of the polishing body can be adjusted according to the required processing depth. At the same time, the mounting shaft can also drive the external driving gear to rotate. The driving gear can drive the longitudinal shaft with the driven gear to rotate through meshing. The longitudinal shaft The electrostatic adsorption roller outside the shaft rotates with the fan shaft at the top, so that the fan blades rotate synchronously in the exhaust shell. When the electrostatic adsorption roller rotates, it can quickly eliminate friction with the electrostatic brush, so that a large amount of static electricity is generated on the electrostatic adsorption roller. At the same time, the rotating fan blades can generate a certain suction force in the exhaust shell, which can suck up some powder generated in the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller. Through this design, not only can the deep hole polishing processing effect be achieved, it is easy to adjust, and the electrostatic adsorption function of polishing powder in the device can be realized. The dust suction structure is not adopted, which effectively solves the problem that the dust sucked into the vacuum cleaner may fly out due to its small size, and at the same time effectively reduces the overall energy consumption in the equipment.

[0030] 2. In the present invention, a polishing body is provided, and the polishing body is composed of two upper and lower cylinders, and the diameter of the upper cylinder is smaller than the diameter of the lower cylinder. When deep hole polishing is performed, the lower large-diameter cylinder can enter the deep hole. Since the polishing body is in a stepped shape as a whole, the debris generated during the processing will accumulate on the upper surface of the lower cylinder. With the completion of the polishing process, the polishing body is controlled to be lifted, and the polishing body can automatically take out the debris accumulated thereon, and it will not remain in the processed hole. Through this design, the shape of the polishing structure is changed, so that the polishing structure has a good debris discharge function, which can greatly improve the overall deep hole polishing effect, and the debris can be discharged at any time. At the same time, since the polishing body is threadedly screwed onto the threaded end shaft, it is very convenient to replace polishing bodies of different specifications. During polishing, due to the continuous rotation of the workpiece, a certain rotational force can be given to the polishing body, thereby improving the connection effect between the polishing body and the threaded end shaft, and the stability is extremely high.

[0031] 3. In the present invention, a polishing agent storage component is provided inside. When polishing is performed, the telescopic rod of the lifting and lowering polishing component descends, and the side pressure plate can be driven to descend synchronously until the side pressure plate squeezes the storage bag. The polishing agent stored in the storage bag can be effectively guided to the polishing body through the polishing agent nozzle. As the polishing body enters the deep hole, the polishing agent is brought into the deep hole of the workpiece. Through this design, the function of automatic introduction of the polishing agent before polishing is realized, thereby effectively improving the overall polishing effect. At the same time, a clamping component and a trigger switch are provided in the workpiece mounting mechanism. When the workpiece is installed, the workpiece is directly installed in the mounting groove of the rotating disk. At this time, the trigger switch is pressed and the driving motor can be automatically turned on to drive the bidirectional screw to rotate. The two threaded blocks threadedly installed on the bidirectional screw are close to each other, so that the two bidirectional screws are close to each other, and the bayonet is clamped in the workpiece groove, so that the workpiece can be quickly positioned and clamped. Through this design, the workpiece can be quickly positioned and installed, and the application effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the three-dimensional structure of the polishing equipment used for deep hole processing.

[0033] Figure 2 This is a schematic diagram of the exploded three-dimensional structure of the polishing equipment used for deep hole processing.

[0034] Figure 3 The present invention is a schematic diagram of the three-dimensional structure of the lifting and lowering polishing assembly in the polishing equipment used for deep hole processing.

[0035] Figure 4 It is a schematic diagram of the enlarged three-dimensional structure of the polishing agent storage component in the polishing equipment used for deep hole processing.

[0036] Figure 5It is an enlarged exploded three-dimensional structural schematic diagram of the workpiece mounting mechanism and electrostatic adsorption components in the polishing equipment used for deep hole processing.

[0037] Figure 6 This is an enlarged exploded three-dimensional structural diagram of the electrostatic adsorption component in the polishing equipment used for deep hole processing.

[0038] Figure 7 It is an enlarged exploded three-dimensional structural schematic diagram of the clamping assembly and the positioning mounting plate in the polishing equipment used for deep hole processing.

[0039] Figure 8 It is an enlarged three-dimensional structural schematic diagram of the clamping component in the polishing equipment used for deep hole processing.

[0040] Fig. 9 This is a schematic diagram of the enlarged structure of point A in the polishing equipment used for deep hole processing.

