A continuous operation pick-up baling and wrapping machine with a leveling function for sloping land
By introducing leveling function picker, bale guide and film wrapping device in the picking and bale wrapping machine, the problems of high picking rate, easy blasting teeth, poor dust removal effect and easy drop of bales in hilly and mountain operations are solved, and efficient operation under complex terrain is achieved.
Patent Information
- Application Number
- CN202310490099.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-04
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2043-05-04
AI Technical Summary
The existing pick-up and bale wrapping machines have problems such as high pick-up rate, easy bounce teeth, poor dust removal effect, easy drop of bales and easy rolling of bales when working in hilly and mountainous areas, and cannot adapt to complex terrain.
A slope continuous operation picking and bale wrapping machine with leveling function is designed, including pickup leveling device, bale guide device, wrapping leveling device and bale alignment device to improve the profiling ability, enhance the dust removal effect, and ensure that the bale is placed upright on the slope.
It improves the profiling ability of the pickup device, reduces the lid picking rate and the risk of tooth damage, enhances the dust removal effect, prevents the bales from falling and rolling down during the film wrapping process, and adapts to hilly and mountain operations.
Smart Images

Figure CN116391513B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of agricultural machinery, and specifically relates to a pick-up baling and wrapping machine with a leveling function for continuous operation on sloping land. Background Art
[0002] In recent years, with the rapid development of the livestock and poultry breeding industry, the demand for forage has increased rapidly. According to statistics, the forage production in China has increased from 54.65 million tons in 2017 to 76.88 million tons in 2021. However, due to topographical and geomorphic restrictions, the research and development of mechanized harvesting technologies and equipment for forage in hilly and mountainous areas are the key to the sustainable development of China's forage industry, especially the forage pick-up baling and wrapping technology in hilly and mountainous areas.
[0003] At present, foreign pick-up baling and wrapping machines have a high degree of automation and stable performance. However, they are mainly applicable to harvesting under large-scale forage planting, and the models are mainly large-scale operation machines with high costs, and they are not suitable for working conditions such as hilly and mountainous areas, sloping land, and small terraced fields in China.
[0004] Although there are small pick-up baling and wrapping machines in China that can operate in small plots, they do not have a leveling function and can only operate on flat ground conditions, and are not suitable for operating in complex environments such as hilly and mountainous areas and sloping land. The main problems are as follows:
[0005] (1) High missed picking rate and easy damage of spring teeth. The profiling function of the pick-up of the existing round baler is simple, and its profiling ability on hilly and mountainous land is not strong, resulting in too high a missed picking rate, and local protrusions on the ground will also cause deformation of the spring teeth of the pick-up.
[0006] (2) Poor dust removal effect. The dust removal of the existing round baler only enters the auger with mesh holes on the outer shell together with the picked forage and dust and stirs it, and the dust is thrown out through the mesh holes on the outer shell of the auger. However, the diameter of the auger is small, and a large amount of straw enters the baling chamber before being thoroughly cleaned, and the dust removal is not thorough.
[0007] (3) Easy falling of bales. When the existing round bale wrapper operates on hilly and mountainous land, the fuselage cannot maintain a horizontal state, resulting in the bale not rotating in the horizontal plane during wrapping, and it is very easy to cause the bale to fall.
[0008] (4) Easy rolling of bales when they land. The bales output by the existing round baler and round bale wrapper are placed horizontally on the ground. In hilly and mountainous areas, the horizontally placed bales will roll down the slope to the lower place, easily causing the bales to deform or scatter.
[0009] Therefore, it is necessary to design a pick-up baling and wrapping machine with a leveling function for continuous operation on sloping land to solve the above technical problems. Summary of the Invention
[0010] In view of the above-mentioned disadvantages of the prior art, the purpose of the present invention is to provide a slope continuous operation pick-up baling and wrapping machine with a leveling function, which is used to solve the problems of low missed picking rate, easy damage of spring teeth, poor dust removal effect, low efficiency of baling shutdown, easy falling of bales, and easy rolling of bales when they land.
[0011] To achieve the above and other related purposes, the present invention provides a slope continuous operation pick-up baling and wrapping machine with a leveling function, which includes a frame, a rear axle, a crushing and conveying device, a pick-up, a pressing device, a towing device, a pick-up leveling device, a transmission system, a storage bin, a dust collector, a control system, a film storage bin, a net storage bin, a baling chamber, a bale guiding device, a wrapping leveling device, a wrapping device, a bale aligning device, a blanking and returning device, and a feeding device. The towing device is fixed in front of the frame, the rear axle is fixed below the frame, the crushing and conveying device is fixed in front of and below the frame, the pick-up leveling device is fixed in front of and below the crushing and conveying device, the pick-up is connected to the pick-up leveling device, the pressing device is hinged to the crushing and conveying device, the storage bin is fixed above the frame in front, the dust collector is fixed above the storage bin, the feeding device is fixed behind the storage bin, the baling chamber is fixed above the frame and connected to the feeding device, the film storage bin and the net storage bin are respectively installed on both sides of the baling chamber, the bale guiding device is connected to the frame, the wrapping leveling device is connected to the bale guiding device, the wrapping device is connected to the wrapping leveling device, the bale aligning device is fixed behind the wrapping leveling device, the blanking and returning device is fixed below the frame, and the transmission system is fixed on the frame and connected to each moving part.
