A microswitch assembly for a timer and a sorting method

The automated processing and testing of the tooling system has solved the problems of low production efficiency and low yield of micro switches, and achieved efficient micro switch production and optimized product compatibility.

CN116372858BActive Publication Date: 2026-04-10NINGBO EVERFLOURISH SMART TECH CORP LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-08
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing micro switch production process is unreasonable, with low production efficiency and a lack of effective testing measures, resulting in a low yield rate and easy failures when applied to electrical equipment.

Method used

The tooling system includes a conveyor line, a button assembly mechanism, an end cap assembly mechanism, and a screening mechanism. Through the conduction stroke drive unit and the on/off detection unit, the micro switch is automatically processed and tested, integrating button assembly, end cap assembly, and conduction stroke on/off detection.

Benefits of technology

It improves the production efficiency and yield rate of microswitches, optimizes product compatibility, and reduces the risk of electrical equipment failure.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN116372858B_ABST
    Figure CN116372858B_ABST
Patent Text Reader

Abstract

The application discloses a microswitch body assembling and sorting method for a timer, which comprises a tool frame, the tool frame is provided with a conveying line, a button group entering mechanism, an end cover assembling mechanism and a screening mechanism; SS01, placing the microswitch body to be processed on the conveying line at the microswitch body placing station; SS02, conveying the microswitch body to be processed to the button group entering mechanism by the conveying line, pressing the elastic element on the microswitch body by the button group entering mechanism, leaking the button assembling position, and entering the button into the button assembling position by the button group entering mechanism; SS03, conveying the microswitch body after the button assembling to the end cover assembling mechanism by the conveying line, and assembling the end cover to the end cover assembling position of the microswitch body by the end cover assembling mechanism; SS04, conveying the microswitch body after the end cover assembling to the on-off stroke detection unit by the conveying line; SS06, the conveying line is provided with a pickup mechanism matched with each on-off detection unit, and the microswitch body corresponding to the button stroke is picked up by the pickup mechanism; and the application relates to the technical field of electrical switches.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electrical switch, more particularly to a micro switch assembly for timer and a sorting method. BACKGROUND

[0002] With the rapid development of modern information technology, switches, as electronic components for controlling signal transmission, are widely used in circuit switching of various electronic devices, and their main function is to turn on or off certain circuits. There are various types of switches, which can be classified by structure, including micro switches, rocker switches, toggle switches, knob switches, key switches, button switches, and membrane switches. Among them, micro switches are a kind of electronic components with the characteristics of sensitive switching, small size, small contact spacing, and high control precision. Their function is to control the on-off of the circuit or realize the switching of the circuit.

[0003] Micro switch is a kind of contact mechanism and a kind of quick action mechanism, which uses a specified stroke and force to complete the switching action of the switch. For micro switch, because its contact spacing is very small, it is called micro switch, or also called sensitive switch. Micro switch usually has an outer shell, and a plurality of conductive parts are arranged in the shell. One of the conductive parts is connected with an elastic part and provided with a moving contact. The conductive part is elastically abutted against the button on the micro switch under the action of the elastic part. When the button is pressed to overcome the pre-tightening force of the elastic part, the conductive part is displaced to the moving contact to contact the static contact of the other conductive part to realize conduction.

[0004] Due to its characteristics, it is widely used in power systems, electronic devices, household appliances, instruments and meters, and plays an irreplaceable role.

[0005] The existing micro switch production process usually adopts a distributed process setting, and the micro switch is made into a finished product through a series of processing processes. The production process is unreasonable, the production efficiency is low, and there is a lack of effective detection measures for micro switch. The yield of the produced micro switch is relatively low, and when it is applied to electrical equipment, it will also cause inconsistent performance of the electrical equipment, prone to failure, and cannot meet the demand. SUMMARY

[0006] In view of the deficiencies and defects of the prior art, a micro switch assembly for timer and a sorting method are provided, which includes a tool holder, the tool holder is provided with a conveying line, a button group entering mechanism, an end cover assembling mechanism and a screening mechanism;

[0007] The screening mechanism includes a plurality of on-off travel driving units arranged in sequence along the conveying direction of the conveying line, and a plurality of on-off detection units matched with the on-off travel driving units;

[0008] The conveying line is used for conveying the micro switch through the button assembling mechanism, the end cover assembling mechanism and the on-off stroke driving unit in sequence, and the conveying line before the button assembling mechanism is provided with a micro switch body placing station;

[0009] SS01, placing the micro switch body to be processed on the conveying line at the micro switch body placing station;

[0010] SS02, conveying the micro switch body to be processed to the button assembling mechanism by the conveying line, pressing the elastic member on the micro switch body by the button assembling mechanism, leaking the button assembling position, and assembling the button to the button assembling position by the button assembling mechanism;

[0011] SS03, conveying the micro switch body after the button assembling to the end cover assembling mechanism by the conveying line, and the end cover assembling mechanism is used for assembling the end cover to the end cover assembling position of the micro switch body;

[0012] SS04, conveying the micro switch body after the end cover assembling to the on-off stroke detection unit by the conveying line;

[0013] SS05, the driving block of the on-off stroke detection unit moves upward, the driving surface of the driving block contacts one end of the first moving rod and drives the first pressing part of the first moving rod to move towards the button, when the driving stroke is maximum, the first pressing part obtains the maximum pressing stroke of the button, and the on-off detection unit detects the on-off of the micro switch body in the maximum pressing stroke, wherein, along the conveying direction of the conveying line, the driving surfaces of the driving blocks are gradually increasing, so that the pressing stroke of the first pressing part to the button is gradually increasing;

[0014] SS06, the pickup mechanism is arranged on the conveying line corresponding to each on-off detection unit, and the pickup mechanism picks up the micro switch body corresponding to the button stroke.

