A measuring method for the CSP casting machine frame
By using a laser tracker to measure at multiple locations of the CSP casting machine and using the crystallizer positioning pin as the reference, the absolute reference problem of the CSP casting machine frame measurement is solved, and high-precision measurement and arc adjustment effects are achieved.
Patent Information
- Application Number
- CN202310271147.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2043-03-20
AI Technical Summary
The space of the second cold room of the CSP casting machine is small, resulting in the pitch angle of the total station that does not meet the measurement requirements. The prior art cannot effectively perform absolute reference measurement and arc adjustment of the CSP casting machine frame.
The measurement is carried out using a laser tracker, and multi-station measurement is performed at the top of the curved section of the CSP casting machine, the top surface of the vibration table, etc., and combined with the crystallizer positioning pin as a relative reference, verify and adjust the reference position to achieve accurate measurement.
This method can perform high-precision measurements in a narrow space, solves the problem that absolute reference cannot be used, and realizes effective measurement and arc adjustment of the CSP casting machine frame.
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Figure CN116379919B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of measurement technology, and in particular to a method for measuring the frame of a CSP casting machine. Background Art
[0002] Due to the frequent occurrence of steel leakage in the first strand of the CSP casting machine, this measurement was carried out to solve this problem. The distribution of on-site control points is as follows Figure 1 , such as Figure 1 shown, there are 2 control points on the bottom wall of the bending section on site. However, during maintenance, the equipment in the middle of the control points is not dismantled, and there is no line of sight, so it cannot be used. Moreover, the accuracy of the control points can no longer be verified; in addition, there are 2 construction punctuation marks newly built on the mold platform during later construction based on the mold positioning pins, which can only be used as a reference; the 2 control points on the center line of the casting stream are missing and cannot be used. Therefore, currently, the conditions for measuring with an absolute reference are not available. Even if it is possible to measure with the control points as the absolute reference, the arc adjustment work cannot be completed based on the absolute reference.
[0003] A method for spatially positioning and measuring a slab continuous casting segment uses a total station to perform the spatially positioning and measuring work of the slab continuous casting segment. However, this method cannot be used for the CSP casting machine, mainly because the space in the secondary cooling chamber of the CSP casting machine is narrow, approximately only 2.5 meters wide * 3.5 meters long * 8 meters high, and the pitch angle of the total station does not meet the measurement requirements. And a method for controlling the installation accuracy of the banana beam of a continuous casting machine and a measuring tool for the basic frame of a continuous casting segment are only applicable to the measurement of slab casting machines with a small inclination angle.
[0004] Comparative Document 1: A method for spatially positioning and measuring a slab continuous casting segment adopts a simple three-dimensional coordinate control method. The spatial coordinates of the total station are determined through multi-point positioning measurement, and then the total station is used to cooperate with the equipment for positioning and installation. The measurement method of the present invention is simple, the tools used are easy to manufacture, and it is convenient to use. It can greatly improve the equipment installation efficiency and at the same time achieve the stability of the installation accuracy. However, this method cannot be used for the CSP casting machine, mainly because the space in the secondary cooling chamber of the CSP casting machine is narrow, approximately only 2.5 meters wide * 3.5 meters long * 8 meters high, and the pitch angle of the total station does not meet the measurement requirements.
[0005] Comparative Document 2: The embodiment of the present invention provides a method for controlling the installation accuracy of the banana beam of a continuous casting machine. A three-dimensional coordinate system is established with the help of a sample rod and a laser tracker, and three-dimensional data is collected for the key parts of the banana beam. Debugging is carried out according to the difference between the collected spatial data and the designed spatial data to ensure the equipment installation accuracy requirements. This invention is only applicable to the measurement of slab casting machines with a small inclination angle and cannot be applied to the measurement of the CSP casting machine.