[0012] Further, the pick-up leveling device includes a pick-up fixed frame, a pick-up movable frame, a pick-up lifting oil cylinder, a ground condition detection sensor, and a universal profiling wheel. The rear of the pick-up movable frame is connected to the pick-up fixed frame, and the front is connected to the pick-up. The two ends of the pick-up lifting oil cylinder are respectively connected to the pick-up and the crushing and conveying device. The ground condition detection sensor is fixed to the towing device, and the universal profiling wheel is fixed on both sides of the pick-up.
[0013] Furthermore, the bale guiding device includes a guiding movable frame, a guiding fixed frame, a guiding frame lifting rod, a guiding frame lifting plate, a front guiding connecting rod, a guiding frame angle adjusting rod, a film wrapping device lifting oil cylinder, a guiding frame length adjusting rod, a rear guiding connecting rod, and a film wrapping leveling support frame. The guiding fixed frame is hinged to the machine frame. The guiding movable frame is connected to the guiding fixed frame through a slideway. The guiding frame lifting plate is fixed to the guiding fixed frame. The guiding frame lifting rod is fixed to the baling chamber. The two ends of the front guiding connecting rod and the rear guiding connecting rod are respectively hinged to the machine frame and the film wrapping leveling support frame. The two ends of the guiding frame angle adjusting rod are respectively hinged to the front guiding connecting rod and the guiding fixed frame. The two ends of the guiding frame length adjusting rod are respectively hinged to the front guiding connecting rod and the guiding movable frame. The two ends of the film wrapping device lifting oil cylinder are respectively hinged to the machine frame and the front guiding connecting rod. Both the guiding frame angle adjusting rod and the guiding frame length adjusting rod are telescopic rods.
[0014] Furthermore, the film wrapping leveling device includes a film wrapping leveling fixed frame, left and right film wrapping leveling oil cylinders, a film wrapping leveling movable frame, front and rear film wrapping leveling oil cylinders, an inclination sensor, and a film wrapping device support frame. The front end of the film wrapping leveling movable frame is hinged to the film wrapping leveling fixed frame, and the rear end is hinged to the film wrapping device support frame. The two ends of the left and right film wrapping leveling oil cylinders are respectively hinged to the film wrapping leveling support frame and the film wrapping leveling movable frame. The two ends of the front and rear film wrapping leveling oil cylinders are respectively hinged to the film wrapping leveling movable frame and the film wrapping device support frame.
[0015] Furthermore, the bale aligning device includes a bale guiding rod, a spring, a bale aligning rod, and a ground clearance sensor. The bale guiding rod is hinged behind the film wrapping device support frame. The two ends of the spring are respectively connected to the film wrapping device support frame and the bale guiding rod. The bale aligning rod is fixed behind the film wrapping device support frame. Two ground clearance sensors are installed on the film wrapping device support frame.
[0016] Furthermore, the feeding device includes a feeding fixed knife, a feeding moving knife, a feeding housing, a feeding main shaft, a feeding central auger, and a feeding port. The feeding fixed knife is fixed below the feeding housing. The two ends of the feeding main shaft are connected to the feeding housing. The feeding central auger is installed at both ends of the feeding main shaft, and multiple feeding moving knives are installed in the middle. The feeding port is fixed behind the feeding housing.
