Dispersion device for a high flash point diluent and method of dispersing the same

Abstract

The application discloses a high-flash-point diluent dispersing device and a dispersing method thereof, which comprises a liquid inlet, a fixing ring, a supporting frame, a hose, a hard pipe, a discharge pipe and a spherical pipe. The high-flash-point diluent is uniformly mixed and dispersed through multiple modes in a coordinated and synchronous manner, the dispersing effect is improved, the diluent is transported in an uninterrupted flow mode, and the dispersing operation is performed in the process, so that the overall efficiency is improved. The dispersing modes include spreading flow, spraying, pushing and pulling and stirring, and each mode is realized through a diluent flow matching device structure, without the need of adding various equipment.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of dispersing device, in particular to a high flash point diluent dispersing device and method thereof. BACKGROUND

[0002] After the raw materials are mixed, the high flash point diluent generally needs to be dispersed by a dispersing device to ensure uniform mixing of the components.

[0003] The traditional high flash point diluent dispersing device generally uses stirring to disperse. The stirring method has poor dispersion effect for viscous liquids. Because stirring is not very intense, the diluent is difficult to mix thoroughly.

[0004] Moreover, intense stirring can easily make the diluent evaporate faster. Even with high flash point characteristics, it is also troublesome and has great safety hazards.

[0005] At the same time, the stirring dispersing device generally needs to inject raw materials, disperse, and then take out. It is difficult to carry out assembly line production, which affects the efficiency of the entire production process for large-scale production processes. SUMMARY

[0006] The purpose of the present application is to provide a high flash point diluent dispersing device and method thereof. Through multiple dispersion promoting methods, the high flash point diluent is uniformly dispersed in coordination and synchronization, the dispersion effect is improved, the diluent is transported in a flowing manner, and the dispersion operation is carried out in this process, the overall efficiency is improved. The dispersion methods include flat flow (diluent flows along the outer wall of the spherical part), spraying, pushing and pulling, and stirring, and each method is realized by diluent flow cooperating with the corresponding structure, without the need to add various equipment.

[0007] A high flash point diluent dispersing device and method thereof, comprising a liquid inlet, a fixed ring, a support frame, a hose, a hard tube, a discharge pipe and a spherical tube, the spherical tube is provided with multiple and connected with each other through connecting pipes, and the sidewall of the lowermost connecting pipe is provided with a liquid outlet, the liquid inlet is connected with the uppermost spherical tube;

[0008] The fixed ring is provided with multiple and fixedly connected to the support frame, and the adjacent fixed rings are provided with a hose, the hard tube is fixedly connected to the lowermost fixed ring, the discharge pipe is fixedly connected to the uppermost fixed ring, the hose, the hard tube and the discharge pipe are sleeved outside the spherical tube and the connecting pipe and are in communication with each other, and the lowermost connecting pipe is communicated with the hard tube through the liquid outlet.

[0009] Preferably, the spherical tube contains a spherical component, the spherical tube is rotatably connected to the fixed ring via an outer connecting rod, and the spherical component is fixedly connected to the inner wall of the spherical tube via an inner connecting rod.

[0010] Preferably, a pumping cam is provided on the outer side of the hose, and the pumping cam is connected to the output shaft of the drive motor.

[0011] Preferably, the bottom of the support frame and the rigid tube are fixedly connected to the base, while the lowest connecting tube is rotatably connected to the base.

[0012] Preferably, the spherical component has a closed inner cavity, and a connecting slider is slidably connected inside the closed inner cavity. An extension rod is fixedly connected to the upper end of the connecting slider, and an arc-shaped plate is fixedly connected to the upper end of the extension rod. The arc-shaped plate is a metal plate, and a permanent magnet that cooperates with the arc-shaped plate is provided at the corresponding position at the top of the spherical tube. A connecting slide rod is fixedly connected to the lower end of the connecting slider, and a spring is sleeved on the connecting slide rod. The upper and lower ends of the spring are respectively connected to the connecting slider and a fixed plate at the bottom of the closed inner cavity.