[0006] Comparative Document 3: A measuring tool for the segment basic frame of a continuous casting machine, which includes a laser tracker, an upper sampling shaft of the zero segment, a lower sampling shaft of the zero segment, and a segment sampling shaft with coaxial measuring wheels at both ends. The upper sampling shaft of the zero segment and the lower sampling shaft of the zero segment are respectively installed in the upper U-shaped support of the zero segment and the lower U-shaped support of the zero segment of the segment basic frame; the two measuring wheels of the segment sampling shaft are leaned against a set of positioning plates of the segment basic frame; the laser tracker is fixed on the basic frame of the last segment of the segment through a tracker base, and the target mirror of the laser tracker is placed on the upper sampling shaft of the zero segment, the lower sampling shaft of the zero segment or the segment sampling shaft. This Comparative Document 3 uses the upper sampling shaft of the zero segment, the lower sampling shaft of the zero segment and the segment sampling shaft as auxiliary tools, and measures the spatial positions of the positioning components of each segment through a laser tracker, which can not only ensure the measurement accuracy, but also greatly improve the measurement efficiency, and well solve the problem that it is not easy to measure and adjust the segment basic frame. This invention is only applicable to the measurement of slab casting machines with small inclination angles and cannot be applied to the measurement of CSP casting machines. Summary of the Invention
[0007] In order to solve the problem that the arc adjustment measurement work cannot be completed with an absolute reference, the purpose of the present invention is to provide a measurement method for the CSP casting machine frame. By using the fact that the mold positioning pin is located on the ladle turret platform, the platform is stable, the positioning pin has good visibility, which is conducive to accurate measurement, and the mold positioning pin has not been adjusted since its construction. Although it is also affected by factors such as wear, its position is closer to the design value. The mold positioning pin is used as a relative reference for measurement, and the axis of the bottom pins of the four segments and the measured dimensions of each segment positioning block are used for verification. According to the verification results, the position of the reference is reasonably adjusted and corrected.
[0008] The biggest difficulty in using this method for measurement is that: affected by the measurement space, the instrument pitch angle, and the on-site distribution of the positioning pins and positioning blocks, the laser tracker cannot complete the measurement in one station and needs to be transferred multiple times for measurement.
[0009] To solve the above technical problems, the present invention adopts the following technical solutions:
[0010] A measuring method for the CSP casting machine frame of the present invention. Set up a laser tracker at the top of the curved section, that is, the first station, level and calibrate it and establish the geodetic level surface; conduct measurements at the first station, measure the pins at the top of the curved section, select the cylindrical measurement method to measure the second west pin, and select the surface measurement method to measure the two surfaces on the east pin; set up the laser tracker on the top surface of the vibration table, that is, the second station to conduct measurements, measure the first west pin of the mold pin, select the cylindrical measurement method to measure the first west pin, and select the surface measurement method to measure the two surfaces on the first west section of the mold, the positioning blocks on the fixed side west track and the loose side west track; set up the laser tracker on the top surface of the vibration table, that is, the third station to conduct measurements; select the surface measurement method to measure the two surfaces on the first east pin of the mold pin, the two surfaces on the first east section of the mold, the positioning blocks on the fixed side east track and the loose side east track; conduct preliminary data processing; data analysis, establish coordinate system 1; data processing and establish coordinate system 2; find the relevant design values from the drawings; read out the measured values of each measured part under coordinate system 2, and calculate the deviation between each measured part and the design value.
[0011] Further, it specifically includes the following steps:
[0012] ① Set up a laser tracker at the top of the curved section, that is, the first station, level and calibrate it and establish the geodetic level surface;
[0013] ② Conduct measurements at the first station, measure the pins at the top of the curved section, select the cylindrical measurement method to measure the second west pin; select the surface measurement method to measure the two surfaces on the second east pin, the fixed side of the curved section and the loose side of the curved section;
[0014] ③ Set up the laser tracker on the east side of the top surface of the vibration table, that is, the second station to conduct measurements, measure the west pin of the mold pin, select the cylindrical measurement method to measure the west pin; select the surface measurement method to measure: the two surfaces on the first west section of the mold, the fixed side west pin surface of the first section and the loose side west pin surface of the first section; the first west positioning block on the fixed side west track, the second fixed side top west positioning block and the second fixed side bottom west positioning block; the second loose side top west positioning block and the second loose side bottom west positioning block on the loose side west track;
[0015] ④ Set up the laser tracker on the west side of the top surface of the vibration table, that is, the third station to conduct measurements, select the surface measurement method to measure the two surfaces on the first east pin, the fixed side of the mold and the loose side of the mold; select the surface measurement method to measure: the two surfaces on the first east section of the mold, the fixed side east pin surface of the first section and the loose side east pin surface of the first section; the first east positioning block on the fixed side east track, the second fixed side top east positioning block and the second fixed side bottom east positioning block; the second loose side top east positioning block and the second loose side bottom east positioning block on the loose side east track;
[0016] ⑤ Preliminary data processing: Locate the mid-plane a of the two surfaces, namely the crystallizer fixed side and the bent crystallizer loose side, on the first east pin of the crystallizer pins, and average the points on the mid-plane a to obtain point a. Similarly, locate the mid-plane b of the two surfaces, namely the bent section fixed side and the bent section loose side, on the second east pin of the top pins of the bent section, and average the points on the mid-plane b to obtain point b. Fit the axis of the first west pin of the crystallizer pins, find the two end points of the axis, average the two end points, and find the midpoint c. Fit the axis of the second west pin of the top pins of the bent section, find the two end points of the axis, average the two end points, and find the midpoint d. Connect point a and midpoint c to form line a.
