Press-fit snap-fit ​​installation equipment for assembling automotive trim parts

By designing a press-type snap-fit ​​installation device for automotive trim parts, and utilizing a press-fit installation mechanism that works in conjunction with a robot and a lifting rod, efficient and automated snap-fit ​​installation is achieved, solving the problem of low installation efficiency in existing technologies and improving the production quality of trim parts.

CN116393967BActive Publication Date: 2026-01-06ZHONGDI ROBOT (YANCHENG) CO LTD
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Patent Information

Application Number
CN202310146139.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-22
Publication Date
2026-01-06
Estimated Expiration
2043-02-22

AI Technical Summary

Technical Problem

The existing automotive trim clips have low installation efficiency, making it difficult to meet production needs, and the existing robots have complex structures and are inconvenient to use.

Method used

Design a press-type snap-fit ​​installation device for assembling automotive trim parts. The device employs a press-fit installation mechanism that combines a robot with a lifting rod. The trim parts are fixed by positioning blocks, and multiple suction nozzles are used to achieve automated snap-fit ​​installation. A multi-feeding mechanism is also provided to ensure smooth material supply.

Benefits of technology

It improves the efficiency of snap-fit ​​installation, reduces the labor intensity of workers, ensures installation accuracy and quality, and achieves a highly efficient snap-fit ​​installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of automotive product manufacturing technology and discloses a press-type snap-fit ​​installation device for assembling automotive trim parts. The snap-fit ​​installation device includes: a workbench, a robot mounted on the top of the workbench, a lifting rod mounted on the robot, a press-fit installation mechanism mounted at the bottom of the lifting rod, first feeding mechanisms mounted on both sides of the robot, and multiple positioning blocks spaced apart on the top of the workbench, the positioning blocks being located below the press-fit installation mechanism. The robot and the lifting rod adjust the position of the press-fit installation mechanism, the automotive trim parts are fixed by the positioning blocks, and the first feeding mechanisms supply material to the press-fit installation mechanism. The snap-fit ​​installation process is automated, reducing the labor intensity of workers, achieving high snap-fit ​​installation accuracy, improving snap-fit ​​installation efficiency, and improving the production quality of automotive trim parts.
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Description

Technical Field

[0001] This invention relates to the field of automotive product manufacturing technology, and in particular to a press-type snap-fit ​​installation device for assembling automotive trim parts. Background Technology

[0002] With the rapid development of science and technology, automobiles have become a means of transportation for many people, and the efficiency of automobile production has received increasing attention. The connections between automotive interior parts include welding, riveting, bolting, and snap-fit ​​connections. Among these, snap-fit ​​installation mainly relies on manual or robotic installation. Manual installation is inefficient and often fails to meet current production needs, resulting in incomplete installation. Existing robots are complex in structure and inconvenient to use, and they install only one snap-fit ​​at a time, leading to low efficiency and failing to meet production demands. Summary of the Invention

[0003] Therefore, the present invention aims to solve the problem of low installation efficiency of automotive trim clips in the prior art, which makes it difficult to meet production needs.

[0004] Therefore, the technical solution adopted is that the present invention provides a press-type buckle installation device for assembling automotive decorative parts. The buckle installation device includes: a workbench, a robot at the top of the workbench, a lifting rod on the robot, a press-installation mechanism at the bottom of the lifting rod, a first feeding mechanism on each side of the robot, and a plurality of positioning blocks spaced apart at the top of the workbench, the positioning blocks being located below the press-installation mechanism.

[0005] Preferably, the pressing and mounting mechanism includes: a base plate, a rotary motor is provided at the bottom end of the base plate, the output shaft of the rotary motor passes through a rotation origin switch and is connected to a vertically arranged second pressing component, the rotation origin switch is provided at the bottom end of the base plate, a vertically arranged first pressing component is provided on one outer wall of the base plate, and a sleeve is provided at the top end of the base plate, the sleeve being detachably connected to the lifting rod.

[0006] Preferably, the first pressing component includes a first fixing plate, the first fixing plate is disposed on the base plate, a first pressing cylinder is disposed on the side wall of the first fixing plate away from the rotary motor, a first suction nozzle is disposed on the side wall of the first pressing cylinder near the second pressing component, and a first inductive switch is disposed on the first pressing cylinder.

[0007] Preferably, the second pressing assembly includes a second fixing plate, which is connected to the output shaft of the rotary motor. A second pressing cylinder is provided on the side wall of the second fixing plate away from the rotary motor. A second air nozzle is provided on the side wall of the second pressing cylinder near the first pressing assembly. The cross-section of the second air nozzle is U-shaped. A second inductive switch is provided on the second pressing cylinder.

[0008] Preferably, a second feeding mechanism is provided on one side of the workbench. The second feeding mechanism is located at the top of the support frame, and the support frame is fixedly connected to the workbench. Both the first feeding mechanism and the second feeding mechanism include: a base plate and a vibratory plate. The top of the base plate is provided with a vibratory plate and a motion bracket. The motion bracket is located on the side of the vibratory plate closer to the pressing and mounting mechanism. The top of the motion bracket is provided with a guide rail groove. One end of the guide rail groove is connected to the vibratory plate, and the other end of the guide rail groove is connected to a snap-fit ​​transfer assembly. The snap-fit ​​transfer assembly is located at the top of the workbench.

[0009] Preferably, a housing is provided at the top of the workbench, and an observation window is provided on the side wall of the housing near the pressing and installation mechanism. Support legs are provided around the bottom of the workbench, and casters are provided on the outer side of the support legs.

[0010] Preferably, a cabinet door is provided on one side wall of the workbench, a robot controller is provided inside the workbench, an emergency stop button is provided on the cabinet door, a control panel and indicator lights are provided on the chassis, the control panel and indicator lights are located above the observation window, an alarm is provided on the top of the chassis, and the robot controller is electrically connected to the robot, the pressing and installing mechanism, the first feeding mechanism, the second feeding mechanism, the snap-fit ​​transfer assembly, the emergency stop button, the control panel, the indicator lights, and the alarm.