[0015] As an improvement of the present application, the conveying line before the button assembling mechanism is further provided with a pressing structure;

[0016] In step SS01, SS01.1, the pressing mechanism presses the conductive part of the micro switch body coming to the micro switch body placing station, so that the conductive part and the elastic member are stably assembled in the assembling position.

[0017] As an improvement of the present application, the conveying line behind the button assembly mechanism is also provided with a button position detection mechanism; the button position detection mechanism comprises a detection rod and a spring seat, one end of the detection rod is used as an abutting end, the other end is used as a detection end, the middle of the detection rod is connected to a pin shaft on the upper end of the spring seat, the spring seat is provided with a torsion spring, and one top end of the torsion spring is connected with the abutting end to drive the abutting end to have an initial position state, in the initial position state of the abutting end, it extends into the square track, and the position of the detection end is arranged to form an obstruction with the button on the micro switch body;

[0018] In step SS02, it also comprises SS02.1, the conveying line conveying the micro switch body with the assembled button enters the button position detection mechanism, when the button is in the button assembly position, and the micro switch body advances to the abutting end of the button, the detection rod is driven to rotate under the continuous advancement of the micro switch body, the detection rod rotates to the detection end to move out of the emission end of the infrared emitter, the infrared receiver can receive the signal of the infrared emitter, and when the micro switch body continues to advance with the conveying line, the button continuously abuts against the abutting end to make the abutting end rotate with the detection rod to avoid the button, after the button is separated from the abutting end, the abutting end is reset to the initial position state under the pre-tightening force of the torsion spring.

[0019] As an improvement of the present application, the conveying line behind the end cap assembly mechanism is also provided with an end cap pressing unit, the end cap pressing unit comprises a third moving block, the third moving block is connected with a pressing rod, the lower end of the pressing rod is used as a pressing part, the third moving block and the pressing rod are arranged above the left single side of the square track through a support, the support can move the third moving block and the pressing rod upward or downward, and the position of the pressing part is opposite to the upper end surface of the end cap on the micro switch body;

[0020] The left side of the third moving block is provided with a second moving block, the opposite end of the second moving block is provided with a matched second guide surface, the second moving block is connected with a fifth push rod,

[0021] In step SS03, it also comprises SS03.1, the fifth push rod drives the second moving block to move right or left, when the second moving block moves right, the second guide surface thereof contacts with the guide surface of the third moving block, and under the continuous driving of the fifth push rod, the third moving block is driven to move downward, the third moving block moves downward to drive the pressing rod to move downward to abut against the upper end surface of the end cap, and the end cap is pressed in the end cap assembly position.

[0022] As an improvement of the present application, the conveying line in front of the conduction stroke detection unit is also provided with a conduction detection mechanism,

[0023] The on detection mechanism comprises a cam and a second moving rod, the cam is connected with a driving motor, and the outer periphery of the cam is in abutment with the tail end of the second moving rod, the front end of the second moving rod is provided with a second pressing part, and the moving axis of the second moving rod is arranged in parallel with the moving axis of the first moving rod;

[0024] The step SS03.1 is followed by a step SS03.2, in which the driving motor drives the cam to rotate, the outer periphery of the cam continuously abuts against the tail end of the second connecting rod to drive the second connecting rod to reciprocate, so that the second pressing part obtains the maximum pressing stroke or the minimum pressing stroke, and the button on the microswitch body is cyclically and reciprocally pressed. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is a structural schematic diagram of the present application.

[0026] Figure 2 is a structural schematic diagram of the present application Figure 1 is an enlarged structural schematic diagram of structure A in the present application.

[0027] Figure 3 is a structural schematic diagram of the present application Figure 1 is an enlarged structural schematic diagram of structure B in the present application.

[0028] Figure 4 is a partial structural schematic diagram of the end cover assembly mechanism of the present application.

[0029] Figure 5 is a structural schematic diagram of the present application Figure 4 is an enlarged structural schematic diagram of structure C in the present application.

[0030] Figure 6 is a structural schematic diagram of the present application Figure 4 is an enlarged structural schematic diagram of structure D in the present application.

[0031] Figure 7 is a partial structural schematic diagram of the button assembly mechanism of the present application.

[0032] Figure 8 is a structural schematic diagram of the present application Figure 7 is an enlarged structural schematic diagram of structure E in the present application.

[0033] Figure 9 is a partial sectional structural schematic diagram of the guide seat of the present application.

[0034] Figure 10 is a structural schematic diagram of the on-off detection unit of the present application.

[0035] Figure 11 is a structural schematic diagram of the present application Figure 10 is an enlarged structural schematic diagram of structure F in the present application.

[0036] Figure 12 is a partial structural schematic diagram of the button assembly mechanism of the present application.

[0037] Figure 13 is a partial structure schematic diagram of the end cover assembly mechanism of the present application. Figure 12 is a structure enlarged schematic diagram at G in the present application.

[0038] Figure 14 is a partial structure schematic diagram of the end cover assembly mechanism of the present application.

[0039] Figure 15 is a partial structure schematic diagram of the end cover assembly mechanism of the present application. Figure 14 is a structure enlarged schematic diagram at H in the present application.

[0040] Figure 16 is an explosion schematic diagram of the micro switch body of the present application.