[0017] ⑥ Data analysis: Establish coordinate system 1: The first element is point a; the second element is line a; the third element is the earth's horizontal plane. Translate line a along the y-axis in the direction of the Festseite FIXED SIDE by a distance of a to obtain line b, and fit the two end points of line b, where one end point is point e.
[0018] ⑦ Establish coordinate system 2: The first element is point e; the second element is line b; the third element is the earth's horizontal plane. Find the relevant design values from the drawing.
[0019] ⑧ Read the measured values of each measurement part under coordinate system 2 and calculate the deviation between each measurement part and the design. Since the crystallizer pins are used as the reference, the deviation of the crystallizer is 0 and will not be analyzed later: Deviation of the top pins of the bent section:
[0020] The deviation of the second west pin is i1 - i.
[0021] The deviation of the east pin is i2 - i.
[0022] Deviation of the pins in the first section:
[0023] The surface of the first fixed side west pin in the first section is c1 - c.
[0024] The surface of the first loose side west pin in the first section is b1 - b.
[0025] The surface of the first fixed side east pin in the first section is c2 - c.
[0026] The surface of the first loose side east pin in the first section is b2 - b.
[0027] Deviation of the positioning blocks in the first section:
[0028] The first west positioning block in the first section is d1 - d.
[0029] The first east positioning block in the first section is d2 - d.
[0030] Deviation of the top positioning blocks in the second section:
[0031] The second fixed side top west positioning block in the second section is f1 - f.
[0032] The two-stage loose side top west positioning block is e2-e;
[0033] The two-stage fixed side top east positioning block is f3-f;
[0034] The two-stage loose side top east positioning block is e4-e;
[0035] The two-stage bottom positioning block:
[0036] The two-stage fixed side bottom west positioning block is h1-h;
[0037] The two-stage loose side bottom west positioning block is g2-g;
[0038] The two-stage fixed side bottom east positioning block is h3-h;
[0039] The two-stage loose side bottom east positioning block is g4-g;
[0040] Among them:
[0041] The designed distance between the pin at the top of the bent section and the Festseite FIXED SIDE surface is i;
[0042] The measured distance of the second west pin at the top of the bent section is i1;
[0043] The measured distance of the east pin at the top of the bent section is i2;
[0044] The designed distances between the one-stage fixed side west pin surface and the one-stage fixed side east pin surface of the one-stage pin and the Festseite FIXED SIDE surface are c;
[0045] The designed distances between the one-stage loose side west pin surface and the one-stage loose side east pin surface of the one-stage pin and the Festseite FIXED SIDE surface are b;
[0046] The measured distance of the one-stage fixed side west pin surface is c1;
[0047] The measured distance of the one-stage loose side west pin surface is b1;
[0048] The measured distance of the one-stage fixed side east pin surface is c2;
[0049] The measured distance of the one-stage loose side east pin surface is b2;
[0050] The designed distance between the one-stage positioning block and the Festseite FIXED SIDE surface is d;
[0051] The measured distance of the one-stage west positioning block is d1;
[0052] The measured distance of the one-stage east positioning block is d2;
[0053] The design distance between the two-stage fixed-side west top positioning block and the two-stage fixed-side east top positioning block of the two-stage top positioning block and the Festseite FIXED SIDE surface is f;
[0054] The design distance between the two-stage loose-side west top positioning block and the two-stage loose-side east top positioning block of the two-stage top positioning block and the Festseite FIXED SIDE surface is e;
[0055] The measured distance of the two-stage fixed-side west top positioning block is f1;
[0056] The measured distance of the two-stage loose-side west top positioning block is e2;
[0057] The measured distance of the two-stage fixed-side east top positioning block is f3;
[0058] The measured distance of the two-stage loose-side east top positioning block is e4;
[0059] The design distance between the two-stage fixed-side west bottom positioning block and the two-stage fixed-side east bottom positioning block of the two-stage bottom positioning block and the Festseite FIXED SIDE surface is h;