[0017] Further, the transmission system includes a driving reversing shaft, a driving reversing gear, a feeding driving pulley, a driving reversing shaft driving chain, a feeding driven pulley, a feeding tensioning rod, a feeding tensioning wheel, a blanking return feeding tensioning oil cylinder, a feeding tensioning oil cylinder, a universal coupling, a commutator, a dust collector driving shaft, a commutator output shaft, a bevel gear set, a driving sprocket, a crushing and conveying driving chain, a crushing sprocket, a conveying sprocket, a blanking return feeding driven pulley, a blanking return feeding V-belt, a blanking return feeding tensioning wheel, a blanking return feeding tensioning rod, a blanking return feeding driving pulley, a feeding V-belt, a driven reversing gear and a driven reversing shaft. The commutator is fixed to the machine frame. The dust collector driving shaft is fixed to the machine frame through a bearing seat. One of the bevel gear sets is connected to the dust collector driving shaft, and the other is connected to the commutator output shaft. The two ends of the universal coupling are respectively connected to the dust collector and the dust collector driving shaft. The driving sprocket is connected to the commutator output shaft. The crushing sprocket and the conveying sprocket are connected to the crushing and conveying device and are connected to the driving sprocket through the crushing and conveying driving chain. The feeding driving pulley and the driving reversing gear are sequentially connected to the driving reversing shaft. The driving reversing shaft is connected to the commutator output shaft through the driving reversing shaft driving chain. The driven reversing gear and the blanking return feeding driving pulley are sequentially connected to the driven reversing shaft. The blanking return feeding driven pulley is connected to the blanking return feeding driving pulley through the blanking return feeding V-belt. The feeding driven pulley is connected to the blanking return feeding driving pulley through the feeding V-belt. The feeding tensioning rod and the blanking return feeding tensioning rod are hinged to the machine frame. The feeding tensioning wheel is connected to the feeding tensioning rod. The two ends of the feeding tensioning oil cylinder are respectively hinged to the machine frame and the feeding tensioning rod. The blanking return feeding tensioning wheel is connected to the blanking return feeding tensioning rod. The two ends of the blanking return feeding tensioning oil cylinder are respectively hinged to the machine frame and the blanking return feeding tensioning rod.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] (1) Adapt to complex terrains such as hilly and mountainous areas. The picker leveling device provided by the present invention improves the profiling ability and obstacle avoidance ability of the picker, and can solve the problems of low missed picking rate and easy damage of spring teeth. The bale guiding device smoothly conveys the bales output from the baling chamber to the film wrapping device, preventing the bales from falling during the conveying process. The film wrapping leveling device adjusts the film wrapping device to a horizontal state, preventing the bales from falling during the film wrapping operation.
[0020] (2) Effectively reduce the impurity content of forage. The present invention adopts a three-stage dust removal device (conveyor screw dust removal, throwing pipe dust removal and vertical drum dust removal), which greatly improves the dust removal effect compared with the existing single dust removal device and reduces the impurity content of forage.
[0021] (3) Avoid bales from rolling down the hillside. The bale righting device provided by the present invention can place the bales upright when they land, and the upright bales will not roll down on the slope. Description of the Drawings
[0022] Figure 1 is the front axonometric view of the present invention;
[0023] Figure 2 is the rear axonometric view of the present invention;
[0024] Figure 3 is the structural schematic diagram of the baler leveling device of the present invention;
[0025] Figure 4 is the structural schematic diagram of the feeding device of the present invention;
[0026] Figure 5 is the structural schematic diagram of the bale guiding device, film winding leveling device and bale aligning device of the present invention;
[0027] Figure 6 is the structural schematic diagram of the transmission system of the present invention.
[0028] In the figure: 1. Frame; 2. Rear axle; 3. Crushing and conveying device; 4. Pickup leveling device; 5. Pickup; 6. Material pressing device; 7. Towing device; 8. Transmission system; 9. Storage bin; 10. Dust collector; 11. Control system; 12. Film storage bin; 13. Mesh storage bin; 14. Baling chamber; 15. Bale guiding device; 16. Film winding leveling device; 17. Film winding device; 18. Bale aligning device; 19. Falling material return device; 20. Feeding device; 0401. Pickup fixed frame; 0402. Pickup movable frame; 0403. Pickup lifting oil cylinder; 0404. Ground condition detection sensor; 0405. Universal profiling wheel; 0801. Active reversing shaft; 0802. Active reversing gear; 0803. Feeding active belt pulley; 0804. Active reversing shaft drive chain; 0805. Feeding driven belt pulley; 0806. Feeding tension rod; 0807. Feeding tension pulley; 0808. Falling material return tension oil cylinder; 0809. Feeding tension oil cylinder; 0810. Universal coupling; 0811. Commutator; 0812. Dust collector drive shaft; 0813. Commutator output shaft; 0814. Bevel gear set; 0815. Active sprocket; 0816. Crushing and conveying drive chain; 0817 Crushing sprocket; 0818. Conveying sprocket; 0819. Falling material return driven belt pulley; 0820. Falling material return V-belt; 0821. Falling material return tension pulley; 0822. Falling material return tension rod; 0823. Falling