[0041] As shown in the figure: 1, tooling frame; 2, conveying line; 2.1, square track; 2.11, second push rod; 2.12, feeding station; 2.13, button placing station; 2.2, placing seat; 2.21, positioning pin; 3, button group entering mechanism; 3.1, button transfer mechanism; 3.2, top stop rod; 3.21, third push rod; 4, on-off stroke driving unit; 4.1, first push rod; 4.2, driving block; 4.21, driving face; 4.3, first moving rod; 4.31, first pressing part; 5, on-off detection unit; 5.1, conductive detection piece; 5.2, on-off detection unit lifting mechanism; 6, picking mechanism; 6.1, air blowing mechanism; 6.2, discharging channel; 7, on detection mechanism; 7.1, cam; 7.11, driving motor; 7.2, second moving rod; 7.21, second pressing part; 8, guide seat; 8.1, first pre-tightening piece; 9, detection rod; 9.1, abutting end; 9.2, detection end; 10, spring seat; 10.1, torsional spring; 11, infrared emitter; 12, infrared receiver; 13, end cover feeding slide rail; 13.1, horizontal section sliding groove; 13.11, limiting block; 14, first moving block; 14.1, fourth push rod; 14.2, limiting rod; 15, stop block; 15.1, end cover limiting plate; 15.2, second pre-tightening piece; 16, third moving block; 16.1, pressing rod; 16.11, third pre-tightening piece; 17, second moving block; 17.1, second guide face; 17.2, fifth push rod; 18, end cover transfer mechanism; 19, micro switch body; 19.1, connecting hole; 19.2, button; 19.3, end cover assembly position; 19.4, button assembly position; 19.5, spring piece; 19.6, end cover; 19.7, bridge arm. DETAILED DESCRIPTION

[0042] The present application is further described below in conjunction with the accompanying drawings and specific embodiments.

[0043] Please refer to the accompanying drawings Figures 1-16A timer micro switch assembly and sorting method, comprising a jig frame 1, the jig frame 1 is provided with a conveying line 2, a button group entering mechanism 3, an end cover 19.6 assembly mechanism and a screening mechanism;

[0044] The screening mechanism comprises a plurality of on-off stroke driving units 4 arranged in sequence along the conveying direction of the conveying line 2 and a plurality of on-off detection units 5 matched with the on-off stroke driving units 4;

[0045] The conveying line 2 is used for conveying the micro switch body 19 through the button group entering mechanism 3, the end cover 19.6 assembly mechanism and the on-off stroke driving unit 4 in sequence, and the conveying line 2 is provided with a micro switch body 19 placing station in front of the button group entering mechanism 3;

[0046] SS01, placing the micro switch body 19 to be processed on the conveying line 2 at the micro switch body 19 placing station;

[0047] SS02, conveying the micro switch body 19 to be processed to the button group entering mechanism 3 by the conveying line 2, pressing the elastic element on the micro switch body 19 by the button group entering mechanism 3, and making the button 19.2 assembly position leak out and assembling the button 19.2 into the button 19.2 assembly position by the button group entering mechanism 3;

[0048] SS03, conveying the micro switch body 19 after the button 19.2 assembly to the end cover 19.6 assembly mechanism by the conveying line 2, and assembling the end cover 19.6 to the end cover 19.6 assembly position 19.3 of the micro switch body 19 by the end cover 19.6 assembly mechanism;

[0049] SS04, conveying the micro switch body 19 after the end cover 19.6 assembly to the on-off stroke detection unit by the conveying line 2;

[0050] SS05, the driving block 4.2 of the on-off stroke detection unit moves upward, the driving surface 4.21 of the driving block 4.2 contacts one end of the first moving rod 4.3 and drives the first pressing part 4.31 of the first moving rod 4.3 to move towards the button 19.2, when the driving stroke is maximum, the first pressing part 4.31 obtains the maximum pressing stroke of the button 19.2, and the on-off detection unit 5 detects the on-off of the micro switch body 19 in the maximum pressing stroke, wherein, along the conveying direction of the conveying line 2, the driving strokes of the driving surfaces 4.21 of the plurality of driving blocks 4.2 are gradually increasing, so that the pressing strokes of the first pressing part 4.31 to the button 19.2 are gradually increasing;

[0051] SS06, the pickup mechanism 6 is arranged on the conveying line 2 corresponding to each on-off detection unit 5, and the pickup mechanism 6 picks up the micro switch body 19 corresponding to the stroke of the button 19.2.

[0052] As an improvement of the present application, the conveying line 2 in front of the button assembling mechanism 3 is further provided with a pressing structure.

[0053] In step SS01, further comprising SS01.1, the pressing mechanism presses the conductive part of the microswitch body 19 coming to the placing position, so that the conductive part and the elastic part are firmly assembled in the assembling position.

[0054] As an improvement of the present application, the conveying line 2 behind the button assembling mechanism 3 is further provided with a button 19.2 position detecting mechanism, which comprises a detecting rod 9 and a spring seat 10. One end of the detecting rod 9 is a contact end 9.1, and the other end is a detecting end 9.2. The middle part of the detecting rod 9 is connected to a pin shaft on the upper end of the spring seat 10. The spring seat 10 is provided with a torsion spring 10.1. One end of the torsion spring 10.1 is connected to the contact end 9.1, so that the contact end 9.1 has an initial position state. In the initial position state, the contact end 9.1 extends into the square track 2.1. The position of the detecting end 9.2 is arranged to block the button 19.2 on the microswitch body 19.