[0060] The design distance between the loose-side positioning block of the two-stage bottom positioning block, the two-stage loose-side west bottom positioning block and the two-stage loose-side east bottom positioning block and the Festseite FIXED SIDE surface is g;
[0061] The measured distance of the two-stage fixed-side west bottom positioning block is h1;
[0062] The measured distance of the two-stage loose-side west bottom positioning block is g2;
[0063] The measured distance of the two-stage fixed-side east bottom positioning block is h3;
[0064] The measured distance of the two-stage loose-side east bottom positioning block is g4.
[0065] Compared with the prior art, the beneficial technical effects of the present invention are:
[0066] This method solves the problem that the design control points cannot be used as measurement benchmarks due to factors such as foundation settlement, and uses a laser tracker to perform csp casting machine measurement work. Description of the Drawings
[0067] The present invention will be further described below in conjunction with the description of the drawings.
[0068] Figure 1 It is the distribution of on-site control points in the background art part;
[0069] Figure 2 It is the overall schematic diagram of the caster frame structure of a csp caster frame measurement method;
[0070] Figure 3 Schematic diagram of the instrument erection position for a CSP casting machine frame measurement method;
[0071] Figure 4 Schematic diagram of the west side structure for a CSP casting machine frame measurement method;
[0072] Figure 5 Partial enlarged schematic diagram of the west side structure for a CSP casting machine frame measurement method;
[0073] Figure 6 Schematic diagram of the east side structure for a CSP casting machine frame measurement method;
[0074] Figure 7 Partial enlarged schematic diagram of the east side structure for a CSP casting machine frame measurement method;
[0075] Figure 8 Top view of a CSP casting machine frame measurement method;
[0076] Figure 9 Schematic diagram of the plane measurement points for a CSP casting machine frame measurement method;
[0077] Figure 10 Schematic diagram of the column pin measurement points for a CSP casting machine frame measurement method;
[0078] Figure 11 Schematic diagram of the drawing dimensions for a CSP casting machine frame measurement method;
[0079] Reference numerals in the drawings: 1 - frame, 2 - track, 2.1 - fixed west track on the fixed side, 2.2 - loose west track on the fixed side, 2.3 - fixed east track on the fixed side, 2.4 - loose east track on the fixed side, 3 - laser tracker, 3.1 - first station, 3.2 - second station, 3.3 - third station, 4 - mold pin, 4.1 - first west pin, 4.2 - first east pin, 4.2.1 - fixed side of the mold, 4.2.2 - loose side of the curved mold, 5 - top pin of the curved section, 5.1 - second west pin, 5.2 - second east pin, 5.2.1 - fixed side of the curved section, 5.2.2 - loose side of the curved section, 6 - pin of the first segment, 6.1 - first west pin of the first segment, 6.1.1 - fixed side west pin surface of the first segment, 6.1.2 - loose side west pin surface of the first segment, 6.2 - first east pin of the first segment, 6.2.1 - fixed side east pin surface of the first segment, 6.2.2 - loose side east pin surface of the first segment, 7 - top surface of the vibration table (7.1 - west vibration table, 7.2 - east vibration table), 8 - positioning block of the first segment, 8.1 - west positioning block of the first segment, 8.2 - east positioning block of the first segment, 9 - top positioning block of the second segment, 9.1 - fixed side top west positioning block of the second segment, 9.2 - loose side top west positioning block of the second segment, 9.3 - fixed side top east positioning block of the second segment, 9.4 - loose side top east positioning block of the second segment, 10 - bottom positioning block of the second segment, 10.1 - fixed side bottom west positioning block of the second segment, 10.2 - loose side bottom west positioning block of the second segment, 10.3 - fixed side bottom east positioning block of the second segment, 10.4 - loose side bottom east positioning block of the second segment. Detailed implementation manners
[0080] The following further describes in detail the implementation of the technical solution with reference to the drawings, so as to more clearly explain its structure and working principle.