[0013] Preferably, the spherical component below the fixed plate is further provided with an open inner cavity, the lower part of the open inner cavity is open, and a piston plate is slidably connected inside the open inner cavity. The piston plate is fixedly connected to the lower end of the connecting slide rod, and the connecting slide rod passes through the fixed plate and is slidably connected to it.

[0014] Preferably, a number of mixing plates of different sizes and shapes are fixedly connected to the outer wall of the spherical tube.

[0015] The advantages of this invention are: by using multiple methods to promote dispersion, the high flash point diluent is mixed and dispersed in a coordinated and synchronous manner, improving the dispersion effect. Simultaneously, the diluent is transported in a flowing manner, and the dispersion operation is performed during this process, improving overall efficiency. The dispersion methods of this invention include flat flow (the diluent flows along the outer wall of the spherical component), spraying, pushing and pulling, and stirring, etc., and each method is achieved through the flow of the diluent in conjunction with the corresponding structure, eliminating the need for additional equipment. Attached Figure Description

[0016] Fig. 1 This is a schematic diagram of the overall structure of the device of the present invention;

[0017] Fig. 2 This is a schematic diagram of the internal structure of the device of the present invention;

[0018] Fig. 3 This is a schematic diagram of the spherical tube in the device of the present invention;

[0019] Fig. 4 This is a schematic diagram of the spherical component in the device of the present invention;

[0020] Among them, 101, liquid inlet; 102, fixing ring; 103, support frame; 104, hose; 105, rigid pipe; 106, discharge pipe; 107, base; 108, pump cam; 109, spherical tube; 110, connecting pipe; 111, external connecting rod; 112, mixing plate; 113, liquid outlet; 114, spherical component; 115, internal connecting rod; 116, permanent magnet; 117, closed inner cavity; 118, connecting slider; 119, extension rod; 120, arc plate; 121, open inner cavity; 122, fixing plate; 123, connecting slide rod; 124, spring; 125, piston plate. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0022] like Figs. 1 to 4 As shown, the present invention includes an inlet 101, a fixing ring 102, a support frame 103, a hose 104, a rigid pipe 105, an outlet pipe 106, and a spherical tube 109. Multiple spherical tubes 109 are provided and connected to each other by connecting pipes 110. An outlet 113 is provided on the side wall of the lowermost connecting pipe 110. The inlet 101 is connected to the uppermost spherical tube 109.

[0023] Multiple fixing rings 102 are provided and fixedly connected to the support frame 103. A flexible hose 104 is provided between adjacent fixing rings 102. The rigid tube 105 is fixedly connected to the lowermost fixing ring 102. The discharge tube 106 is fixedly connected to the uppermost fixing ring 102. The flexible hose 104, rigid tube 105 and discharge tube 106 are sleeved on the ball tube 109 and the connecting tube 110 and are interconnected. The lowermost connecting tube 110 is connected to the rigid tube 105 through the liquid outlet 113.

[0024] Specifically, the spherical tube 109 is provided with a spherical component 114. The spherical tube 109 is rotatably connected to the fixed ring 102 via an outer connecting rod 111. The spherical component 114 is fixedly connected to the inner wall of the spherical tube 109 via an inner connecting rod 115. The spherical component 114 has a closed inner cavity 117. A connecting slider 118 is slidably connected within the closed inner cavity 117. An extension rod 119 is fixedly connected to the upper end of the connecting slider 118. An arc-shaped plate 120 is fixedly connected to the upper end of the extension rod 119. The arc-shaped plate 120 is a metal plate, and a permanent magnet 116 is provided at the top of the spherical tube 109 at a corresponding position to cooperate with the arc-shaped plate 120. A connecting slide rod 123 is fixedly connected to the lower end of the connecting slider 118. A spring 124 is sleeved on the connecting slide rod 123. The upper and lower ends of the spring 124 are respectively connected to the connecting slider 118 and the fixed plate 122 at the bottom of the closed inner cavity 117. The spherical component 114 below the fixed plate 122 is also provided with an open inner cavity 121. The open inner cavity 121 has an opening at the bottom, and a piston plate 125 is slidably connected inside the open inner cavity 121. The piston plate 125 is fixedly connected to the lower end of the connecting slide rod 123, and the connecting slide rod 123 passes through the fixed plate 122 and is slidably connected to it.