material return active belt pulley; 0824. Feeding V-belt; 0825. Driven reversing gear; 0826. Driven reversing shaft; 1501. Guiding movable frame; 1502. Guiding fixed frame; 1503. Guiding frame lifting rod; 1504. Guiding frame lifting plate; 1505. Front guiding connecting rod; 1506. Guiding frame angle adjusting rod; 1507. Film winding device lifting oil cylinder; 1508. Guiding frame length adjusting rod; 1509. Rear guiding connecting rod; 1510. Film winding leveling support frame; 1601. Film winding leveling fixed frame; 1602. Left and right film winding leveling oil cylinders; 1603. Film winding leveling movable frame; 1604. Front and rear film winding leveling oil cylinders; 1605. Inclination sensor; 1606. Film winding device support frame; 1801. Bale guiding rod; 1802. Spring; 1803. Bale aligning rod; 1804. Ground clearance sensor; 2001. Feeding fixed knife; 2002 Feeding movable knife; 2003. Feeding housing; 2004. Feeding main shaft; 2005. Feeding centralized auger; 2006. Feeding port. Detailed implementation manners
[0029] Refer to Figure 1~7, the present invention provides a technical solution: a continuous operation pick-up baling and wrapping machine with a leveling function for sloping land, comprising a frame 1, a rear axle 2, a crushing and conveying device 3, a pick-up 5, a material pressing device 6, a towing device 7, a pick-up leveling device 4, a transmission system 8, a storage bin 9, a dust collector 10, a control system 11, a film storage bin 12, a net storage bin 13, a baling chamber 14, a bale guiding device 15, a wrapping leveling device 16, a wrapping device 17, a bale straightening device 18, a blanking and conveying-back device 19, and a feeding device 20. The towing device 7 is fixed in front of the frame 1, the rear axle 2 is fixed below the frame 1, the crushing and conveying device 3 is fixed in front of and below the frame 1, the pick-up leveling device 4 is fixed in front of and below the crushing and conveying device 3, the pick-up 5 is connected to the pick-up leveling device 4, the material pressing device 6 is hinged to the crushing and conveying device 3, the storage bin 9 is fixed above and in front of the frame 1, the dust collector 10 is fixed above the storage bin 9, the feeding device 20 is fixed behind the storage bin 9, the baling chamber 14 is fixed above the frame 1 and connected to the feeding device 20, the film storage bin 12 and the net storage bin 13 are respectively installed on both sides of the baling chamber 14, the bale guiding device 15 is connected to the frame 1, the wrapping leveling device 16 is connected to the bale guiding device 15, the wrapping device 17 is connected to the wrapping leveling device 16, the bale straightening device 18 is fixed behind the wrapping leveling device 16, the blanking and conveying-back device 19 is fixed below the frame 1, and the transmission system 8 is fixed on the frame 1 and connected to each moving component.
[0030] The pick-up leveling device 4 includes a pick-up fixed frame 0401, a pick-up movable frame 0402, a pick-up lifting oil cylinder 0403, a terrain detection sensor 0404, and a universal profiling wheel 0405. The rear of the pick-up movable frame 0402 is connected to the pick-up fixed frame 0401, and the front is connected to the pick-up 5. The two ends of the pick-up lifting oil cylinder 0403 are respectively connected to the pick-up 5 and the crushing and conveying device 3. The terrain detection sensor 0404 is fixed to the towing device 7, and the universal profiling wheels 0405 are fixed on both sides of the pick-up 5. The two universal profiling wheels 0405 are used for profiling in a relatively flat working environment, and the pick-up lifting oil cylinder 0403 performs profiling and obstacle avoidance in a complex environment to minimize the missed detection rate as much as possible.
[0031] The bale guiding device 15 includes a guiding movable frame 1501, a guiding fixed frame 1502, a guiding frame lifting rod 1503, a guiding frame lifting plate 1504, a guiding front connecting rod 1505, a guiding frame angle adjusting rod 1506, a film wrapping device lifting oil cylinder 1507, a guiding frame length adjusting rod 1508, a guiding rear connecting rod 1509 and a film wrapping leveling support frame 1510. The guiding fixed frame 1502 is hinged to the machine frame 1. The guiding movable frame 1501 is connected to the guiding fixed frame 1502 through a slideway. The guiding frame lifting plate 1504 is fixed to the guiding fixed frame 1502. The guiding frame lifting rod 1503 is fixed to the baling chamber 14. The two ends of the guiding front connecting rod 1505 and the guiding rear connecting rod 1509 are respectively hinged to the machine frame 1 and the film wrapping leveling support frame 1510. The two ends of the guiding frame angle adjusting rod 1506 are respectively hinged to the guiding front connecting rod 1505 and the guiding fixed frame 1502. The two ends of the guiding frame length adjusting rod 1508 are respectively hinged to the guiding front connecting rod 1505 and the guiding movable frame 1501. The two ends of the film wrapping device lifting oil cylinder 1507 are respectively hinged to the machine frame 1 and the guiding front connecting rod 1505. The guiding frame angle adjusting rod 1506 and the guiding frame length adjusting rod 1508 are both telescopic rods, so that the guiding movable frame 1501 and the guiding fixed frame 1502 can be lifted to leave enough working space for the film wrapping device 17 and avoid interference during the film wrapping operation. The film wrapping device lifting oil cylinder 1507 can change the height of the film wrapping device 17 and the angle of the guiding fixed frame 1502, so as to control the acceleration of the bale falling onto the film wrapping device 17 when working on hilly and mountainous areas and prevent the bale from falling due to too high speed or stopping on the guiding fixed frame 1502.