[0011] Preferably, the top of the workbench is provided with a U-shaped bracket with the opening facing downwards, the positioning block is located below the U-shaped bracket, the top frame of the U-shaped bracket is provided with a recognition probe, the recognition probe is positioned downwards, and the recognition probe is electrically connected to the robot controller.

[0012] Preferably, the top of the workbench is provided with a buckle removal device, which includes: a drive motor, a transmission box, a storage box, and a rotating rod.

[0013] A transmission box is provided at the top of the workbench. An opening is provided on the side wall of the transmission box near the positioning block. A drive motor is provided on the inner wall of the bottom end of the transmission box. A vertical sleeve is rotatably connected to the inner wall of the bottom end of the transmission box. The sleeve is located on the side of the drive motor near the opening. A gear is sleeved on the sleeve. The gear is fixedly connected to the sleeve. A first slide is rotatably connected to the sleeve. The first slide is located below the gear. The opening of the first slide faces the gear. The output shaft of the drive motor is connected upward to one end of a first crank. A rack is provided in the first slide. The rack can reciprocate in the first slide. The rack meshes with the gear. One end of the rack is rotatably connected to the other end of the first crank. A slot is provided at the other end of the rack.

[0014] The transmission box is equipped with a vertically rotating rod. The bottom end of the rotating rod extends into the sleeve, and the top end of the rotating rod extends out of the transmission box and connects to one end of the telescopic rod. The rotating rod is rotatably connected to the transmission box. A V-shaped groove with an opening facing downwards is provided on one side wall of the sleeve. A first slider is provided on one side wall of the rotating rod. The first slider can reciprocate within the V-shaped groove. A U-shaped groove is provided on one side wall of the upper part of the rotating rod. The U-shaped groove and the V-shaped groove are staggered. A fixed rod is provided on the inner wall of the transmission box near the opening. A second slider is provided on one end of the fixed rod near the rotating rod. The second slider can reciprocate within the U-shaped groove.

[0015] The other end of the telescopic rod is provided with a vertically oriented box. The bottom end of the box has a U-shaped groove with an opening facing downwards. Rotary arms are rotatably connected to the bottom ends of the two sides of the U-shaped groove. The middle of the rotating arm has an inwardly curved section. A gripper is provided on the lower inner wall of the rotating arm. A third slider is slidably connected to the box. The third slider can reciprocate within the box. A vertically oriented spring is provided within the box. The top end of the spring is connected to the inner wall of the top of the box, and the bottom end of the spring is connected to the top end of the third slider. The third slider is provided with a sliding groove, which is composed of two first sliding grooves, two second sliding grooves, and two third sliding grooves arranged symmetrically and connected sequentially. The angle between the first slide groove and the second slide groove is greater than 90 degrees, and the angle between the second slide groove and the third slide groove is less than 90 degrees. A first vertical connecting rod is provided inside the box. The top end of the first connecting rod is connected to the inner wall of the top of the box. A fourth slider is provided at the bottom end of the first connecting rod. The fourth slider can reciprocate within the slide groove. A vertical moving rod is provided inside the box. The top end of the moving rod is connected to the third slider. The bottom end of the moving rod passes through the bottom wall of the box, the top wall of the U-shaped groove, and connects to the middle of the second connecting rod in sequence. The moving rod can reciprocate within the box. The two ends of the second connecting rod are rotatably connected to the rotating arm on the same side.

[0016] Preferably, the workbench is equipped with a heat dissipation and dust removal device, which includes: a motor, a second crank, a rocker arm, and a second slide rail.

[0017] A heat dissipation vent is provided on one side wall of the workbench, and a filter screen is provided inside the heat dissipation vent. An electric motor is provided on one side of the filter screen. The electric motor is located on the inner wall of the workbench, and the output shaft of the electric motor is connected to one end of a second crank. A second slide rail is provided on the inner wall of the bottom end of the workbench, and a sixth slider is provided on the second slide rail. The sixth slider can reciprocate on the second slide rail. A rocker arm is provided inside the workbench, and the sixth slider is rotatably connected to the rocker arm. The rocker arm is located on the side of the sixth slider closer to the filter screen.

[0018] One end of the swing arm is rotatably connected to the other end of the second crank. A vertical connecting rod is provided on the inner wall of the top of the worktable. The bottom end of the connecting rod is rotatably connected to a third slide body. The opening of the third slide body faces the filter screen. The other end of the swing arm is rotatably connected to a fifth slider. The fifth slider can reciprocate within the third slide body. A first buffer block is provided at each end of the second slide body. A second buffer block is provided at each end of the third slide body. A wind vane is provided on the side wall of the swing arm near the filter screen. A brush is provided on the side wall of the wind vane near the filter screen. The brush contacts the filter screen.

[0019] The technical solution of this invention has the following advantages: This invention provides a press-type snap-fit ​​installation device for assembling automotive trim parts. The snap-fit ​​installation device includes: a workbench, a robot mounted on the top of the workbench, a lifting rod mounted on the robot, a press-fit installation mechanism mounted at the bottom of the lifting rod, first feeding mechanisms mounted on both sides of the robot, and multiple positioning blocks spaced apart on the top of the workbench, the positioning blocks being located below the press-fit installation mechanism. Because the position of the press-fit installation mechanism is adjusted by the robot and the lifting rod, the automotive trim parts are fixed by the positioning blocks, and the first feeding mechanisms supply material to the press-fit installation mechanism, the snap-fit ​​installation process is automated, reducing the labor intensity of workers. The snap-fit ​​installation accuracy is high, and the installation quality is good. Simultaneously, the press-fit installation mechanism is equipped with multiple suction nozzles, which can pick up and install multiple snaps at once, significantly improving the installation efficiency of the snaps and improving the production quality of automotive trim parts.

[0020] Other features and advantages of the invention will be set forth in the following description. The objects and other advantages of the invention can be realized and obtained by means of the structures particularly pointed out in the written description, claims, and drawings.