[0025] Therefore, as the diluent moves within the spherical tube 109, it spreads evenly on the outer surface of the spherical component 114 inside the tube. Simultaneously, the external power drives the spherical tube 109 to rotate continuously, further promoting the dispersion of the diluent. Upon entering the next spherical tube 109, the piston plate 125 reciprocates once, pushing and pulling the viscous diluent, promoting its mixing and dispersion. Furthermore, the pushing process of the piston plate 125 causes the diluent in the next connecting tube 110 to be sprayed into the next spherical tube 109, enhancing the dispersion effect.

[0026] In addition, a pumping cam 108 is provided on the outside of the hose 104, and the pumping cam 108 is connected to the output shaft of the drive motor.

[0027] The pump is driven by the principle of a peristaltic pump. Specifically, the pump cam 108 on the outside of the hose 104 rotates continuously, which creates an upward hydraulic pressure inside the hose 104, promotes the flow of the diluent, and finally leaves through the discharge pipe 106.

[0028] The support frame 103 and the bottom of the rigid tube 105 are fixedly connected to the base 107, while the bottommost connecting tube 110 is rotatably connected to the base 107.

[0029] In addition, several mixing plates 112 of different sizes and shapes are fixedly connected to the outer wall of the spherical tube 109. As the spherical tube 109 rotates continuously, the mixing plates 112 on the outside of the spherical tube 109 will continuously stir the diluent, playing a role in stirring and dispersing.

[0030] Detailed implementation methods and principles:

[0031] First, the high flash point diluent is introduced into the spherical tube 109 through the inlet 101. The spherical tube 109 and the connecting tube 110 are arranged vertically downwards. The diluent will move downwards in the spherical tube 109 and the connecting tube 110 due to its own gravity and hydraulic pressure.

[0032] During input and movement, as a certain amount of diluent accumulates in the inlet 101 (connecting pipe 110), the gravity of the diluent becomes greater than the attraction between the permanent magnet 116 and the arc plate 120 and the elastic force of the spring 124. As a result, the permanent magnet 116 separates from the arc plate 120, exposing the opening, allowing the diluent to smoothly enter the next spherical tube 109.

[0033] After a certain amount of diluent is discharged, the arc plate 120 will return to its original position under the elastic force of the spring 124. During this process, the piston plate 125 in the open cavity 12 at the bottom of the spherical part 114 also moves up and down to push and pull the viscous diluent, thus promoting the mixing and dispersion of the diluent.

[0034] In addition, when the piston plate 125 moves upward, it carries the viscous diluent into the opening cavity 121. When the piston plate 125 moves downward, it pushes the viscous diluent out of the opening cavity 121 and into the next connecting pipe 110. This causes a sudden increase in the hydraulic pressure in the next connecting pipe 110, which in turn causes the diluent in the next connecting pipe 110 to be sprayed into the next spherical tube 109, thus improving the dispersion effect.

[0035] As the diluent moves within the spherical tube 109, it spreads evenly on the outer surface of the spherical component 114 inside the tube and flows down along the outer surface of the spherical component 114. Simultaneously, the spherical tube 109 is continuously rotated by external power, thus further promoting the dispersion of the diluent.