[0055] In step SS02, further comprising SS02.1, the conveying line 2 conveys the microswitch body with the assembled button 19.2 into the button 19.2 position detecting mechanism. When the button 19.2 is in the button 19.2 assembling position, and the microswitch body 19 advances to abut the button 19.2 against the contact end 9.1, the detecting rod 9 rotates as the microswitch body 19 continues to advance. The detecting rod 9 rotates to the position where the detecting end 9.2 moves out of the emission end of the infrared emitter 11. The infrared receiver 12 can receive the signal of the infrared emitter 11. As the microswitch body 19 continues to advance with the conveying line 2, the button 19.2 continuously abuts against the contact end 9.1, so that the contact end 9.1 rotates with the detecting rod 9 to avoid the button 19.2. After the button 19.2 is separated from the contact end 9.1, the contact end 9.1 returns to the initial position state under the pre-tightening force of the torsion spring 10.1.

[0056] As an improvement of the present application, the conveying line 2 behind the end cover 19.6 assembling mechanism is further provided with an end cover 19.6 pressing unit, which comprises a third moving block 16. The third moving block 16 is connected with a pressing rod 16.1. The lower end of the pressing rod 16.1 is a pressing part. The third moving block 16 and the pressing rod 16.1 are arranged above the left single side of the square track 2.1 by a support. The support allows the third moving block 16 and the pressing rod 16.1 to move upward or downward. The position of the pressing part is opposite to the upper end surface of the end cover 19.6 on the microswitch body 19.

[0057] The third moving block 16 is provided with a second moving block 17 on the left side, and the second moving block 17 is provided with a matched second guide surface 17.1 at the opposite end of the third moving block 16, and the fifth push rod 17.2 is connected to the second moving block 17,

[0058] In step SS03, SS03.1 is further included, the fifth push rod 17.2 drives the second moving block 17 to move right or left, the second moving block 17 moves right, the second guide surface 17.1 thereof is in contact with the guide surface of the third moving block 16, and under the continuous driving of the fifth push rod 17.2, the third moving block 16 is driven to move down, the third moving block 16 drives the compression rod 16.1 to move down to the compression part, and the end cover 19.6 is compressed in the assembly position 19.3 of the end cover 19.6.

[0059] As an improvement of the application, the conveying line 2 in front of the on-off stroke detection unit is further provided with an on-off detection mechanism 7,

[0060] The on-off detection mechanism 7 includes a cam 7.1 connected with a driving motor 7.11, and the outer periphery of the cam 7.1 is in contact with the tail end of a second moving rod 7.2, the front end of the second moving rod 7.2 is provided with a second pressing part 7.21, and the moving axis of the second moving rod 7.2 is parallel to the moving axis of the first moving rod 4.3;

[0061] After step SS03.1, there is further a step SS03.2, in which the driving motor 7.11 drives the cam 7.1 to rotate, the outer periphery of the cam 7.1 continuously contacts the tail end of the second connecting rod to drive the second connecting rod to reciprocate, so that the second pressing part 7.21 obtains the maximum pressing stroke or the minimum pressing stroke, and the button 19.2 on the micro switch body 19 is pressed cyclically and reciprocally.

[0062] Please refer to Figures 1-16 As shown in the drawings, a timer micro switch body 19 end cover assembly and sorting device includes a tool rack 1, the tool rack 1 is provided with a conveying line 2, a button group entering mechanism 3, an end cover 19.6 assembly mechanism and a screening mechanism;

[0063] The screening mechanism includes a plurality of on-off stroke driving units 4 arranged in sequence along the conveying direction of the conveying line 2, and a plurality of on-off detection units 5 matched with the on-off stroke driving units 4;

[0064] The conveying line 2 is used to convey the micro switch body 19 through the button group entering mechanism 3, the end cover 19.6 assembly mechanism and the on-off stroke driving unit 4 in sequence;

[0065] The on stroke driving unit 4 comprises a first push rod 4.1, a driving block 4.2, and a first moving rod 4.3 provided with a first pressing part 4.31 at the front end, and the moving axis of the first moving rod 4.3 is arranged at a perpendicular angle with the moving axis of the driving block 4.2, and the driving block 4.2 is provided with a driving surface 4.21 in contact with the end of the first moving rod 4.3;

[0066] The first push rod 4.1 is connected with the driving block 4.2 and drives the driving block 4.2 to move upward or downward along the moving axis, when the first push rod 4.1 drives the driving block 4.2 to move upward along the moving axis, the driving surface 4.21 of the driving block 4.2 is in contact with the tail end of the first moving rod 4.3, and the driving surface 4.21 is arranged in a gradually increasing trend from top to bottom for the driving stroke of the first moving rod 4.3, and when the first push rod 4.1 continues to drive the driving block 4.2 to move, the first moving rod 4.3 gradually increases to move to the button 19.2, until the first pressing part 4.31 is pressed on the button 19.2 of the micro switch body 19 and the button 19.2 obtains a corresponding pressing stroke;

[0067] Along the conveying direction of the conveying line 2, the driving surfaces 4.21 of the driving blocks 4.2 are arranged in a gradually increasing trend for the driving stroke, so that the pressing stroke of the first pressing part 4.31 on the button 19.2 is arranged in a gradually increasing trend;

[0068] The on-off detection unit detects the on-off of the micro switch body 19 after the first pressing part 4.31 obtains a corresponding pressing stroke;

[0069] Each on-off detection unit 5 is adapted with a picking mechanism 6 for picking out the micro switch body 19 detected as on by the corresponding on-off detection unit 5.