[0041] Legend:

[0042] 1. Machine door; 2. Machine housing; 3. Lifting polishing assembly; 31. Electric push rod; 32. Top cover; 33. Side pressure plate; 34. Telescopic rod; 35. Threaded end shaft; 36. Polishing body; 4. Workpiece mounting mechanism; 41. Rotating disk; 42. Positioning mounting disk; 43. Mounting shaft; 44. Driving gear; 45. Driving motor; 46. Mounting slot; 47. Fixing assembly; 471. Driving motor; 472. Thread block; 4 73. Bidirectional screw; 474. Fixing arc clamp; 475. Bayonet pin; 48. Trigger switch; 49. Travel slot; 5. Electrostatic adsorption assembly; 51. Exhaust housing; 52. Exhaust net; 53. Electrostatic brush; 54. Fan shaft; 55. Fan blade; 56. Electrostatic adsorption roller; 57. Longitudinal shaft; 58. Driven gear; 6. Polishing agent storage assembly; 61. Injection tube; 62. Storage capsule; 63. Polishing agent nozzle. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] See also Figure 1-9The present invention provides a technical solution: a polishing device for deep hole processing, comprising a casing 2, a door 1 is installed on the outside of the casing 2 through a hinge, a lifting polishing assembly 3 is arranged on the top of the casing 2, and the lifting polishing assembly 3 is used for deep hole polishing of the workpiece, a workpiece mounting mechanism 4 is arranged on the inner wall of the casing 2, and the workpiece mounting mechanism 4 is used for rapid positioning and mounting of the workpiece, and an electrostatic adsorption assembly 5 is arranged inside the workpiece mounting mechanism 4, and the electrostatic adsorption assembly 5 is used for electrostatic adsorption of powder generated during the polishing process.

[0045] The workpiece mounting mechanism 4 includes a positioning mounting disk 42 and a driving motor 45. The positioning mounting disk 42 is fixedly mounted on the side inner wall of the casing 2, and the driving motor 45 is fixedly mounted on the bottom inner wall of the casing 2. A rotating disk 41 is rotatably mounted inside the positioning mounting disk 42, and a mounting shaft 43 is fixedly mounted on one end of the output shaft of the driving motor 45. A driving gear 44 is fixedly mounted on the outside of the mounting shaft 43, and the top end of the mounting shaft 43 is fixedly connected to the bottom surface of the rotating disk 41.

[0046] The electrostatic adsorption component 5 includes an exhaust shell 51 and a longitudinal shaft 57. The exhaust shell 51 is fixedly mounted on the inner wall of the casing 2 through a connecting rod. An exhaust net 52 is fixedly mounted on the bottom of the exhaust shell 51. An electrostatic brush 53 is rotatably mounted on the bottom of the exhaust net 52 through a rotating shaft. The longitudinal shaft 57 is rotatably mounted on the inner wall of the bottom surface of the casing 2 through a bearing. A driven gear 58 is fixedly mounted on the outside of the longitudinal shaft 57. The driving gear 44 and the driven gear 58 are meshed and connected with each other. The longitudinal shaft 57 passes through an inner hole set inside the positioning mounting plate 42. An electrostatic adsorption roller 56 is fixedly mounted on the outside of the longitudinal shaft 57. The electrostatic adsorption roller 56 is made of rubber. The electrostatic adsorption roller 56 is in close contact and compression with the electrostatic brush 53. A fan blade shaft 54 ​​is fixedly mounted on the top of the longitudinal shaft 57. A fan blade 55 is fixedly mounted on the outside of the fan blade shaft 54. The fan blade 55 is located on the inner side of the exhaust shell 51.

[0047] The specific implementation method is as follows: when performing deep hole polishing, the workpiece is installed in the workpiece installation mechanism 4, and the driving motor 45 is controlled to work, and the rotating disk 41 is driven to rotate rapidly through the installation shaft 43. At this time, the workpiece also rotates rapidly. At this time, the electric push rod 31 of the lifting and polishing assembly 3 is controlled to work, and the polishing body 36 is controlled to descend through the telescopic rod 34. The polishing body 36 can enter the hole of the rapidly rotating workpiece to perform polishing treatment in the hole. During the polishing process, the position of the polishing body 36 can be adjusted according to the required processing depth. At the same time, the installation shaft 43 can also drive the external The driving gear 44 rotates, and the driving gear 44 can drive the longitudinal shaft 57 with the driven gear 58 to rotate through the meshing action. The electrostatic adsorption roller 56 outside the longitudinal shaft 57 rotates with the fan shaft 54 ​​at the top, so that the fan blades 55 rotate synchronously in the exhaust shell 51. When the electrostatic adsorption roller 56 rotates, it can quickly eliminate friction with the electrostatic brush 53, so that a large amount of static electricity is generated on the electrostatic adsorption roller 56. At the same time, the rotating fan blades 55 can generate a certain suction force in the exhaust shell 51, which can suck up some powder generated in the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller 56.