[0036] After exiting the last spherical tube 109, the diluent enters the rigid tube 105 through the outlet 113 of the lowest connecting tube 110, and moves upward into the flexible tube 104 under hydraulic pressure. Because the pump cam 108 on the outside of the flexible tube 104 rotates continuously, an upward hydraulic pressure (similar to a peristaltic pump) is formed inside the flexible tube 104, promoting the flow of the diluent, which finally exits through the discharge tube 106. During this process, the mixing plate 112 on the outside of the spherical tube 109 continuously agitates the diluent due to the continuous rotation of the spherical tube 109, further promoting the uniform mixing and dispersion of the diluent.

[0037] Based on the above, this invention utilizes multiple methods to coordinate and simultaneously disperse high flash point diluents, improving dispersion effectiveness. Simultaneously, it employs a flow-based delivery method to transport the diluent while performing dispersion operations, thereby enhancing overall efficiency. The dispersion methods of this invention include flat flow (the diluent flows along the outer wall of the spherical component), spraying, pushing and pulling, and stirring, all achieved through diluent flow in conjunction with corresponding structures, eliminating the need for additional equipment.

[0038] As is known from common technical knowledge, this invention can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this invention or its equivalents are included in this invention.

Claims

1. A dispersion device for high flash point diluents, characterized in that, It includes liquid inlet (101), fixed ring (102), support frame (103), hose (104), hard tube (105), discharge pipe (106) and spherical pipe (109), the spherical pipe (109) is equipped with multiple and is connected through connecting pipe (110) between each other, and the lowermost connecting pipe (110) side wall is provided with liquid outlet (113), the liquid inlet (101) is connected with the uppermost spherical pipe (109) and communicates, The fixed ring (102) is provided with multiple and is fixedly connected on the support frame (103), and the adjacent fixed ring (102) is provided with the hose (104), the hard tube (105) is fixedly connected on the lowermost fixed ring (102), the discharge pipe (106) is fixedly connected on the uppermost fixed ring (102), the hose (104), hard tube (105) and discharge pipe (106) are set in spherical pipe (109) and connecting pipe (110) outside and communicate with each other, and the lowermost connecting pipe (110) is communicated with the hard tube (105) through the liquid outlet (113); The spherical pipe (109) is provided with spherical part (114) inside, the spherical pipe (109) is rotatably connected on the fixed ring (102) through outer connecting rod (111), the spherical part (114) is fixedly connected on the inner wall of the spherical pipe (109) through inner connecting rod (115); The spherical part (114) is provided with closed inner cavity (117) inside, the connecting slider (118) is slidably connected in the closed inner cavity (117), the upper end of the connecting slider (118) is fixedly connected with the extension rod (119), the upper end of the extension rod (119) is fixedly connected with the arc plate (120), the arc plate (120) is a metal plate, and the top corresponding position in the spherical pipe (109) is provided with permanent magnet (116) matched with the arc plate (120), the lower end of the connecting slider (118) is fixedly connected with the connecting slide rod (123), the connecting slide rod (123) is provided with spring (124) outside, and the upper and lower ends of the spring (124) are connected on the connecting slider (118) and the fixed plate (122) on the bottom of the closed inner cavity (117) respectively; The spherical part (114) is further provided with open inner cavity (121) below the fixed plate (122), the open inner cavity (121) is open below, and the piston plate (125) is slidably connected in the open inner cavity (121), the piston plate (125) is fixedly connected on the lower end of the connecting slide rod (123), and the connecting slide rod (123) passes through the fixed plate (122) and is slidably connected with it.

2. A high flash point diluent dispensing apparatus as defined in claim 1, wherein: The outer side of the hose (104) is provided with pump liquid cam (108), and the pump liquid cam (108) is connected on the output shaft of the driving motor.

3. A high flash point diluent dispensing apparatus as defined in claim 1, wherein: The bottom of the support frame (103) and hard tube (105) is fixedly connected on the base (107), and the lowermost connecting pipe (110) is rotatably connected on the base (107).

4. A high flash point diluent dispensing apparatus as defined in claim 1, wherein: The outer wall of the spherical pipe (109) is further fixedly connected with several mixed liquid plates (112) of different sizes and shapes.

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