[0032] The film wrapping leveling device 16 includes a film wrapping leveling fixed frame 1601, a film wrapping left - right leveling oil cylinder 1602, a film wrapping leveling movable frame 1603, a film wrapping front - rear leveling oil cylinder 1604, an inclination sensor 1605 and a film wrapping device support frame 1606. The front end of the film wrapping leveling movable frame 1603 is hinged to the film wrapping leveling fixed frame 1601, and the rear end is hinged to the film wrapping device support frame 1606. The two ends of the film wrapping left - right leveling oil cylinder 1602 are respectively hinged to the film wrapping leveling support frame 1510 and the film wrapping leveling movable frame 1603. The two ends of the film wrapping front - rear leveling oil cylinder 1604 are respectively hinged to the film wrapping leveling movable frame 1603 and the film wrapping device support frame 1606. The film wrapping leveling device 16 can keep the film wrapping device 17 in a horizontal state during operation and prevent the bale from falling during the film wrapping operation.
[0033] The bale righting device 18 includes a bale guiding rod 1801, a spring 1802, a bale righting rod 1803 and a ground clearance sensor 1804. The bale guiding rod 1801 is hinged behind the film wrapping device support frame 1606. The two ends of the spring 1802 are respectively connected to the film wrapping device support frame 1606 and the bale guiding rod 1801. The bale righting rod 1803 is fixed behind the film wrapping device support frame 1606. Two ground clearance sensors 1804 are installed on the film wrapping device support frame 1606. When the bale drops after film wrapping, the bale righting device lifts one end of the bale to make the bale stand upright on the ground and prevent it from rolling.
[0034] The feeding device 20 includes a feeding stationary knife 2001, a feeding moving knife 2002, a feeding housing 2003, a feeding main shaft 2004, a feeding centralized auger 2005 and a feeding port 2006. The feeding stationary knife 2001 is fixed below the feeding housing 2003. The two ends of the feeding main shaft 2004 are connected to the feeding housing 2003. The feeding centralized auger 2005 is installed at each end of the feeding main shaft 2004, and a plurality of feeding moving knives 2002 are installed in the middle. The feeding port 2006 is fixed behind the feeding housing 2003. The feeding device 20 can not only feed the forage backward into the baling chamber 14, but also crush the forage for the second time.
[0035] The transmission system 8 includes a driving reversing shaft 0801, a driving reversing gear 0802, a feeding driving pulley 0803, a driving reversing shaft drive chain 0804, a feeding driven pulley 0805, a feeding tension rod 0806, a feeding tension pulley 0807, a blanking return tension oil cylinder 0808, a feeding tension oil cylinder 0809, a universal coupling 0810, a commutator 0811, a dust collector drive shaft 0812, a commutator output shaft 0813, a bevel gear set 0814, a driving sprocket 0815, a crushing and conveying drive chain 0816, a crushing sprocket 0817, a conveying sprocket 0818, a blanking return driven pulley 0819, a blanking return V-belt 0820, a blanking return tension pulley 0821, a blanking return tension rod 0822, a blanking return driving pulley 0823, a feeding V-belt 0824, a driven reversing gear 0825 and a driven reversing shaft 0826. The commutator 0811 is fixed to the frame 1, the dust collector drive shaft 0812 is fixed to the frame 1 through a bearing seat. One of the bevel gear sets 0814 is connected to the dust collector drive shaft 0812 and the other is connected to the commutator output shaft 0813. Both ends of the universal coupling 0810 are respectively connected to the dust collector 10 and the dust collector drive shaft 0812. The driving sprocket 0815 is connected to the commutator output shaft 0813. The crushing sprocket 0817 and the conveying sprocket 0818 are connected to the crushing and conveying device 3 and are connected to the driving sprocket 0815 through the crushing and conveying drive chain 0816. The feeding driving pulley 0803 and the driving reversing gear 0802 are sequentially connected to the driving reversing shaft 0801. The driving reversing shaft 0801 is connected to the commutator output shaft 0813 through the driving reversing shaft drive chain 0804. The driven reversing gear 0825 and the blanking return driving pulley 0823 are sequentially connected to the driven reversing shaft 0826. The blanking return driven pulley 0819 is connected to the blanking return driving pulley 0823 through the blanking return V-belt 0820. The feeding driven pulley 0805 is connected to the blanking return driving pulley 0823 through the feeding V-belt 0824. The feeding tension rod 0806 and the blanking return tension rod 0822 are hinged to the frame 1. The feeding tension pulley 0807 is connected to the feeding tension rod 0806. Both ends of the feeding tension oil cylinder 0809 are respectively hinged to the frame 1 and the feeding tension rod 0806. The blanking return tension pulley 0821 is connected to the blanking return tension rod 0822. Both ends of the blanking return tension oil cylinder 0808 are respectively hinged to the frame 1 and the blanking return tension rod 0822. The transmission system 8 is connected to each moving part to realize the power transmission of the whole machine. The feeding tension oil cylinder 0809 and the blanking return tension oil cylinder 0808 control the start and stop of the feeding device 20 and the blanking return device 19.