[0081] As shown in the appended Figures 2 to 11 drawings, a method for measuring the frame of a CSP casting machine, the specific implementation manners are as follows:
[0082] ① Set up the laser tracker 3 at the top of the curved section, that is, the first station 3.1, for leveling and calibration and establish the geodetic level surface;
[0083] ② Conduct measurements at the first station 3.1, measure the top pin 5 of the curved section. For example, Figure 8 select the column measurement method for the point layout (two rows of measurement points, six measurement points in each row, a total of twelve measurement points) to measure the second west pin 5.1; for example, Figure 9 select the surface measurement method for the point layout (four measurement points on each surface, two surfaces, a total of eight measurement points) to measure the two surfaces of the second east pin 5.2, namely, the fixed side 5.2.1 of the curved section and the loose side 5.2.2 of the curved section;
[0084] ③Set up the laser tracker 3 on the top surface 7 of the shaking table (this station is set up on the east shaking table 7.2), that is, the second station 3.2 for measurement. Measure the west pin 4.1 of the mold pin 4. For example, Figure 8 Select the column measurement method to measure the west pin 4.1 according to the point layout method (two rows of measurement points, six measurement points in each row, a total of twelve measurement points); for example, Figure 9 Select the surface measurement method to measure according to the point layout method (four measurement points on each surface, two measurement surfaces, a total of eight measurement points): two surfaces on the first-stage west pin 6.1, namely the first-stage fixed-side west pin surface 6.1.1 and the first-stage loose-side west pin surface 6.1.2; one first-stage west positioning block 8.1 on the fixed-side west rail 2.1, the second-stage fixed-side top west positioning block 9.1 and the second-stage fixed-side bottom west positioning block 10.1; the second-stage loose-side top west positioning block 9.2 and the second-stage loose-side bottom west positioning block 10.2 on the loose-side west rail 2.2;
[0085] ④Set up the laser tracker 3 on the top surface 7 of the shaking table (this station is set up on the west shaking table 7.1), that is, the third station 3.3 for measurement. For example, Figure 9 Select the surface measurement method to measure two surfaces on the east pin 4.2, namely the mold fixed side surface 4.2.1 and the bent mold loose side surface 4.2.2 according to the point layout method (four measurement points on each surface, two measurement surfaces, a total of eight measurement points); for example, Figure 9 Select the surface measurement method to measure according to the point layout method (four measurement points on each surface, two measurement surfaces, a total of eight measurement points): two surfaces on the first-stage east pin 6.2, namely the first-stage fixed-side east pin surface 6.2.1 and the first-stage loose-side east pin surface 6.2.2; one first-stage east positioning block 8.2 on the fixed-side east rail 2.3, the second-stage fixed-side top east positioning block 9.3 and the second-stage fixed-side bottom east positioning block 10.3; the second-stage loose-side top east positioning block 9.4 and the second-stage loose-side bottom east positioning block 10.4 on the loose-side east rail 2.4;
[0086] ⑤Preliminary data processing: Find the middle surface a of the two surfaces, namely the mold fixed side surface 4.2.1 and the bent mold loose side surface 4.2.2 on the east pin 4.2 of the mold pin 4, and average the points on the middle surface a to get point a; similarly, find the middle surface b of the two surfaces, namely the bent section fixed side surface 5.2.1 and the bent section loose side surface 5.2.2 on the second east pin 5.2 of the top pin 5 of the bent section, and average the points on the middle surface b to get point b; Fit the axis of the west pin 4.1 of the mold pin 4, find the two end points of the axis, average the two end points, and find the midpoint c; Fit the axis of the second west pin 5.1 of the top pin 5 of the bent section, find the two end points of the axis, average the two end points, and find the midpoint d; Connect point a and the midpoint c to form a straight line a;
[0087] ⑥Data analysis, establishing coordinate system 1: The first element is point a; the second element is line a; the third element is the earth's horizontal plane; translate line a along the y-axis in the direction of the Festseite FIXED SIDE by a distance of a to obtain line b, and fit the two endpoints of line b, one of which is point e;
[0088] ⑦Establishing coordinate system 2: The first element is point e; the second element is line b; the third element is the earth's horizontal plane; find the relevant design values from the drawing according to the content of Figure 10 ;