[0048] This design not only achieves deep hole polishing processing effects and is easy to adjust, but also realizes the electrostatic adsorption function of polishing powder in the device. It does not adopt a dust suction structure, which effectively solves the problem that the dust sucked into the vacuum cleaner may fly out due to its small size. At the same time, it effectively reduces the overall energy consumption in the equipment.

[0049] The rotating disk 41 is provided with a mounting groove 46 inside, and a travel groove 49 is provided inside the mounting groove 46. A trigger switch 48 is provided at the center position of the top surface of the mounting groove 46. A fixing component 47 is provided on the mounting groove 46. The fixing component 47 includes a driving motor 471 and a bidirectional screw 473. The driving motor 471 is fixedly installed in the shell cavity of the rotating disk 41, and a bidirectional screw 473 is fixedly installed on one end of the output shaft of the driving motor 471. A threaded block 472 is threadedly installed on the bidirectional screw 473. The bottom end of the threaded block 472 is slidably connected to the inner wall of the bottom surface of the shell cavity of the rotating disk 41, and a fixing arc clamp 474 is fixedly installed on the top of the threaded block 472. The trigger switch 48 is used to control the opening and closing of the driving motor 471, and a bayonet 475 is fixedly installed on the side wall of the fixing arc clamp 474.

[0050] The specific implementation method is as follows: open the machine door 1, install the workpiece first, and directly install the workpiece in the installation slot 46 of the rotating disk 41. At this time, the trigger switch 48 is pressed, and the drive motor 471 can be automatically turned on to drive the bidirectional screw 473 to rotate. The two threaded blocks 472 threadedly installed on the bidirectional screw 473 approach each other, so that the two bidirectional screws 473 approach each other, and the latch 475 is inserted into the workpiece slot, thereby realizing rapid positioning and clamping of the workpiece.

[0051] Through this design, the workpiece can be quickly positioned and installed, and the application effect is good.

[0052] A polishing agent storage assembly 6 is arranged on the top surface of the positioning mounting plate 42, and the polishing agent storage assembly 6 is used for storing and releasing the polishing machine. The polishing agent storage assembly 6 includes a storage bag 62, and an injection tube 61 is fixedly installed on the outer wall of one side of the storage bag 62, one end of the injection tube 61 passes through and extends to the outside of the casing 2, and a polishing agent nozzle 63 is fixedly installed on the outer wall of the other side of the storage bag 62 through a conduit. The lifting polishing assembly 3 includes a top cover 32, and an electric push rod 31 is fixedly installed on the top surface of the top cover 32, and a telescopic rod 34 is arranged on the output end of the electric push rod 31, and a side pressure plate 33 is fixedly installed on the side wall of the telescopic end of the telescopic rod 34 through a connecting rod, and the side pressure plate 33 is located directly above the storage bag 62, and a threaded end shaft 35 is fixedly installed on the bottom end of the telescopic rod 34, and a polishing body 36 is threadedly installed on the threaded end shaft 35, and the polishing body 36 is composed of two upper and lower cylinders, and the diameter of the upper cylinder is smaller than the diameter of the lower cylinder.

[0053] The specific implementation method is as follows: when polishing is performed, the telescopic rod 34 of the lifting and polishing assembly 3 descends, and at the same time, the side pressure plate 33 can be driven to descend synchronously until the side pressure plate 33 squeezes the storage bag 62. The polishing agent stored in the storage bag 62 can be effectively exported to the polishing body 36 through the polishing agent nozzle 63. As the polishing body 36 enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist in polishing. When deep hole polishing is performed, the large-diameter cylinder below can enter the deep hole. Since the polishing body 36 is stepped as a whole, the debris generated during the processing will accumulate on the upper surface of the lower cylinder. With the end of the polishing process, the polishing body 36 is controlled to be lifted, and the polishing body 36 can automatically bring out the debris accumulated on it, and it will not remain in the processed hole.