[0036] The working principle of the present invention:
[0037] When the pick-up baling and wrapping integrated machine is working, the towing device 7 is connected to the tractor, and the power of the whole machine is provided by the tractor PTO. The bale pressing device 6 compresses the forage laid in the field, and then the pick-up 5 picks it up and sends it into the crushing and conveying device 3 for crushing. The crushed forage enters the conveying auger 0303 and is conveyed to one side, and then is thrown into the dust collector 10 by the throwing blade 0307. While being conveyed, dust removal of the conveying auger and the throwing cylinder is carried out respectively. After the forage is thrown into the dust collector, it falls into the storage bin 9 after the third dust removal. A feeding device 20 is provided at the bottom of the storage bin 9 to intermittently feed the forage into the baling chamber 14 for baling operation. After the baling is completed, the feeding operation stops and the net wrapping operation is carried out. After the net wrapping operation is completed, the rear hatch of the baling chamber 14 is opened, and the bale rolls onto the wrapping device 17 along the bale guiding device. The baling chamber 4 closes the hatch, and the feeding device 20 and the wrapping device 17 work. After the wrapping is completed, the wrapping device 17 tilts backward, and the bale rolls to the field and stands upright through the bale aligning device 18. When operating on a slope, the wrapping leveling device 16 adjusts the wrapping device 17 to be horizontal to prevent the bale from falling, and the falling material recycling device 19 recovers the scattered materials during the operation into the conveying auger 0303.
[0038] When the pick-up leveling device 4 is working, the ground condition detection sensor 0404 detects the ground condition in front of the pick-up. If the terrain is flat, the pick-up lifting cylinder 0403 does not work, and the universal profiling wheel 0405 performs profiling work. If the ground is uneven, the control system 11 controls the pick-up lifting cylinder 0403 to work, and the pick-up 5 can be adjusted to a suitable position for operation.
[0039] When the bale guiding device 15 is working, the inclination sensor 1605 transmits the measured data to the control system 11. The control system 11 controls the winding film device lifting oil cylinder 1507 to adjust the winding film device 17 to an appropriate height. The rear door of the bale chamber 14 is opened, the guiding fixed frame 1502 drops, and both the guiding frame angle adjusting rod 1506 and the guiding frame length adjusting rod 1508 are retracted to the shortest; when the winding film device lifting oil cylinder 1507 contracts, the guiding front connecting rod 1505 rotates upward, and the winding film device 17 moves backward and upward respectively. The guiding frame length adjusting rod 1508 moves upward, the guiding fixed frame 1502 rotates upward, the guiding frame length adjusting rod 1508 moves upward to control the extension of the guiding movable frame 1501. On the contrary, when the winding film device lifting oil cylinder 1507 extends, the winding film device 17 moves forward and downward respectively, the guiding front connecting rod 1505 rotates downward, and the guiding movable frame 1501 contracts; during the lifting and lowering process of the winding film device 17, the positions of the guiding fixed frame 1502 and the guiding movable frame 1501 change accordingly, so that the bale can smoothly fall onto the winding film device 17; when the rear door of the bale chamber 14 is closed, the guiding frame lifting rod 1503 acts on the guiding frame lifting plate 1504, the guiding fixed frame 1502 will be lifted, and both the guiding frame angle adjusting rod 1506 and the guiding frame length adjusting rod 1508 extend to leave enough working space for the winding film device 17 to avoid interference during the winding film operation.
[0040] When the winding film leveling device 16 is working, the inclination sensor 1605 detects the inclination angles of the winding film device 17 in two directions and transmits them to the control system 11. The control system 11 adjusts the winding film device 17 to a horizontal position by controlling the winding film left - right leveling oil cylinder 1602 and the winding film front - rear leveling oil cylinder 1604.
[0041] When the bale straightening device 18 is working, the ground clearance sensor 1804 detects the ground clearances on both sides of the winding film device 17. The control system 11 controls the winding film left - right leveling oil cylinder 1602 to adjust the winding film device 17 to be parallel to the ground, controls the winding film device lifting oil cylinder 1507 to adjust the winding film device 17 to a certain height, and then the winding film device 17 discharges the bale. The bale rolls onto the ground along the bale guiding rod 1801 and the bale straightening rod 1803. The bale straightening rod 1803 lifts one end of the bale to make the bale stand upright, and then the spring 1802 pulls up the bale guiding rod 1801 to prevent it from touching the ground and being damaged.
[0042] When the feeding device is working, the control system 11 controls the feeding tensioning oil cylinder 0809 to extend, and the feeding device starts. The feeding central auger 2005 conveys the forage in the storage bin to the middle. The forage is secondarily crushed under the action of the feeding fixed knife 2001 and the feeding moving knife 2002 and is fed backward into the bale chamber.