[0089] ⑧Read the measured values of each measurement part under coordinate system 2 and calculate the deviation between each measurement part and the design. Since the mold pin 4 is used as the reference, the deviation of the mold is 0 and will not be analyzed later:
[0090] Deviation of the top pin 5 of the curved section:
[0091] Deviation of the second west pin 5.1 is i1 - i;
[0092] Deviation of the second east pin 5.2 is i2 - i;
[0093] Deviation of the pin 6 of the first section:
[0094] The first fixed side west pin surface 6.1.1 is c1 - c;
[0095] The first loose side west pin surface 6.1.2 is b1 - b;
[0096] The first fixed side east pin surface 6.2.1 is c2 - c;
[0097] The first loose side east pin surface 6.2.2 is b2 - b;
[0098] Deviation of the positioning block 8 of the first section:
[0099] The first west positioning block 8.1 is d1 - d;
[0100] The first east positioning block 8.2 is d2 - d;
[0101] Deviation of the top positioning block 9 of the second section:
[0102] The second fixed side top west positioning block 9.1 is f1 - f;
[0103] The second loose side top west positioning block 9.2 is e2 - e;
[0104] The second fixed side top east positioning block 9.3 is f3 - f;
[0105] The second loose side top east positioning block 9.4 is e4 - e;
[0106] The bottom positioning block 10 of the second section:
[0107] The two-stage fixed-side bottom west positioning block 10.1 is h1 - h;
[0108] The two-stage loose-side bottom west positioning block 10.2 is g2 - g;
[0109] The two-stage fixed-side bottom east positioning block 10.3 is h3 - h;
[0110] The two-stage loose-side bottom east positioning block 10.4 is g4 - g;
[0111] Note:
[0112] The distance between the top pin 5 of the bent section and the Festseite FIXED SIDE surface is designed to be i;
[0113] The measured distance of the second west pin 5.1 at the top of the bent section is i1;
[0114] The measured distance of the second east pin 5.2 at the top of the bent section is i2;
[0115] The distances between the one-stage fixed-side west pin surface 6.1.1 and the one-stage fixed-side east pin surface 6.2.1 of the one-stage pin 6 and the Festseite FIXED SIDE surface are designed to be c;
[0116] The distances between the one-stage loose-side west pin surface 6.1.2 and the one-stage loose-side east pin surface 6.2.2 of the one-stage pin 6 and the Festseite FIXED SIDE surface are designed to be b;
[0117] The measured distance of the one-stage fixed-side west pin surface 6.1.1 is c1;
[0118] The measured distance of the one-stage loose-side west pin surface 6.1.2 is b1;
[0119] The measured distance of the one-stage fixed-side east pin surface 6.2.1 is c2;
[0120] The measured distance of the one-stage loose-side east pin surface 6.2.2 is b2;
[0121] The distance between the one-stage positioning block 8 and the Festseite FIXED SIDE surface is designed to be d;
[0122] The measured distance of the one-stage west positioning block 8.1 is d1;
[0123] The measured distance of the one-stage east positioning block 8.2 is d2;
[0124] The distances between the two-stage fixed-side top west positioning block 9.1 and the two-stage fixed-side top east positioning block 9.3 of the two-stage top positioning block 9 and the Festseite FIXED SIDE surface are designed to be f;
[0125] The distance between the two-stage loose side top west positioning block 9.2 and the two-stage loose side top east positioning block 9.4 of the two-stage top positioning block 9 and the Festseite FIXED SIDE surface is designed to be e;
[0126] The measured distance of the two-stage fixed side top west positioning block 9.1 is f1;
[0127] The measured distance of the two-stage loose side top west positioning block 9.2 is e2;
[0128] The measured distance of the two-stage fixed side top east positioning block 9.3 is f3;
[0129] The measured distance of the two-stage loose side top east positioning block 9.4 is e4;
[0130] The distance between the two-stage fixed side bottom west positioning block 10.1 and the two-stage fixed side bottom east positioning block 10.3 of the two-stage bottom positioning block 10 and the Festseite FIXED SIDE surface is designed to be h;
[0131] The distance between the loose side positioning block of the two-stage bottom positioning block, the two-stage loose side bottom west positioning block 10.2 and the two-stage loose side bottom east positioning block 10.4 and the Festseite FIXED SIDE surface is designed to be g;
[0132] The measured distance of the two-stage fixed side bottom west positioning block 10.1 is h1;
[0133] The measured distance of the two-stage loose side bottom west positioning block 10.2 is g2;
[0134] The measured distance of the two-stage fixed side bottom east positioning block 10.3 is h3;
[0135] The measured distance of the two-stage loose side bottom east positioning block 10.4 is g4.