[0054] Through this design, the function of automatically introducing the polishing agent before polishing is realized, thereby effectively improving the overall polishing effect. At the same time, by changing the shape of the polishing structure, the polishing structure has a good debris discharge function, which can greatly improve the overall deep hole polishing effect and can discharge the debris at any time. At the same time, since the polishing body 36 is threadedly screwed onto the threaded end shaft 35, it is very convenient to replace polishing bodies 36 of different specifications. During polishing, due to the continuous rotation of the workpiece, a certain rotational force can be given to the polishing body 36, thereby improving the connection effect between the polishing body 36 and the threaded end shaft 35, and the stability is extremely high.

[0055] The present invention also discloses a polishing process of a polishing device for deep hole processing, comprising the following steps:

[0056] S1. Open the machine door 1, first install the workpiece, and directly install the workpiece in the installation slot 46 of the rotating disk 41. At this time, the trigger switch 48 is pressed, and the driving motor 471 can be automatically turned on to drive the bidirectional screw 473 to rotate. The two threaded blocks 472 threadedly installed on the bidirectional screw 473 approach each other, so that the two bidirectional screws 473 approach each other, and the bayonet 475 is clamped in the workpiece slot, so as to realize the rapid positioning and clamping of the workpiece;

[0057] S2, at this time, the driving motor 45 is controlled to work, and the rotating disk 41 is driven to rotate rapidly through the mounting shaft 43. At this time, the workpiece also rotates rapidly. At this time, the electric push rod 31 of the lifting and polishing assembly 3 is controlled to work, and the polishing body 36 is controlled to descend through the telescopic rod 34. The polishing body 36 can enter the hole of the rapidly rotating workpiece to perform polishing treatment in the hole;

[0058] S3. During the polishing process, the position of the polishing body 36 can be adjusted according to the depth of processing required. At the same time, the mounting shaft 43 can also drive the external driving gear 44 to rotate. The driving gear 44 can drive the longitudinal shaft 57 with the driven gear 58 to rotate through meshing. The electrostatic adsorption roller 56 outside the longitudinal shaft 57 rotates with the fan shaft 54 ​​at the top, so that the fan blade 55 rotates synchronously in the exhaust housing 51. When the electrostatic adsorption roller 56 rotates, it can quickly release friction with the electrostatic brush 53, so that a large amount of static electricity is generated on the electrostatic adsorption roller 56. At the same time, the rotating fan blade 55 can generate a certain suction force in the exhaust housing 51, which can absorb some powder generated during the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller 56;

[0059] S4. When deep hole polishing is performed, since the polishing body 36 is in a stepped shape as a whole, the debris generated during the processing will accumulate on the upper surface of the lower cylinder. As the polishing process is completed, the polishing body 36 is controlled to be lifted, and the polishing body 36 can automatically take out the debris accumulated thereon, and will not remain in the processed hole;

[0060] S5. When polishing is performed, when the telescopic rod 34 of the lifting polishing assembly 3 descends, the side pressure plate 33 can be driven to descend synchronously until the side pressure plate 33 squeezes the storage bag 62. The polishing agent stored in the storage bag 62 can be effectively discharged to the polishing body 36 through the polishing agent nozzle 63. As the polishing body 36 enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist polishing.

