A method and equipment for processing vanadium-nitrogen alloy
By designing vanadium nitrogen alloy processing equipment, using a stirring roller shaft to uniformly feed, cleaning brush to remove residual materials and dust guide plates to guide airflow, the problems of inconvenient powder cleaning, uneven feeding and dust pollution in the vanadium nitrogen alloy forming device are solved, and efficient separation between spherical coarse materials and debris powder are achieved and dust reduction is achieved.
Patent Information
- Application Number
- CN202310339265.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-31
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2043-03-31
AI Technical Summary
The existing vanadium nitrogen alloy molding device has problems such as inconvenient powder cleaning, uneven feeding, poor separation effect and dust pollution, resulting in low separation efficiency between spherical coarse materials and debris powder, affecting production efficiency and workers' health.
A vanadium nitrogen alloy processing equipment is designed, including feeding barrel, extrusion ball mechanism, anti-blocking mechanism, screening assembly and dust removal mechanism. The residual material is removed through the agitating roller shaft, the cleaning brush, the dust guide plate guides the airflow and the screening mechanism to separate the powder, realize the efficient separation of spherical coarse material blocks and debris powder, and collect the debris powder using the airflow to reduce dust pollution.
It realizes efficient separation of spherical coarse blocks and debris powder, reduces dust pollution, improves production efficiency, and ensures workers' health.
Smart Images

Figure CN116394573B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of vanadium-nitrogen alloy processing, and specifically relates to a vanadium-nitrogen alloy processing method and processing equipment. Background Art
[0002] Vanadium-nitrogen alloy is a new type of alloy additive, which can replace ferrovanadium for the production of microalloyed steel. Adding vanadium-nitrogen alloy to steel can improve the comprehensive mechanical properties of steel such as strength, toughness, ductility and thermal fatigue resistance, and make the steel have good weldability. During the production process, it is usually necessary to use a special forming mechanism to press the vanadium-nitrogen alloy into spherical shape.
[0003] The working principle of the current forming device is to put vanadium-nitrogen alloy powder into the device. The powder falls between two pressure rollers in the device, enters the circular grooves on the pressure rollers, and the two pressure rollers can press the powder into spherical shape.
[0004] However, most of the current forming devices are not convenient to clean the powder adhering to the surface of the pressure rollers. It is not convenient to separate the formed small balls from the excess powder when they fall together. Although the prior art has improved the traditional processing equipment, the powder adheres to the roller shaft. After the powder is compacted, it will stick tightly to the roller shaft. Only relying on vibration cannot strip the powder. At the same time, the feeding needs to be uniform. If the feeding is not uniform, the two roller shafts will not be able to extrude the powder into balls. At the same time, the filter plate in this device is set in an inclined state. During this process, although the spherical rough material blocks formed by pressing will roll down along the filter plate, there will still be individual corner materials rolling down together with the powder and the spherical rough material blocks, unable to pass through the filter, resulting in poor separation effect. At the same time, during this process, the flying dust will affect the health of workers and is not conducive to the long-term work of workers.
[0005] In view of this, it is necessary to design a processing equipment for vanadium-nitrogen alloy that can completely separate the spherical rough material blocks and debris powder. At the same time, the equipment uses air flow to collect the debris powder to avoid dust pollution. Summary of the Invention
[0006] Based on this, in view of the problems in the prior art, it is necessary to provide a vanadium-nitrogen alloy processing method and processing equipment.
[0007] In order to solve the problems in the prior art, the technical solution adopted by the present invention is as follows:
[0008] A vanadium-nitrogen alloy processing method includes:
[0009] S1: First, place the mixture composed of vanadium compound, reaction promoter, carbon-containing substance and binder for 24 hours;
[0010] S2: Then mechanically form the placed mixture into coarse material blocks, and then perform aging treatment on the coarse material blocks, that is, naturally air-dry the coarse material blocks at room temperature for a treatment time of not less than 48 hours;
[0011] S3: Subsequently, separate the spherical coarse material blocks from the powdery raw materials, and finally obtain spherical coarse material blocks.