[0136] The embodiments described above are only descriptions of the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention should fall within the protection scope determined by the claims of the present invention.
Claims
1. A measuring method for a CSP casting machine frame, characterized in that, Including: Set up a laser tracker at the top of the curved section, i.e., the first station, level and calibrate it, and establish the geoid. Measure at the first station. Measure the pins at the top of the curved section. Select the cylindrical measurement method to measure the west pin, and select the surface measurement method to measure two surfaces on the east pin. Set up the laser tracker on the top surface of the shaking table, i.e., the second station, and measure. Measure the west pin of the mold pin. Select the cylindrical measurement method to measure the west pin, and select the surface measurement method to measure two surfaces on the first west pin of the first section, the positioning blocks on the fixed-side west track and the loose-side west track. Set up the laser tracker on the top surface of the shaking table, i.e., the third station, and measure. Select the surface measurement method to measure two surfaces on the first east pin of the mold pin, two surfaces on the first east pin of the first section, the positioning blocks on the fixed-side east track and the loose-side east track. Conduct preliminary data processing; data analysis, and establish coordinate system 1; data processing and establish coordinate system 2; find the relevant design values from the drawings; read the measured values of each measured part under coordinate system 2, and calculate the deviation between each measured part and the design. Specifically, it includes the following steps: ① Set up a laser tracker at the top of the curved section, i.e., the first station, level and calibrate it, and establish the geoid. ② Measure at the first station. Measure the pins at the top of the curved section. Select the cylindrical measurement method to measure the second west pin; select the surface measurement method to measure two surfaces on the second east pin, the fixed side of the curved section and the loose side of the curved section. ③ Set up the laser tracker on the east shaking table on the top surface of the shaking table, i.e., the second station, and measure. Measure the first west pin of the mold pin. Select the cylindrical measurement method to measure the first west pin; select the surface measurement method to measure: two surfaces on the first west pin of the first section, the first fixed-side west pin surface and the first loose-side west pin surface; one west positioning block on the fixed-side west track, the second fixed-side top west positioning block and the second fixed-side bottom west positioning block; the second loose-side top west positioning block and the second loose-side bottom west positioning block on the loose-side west track. ④ Set up the laser tracker on the west shaking table on the top surface of the shaking table, i.e., the third station, and measure. Select the surface measurement method to measure two surfaces on the first east pin, the fixed side of the mold and the loose side of the mold; select the surface measurement method to measure: two surfaces on the first east pin of the first section, the first fixed-side east pin surface and the first loose-side east pin surface; one east positioning block on the fixed-side east track, the second fixed-side top east positioning block and the second fixed-side bottom east positioning block; the second loose-side top east positioning block and the second loose-side bottom east positioning block on the loose-side east track.