[0043] When the transmission system 8 is working, the tractor PTO transmits power to the commutator 0811, and the output shaft 0813 of the commutator outputs and transmits in three paths. The first path is transmitted to the dust collector drive shaft 0812 through the bevel gear set 0814, and then transmitted to the dust collector 10 through the universal coupling 0810; the second path is transmitted to the crushing sprocket 0817 and the conveying sprocket 0818 through the crushing and conveying drive chain 0816, thereby driving the crushing and conveying device to operate; the third path is transmitted to the active reversing shaft 0801 through the active reversing shaft drive chain 0804. The active reversing shaft 0801 transmits power in two paths. One path is connected by the feeding active pulley 0803 and the feeding driven pulley 0805 through the feeding V-belt 0824. When the feeding tension cylinder 0809 receives the instruction from the control system 11 and extends, the feeding tension rod 0806 rotates around the hinge, and the feeding tension pulley 0807 tensions the feeding V-belt 0824, and the power is transmitted from the feeding active pulley 0803 to the feeding driven pulley 0805, thereby driving the feeding device 20 to work; the other path is transmitted to the driven reversing shaft 0826 through the active reversing gear 0802 and the driven reversing gear 0825. The blanking and returning active pulley 0823 is connected to the blanking and returning driven pulley 0819 through the blanking and returning V-belt 0820. When the blanking and returning tension cylinder 0808 receives the instruction from the control system 11 and extends, the blanking and returning tension rod 0822 rotates around the hinge, and the blanking and returning tension pulley 0821 tensions the blanking and returning V-belt 0820, and the power is transmitted from the blanking and returning active pulley 0823 to the blanking and returning driven pulley 0819, thereby driving the blanking and returning device 19 to operate.
[0044] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A continuous operation pick-up baling and film wrapping machine with a leveling function on sloping land, comprising a frame (1), a rear axle (2), a crushing and conveying device (3), a pick-up leveling device (4), a pick-up (5), a material pressing device (6), a towing device (7), a transmission system (8), a storage bin (9), a dust collector (10), a control system (11), a film storage bin (12), a net storage bin (13), a baling chamber (14), a bale guiding device (15), a film wrapping leveling device (16), a film wrapping device (17), a bale aligning device (18), a blanking and conveying-back device (19) and a feeding device (20); It is characterized in that: The towing device (7) is fixed in front of the frame (1), the rear axle (2) is fixed below the frame (1), the crushing and conveying device (3) is fixed in front of and below the frame (1), the pick-up leveling device (4) is fixed in front of and below the crushing and conveying device (3), the pick-up (5) is connected to the pick-up leveling device (4), the material pressing device (6) is hinged to the crushing and conveying device (3), the storage bin (9) is fixed above and in front of the frame (1), the dust collector (10) is fixed above the storage bin (9), the feeding device (20) is fixed behind the storage bin (9), the baling chamber (14) is fixed above the frame (1) and connected to the feeding device (20), the film storage bin (12) and the net storage bin (13) are respectively installed on both sides of the baling chamber (14), the bale guiding device (15) is connected to the frame (1), the film wrapping leveling device (16) is connected to the bale guiding device (15), the film wrapping device (17) is connected to the film wrapping leveling device (16), the bale aligning device (18) is fixed behind the film wrapping leveling device (16), the blanking and conveying-back device (19) is fixed below the frame (1), and the transmission system (8) is fixed on the frame (1) and connected to each moving part; The pick-up leveling device (4) includes a pick-up fixed frame (0401), a pick-up movable frame (0402), a pick-up lifting oil cylinder (0403), a ground condition detection sensor (0404) and a universal profiling wheel (0405). The rear of the pick-up movable frame (0402) is connected to the pick-up fixed frame (0401), and the front is connected to the pick-up (5). The two ends of the pick-up lifting oil cylinder (0403) are respectively connected to the pick-up (5) and the crushing and conveying device (3). The ground condition detection sensor (0404) is fixed to the towing device (7), and the universal profiling wheel (0405) is fixed on both sides of the pick-up (5); The bale guiding device (15) includes a guiding movable frame (1501), a guiding fixed frame (1502), a guiding frame lifting rod (1503), a guiding frame lifting plate (1504), a front guiding connecting rod (1505), a guiding frame angle adjusting rod (1506), a film wrapping device lifting oil cylinder (1507), a guiding frame length adjusting rod (1508), a rear guiding connecting rod (1509), and a film wrapping leveling support frame (1510). The guiding fixed frame (1502) is hinged to the machine frame (1). The guiding movable frame (1501) is connected to the guiding fixed frame (1502) through a slide way. The guiding frame lifting plate (1504) is fixed to the guiding fixed frame (1502). The guiding frame lifting rod (1503) is fixed to the baling chamber (14). The two ends of the front guiding connecting rod (1505) and the rear guiding connecting rod (1509) are respectively hinged to the machine frame (1) and the film wrapping leveling support frame (1510). The two ends of the guiding frame angle adjusting rod (1506) are respectively hinged to the front guiding connecting rod (1505) and the guiding fixed frame (1502). The