[0021] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0022] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0023] Figure 1 This is a schematic diagram of the structure of the present invention;

[0024] Figure 2 This is a physical image of the present invention;

[0025] Figure 3 This is a schematic diagram of the pressing and mounting mechanism of the present invention;

[0026] Figure 4 This is a schematic diagram of the feeding mechanism of the present invention;

[0027] Figure 5 This is a schematic diagram of the overall structure of the present invention;

[0028] Figure 6 This is a schematic diagram of the U-shaped support structure of the present invention;

[0029] Figure 7 This is a schematic diagram of the buckle removal device of the present invention;

[0030] Figure 8 This is a side view of the gear and rack transmission of the buckle removal device of the present invention;

[0031] Figure 9 This is a top view of the gear and rack transmission of the buckle removal device of the present invention;

[0032] Figure 10 This is an enlarged view of part A of the buckle removal device of the present invention;

[0033] Figure 11 This is a schematic diagram of the heat dissipation and dust removal device of the present invention;

[0034] Figure 12 This is a side view of the heat dissipation and dust removal device of the present invention;

[0035] Among them, 1-workbench, 2-robot, 3-pressing installation mechanism, 4-first feeding mechanism, 5-positioning block, 6-base plate, 7-rotary motor, 8-rotation origin switch, 9-second pressing assembly, 10-first pressing assembly, 11-first fixing plate, 12-first pressing cylinder, 13-first inductive switch, 14-second fixing plate, 15-second pressing cylinder, 16-second air nozzle, 17-lifting rod, 18-sleeve, 19-second feeding mechanism, 20-support 21-Base plate, 22-Vibrating plate, 23-Motion support, 24-Guide rail groove, 25-Snap-on transfer assembly, 26-Chassis, 27-Observation window, 28-Outrigger, 29-Universal caster, 30-Cabinet door, 31-Robot controller, 32-Emergency stop button, 33-Control panel, 34-Indicator light, 35-Alarm, 36-Second sensor switch, 37-First sensor switch, 38-U-shaped bracket, 39-Identification probe, 40-Drive motor, 41-Transmission box 42-Storage box, 43-Rotating rod, 44-Opening, 45-Sleeve, 46-Gear, 47-First slide rail, 48-Rack, 49-Telescopic rod, 50-V-shaped slide rail, 51-First slider, 52-U-shaped slide rail, 53-Fixing rod, 54-Second slider, 55-Box body, 56-U-shaped groove, 57-Rotating arm, 58-Bending part, 59-Gripper, 60-Third slider, 61-Spring, 62-Slide rail, 621-First slide rail, 622-Second slide rail 623-Third slide groove, 63-First connecting rod, 64-Fourth slider, 65-Moving rod, 66-Second connecting rod, 67-Slot body, 68-Motor, 69-Second crank, 70-Swing rod, 71-Second slide groove body, 72-Heat vent, 73-Filter screen, 74-Sixth slider, 75-Connecting rod, 76-Third slide groove body, 77-Fifth slider, 78-First buffer block, 79-Second buffer block, 80-Wind plate, 81-Sweeping brush, 82-First crank. Detailed Implementation

[0036] To make the technical problems to be solved, the technical solutions and the beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only for illustration and explanation of the present invention and are not intended to limit the present invention.

[0037] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly or indirectly attached to that other component. When a component is referred to as being "connected to" another component, it can be directly or indirectly connected to that other component.

[0038] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0040] This invention provides a press-type snap-fit ​​installation device for assembling automotive trim parts, such as... Figure 1-2 As shown, the buckle installation device includes: a workbench 1, a robot 2 is provided at the top of the workbench 1, a lifting rod 17 is provided on the robot 2, a pressing installation mechanism 3 is provided at the bottom of the lifting rod 17, a first feeding mechanism 4 is provided on both sides of the robot 2, and a plurality of positioning blocks 5 are provided at intervals at the top of the workbench 1, the positioning blocks 5 being located below the pressing installation mechanism 3.

[0041] The working principle and beneficial effects of the above technical solution are as follows: Before installing the clips on the automotive trim parts, the automotive trim parts are fixed to the top of the workbench 1 by multiple positioning blocks 5. The first feeding mechanism 4 is started, and the first feeding mechanism 4 begins to supply material to the installation equipment. The first feeding mechanism 4 is installed inside the workbench 1, and its top extends out of the workbench 1. The robot 2 is started, and the robot 2 drives the pressing and installing mechanism 3 to move. The pressing and installing mechanism 3 picks up the clips fed by the first feeding mechanism 4. The robot 2 and the lifting rod 17 move the pressing and installing mechanism 3 to the clip installation position. The pressing and installing mechanism 3 is then started, and the clips are installed in place. Because the position of the pressing and installing mechanism is adjusted by the robot and the lifting rod, the automotive trim parts are fixed by the positioning blocks, and the material is supplied to the pressing and installing mechanism by the first feeding mechanism, the clip installation process is automated, reducing the labor intensity of workers. The clip installation accuracy is high, and the installation quality is good. At the same time, the pressing and installing mechanism is equipped with multiple suction nozzles, which can pick up and install multiple clips at one time, greatly improving the installation efficiency of the clips and improving the production quality of the automotive trim parts.

[0042] In one embodiment, such as Figure 3 As shown, the pressing and mounting mechanism 3 includes: a base plate 6, a rotary motor 7 is provided at the bottom end of the base plate 6, the output shaft of the rotary motor 7 passes through a rotary origin switch 8 and is connected to a vertically arranged second pressing component 9, the rotary origin switch 8 is provided at the bottom end of the base plate 6, a vertically arranged first pressing component 10 is provided on one side of the outer wall of the base plate 6, and a sleeve 18 is provided at the top end of the base plate 6, the sleeve 18 being detachably connected to the lifting rod 17.

[0043] The working principle and beneficial effects of the above technical solution are as follows: When installing the buckle, after the robot 2 controls the pressing and installation mechanism 3 to pick up the buckle, it moves to the buckle installation position and starts the rotary motor 7 to drive the second pressing component 9 to rotate. The angle of the second pressing component 9 is adjusted, and the first pressing component 10 and the second pressing component 9 press the buckle into place. The rotary origin switch 8 is used to limit the rotation range of the rotary motor 7, so that the rotary motor 7 can complete the origin reset. The sleeve 18 is used with the lifting rod 17 to facilitate the robot 2 to adjust the position of the pressing and installation mechanism 3.