2. The CSP casting machine frame measurement method according to claim 1, characterized in that The specific steps also include: ⑤ Preliminary data processing: Locate the midplane a of the two surfaces, namely the crystallizer fixed side and the curved crystallizer loose side, on the first east pin of the crystallizer pins, and average the points on the midplane a to obtain point a. Similarly, locate the midplane b of the two surfaces, namely the curved segment fixed side and the curved segment loose side, on the second east pin of the top pins of the curved segment, and average the points on the midplane b to obtain point b. Fit the axis of the first west pin of the crystallizer pins, find the two endpoints of the axis, average the two endpoints to find the midpoint c. Fit the axis of the second west pin of the top pins of the curved segment, find the two endpoints of the axis, average the two endpoints to find the midpoint d. Connect point a and midpoint c to form line a. ⑥ Data analysis: Establish coordinate system 1: The first element is point a; the second element is line a; the third element is the ground horizontal plane. Translate line a along the y-axis in the direction of the Festseite FIXED SIDE by a distance of a to obtain line b, and fit the two endpoints of line b, where one endpoint is point e. ⑦ Establish coordinate system 2: The first element is point e; the second element is line b; the third element is the ground horizontal plane. Find the relevant design values from the drawing. ⑧ Read the measured values of each measurement part in coordinate system 2 and calculate the deviation between each measurement part and the design value. Since the crystallizer pins are used as the reference, the deviation of the crystallizer is 0 and will not be analyzed later: Deviation of the top pins of the curved segment: The deviation of the second west pin is i1 - i. The deviation of the second east pin is i2 - i. Deviation of the first-stage pins: The surface of the first-stage fixed-side west pin is c1 - c. The surface of the first-stage loose-side west pin is b1 - b. The surface of the first-stage fixed-side east pin is c2 - c. The surface of the first-stage loose-side east pin is b2 - b. Deviation of the first-stage positioning blocks: The first-stage west positioning block is d1 - d. The first-stage east positioning block is d2 - d. Deviation of the second-stage top positioning blocks: The second-stage fixed-side top west positioning block is f1 - f. The second-stage loose-side top west positioning block is e2 - e. The second-stage fixed-side top east positioning block is f3 - f. The second-stage loose-side top east positioning block is e4 - e. Second-stage bottom positioning blocks: The second-stage fixed-side bottom west positioning block is h1 - h. The second-stage loose-side bottom west positioning block is g2 - g. The second-stage fixed-side bottom east positioning block is h3 - h. The second-stage loose-side bottom east positioning block is g4 - g. Where: The designed distance between the top pins of the curved segment and the Festseite FIXED SIDE surface is i. The measured distance of the second west pin at the top of the curved segment is i1. The measured distance of the second east pin at the top of the curved segment is i2. For the first-stage pins, the surfaces of the first-stage fixed-side west pin and the first-stage fixed-side east pin The designed distance from the Festseite FIXED SIDE surface is c. For the first-stage pins, the designed distances from the Festseite FIXED SIDE surface of the first-stage loose-side west pin surface and the first-stage loose-side east pin surface are b. The measured distance of the first-stage fixed-side west pin surface is c1. The measured distance of the first-stage loose-side west pin surface is b1. The measured distance of the first-stage fixed-side east pin surface is c2. The measured distance of the first-stage loose-side east pin surface is b2. The designed distance between the first-stage positioning blocks and the Festseite FIXED SIDE surface is d. The measured distance of a section of the west positioning block is d1; The measured distance of a section of the east positioning block is d2; For the second-stage top positioning block, the designed distances from the second-stage fixed-side top west positioning block and the second-stage fixed-side top east positioning block to the Festseite FIXED SIDE surface are f; For the second-stage top positioning block, the designed distances from the second-stage loose-side top west positioning block and the second-stage loose-side top east positioning block to the Festseite FIXED SIDE surface are e; The measured distance of the second-stage fixed-side top west positioning block is f1; The measured distance of the second-stage loose-side top west positioning block is e2; The measured distance of the second-stage fixed-side top east positioning block is f3; The measured distance of the second-stage loose-side top east positioning block is e4; For the second-stage bottom positioning block, the designed distances from the second-stage fixed-side bottom west positioning block and the second-stage fixed-side bottom east positioning block to the Festseite FIXED SIDE surface are h; For the second-stage bottom positioning block, the designed distances from the loose-side positioning block's second-stage loose-side bottom west positioning block and the second-stage loose-side bottom east positioning block to the Festseite FIXED SIDE surface are g; The measured distance of the second-stage fixed-side bottom west positioning block is h1; The measured distance of the second-stage loose-side bottom west positioning block is g2; The measured distance of the second-stage fixed-side bottom east positioning block is h3; The measured distance of the second-stage loose-side bottom east positioning block is g4.
Citation Information
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