[0061] Working principle: open the machine door 1, first install the workpiece, and directly install the workpiece in the installation groove 46 of the rotating disk 41. At this time, the trigger switch 48 is pressed, which can automatically start the drive motor 471, drive the two-way screw 473 to rotate, and the two threaded blocks 472 threadedly installed on the two-way screw 473 approach each other, so that the two two-way screws 473 approach each other, so that the latch 475 is stuck in the workpiece groove, and the workpiece is quickly positioned and clamped; at this time, the drive motor 45 is controlled to work, and the rotating disk 41 is driven to rotate rapidly through the installation shaft 43. The workpiece rotates rapidly at this time, and the electric push rod 31 controlling the lifting and polishing assembly 3 works at this time, and the polishing body 36 is controlled to descend through the telescopic rod 34, and the polishing body 36 can enter the hole of the rapidly rotating workpiece to perform the polishing process in the hole; during the polishing process, the position of the polishing body 36 can be adjusted according to the required processing depth. At the same time, the mounting shaft 43 can also drive the external driving gear 44 to rotate, and the driving gear 44 can drive the longitudinal shaft 57 with the driven gear 58 to rotate through the meshing action, and the electrostatic adsorption outside the longitudinal shaft 57 The roller 56 rotates with the fan shaft 54 ​​at the top, so that the fan blade 55 rotates synchronously in the exhaust housing 51. When the electrostatic adsorption roller 56 rotates, it can quickly eliminate friction with the electrostatic brush 53, so that a large amount of static electricity is generated on the electrostatic adsorption roller 56. At the same time, the rotating fan blade 55 can generate a certain suction force in the exhaust housing 51, which can suck up some powder generated during the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller 56. When deep hole polishing is performed, since the polishing body 36 is in a stepped shape as a whole, the debris generated during the processing will accumulate on the lower circle. On the upper surface of the column, as the polishing process is completed, the polishing body 36 is controlled to rise, and the polishing body 36 can automatically bring out the debris accumulated on it and will not remain in the processed hole; when polishing, the telescopic rod 34 of the lifting and polishing assembly 3 descends, and at the same time, it can drive the side pressure plate 33 to descend synchronously until the side pressure plate 33 squeezes the storage bag 62. The polishing agent stored in the storage bag 62 can be effectively exported to the polishing body 36 through the polishing agent nozzle 63. As the polishing body 36 enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist in polishing.

[0062] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A polishing device for deep hole processing, comprising a housing (2), wherein a door (1) is mounted on the outside of the housing (2) via a hinge, and characterized in that: A lifting polishing assembly (3) is arranged on the top of the housing (2), and the lifting polishing assembly (3) is used for deep hole polishing of a workpiece; a workpiece mounting mechanism (4) is arranged on the inner wall of the housing (2), and the workpiece mounting mechanism (4) is used for rapid positioning and mounting of the workpiece; an electrostatic adsorption assembly (5) is arranged inside the workpiece mounting mechanism (4), and the electrostatic adsorption assembly (5) is used for electrostatic adsorption of powder generated during the polishing process; The workpiece mounting mechanism (4) comprises a positioning mounting plate (42) and a driving motor (45), wherein the positioning mounting plate (42) is fixedly mounted on the side inner wall of the casing (2), and the driving motor (45) is fixedly mounted on the bottom inner wall of the casing (2); A rotating disk (41) is rotatably mounted inside the positioning mounting disk (42), a mounting shaft (43) is fixedly mounted on one end of the output shaft of the driving motor (45), a driving gear (44) is fixedly mounted on the outside of the mounting shaft (43), and the top end of the mounting shaft (43) is fixedly connected to the bottom surface of the rotating disk (41); The electrostatic adsorption component (5) comprises an exhaust housing (51) and a longitudinal shaft (57); the exhaust housing (51) is fixedly mounted on the inner wall of the housing (2) via a connecting rod; an exhaust net (52) is fixedly mounted on the bottom of the exhaust housing (51); an electrostatic brush (53) is rotatably mounted on the bottom of the exhaust net (52) via a rotating shaft; and the longitudinal shaft (57) is rotatably mounted on the inner wall of the bottom surface of the housing (2) via a bearing; A driven gear (58) is fixedly mounted on the outside of the longitudinal shaft (57), the driving gear (44) and the driven gear (58) are meshed and connected with each other, and the longitudinal shaft (57) passes through an inner hole provided inside the positioning mounting plate (42); An electrostatic adsorption roller (56) is fixedly mounted on the outside of the longitudinal shaft (57), the electrostatic adsorption roller (56) is made of rubber, the electrostatic adsorption roller (56) is in close contact and compression with the electrostatic brush (53), a fan shaft (54) is fixedly mounted on the top of the longitudinal shaft (57), a fan blade (55) is fixedly mounted on the outside of the fan shaft (54), and the fan blade (55) is located on the inner side of the exhaust housing (51); The rotating disk (41) is provided with a mounting groove (46) inside, a travel groove (49) inside, a trigger switch (48) is provided at the center of the top surface of the mounting groove (46), a fixing assembly (47) is provided on the mounting groove (46), and the fixing assembly (47) includes a driving motor (471) and a bidirectional screw (473), the driving motor (471) is fixedly installed in the shell cavity of the rotating disk (41), and the driving motor (471) is provided with a trigger switch (48) at the center of the top surface of the mounting groove (46). ) is fixedly mounted on one end of the output shaft of the rotating disk (41), a bidirectional screw (473) is threadedly mounted on the bidirectional screw (473), the bottom end of the threaded block (472) is slidably connected to the inner wall of the bottom surface of the shell cavity of the rotating disk (41), a fixed arc clamping plate (474) is fixedly mounted on the top end of the threaded block (472), the trigger switch (48) is used to control the opening and closing of the driving motor (471), and a bayonet (475) is fixedly mounted on the side wall of the fixed arc clamping plate (474).