[0044] In one embodiment, the first pressing assembly 10 includes a first fixing plate 11, the first fixing plate 11 is disposed on the base plate 6, a first pressing cylinder 12 is disposed on the side wall of the first fixing plate 11 away from the rotary motor 7, a first suction nozzle 13 is disposed on the side wall of the first pressing cylinder 12 near the second pressing assembly 9, and a first inductive switch 13 is disposed on the first pressing cylinder 12.

[0045] The working principle and beneficial effects of the above technical solution are as follows: When the buckle needs to be installed, the robot 2 moves the first pressing component 10 above the buckle, activates the first pressing cylinder 12, and drives the first suction nozzle 13 to move downward, so that the first suction nozzle 13 approaches and picks up the buckle. The first suction nozzle 13 is electrically connected to the digital display pressure gauge, which displays the vacuum value of the first suction nozzle 13 in real time to determine whether the product has been picked up, preventing missed pick-up or missed installation. After the robot 2 picks up the buckle, it moves the first pressing component 10 to the installation position. The first pressing cylinder 12 drives the first suction nozzle 13 to move downward and press the buckle into place. The first inductive switch 13 is used to determine whether the first pressing cylinder 12 and the first suction nozzle 13 have pressed the buckle into place. When the buckle is pressed into place, the first inductive switch 13 closes the first pressing cylinder 12 and the first suction nozzle 13. The buckle installation and positioning are accurate and the installation quality is high.

[0046] In one embodiment, the second pressing assembly 9 includes a second fixing plate 14, which is connected to the output shaft of the rotary motor 7. A second pressing cylinder 15 is provided on the side wall of the second fixing plate 14 away from the rotary motor 7. A second air nozzle 16 is provided on the side wall of the second pressing cylinder 15 near the first pressing assembly 10. The cross-section of the second air nozzle 16 is U-shaped. A second inductive switch 36 is provided on the second pressing cylinder 15.

[0047] The working principle and beneficial effects of the above technical solution are as follows: When a buckle needs to be installed, robot 2 moves the second pressing component 9 above the buckle, activates the second pressing cylinder 15, and drives the second air nozzle 16 downward, so that the second air nozzle 16 approaches and picks up the buckle. The second air nozzle 16 is electrically connected to a digital pressure gauge, which displays the vacuum value of the second air nozzle 16 in real time to determine whether the product has been picked up, preventing missed pickup or installation. After picking up the buckle, robot 2 moves the second pressing component 9 to the installation position, activates the rotary motor 7, drives the second pressing component 9 to rotate, and then moves the second pressing component 9 to the installation position. When the second air nozzle 16 is adjusted to a suitable angle, the second pressing cylinder 15 is activated to move the second air nozzle 16 forward, pressing the buckle into place. The second sensor switch 36 is used to determine whether the second pressing cylinder 15 and the second air nozzle 16 have pressed the buckle into place. When the buckle is pressed into place, the second sensor switch 36 closes the second pressing cylinder 15 and the second air nozzle 16 to ensure accurate buckle installation. The second pressing component 9 can adjust the installation angle of the buckle according to the angle of the mounting position on the automotive trim, increasing the types and number of buckles that can be installed, and improving the installation accuracy and efficiency of the buckles.

[0048] In one embodiment, such as Figure 4As shown, a second feeding mechanism 19 is provided on one side of the workbench 1. The second feeding mechanism 19 is located at the top of the support frame 20. The support frame 20 is fixedly connected to the workbench 1. Both the first feeding mechanism 4 and the second feeding mechanism 19 include: a base plate 21 and a vibrating plate 22. The top of the base plate 21 is provided with the vibrating plate 22 and a motion bracket 23. The motion bracket 23 is located on the side of the vibrating plate 22 close to the pressing and mounting mechanism 3. The top of the motion bracket 23 is provided with a guide rail groove 24. One end of the guide rail groove 24 is connected to the vibrating plate 22, and the other end of the guide rail groove 24 is connected to the snap-fit ​​transfer assembly 25. The snap-fit ​​transfer assembly 25 is located at the top of the workbench 1.

[0049] The working principle and beneficial effects of the above technical solution are as follows: The first feeding mechanism 4 and the second feeding mechanism 19 are used to supply clips to the installation equipment. Before the installation equipment installs the clips, the clips are placed in the vibratory feeder 22. The vibratory feeder 22 is started, and the vibratory feeder 22 arranges the clips and sends them into the guide rail groove 24. The guide rail groove 24 sends the clips into the clip transfer assembly 25. The clip transfer assembly 25 transfers the received clips, which is convenient for the pressing installation mechanism 3 to pick up the clips. At the same time, it receives the next clip. The clip supply is safe and orderly, avoiding failures during the feeding process and improving the installation efficiency and quality of the clips. When the first feeding mechanism 4 and the second feeding mechanism 19 are out of material, they issue an abnormality reminder, which facilitates timely handling by the staff.

[0050] In one embodiment, such as Figure 5 As shown, a housing 26 is provided at the top of the workbench 1. An observation window 27 is provided on the side wall of the housing 26 near the pressing and mounting mechanism 3. Support legs 28 are provided around the bottom of the workbench 1, and casters 29 are provided on the outer side of the support legs 28.

[0051] The working principle and beneficial effects of the above technical solution are as follows: the chassis 26 is used to protect the workbench 1 and its mounting mechanism to prevent damage to the mounting mechanism; the observation window 27 is used by the staff to observe the installation status of the buckles; the support legs 28 are used to support the workbench 1, keep the workbench 1 stable, and facilitate the installation of the equipment and the buckles; the casters 29 are used to move and transport the workbench 1.

[0052] In one embodiment, a cabinet door 30 is provided on one side wall of the workbench 1, a robot controller 31 is provided inside the workbench 1, an emergency stop button 32 is provided on the cabinet door 30, a control screen 33 and an indicator light 34 are provided on the chassis 26, the control screen 33 and the indicator light 34 are located above the observation window 27, an alarm 35 is provided on the top of the chassis 26, and the robot controller 31 is electrically connected to the robot 2, the pressing and mounting mechanism 3, the first feeding mechanism 4, the second feeding mechanism 19, the snap-fit ​​transfer assembly 25, the emergency stop button 32, the control screen 33, the indicator light 34, and the alarm 35.