two ends of the guiding frame length adjusting rod (1508) are respectively hinged to the front guiding connecting rod (1505) and the guiding movable frame (1501). The two ends of the film wrapping device lifting oil cylinder (1507) are respectively hinged to the machine frame (1) and the front guiding connecting rod (1505). Both the guiding frame angle adjusting rod (1506) and the guiding frame length adjusting rod (1508) are telescopic rods. The film wrapping leveling device (16) includes a film wrapping leveling fixed frame (1601), a left and right film wrapping leveling oil cylinders (1602), a film wrapping leveling movable frame (1603), a front and rear film wrapping leveling oil cylinders (1604), an inclination sensor (1605), and a film wrapping device support frame (1606). The front end of the film wrapping leveling movable frame (1603) is hinged to the film wrapping leveling fixed frame (1601), and the rear end is hinged to the film wrapping device support frame (1606). The two ends of the left and right film wrapping leveling oil cylinders (1602) are respectively hinged to the film wrapping leveling support frame (1510) and the film wrapping leveling movable frame (1603). The two ends of the front and rear film wrapping leveling oil cylinders (1604) are respectively hinged to the film wrapping leveling movable frame (1603) and the film wrapping device support frame (1606). The bale straightening device (18) includes a bale guiding rod (1801), a spring (1802), a bale straightening rod (1803), and a ground clearance sensor (1804). The bale guiding rod (1801) is hinged behind the film wrapping device support frame (1606). The two ends of the spring (1802) are respectively connected to the film wrapping device support frame (1606) and the bale guiding rod (1801). The bale straightening rod (1803) is fixed behind the film wrapping device support frame (1606). Two ground clearance sensors (1804) are installed on the film wrapping device support frame (1606).
2. The pick-up baling and wrapping integrated machine with a leveling function for continuous operation on slopes according to claim 1, characterized in that: The feeding device (20) includes a feeding stationary knife (2001), a feeding moving knife (2002), a feeding housing (2003), a feeding main shaft (2004), a feeding centralized auger (2005) and a feeding port (2006). The feeding stationary knife (2001) is fixed below the feeding housing (2003). Both ends of the feeding main shaft (2004) are connected to the feeding housing (2003). The feeding centralized auger (2005) is installed at both ends of the feeding main shaft (2004), and a plurality of feeding moving knives (2002) are installed in the middle. The feeding port (2006) is fixed behind the feeding housing (2003).
3. A slope continuous operation pickup baling and wrapping machine with a leveling function according to claim 1, characterized in that: The transmission system (8) includes a driving reversing shaft (0801), a driving reversing gear (0802), a feeding driving pulley (0803), a driving reversing shaft driving chain (0804), a feeding driven pulley (0805), a feeding tension rod (0806), a feeding tension pulley (0807), a blanking return tension oil cylinder (0808), a feeding tension oil cylinder (0809), a universal coupling (0810), a commutator (0811), a dust collector driving shaft (0812), a commutator output shaft (0813), a bevel gear set (0814), a driving sprocket (0815), a crushing and conveying driving chain (0816), a crushing sprocket (0817), a conveying sprocket (0818), a blanking return driven pulley (0819), a blanking return V-belt (0820), a blanking return tension pulley (0821), a blanking return tension rod (0822), a blanking return driving pulley (0823), a feeding V-belt (0824), a driven reversing gear (0825) and a driven reversing shaft (0826). The commutator (0811) is fixed to the frame (1). The dust collector driving shaft (0812) is fixed to the frame (1) through a bearing seat. One of the bevel gear sets (0814) is connected to the dust collector driving shaft (0812), and the other is connected to the commutator output shaft (0813). Both ends of the universal coupling (0810) are respectively connected to the dust collector (10) and the dust collector driving shaft (0812). The driving sprocket (0815) is connected to the commutator output shaft (0813). The crushing sprocket (0817) and the conveying sprocket (0818) are connected to the crushing and conveying device (3) and are connected to the driving sprocket (0815) through the crushing and conveying driving chain (0816). The feeding driving pulley (0803) and the driving reversing gear (0802) are successively connected to the driving reversing shaft (0801). The driving reversing shaft (0801) is connected to the commutator output shaft (0813) through the driving reversing shaft driving chain (0804). The driven reversing gear (0825) and the blanking return driving pulley (0823) are successively connected to the driven reversing shaft (0826). The blanking return driven pulley (0819) is connected to the blanking return driving pulley (0823) through the blanking return V-belt (0820). The feeding driven pulley (0805) is connected to the blanking return driving pulley (0823) through the feeding V-belt (0824). The feeding tension rod (0806) and the blanking return tension rod (0822) are hinged to the frame (1). The feeding tension pulley (0807) is connected to the feeding tension rod (0806). Both ends of the feeding tension oil cylinder (0809) are respectively hinged to the frame (1) and the feeding tension rod (0806). The blanking return tension pulley (0821) is connected to the blanking return tension rod (0822). Both ends of the blanking return tension oil cylinder (0808) are respectively hinged to the frame (1) and the blanking return tension rod (0822).
Citation Information
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