[0070] After adopting the above structure, the end cover 19.6 assembling and sorting device for the micro switch body 19 of the timer has the following advantages compared with the prior art: the conveying line 2 is used for conveying the micro switch body 19 to sequentially pass through the button group entering mechanism 3, the end cover 19.6 assembling mechanism, and the plurality of on stroke driving units 4;

[0071] The pressing strokes of the first pressing parts 4.31 of the plurality of on stroke driving units 4 along the conveying direction of the conveying line 2 are arranged in a trend from low to high, and the on-off detection units 5 detect the on-off of the micro switch body 19;

[0072] First, when the first pressing part 4.31 with a smaller pressing stroke is pressed on the button 19.2, if it is on, the picking mechanism adapted with the on-off detection unit 5 picks it up;

[0073] If there is no conduction, the micro switch body 19 is transported to the next button 19.2 of the large stroke conduction stroke driving unit 4 through the conveying line 2, and the button is pressed by the first pressing part 6.31 of the conduction stroke driving unit 4 and the corresponding pressing stroke is obtained, the on-off detection unit 5 matched with the conduction stroke driving unit 4 conducts on-off detection of the conduction stroke, if the conduction appears, the pickup mechanism 6 matched with the on-off detection unit 5 picks up, if the conduction still does not appear, the above process is detected until the micro switch body 19 appears conduction;

[0074] Among them, the on-off detection unit 5 is provided with a conductive detection piece 5.1 corresponding to the pin leaked by the micro switch body 19, and the conductive detection piece 5.1 is connected with an on-off detector;

[0075] The pin of the micro switch body 19 is generally two, and the corresponding conductive detection piece 5.1 is also two;

[0076] The on-off detection unit is also connected with the on-off detection unit lifting mechanism 5.2 for driving the on-off detection unit 5 to lift; when the first pressing part 4.31 is pressed on the button 19.2, and the first pressing part obtains the maximum stroke of the button, the on-off detection unit lifting mechanism 5.2 drives the on-off detection unit 5 to descend, and the conductive detection piece 5.1 contacts with the pin of the micro switch body 19, at this time one of the conductive detection pieces 5.1 is electrified, if the moving contact and the static contact of the micro switch body 19 are in the conduction state of contact, at this time, two conductive detection pieces 5.1 can form a closed loop, and the detector detects that the loop is in a closed state, then the micro switch body 19 can realize the contact conduction of the moving contact and the static contact under the pressing stroke of the first pressing part 4.31, and the pickup mechanism 6 picks up the micro switch body 19 which is in the conduction state of the on-off stroke detection;

[0077] Among them, the pickup mechanism 6 can adopt blowing mechanism 6.1 and discharging channel 6.2; the blowing end of the blowing mechanism 6.1 is arranged opposite to the opening of the discharging channel 6.2; the micro switch body 19 can enter between the output end of the blowing mechanism 6.1 and the opening of the discharging channel 6.2 when conducting on-off detection of the conduction stroke, if the on-off detection of the conduction stroke is conduction, the blowing mechanism 6.1 blows the micro switch body 19 from the placing seat 2.2 and enters the corresponding discharging channel 6.2, and the user collects the micro switch body 19 of uniform conduction stroke at the discharge port of the discharging channel 6.2;

[0078] The pickup mechanism 6 matched with a plurality of on-off detection units 5 realizes the screening of the micro switch body according to different button strokes to obtain conduction.

[0079] The device integrates the button group into mechanism 3 for button 19.2 group into processing of micro switch body 19, end cover 19.6 assembly mechanism for micro switch body 19 end cover 19.6 assembly processing, after button 19.2 group into processing and after end cover 19.6 assembly micro switch body 19 is carried out again and is sorted to different on-off travel micro switch body 19 is classified in order to be applicable to different specifications of timer subsequently, optimize the production of subsequent adaptive products, improve product qualification rate; In addition, the device integrates the automatic processing mechanism of button 19.2 group into and end cover 19.6 assembly, less manual operation, high production efficiency of the device.

[0080] As an improvement of the application, the conveying line 2 comprises a square track 2.1 and a plurality of end cover 19.6 placing seats 2.2 arranged in the square track 2.1, the upper end of the end cover 19.6 placing seat 2.2 is provided with a positioning pin 2.21 corresponding to the connecting hole 19.1 of the micro switch body 19, the micro switch body 19 is positioned on the upper end of the placing seat through the connecting hole 19.1 and the positioning pin 2.21, and the end cover assembly position 19.3 leaks out upwardly;

[0081] One occupation gap of the end cover 19.6 placing seat 2.2 is reserved in each single side of the square track 2.1, and the second push rod 2.11 is arranged in each single side of the square track 2.1, and the output end of the second push rod 2.11 penetrates into the corresponding single side and drives the end cover 19.6 placing seat 2.2 in the single side to advance by the distance of one end cover 19.6 placing seat 2.2 along the conveying direction of the single side every time the output end is elongated;

[0082] The button group into mechanism 3 is arranged at the rear single side of the square track 2.1, the end cover 19.6 assembly mechanism is arranged at the left single side of the square track 2.1, and the on-off travel driving unit 4 and the on-off detection unit 5 are arranged at the front single side of the square track 2.1.