[0053] The working principle and beneficial effects of the above technical solution are as follows: the robot controller 31 is used to control the operation of each mechanism on the installation equipment; the control panel 33 is used to view the operating status of each mechanism and input control commands; the indicator light 34 displays the status of the installation mechanism; and the alarm 35 is used to monitor the operation of each mechanism. When the installation equipment malfunctions, the indicator light 34 flashes and the alarm 35 sounds an alarm to remind staff to handle the situation. When an emergency occurs on the installation equipment, pressing the emergency stop button 32 will control the robot controller 31 to shut down the installation equipment, preventing further damage and ensuring the safe use of the installation equipment.

[0054] In one embodiment, such as Figure 6 As shown, the top of the workbench 1 is provided with a U-shaped bracket 38 with the opening facing downwards. The positioning block 5 is located below the U-shaped bracket 38. The top frame of the U-shaped bracket 38 is provided with an identification probe 39, which is positioned downwards. The identification probe 39 is electrically connected to the robot controller 31.

[0055] The working principle and beneficial effects of the above technical solution are as follows: the identification probe 39 is used to detect the installation status of the clips on the automotive trim parts, and to detect whether the clips are missing, damaged, or improperly installed, so as to facilitate the next step of processing and ensure the production quality of the automotive trim parts.

[0056] In one embodiment, such as Figure 7-10 As shown, a buckle removal device is provided at the top of the workbench 1. The buckle removal device includes: a drive motor 40, a transmission box 41, a storage box 42, and a rotating rod 43.

[0057] A transmission box 41 is provided at the top of the workbench 1. An opening 44 is provided on the side wall of the transmission box 41 near the positioning block 5. A drive motor 40 is provided on the inner wall of the bottom end of the transmission box 41. A vertical sleeve 45 is rotatably connected to the inner wall of the bottom end of the transmission box 41. The sleeve 45 is located on the side of the drive motor 40 near the opening 44. A gear 46 is sleeved on the sleeve 45 and fixedly connected to the sleeve 45. A first sliding groove is rotatably connected to the sleeve 45. 47. The first slide body 47 is located below the gear 46, and the opening of the first slide body 47 faces the gear 46. The output shaft of the drive motor 40 is connected to one end of the first crank 82 with its shaft facing upward. A rack 48 is provided in the first slide body 47. The rack 48 can reciprocate in the first slide body 47. The rack 48 meshes with the gear 46. One end of the rack 48 is rotatably connected to the other end of the first crank 82. A slot 67 is provided at the other end of the rack 48.

[0058] The transmission box 41 is provided with a vertically rotating rod 43. The bottom end of the rotating rod 43 extends into the sleeve 45, and the top end of the rotating rod 43 extends out of the transmission box 41 and connects to one end of the telescopic rod 49. The rotating rod 43 is rotatably connected to the transmission box 41. A V-shaped groove 50 with its opening facing downward is provided on one side wall of the sleeve 45. A first slider 51 is provided on one side wall of the rotating rod 43. The first slider 51 can reciprocate within the V-shaped groove 50. A U-shaped groove 52 is provided on one side wall of the upper part of the rotating rod 43. The U-shaped groove 52 and the V-shaped groove 50 are staggered. A fixed rod 53 is provided on the inner wall of the transmission box 41 near the opening 44. A second slider 54 is provided on one end of the fixed rod 53 near the rotating rod 43. The second slider 54 can reciprocate within the U-shaped groove 52.

[0059] The other end of the telescopic rod 49 is provided with a vertically oriented box 55. The bottom end of the box 55 is provided with a U-shaped groove 56 with its opening facing downwards. Rotary arms 57 are rotatably connected to the bottom ends of the two sides of the U-shaped groove 56. A curved part 58 that bends inwards is provided in the middle of the rotating arm 57. A gripper 59 is provided on the lower inner wall of the rotating arm 57. A third slider 60 is slidably connected to the box 55. The third slider 60 can reciprocate within the box 55. A vertically oriented spring 61 is provided inside the box 55. The top end of the spring 61 is connected to the inner wall of the top of the box 55, and the bottom end of the spring 61 is connected to the top end of the third slider 60. A sliding groove 62 is provided on the third slider 60. The sliding groove 62 is composed of two first sliding grooves 621, two second sliding grooves 622, and two third sliding grooves 623 that are symmetrically arranged and connected in sequence. The angle between the first slide groove 621 and the second slide groove 622 is greater than 90 degrees, and the angle between the second slide groove 622 and the third slide groove 623 is less than 90 degrees. A first vertical connecting rod 63 is provided inside the box body 55. The top end of the first connecting rod 63 is connected to the inner wall of the top of the box body 55. A fourth slider 64 is provided at the bottom end of the first connecting rod 63. The fourth slider 64 can reciprocate within the slide groove 62. A vertical moving rod 65 is provided inside the box body 55. The top end of the moving rod 65 is connected to the third slider 60. The bottom end of the moving rod 65 passes through the bottom wall of the box body 55, the top wall of the U-shaped groove 56, and connects to the middle of the second connecting rod 66. The moving rod 65 can reciprocate within the box body 55. The two ends of the second connecting rod 66 are rotatably connected to the rotating arm 57 on the same side.

[0060] The working principle and beneficial effects of the above technical solution are as follows: When the identification probe 39 detects a misaligned clip on the automotive trim part, the drive motor 40 is started, which drives the first crank 82 to rotate, causing the rack 48 to reciprocate on the first slide body 47. This causes the rack 48 and the slot body 67 to intermittently pass through the opening 44 and extend out of the transmission box 41, causing the first slide body 47 to swing back and forth. Through the gear and rack transmission between the rack 48 and the gear 46, the gear 46 is driven to rotate forward and backward, causing the sleeve 45 to rotate forward and backward, causing the rotating rod 43 to rotate forward and backward, and causing the telescopic rod 49 to rotate forward and backward, so that the second slider 54 moves in the horizontal part of the U-shaped slide 52. During the rotation of the sleeve 45, the first slider 51 is located at the top of the V-shaped groove 50. When the second slider 54 moves to the rightmost end of the horizontal part of the U-shaped groove 52, the telescopic rod 49 rotates to the side closer to the opening 44. The rotating rod 43 moves downward along the second slider 54, causing the second slider 54 to move upward along the vertical part of the right side of the U-shaped groove 52. The rack 48 and gear 46 drive the sleeve 45 to continue rotating, causing the first slider 51 to move downward along the right side of the V-shaped groove 50, driving the telescopic rod 49 and its upper box 55 to move downward. When the sleeve 45 rotates back, the rotating rod 43, the telescopic rod 49, and its upper box 55 return to their original positions upward.