2. The polishing equipment for deep hole processing according to claim 1, characterized in that: A polishing agent storage assembly (6) is arranged on the top surface of the positioning mounting plate (42), and the polishing agent storage assembly (6) is used for storage and release of the polishing machine. The polishing agent storage assembly (6) includes a storage bag (62), and an injection tube (61) is fixedly installed on the outer wall of one side of the storage bag (62), and one end of the injection tube (61) passes through and extends to the outside of the casing (2), and a polishing agent nozzle (63) is fixedly installed on the outer wall of the other side of the storage bag (62) through a conduit.

3. The polishing device for deep hole processing according to claim 2, characterized in that: The lifting and polishing assembly (3) includes a top cover (32), an electric push rod (31) is fixedly installed on the top surface of the top cover (32), a telescopic rod (34) is arranged on the output end of the electric push rod (31), a side pressure plate (33) is fixedly installed on the side wall of the telescopic end of the telescopic rod (34) through a connecting rod, and the side pressure plate (33) is located directly above the storage bag (62), and a threaded end shaft (35) is fixedly installed on the bottom end of the telescopic rod (34), and a polishing body (36) is threadedly installed on the threaded end shaft (35), and the polishing body (36) is composed of two upper and lower cylinders, and the diameter of the upper cylinder is smaller than the diameter of the lower cylinder.

4. The polishing process of the polishing equipment for deep hole processing according to claim 3 is characterized in that: The steps include: S1. Open the machine door (1), first install the workpiece, and directly install the workpiece in the installation groove (46) of the rotating disk (41). At this time, the trigger switch (48) is pressed, and the driving motor (471) can be automatically turned on to drive the bidirectional screw (473) to rotate. The two threaded blocks (472) threadedly installed on the bidirectional screw (473) are close to each other, so that the two bidirectional screws (473) are close to each other, and the latch (475) is stuck in the workpiece groove, so that the workpiece can be quickly positioned and clamped; S2, at this time, the driving motor (45) is controlled to work, and the rotating disk (41) is driven to rotate rapidly through the mounting shaft (43), and the workpiece is also rotated rapidly. At this time, the electric push rod (31) of the lifting and polishing assembly (3) is controlled to work, and the polishing body (36) is controlled to descend through the telescopic rod (34), and the polishing body (36) can enter the hole of the rapidly rotating workpiece to perform polishing treatment in the hole; S3. During the polishing process, the position of the polishing body (36) can be adjusted according to the depth of processing required. At the same time, the mounting shaft (43) can also drive the external driving gear (44) to rotate. The driving gear (44) can drive the longitudinal shaft (57) with the driven gear (58) to rotate through meshing. The electrostatic adsorption roller (56) outside the longitudinal shaft (57) and the fan blade shaft (54) at the top rotate, so that the fan blade (55) rotates synchronously in the exhaust housing (51). When the electrostatic adsorption roller (56) rotates, it can quickly release friction with the electrostatic brush (53), so that a large amount of static electricity is generated on the electrostatic adsorption roller (56). At the same time, the rotating fan blade (55) can generate a certain suction force on the exhaust housing (51), which can absorb some powder generated during the polishing process, and then be quickly captured by the static electricity on the electrostatic adsorption roller (56); S4. When deep hole polishing is performed, since the polishing body (36) is in a stepped shape as a whole, the debris generated during the processing will accumulate on the upper surface of the lower cylinder. As the polishing process is completed, the polishing body (36) is controlled to be lifted, and the polishing body (36) can automatically take out the debris accumulated thereon, and will not remain in the processed hole; S5. When polishing is performed, the telescopic rod (34) of the lifting polishing assembly (3) descends, and at the same time, the side pressure plate (33) can be driven to descend synchronously until the side pressure plate (33) squeezes the storage bag (62). The polishing agent stored in the storage bag (62) can be effectively guided to the polishing body (36) through the polishing agent nozzle (63). As the polishing body (36) enters the deep hole, the polishing agent is brought into the deep hole of the workpiece to assist in polishing.

Citation Information

Patent Citations

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