[0083] As an improvement of the application, the driving block 4.2 is vertically arranged below the first moving rod 4.3, the driving surface 4.21 is arranged above the front end of the driving block 4.2, and the driving surface 4.21 is arranged from top to bottom with gradually increasing thickness;

[0084] The tail end of the first moving rod 4.3 is arranged corresponding to the front end of the driving surface 4.21, and the first pressing part 4.31 is arranged at the front end of the first moving rod 4.3, which is arranged opposite to the button 19.2 of the micro switch body 19 on the upper end cover 19.6 placing seat 2.2 in the front single side of the square track 2.1.

[0085] As an improvement of the present application, the tool holder 1 is further provided with a conduction detection mechanism 7, which is arranged on the front side of the square track 2.1 between the end cover 19.6 assembly mechanism and the conduction stroke on-off detection unit;

[0086] The conduction detection mechanism 7 comprises a cam 7.1 connected with a driving motor 7.11, and the outer periphery of the cam 7.1 abuts against the tail end of a second moving rod 7.2, the front end of the second moving rod 7.2 is provided with a second pressing part 7.21, and the moving axis of the second moving rod 7.2 is arranged in parallel with the moving axis of the first moving rod 4.3;

[0087] The driving motor 7.11 drives the rotation of the cam 7.1, and the outer periphery of the cam 7.1 continuously abuts against the tail end of the second connecting rod to drive the reciprocating movement of the second connecting rod, so that the second pressing part 7.21 obtains the maximum pressing stroke or the minimum pressing stroke, and the button 19.2 on the micro switch body 19 is cyclically and reciprocally pressed.

[0088] As an improvement of the present application, the tool holder 1 is further provided with a conduction detection mechanism 7, which is arranged on the front side of the square track 2.1 between the end cover 19.6 assembly mechanism and the conduction stroke on-off detection unit;

[0089] As an improvement of the present application, the button group mechanism 3 comprises a button 19.2 transfer mechanism 3.1 and a top stop rod 3.2, the tail end of the top stop rod 3.2 is connected with the output end of a third push rod 3.21, the front end of the top stop rod 3.2 is arranged opposite to the lower side of the button assembly position 19.4 of the micro switch body 19, the output end of the third push rod 3.21 drives the movement of the top stop rod 3.2 to have a position below the button assembly position 19.4, and the top stop rod 3.2 abuts against one end of a bridge arm 19.7, under the continuous advancement of the top stop rod 3.2, the spring sheet 19.5 is deformed, and one end of the bridge arm 19.7 moves behind the button assembly position 19.4, the button 19.2 transfer mechanism 3.1 is used for grouping the button 19.2 from above the button assembly position 19.4;

[0090] As button 19.2 enters the assembly position, the output end of the third push rod 3.21 drives the top stop rod 3.2 to move out of the button assembly position 19.4.

[0091] A button placement station 2.13 can be set on the tooling frame 1 corresponding to the button assembly feeding mechanism 3; a button screw feeder can be set on the button placement station 2.13, and the button screw feeder feeds the buttons one by one to the button placement station 2.13;

[0092] Button transfer mechanism 3.1 picks up button 19.2 from the button placement station and lowers button 19.2 to be assembled above button assembly station 19.4.

[0093] As an improvement of the present invention, the tooling frame 1 is further provided with a button 19.2 position detection mechanism. The button 19.2 position detection mechanism includes a detection rod 9 and a spring seat 10. One end of the detection rod 9 serves as an abutment end 9.1 and the other end serves as a detection end 9.2. The middle position of the detection rod 9 is connected to the pin at the upper end of the spring seat 10. The spring seat 10 is provided with a torsion spring 10.1 connected to the abutment end 9.1, driving the abutment end 9.1 to have an initial position state. In the initial position state, the abutment end 9.1 extends into the square track 2.1, and the detection end 9.2 is positioned to block the button 19.2 on the micro switch body 19.

[0094] An infrared transmitter 11 is mounted on the tooling frame 1. The output end of the infrared transmitter 11 is set downwards, and an infrared receiver 12 is set correspondingly to the output end of the infrared transmitter 11.

[0095] When the contact end 9.1 is in its initial position, the detection end 9.2 is positioned between the infrared transmitter 11 and the infrared receiver 12, blocking the infrared receiver from receiving the signal from the infrared transmitter 11.

[0096] When button 19.2 is in button mounting position 19.4, and the micro switch body 19 advances until button 19.2 is pressed against the abutting end 9.1, the micro switch body 19 continues to advance, driving the detection rod 9 to rotate. The detection rod 9 rotates until the detection end 9.2 shifts and exposes the emitting end of the infrared transmitter 11. The infrared receiver 12 can then receive the signal from the infrared transmitter 11. As the micro switch body 19 continues to advance with the conveyor line 2, button 19.2 continues to press against the abutting end 9.1 so that the abutting end 9.1 rotates with the detection rod 9 to avoid the button 19.2. After button 19.2 is released from the abutting end 9.1, the detection rod 9, under the preload of the torsion spring 10.1, resets the abutting end 9.1 to its initial position.

[0097] As an improvement of the present application, the end cover 19.6 assembling mechanism comprises an end cover 19.6 feeding slide rail 13 and an end cover 19.6 transfer mechanism 18, the end cover 19.6 feeding slide rail 13 comprises a horizontal section slide groove 13.1, the front and back walls of the horizontal section slide groove 13.1 are matched with the front and back walls of the end cover 19.6, the slide groove is used for sliding the end cover 19.6 in, and the upper end face of the end cover 19.6 is upwardly leaked, and the lower end face is matched with the end cover assembling position 19.3 as the matching end;

[0098] A first moving block 14 is arranged below the slide groove, a positioning rod is arranged above the first moving block 14, the upper end of the positioning rod extends above the upper end face of the end cover 19.6 in the horizontal section slide groove 13.1, the first moving block 14 is connected with a fourth push rod 14.1, the fourth push rod 14.1 drives the first moving block 14 to move rightwards or leftwards, a limit block 13.11 for the end cover 19.6 is arranged in the horizontal section slide groove 13.1 and abuts against the right end face of the end cover 19.6, the fourth push rod 14.1 drives the first moving block 14 to move rightwards, the positioning rod has a position abutting against the left end face of the end cover 19.6, and the limit block 13.11 matches the abutting against the right end face of the end cover 19.6 to limit the end cover 19.6 laterally.