[0061] When the telescopic rod 49 rotates to the side away from the opening 44, the rotating rod 43, the telescopic rod 49 and the box 55 on it move downward along the left vertical part of the U-shaped slide 52 and the left slide of the V-shaped slide 50. When the sleeve 45 rotates, the rotating rod 43, the telescopic rod 49 and the box 55 on it return to their original positions upward. Through the superposition of the motion, the rotating rod 43 rotates intermittently in both forward and reverse directions, and moves up and down at the extreme positions of forward and reverse directions, driving the box 55 and the gripping mechanism on it to rotate intermittently in both forward and reverse directions, and move up and down at the extreme positions of forward and reverse directions.

[0062] When the gripping mechanism moves downwards near the opening 44, the fourth slider 64 is located at the connection of the two first sliding grooves 621. After the second connecting rod 66 contacts the buckle, the gripping mechanism continues to move downwards, causing the second connecting rod 66 to move upwards, driving the two rotating arms 57 to rotate upwards, causing the two grippers 59 to close and grip the buckle. During the downward movement of the gripping mechanism, the slot body 67 extends out of the transmission box 41 to fix the buckle and prevent it from shifting. The second connecting rod 66 drives the moving rod 65 to move upwards, driving the third slider 64 to move upwards. Block 60 moves upward within the box 55, causing the fourth slider 64 to move downward sequentially along the first slide groove 621, the second slide groove 622, and the third slide groove 623 to the connection point of the two third slide grooves 623. This compresses the spring 61, increasing its elasticity and fixing the fourth slider 64 at the connection point of the two third slide grooves 623. This allows the two grippers 59 to firmly grasp the buckle, preventing it from falling off. When the rotating rod 43 and the telescopic rod 49 drive the gripping mechanism to move upward, the gripping mechanism removes the buckle from the car trim.

[0063] When the rotating rod 43 and the telescopic rod 49 drive the gripping mechanism to rotate to the side away from the opening 44 and move downward to put the buckle into the storage box 42, after the buckle contacts the inner wall of the bottom end of the storage box 42, the gripping mechanism continues to move downward, so that the second connecting rod 66 contacts the buckle. The buckle pushes the second connecting rod 66 upward, driving the moving rod 65 upward, driving the third slider 60 to move upward within the box 55, so that the fourth slider 64 moves along the third slide groove 623 to the connection point between the third slide groove 623 and the second slide groove 622. When the rotating rod 43 and the telescopic rod 49 drive the gripping mechanism to move upward... When the second connecting rod 66 separates from the buckle, the spring 61 returns to its original state, causing the third slider 60 to move downward within the box 55, causing the fourth slider 64 to move upward sequentially along the third slide groove 623, the second slide groove 622, and the first slide groove 621 to the connection point of the two first slide grooves 621, causing the moving rod 65 and the second connecting rod 66 to move downward, causing the two rotating arms 57 to rotate downward, causing the two grippers 59 to release, causing the gripping mechanism to release the buckle, and the rotating rod 43 and the telescopic rod 49 to drive the gripping mechanism to continue moving upward, causing the gripping mechanism to separate from the buckle, and the buckle to be placed in the storage box 42;

[0064] The clip removal device removes improperly installed clips based on the identification of the identification probe 39. Clip removal is convenient and efficient, and will not damage the removed clips or automotive trim parts. At the same time, the clips placed in the storage box 42 can be transferred to the vibratory feeder 22 for re-feeding.

[0065] In one embodiment, such as Figure 11-12 As shown, the workbench 1 is equipped with a heat dissipation and dust removal device, which includes: a motor 68, a second crank 69, a swing arm 70, and a second slide rail 71.

[0066] A heat dissipation vent 72 is provided on one side wall of the workbench 1. A filter screen 73 is provided inside the heat dissipation vent 72. A motor 68 is provided on one side of the filter screen 73. The motor 68 is located on the inner wall of the workbench 1. The output shaft of the motor 68 is connected to one end of the second crank 69. A second slide rail 71 is provided on the inner wall of the bottom end of the workbench 1. A sixth slider 74 is provided on the second slide rail 71. The sixth slider 74 can reciprocate on the second slide rail 71. A rocker arm 70 is provided inside the workbench 1. The sixth slider 74 is rotatably connected to the rocker arm 70. The rocker arm 70 is located on the side of the sixth slider 74 closer to the filter screen 73.

[0067] One end of the swing arm 70 is rotatably connected to the other end of the second crank 69. A vertical connecting rod 75 is provided on the inner wall of the top of the worktable 1. The bottom end of the connecting rod 75 is rotatably connected to a third slide body 76. The opening of the third slide body 76 faces the filter screen 73. The other end of the swing arm 70 is rotatably connected to a fifth slider 77. The fifth slider 77 can reciprocate within the third slide body 76. The two ends of the second slide body 71 are respectively provided with first buffer blocks 78. The two ends of the third slide body 76 are respectively provided with second buffer blocks 79. A wind plate 80 is provided on the side wall of the swing arm 70 near the filter screen 73. A brush 81 is provided on the side wall of the wind plate 80 near the filter screen 73. The brush 81 is in contact with the filter screen 73.

[0068] The working principle and beneficial effects of the above technical solution are as follows: the heat dissipation vent 72 is used to dissipate the heat generated by the operation of the internal mechanism of the workbench 1; the filter screen 73 prevents the internal mechanism of the workbench 1 from being contaminated by dust; after a period of use, the filter screen 73 will accumulate a large amount of dust; the motor 68 is started, which drives the second crank 69 to rotate, which drives the rocker arm 70 to move back and forth while swinging up and down around the sixth slider 74 as the axis, which drives the sixth slider 74 to move back and forth on the second slide rail 71, which drives the fifth slider 77 to move back and forth while swinging up and down around the sixth slider 74 as the axis, so that the fifth slider 77 is in the third slide rail. The fifth slider 77 reciprocates within the third slide rail 76. When the second crank 69 is located on the side of the motor 68 away from the rocker arm 70, the fifth slider 77 moves upward within the third slide rail 76, which is in a vertical position. When the second crank 69 is located on the side of the motor 68 closer to the rocker arm 70, the fifth slider 77 moves to the left while swinging downwards about the sixth slider 74, causing the third slide rail 76 to rotate. In summary, the fifth slider 77 first moves upward within the third slide rail 76, then moves to the left while swinging downwards about the sixth slider 74, causing the third slide rail 76 to rotate. The third slide body 76 rotates intermittently, blowing airflow to cool the internal mechanism of the workbench 1 and improve heat dissipation efficiency. The swing arm 70 moves intermittently along the second slide body 71, moving left and right while swinging up and down around the sixth slider 74. Then, it swings intermittently around the sixth slider 74, driving the air plate 80 and the brush 81 to move left and right along the second slide body 71 while swinging up and down around the sixth slider 74. Then, it swings intermittently around the sixth slider 74, and the brush 81 performs a scanning cleaning of the filter screen 73, which is highly efficient and has a wide cleaning range. The impact on the filter screen 73 is small, thus reducing the impact on the heat dissipation of the filter screen 73 and improving the service life of the filter screen 73; the sixth slider 74 intermittently collides with the two first buffer blocks 78, and the fifth slider 77 intermittently collides with the two second buffer blocks 79, shaking off the dust adhering to the brush 81, keeping the brush 81 clean and improving the cleaning efficiency of the brush 81; the air deflector 80 blows airflow, blowing the dust swept off by the brush 81 and the dust shaken off the brush 81 out of the worktable 1, avoiding dust contamination of the internal mechanism of the worktable 1, and at the same time the air deflector 80 blows air to cool down the filter screen 73, improving the heat dissipation efficiency.

[0069] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this invention and their equivalents, this invention also intends to include these modifications and variations.

Claims

1. A press-in snap mounting device for automotive trim assembly, characterized by, The buckle mounting device comprises a workbench (1), the top end of the workbench (1) is provided with a robot (2), the robot (2) is provided with a lifting rod (17), the bottom end of the lifting rod (17) is provided with a pressing mounting mechanism (3), the two sides of the robot (2) are respectively provided with a first feeding mechanism (4), the top end of the workbench (1) is provided with a plurality of positioning blocks (5) at intervals, and the positioning blocks (5) are located below the pressing mounting mechanism (3); The pressing mounting mechanism (3) comprises a base plate (6), the bottom end of the base plate (6) is provided with a rotary motor (7), the output shaft of the rotary motor (7) is connected with a vertically arranged second pressing assembly (9) through a rotation origin switch (8), the rotation origin switch (8) is arranged at the bottom end of the base plate (6), a first pressing assembly (10) in the vertical direction is arranged on the outer wall of one side of the base plate (6), and a sleeve (18) is arranged at the top end of the base plate (6); the sleeve (18) is detachably connected with the lifting rod (17); The first pressing assembly (10) comprises a first fixed plate (11), the base plate (6) is provided with a first fixed plate (11), a first pressing cylinder (12) is arranged on the side wall away from the rotary motor (7) of the first fixed plate (11), a first suction nozzle (13) is arranged on the side wall close to the second pressing assembly (9) of the first pressing cylinder (12), and a first sensing switch (37) is arranged on the first pressing cylinder (12); The second pressing assembly (9) comprises a second fixed plate (14), the second fixed plate (14) is connected with the output shaft of the rotary motor (7), a second pressing cylinder (15) is arranged on the side wall away from the rotary motor (7) of the second fixed plate (14), a second air nozzle (16) is arranged on the side wall close to the first pressing assembly (10) of the second pressing cylinder (15), the cross section of the second air nozzle (16) is U-shaped, and a second sensing switch (36) is arranged on the second pressing cylinder (15).

2. A press-in snap fit apparatus for assembling an automobile trim member according to claim 1, wherein A second feeding mechanism (19) is arranged on one side of the workbench (1), the second feeding mechanism (19) is arranged at the top end of a support frame (20), the support frame (20) is fixedly connected with the workbench (1), and the first feeding mechanism (4) and the second feeding mechanism (19) both comprise a bottom plate (21) and a vibrating disc (22); the vibrating disc (22) and a movement support (23) are arranged at the top end of the bottom plate (21), the movement support (23) is located on the side of the vibrating disc (22) close to the pressing mounting mechanism (3), a guide groove (24) is arranged at the top end of the movement support (23), one end of the guide groove (24) is communicated with the vibrating disc (22), the other end of the guide groove (24) is communicated with a buckle transfer assembly (25), and the buckle transfer assembly (25) is arranged at the top end of the workbench (1).

3. A press-in snap fit apparatus for assembling an automobile trim member according to claim 2, wherein The top of the workbench (1) is provided with a machine box (26), the machine box (26) is provided with an observation window (27) on the side wall close to the pressing installation mechanism (3), the bottom of the workbench (1) is provided with a supporting leg (28) respectively, and the outer side of the supporting leg (28) is provided with a universal wheel (29).

4. A press-in snap fit apparatus for assembling an automobile trim member according to claim 3, wherein The side wall of the workbench (1) is provided with a cabinet door (30), the workbench (1) is provided with a robot controller (31) inside, the cabinet door (30) is provided with an emergency stop button (32), the machine box (26) is provided with a control screen (33) and a display lamp (34), the control screen (33) and the display lamp (34) are located above the observation window (27), the top of the machine box (26) is provided with an alarm (35), and the robot controller (31) is electrically connected with the robot (2), the pressing installation mechanism (3), the first feeding mechanism (4), the second feeding mechanism (19), the buckle transfer assembly (25), the emergency stop button (32), the control screen (33), the display lamp (34) and the alarm (35) respectively.