[0099] As an improvement of the present application, a stop block 15 is arranged below the horizontal section slide groove 13.1 at the right side of the first moving block 14, the stop block 15 is slidably forward or backward relative to the slide rail, the stop block 15 is connected with an end cover 19.6 limiting plate 15.1 through a connecting piece, the end cover 19.6 limiting plate 15.1 is above the horizontal section slide groove 13.1 and is arranged opposite to the upper end face of the end cover 19.6, matched first guide surfaces 15.2 are arranged at the opposite ends of the stop block 15 and the first moving block 14, the first moving block 14 moves rightwards to the guide surface and the guide surface of the stop block 15 are contacted, and under the continuous driving of the fourth push rod 14.1, the stop block 15 is driven to move forward, the stop block 15 moves forward to drive the end cover 19.6 limiting plate 15.1 to move away from the upper end face of the end cover 19.6, after the end cover 19.6 limiting plate 15.1 moves away from the upper end face of the end cover 19.6, the end cover 19.6 transfer mechanism 18 adsorbs the upper end face of the end cover 19.6 and transfers it to the end cover assembling position 19.3 of the micro switch body 19;

[0100] The end cover 19.6 assembly mechanism further comprises an end cover 19.6 pressing unit, the end cover 19.6 pressing unit comprises a third moving block 16, a pressing rod 16.1 is connected to the third moving block 16, the lower end of the pressing rod 16.1 serves as a pressing part, the third moving block 16 and the pressing rod 16.1 are arranged above the left side of the square track 2.1 by a support, the support allows the third moving block 16 and the pressing rod 16.1 to move upward or downward, and the position of the pressing part is opposite to the upper end surface of the end cover 19.6 on the micro switch body 19;

[0101] A second moving block 17 is arranged on the left side of the third moving block 16, a matching second guide surface 17.1 is arranged on the opposite end of the third moving block 16, a fifth push rod 17.2 is connected to the second moving block 17, the fifth push rod 17.2 drives the second moving block 17 to move rightward or leftward, when the second moving block 17 moves rightward, the second guide surface 17.1 of the second moving block 17 is in contact with the guide surface of the third moving block 16, and the third moving block 16 is driven to move downward under the continuous driving of the fifth push rod 17.2, the third moving block 16 drives the pressing rod 16.1 to move downward to the pressing part, and the pressing part abuts against the upper end surface of the end cover 19.6, so that the end cover 19.6 is pressed in the end cover assembly position 19.3.

[0102] A third pre-tightening member 16.11 is arranged between the support and the pressing rod 16.1, the third pre-tightening member 16.11 provides the pressing rod 16.1 with a pre-tightening force for upward movement, so that the second guide surface 17.1 of the third moving block 16 and the second guide surface 17.1 of the second moving block 17 remain in contact.

[0103] The horizontal section chute 13.1 is further connected to an inclined section chute, an end cover spiral feeder can be arranged above the inclined section chute; the end cover spiral feeder is used for feeding the end covers into the inclined section chute one by one, the end covers 19.6 in the inclined section chute enter the horizontal section chute 13.1 one by one, when the end cover 19.6 enters the horizontal section chute 13.1 from the inclined section chute, the third moving block 16 moves backward, so that the pressing rod 16.1 is below the inclined section chute, and the pressing rod 16.1 can avoid the end cover 19.6 in the inclined section chute.

[0104] The above is only the preferred embodiment of the present application, the protection scope of the present application is not limited to the above-mentioned embodiments, any technical scheme falling within the concept of the present application belongs to the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and decorations without departing from the principle of the present application, these improvements and decorations should also be considered as the protection scope of the present application.