5. A press-in snap fit apparatus for assembling an automobile trim member according to claim 4, wherein The top of the workbench (1) is provided with a U-shaped support (38) with an opening downward, the positioning block (5) is located below the U-shaped support (38), the top frame of the U-shaped support (38) is provided with an identification probe (39), the identification probe (39) is arranged downward, and the identification probe (39) is electrically connected with the robot controller (31).

6. A press-in snap fit apparatus for assembling an automobile trim member according to claim 1, wherein The top of the workbench (1) is provided with a buckle removing device, the buckle removing device comprises a driving motor (40), a transmission box (41), a storage box (42), a rotating rod (43), The top of the workbench (1) is provided with a transmission box (41), the transmission box (41) is provided with an opening (44) on the side wall close to the positioning block (5), the bottom inner wall of the transmission box (41) is provided with a driving motor (40), the bottom inner wall of the transmission box (41) is rotatably connected with a vertical sleeve (45), the sleeve (45) is located on the side close to the opening (44) of the driving motor (40), the sleeve (45) is sleeved with a gear (46), the gear (46) is fixedly connected with the sleeve (45), the sleeve (45) is rotatably connected with a first sliding groove body (47), the first sliding groove body (47) is located below the gear (46), the opening of the first sliding groove body (47) faces the gear (46), the output shaft of the driving motor (40) is connected with one end of a first crank (82) upward, the first sliding groove body (47) is provided with a rack (48), the rack (48) can reciprocate in the first sliding groove body (47), the rack (48) is meshed with the gear (46), one end of the rack (48) is rotatably connected with the other end of the first crank (82), and the other end of the rack (48) is provided with a clamping groove body (67). The transmission case (41) is provided with a vertical rotating rod (43), the bottom end of the rotating rod (43) extends into the sleeve (45), the top end of the rotating rod (43) extends out of the transmission case (41) and is connected with one end of the telescopic rod (49), the rotating rod (43) is rotationally connected with the transmission case (41), one side wall of the sleeve (45) is provided with a V-shaped chute (50) opening downward, one side wall of the rotating rod (43) is provided with a first sliding block (51), the first sliding block (51) can reciprocate in the V-shaped chute (50), one side wall of the upper part of the rotating rod (43) is provided with a U-shaped chute (52), the U-shaped chute (52) is staggered with the V-shaped chute (50), the inner wall of the side of the transmission case (41) close to the opening (44) is provided with a fixed rod (53), one end of the fixed rod (53) close to the rotating rod (43) is provided with a second sliding block (54), the second sliding block (54) can reciprocate in the U-shaped chute (52); The telescopic rod (49) is provided with a vertical box body (55) at the other end, the bottom end of the box body (55) is provided with a U-shaped groove (56) downward, the both sides of the U-shaped groove (56) are respectively rotatably connected with a rotating arm (57), the rotating arm (57) is provided with a inwardly curved bending part (58) at the middle part, the rotating arm (57) is provided with a hand claw (59) on the inner wall of the lower part, the box body (55) is slidably connected with a third sliding block (60), the third sliding block (60) can reciprocate in the box body (55), the box body (55) is provided with a vertical spring (61), the top end of the spring (61) is connected with the inner wall of the top end of the box body (55), the bottom end of the spring (61) is connected with the top end of the third sliding block (60), the third sliding block (60) is provided with a sliding groove (62), the sliding groove (62) is composed of two first sliding grooves (621), two second sliding grooves (622) and two third sliding grooves (623) which are symmetrically arranged and sequentially connected, the included angle between the first sliding groove (621) and the second sliding groove (622) is greater than 90 degrees, the included angle between the second sliding groove (622) and the third sliding groove (623) is less than 90 degrees, the box body (55) is provided with a vertical first connecting rod (63), the top end of the first connecting rod (63) is connected with the inner wall of the top end of the box body (55), the bottom end of the first connecting rod (63) is provided with a fourth sliding block (64), the fourth sliding block (64) can reciprocate in the sliding groove (62), the box body (55) is provided with a vertical moving rod (65), the top end of the moving rod (65) is connected with the third sliding block (60), the bottom end of the moving rod (65) is sequentially connected with the second connecting rod (66) through the bottom wall of the box body (55) and the top wall of the U-shaped groove (56), the moving rod (65) can reciprocate in the box body (55), the both ends of the second connecting rod (66) are rotatably connected with the same side rotating arm (57).

7. A press-in snap fit device for assembling an automobile trim member according to claim 1, wherein The workbench (1) is provided with a heat dissipation and dust removal device, the heat dissipation and dust removal device comprises a motor (68), a second crank (69), a swing rod (70), a second sliding groove body (71), The workbench (1) one side wall is provided with the heat dissipation opening (72), the heat dissipation opening (72) is provided with filter screen (73), filter screen (73) one side is provided with motor (68), the motor (68) is arranged on the inner wall of the workbench (1), the output shaft of the motor (68) is connected with the second crank (69) one end, the workbench (1) bottom end inner wall is provided with the second sliding groove body (71), the second sliding groove body (71) is provided with the sixth sliding block (74), the sixth sliding block (74) can reciprocating motion on the second sliding groove body (71), the workbench (1) is provided with swing rod (70), the sixth sliding block (74) is rotatably connected with the swing rod (70), the swing rod (70) is located on the side of the sixth sliding block (74) close to the filter screen (73); The swing rod (70) one end is rotatably connected with the other end of the second crank (69), the workbench (1) top end inner wall is provided with the vertical direction connecting rod (75), the connecting rod (75) bottom end rotatably connected with the third sliding groove body (76), the third sliding groove body (76) opening is towards the filter screen (73), the swing rod (70) other end rotatably connected with the fifth sliding block (77), the fifth sliding block (77) can reciprocating motion in the third sliding groove body (76), the second sliding groove body (71) both ends are provided with the first buffer block (78) respectively, the third sliding groove body (76) both ends are provided with the second buffer block (79) respectively, the swing rod (70) close to the filter screen (73) one side wall is provided with the wind plate (80), the wind plate (80) close to the filter screen (73) one side wall is provided with the brush (81), the brush (81) is in contact with the filter screen (73).

Citation Information

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