Claims

1. A microswitch assembly for a timer and a method of singulation, characterized by: The tooling rack is provided with a conveying line, a button group entering mechanism, an end cover assembling mechanism and a screening mechanism; The screening mechanism comprises a plurality of on-off stroke driving units arranged in sequence along the conveying direction of the conveying line and a plurality of on-off detection units matched with the on-off stroke driving units one by one; The conveying line is used for conveying the microswitch body to pass through the button group entering mechanism, the end cover assembling mechanism and the on-off stroke driving unit in sequence, and a microswitch body placing station is arranged in front of the button group entering mechanism on the conveying line; SS01, placing the microswitch body to be processed on the conveying line at the microswitch body placing station; SS02, conveying the microswitch body to be processed to the button group entering mechanism by the conveying line, pressing the elastic element on the microswitch body by the button group entering mechanism, leaking the button assembling position, and entering the button into the button assembling position by the button group entering mechanism; SS03, conveying the microswitch body after button assembly to the end cover assembling mechanism by the conveying line, and the end cover assembling mechanism is used for assembling the end cover to the end cover assembling position of the microswitch body; SS04, conveying the microswitch body after end cover assembly to the on-off stroke detection unit by the conveying line; SS05, the driving block of the on-off stroke detection unit moves upward, the driving surface of the driving block contacts one end of the first moving rod and drives the first pressing part of the first moving rod to move towards the button, when the driving stroke is maximum, the first pressing part obtains the maximum pressing stroke of the button, and the on-off detection unit detects the on-off of the microswitch body under the maximum pressing stroke, wherein, along the conveying direction of the conveying line, the driving surfaces of the driving blocks are arranged in a gradually increasing trend, so that the pressing stroke of the first pressing part on the button is gradually increasing; SS06, a pickup mechanism is arranged on the conveying line corresponding to each on-off detection unit, and the pickup mechanism picks up the microswitch body corresponding to the button stroke; The conveying line comprises a square track and a plurality of end cover placing seats arranged in the square track, the upper end surface of the end cover placing seat is provided with a positioning pin corresponding to the connecting hole of the microswitch body, the microswitch body is connected and positioned on the upper end surface of the placing seat through the connecting hole and the positioning pin, and the end cover assembling position leaks upward; Wherein, the conveying line behind the button group entering mechanism is further provided with a button position detection mechanism; the button position detection mechanism comprises a detection rod and a spring seat, one end of the detection rod serves as an abutting end, the other end serves as a detection end, the middle position of the detection rod is connected to the pin shaft on the upper end of the spring seat, the spring seat is provided with a torsion spring, one top end of the torsion spring is connected with the abutting end, and the abutting end has an initial position state, and the detection end is arranged to block the button on the microswitch body in the initial position state of the abutting end. In step SS02, further comprising SS02.1, the conveying line conveys the button-assembled micro switch body into the button position detection mechanism, when the button is in the button assembly position, and the micro switch body advances to the position where the button abuts against the abutting end, the detection lever is driven to rotate under the continuous advancement of the micro switch body, the detection lever rotates to the position where the detection end is displaced and leaks out of the emission end of the infrared emitter, the infrared receiver can receive the signal of the infrared emitter, and when the micro switch body continues to advance with the conveying line, the button continuously abuts against the abutting end to make the abutting end rotate with the detection lever to avoid the button, after the button is disengaged from the abutting end, the detection lever resets the abutting end to the initial position state under the pre-tightening force of the torsional spring.

2. A microswitch assembly for a timer and a sorting method according to claim 1, characterized in that: In the step SS02, further comprising SS02.1, the conveying line conveys the button-assembled micro switch body into the button position detection mechanism, when the button is in the button assembly position, and the micro switch body advances to the position where the button abuts against the abutting end, the detection lever is driven to rotate under the continuous advancement of the micro switch body, the detection lever rotates to the position where the detection end is displaced and leaks out of the emission end of the infrared emitter, the infrared receiver can receive the signal of the infrared emitter, and when the micro switch body continues to advance with the conveying line, the button continuously abuts against the abutting end to make the abutting end rotate with the detection lever to avoid the button, after the button is disengaged from the abutting end, the detection lever resets the abutting end to the initial position state under the pre-tightening force of the torsional spring. The conveying line in front of the button assembly mechanism is further provided with a pressing structure; In step SS01, further comprising SS01.1, the pressing mechanism presses the conductive part of the micro switch body coming from the micro switch body placement position, so that the conductive part and the elastic part are stably assembled in the assembly position.

3. A microswitch assembly for a timer and a sorting method according to claim 1, characterized in that: In the step SS02, further comprising SS02.1, the conveying line conveys the button-assembled micro switch body into the button position detection mechanism, when the button is in the button assembly position, and the micro switch body advances to the position where the button abuts against the abutting end, the detection lever is driven to rotate under the continuous advancement of the micro switch body, the detection lever rotates to the position where the detection end is displaced and leaks out of the emission end of the infrared emitter, the infrared receiver can receive the signal of the infrared emitter, and when the micro switch body continues to advance with the conveying line, the button continuously abuts against the abutting end to make the abutting end rotate with the detection lever to avoid the button, after the button is disengaged from the abutting end, the detection lever resets the abutting end to the initial position state under the pre-tightening force of the torsional spring. The third moving block is provided with a second moving block on the left side, and the opposite end of the second moving block is provided with a matched second guide surface of the third moving block, and the second moving block is connected with a fifth push rod, In step SS03, further comprising SS03.1, the fifth push rod drives the second moving block to move right or left, the second moving block moves right, the second guide surface of the second moving block contacts with the guide surface of the third moving block, and under the continuous driving of the fifth push rod, the third moving block is driven to move down, the third moving block moves down to drive the pressing rod to move down to the position where the pressing part abuts against the upper end surface of the end cover, and the end cover is pressed in the end cover assembly position. The conveying line in front of the button assembly mechanism is further provided with a pressing structure; 4. A microswitch assembly for a timer and a sorting method according to claim 3, characterized in that: The on-off stroke detection unit is further provided with an on-off detection mechanism in front of the conveying line, The on-off detection mechanism comprises a cam and a second moving rod, the cam is connected with a driving motor, and the outer periphery of the cam abuts against the tail end of the second moving rod, the front end of the second moving rod is provided with a second pressing part, and the moving axis of the second moving rod is arranged in parallel with the moving axis of the first moving rod; After step SS03.1, there is further step SS03.2, SS03.2, the driving motor drives the cam to rotate, the outer periphery of the cam continuously abuts against the tail end of the second connecting rod to drive the second connecting rod to reciprocate, so that the second pressing part obtains the maximum pressing stroke or the minimum pressing stroke, and the button on the micro switch body is cyclically and reciprocally pressed.

Citation Information

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