[0012] A processing device for vanadium-nitrogen alloy further includes:
[0013] A feed cylinder, arranged vertically;
[0014] A reaction cylinder, fixedly arranged at the lower end of the feed cylinder. One end of the reaction cylinder is formed with a discharge port, and the other end is formed with a dust discharge port;
[0015] An extrusion and spheroidizing mechanism, arranged at the upper part of the reaction cylinder, including a first motor and two extrusion roller shafts. The first motor is connected to the side wall of the upper part of the reaction cylinder. The two extrusion roller shafts are symmetrically arranged inside the reaction cylinder. A number of spherical grooves are formed at equal intervals along the circumferential direction on the two extrusion roller shafts. The spherical grooves on the two extrusion roller shafts can extrude the materials entering the reaction cylinder into spheres;
[0016] An anti-blocking mechanism, arranged inside the feed cylinder. The anti-blocking mechanism includes two stirring roller shafts, which are staggered inside the feed cylinder. A number of stirring rods are formed at equal intervals along the circumferential direction on the two stirring roller shafts;
[0017] A screening assembly, arranged below the two extrusion roller shafts. The screening assembly includes a first arc-shaped guide plate, a second arc-shaped guide plate, a second motor, a first dust guide plate, a second dust guide plate, a dust removal mechanism and two screening mechanisms. The second motor is arranged below the first motor. The two screening mechanisms are symmetrically arranged up and down inside the reaction cylinder. The screening mechanism can separate the spherical coarse material blocks and the powder. The first dust guide plate is arranged inside the reaction cylinder and on one side of the two screening mechanisms close to the discharge port. The second dust guide plate is arranged on one side of the two screening mechanisms close to the dust discharge port. The first arc-shaped baffle is arranged on one side of the first dust guide plate close to the two screening mechanisms. The second arc-shaped baffle is arranged on one side of the second dust guide plate close to the two screening mechanisms;
[0018] The dust removal mechanism includes an exhaust fan and a suction machine. The exhaust fan is connected to the side wall of the reaction cylinder where the discharge port is formed, and the suction machine is connected to the side wall of the reaction cylinder where the dust discharge port is formed;
[0019] A dust cleaning assembly, including two third motors and two dust cleaning mechanisms. The two third motors are symmetrically arranged at one end of the two extrusion roller shafts close to the side wall of the reaction cylinder. The two dust cleaning mechanisms are respectively connected to the two third motors. The two dust cleaning mechanisms include a number of cleaning brushes, and the number of cleaning brushes corresponds one by one to a number of spherical grooves in the same column.
[0020] Further, the ball pressing mechanism further includes a first driving gear, a driving pulley, a driven pulley and two first driven gears. The first driving gear is key-connected to the output end of the first motor. The two first driven gears are respectively key-connected to the two extrusion roller shafts and mesh with each other. The first driven gear close to the first driving gear meshes with the first driving gear. The driving pulley is coaxially key-connected to the first driven gear close to the first driving gear. The anti-blocking mechanism further includes a second driving gear and a second driven gear. The second driving gear is coaxially key-connected to one stirring roller shaft. The driven pulley is coaxially key-connected to the second driving gear and connected to the driving pulley through a belt. The second driven gear is key-connected to the other stirring roller shaft and meshes with the second driving gear.
[0021] Further, the screening assembly further includes a screening gear, a driving gear, a driving pulley, a transfer gear, a power pulley and a power gear. The screening gear is fixedly connected to the output end of the second motor. The driving gear is arranged beside the screening gear and meshes with the screening gear. The driving pulley is coaxially arranged with the driving gear. The transfer gear is arranged below the driving gear. The power pulley is coaxially fixedly connected to the transfer gear. The power pulley is connected to the driving pulley through a belt for transmission. The power gear is arranged beside the transfer gear and meshes with the transfer gear. The screening mechanism located above is connected to the driving gear, and the screening mechanism located below is connected to the power gear.
[0022] Further, the screening mechanism includes a driving roller shaft, four screening sleeves, four screening inserting rods and a number of pressing springs. The driving roller shafts in the two screening mechanisms are respectively connected to the driving gear and the power gear. The four screening sleeves are evenly arranged in an array along the circumferential direction of the driving roller shaft. The four screening inserting rods are respectively slidably connected to the four screening sleeves. One ends of the number of pressing springs are respectively fixedly connected to the four screening sleeves, and the other ends are respectively connected to the four screening inserting rods. A number of strip-shaped filter holes are evenly formed on the four screening sleeves and the four screening inserting rods. The eight screening inserting rods are all in contact with the first arc-shaped baffle, the second arc-shaped baffle, the first dust guide plate and the second dust guide plate.
[0023] Further, the screening assembly further includes a vibration motor. The vibration motor is arranged below the second arc-shaped baffle and connected to the second arc-shaped baffle. Four limiting through holes are formed at the lower end of the second arc-shaped baffle. The four limiting through holes are all slidably connected to the side wall of the reaction cylinder through pin shafts. A number of dust filtering holes are formed on both the first dust guide plate and the second dust guide plate.
[0024] Furthermore, the dust cleaning component further includes two supporting brackets and two scraping arc plates. The two supporting brackets are symmetrically arranged at one end of the two extrusion roller shafts close to the inner side wall of the reaction cylinder. The two dust cleaning mechanisms are fixedly connected to the two supporting brackets respectively. The two scraping arc plates are respectively arranged at the lower ends of the two extrusion roller shafts and are respectively abutted against the lower ends of the two extrusion roller shafts. One scraping arc plate is abutted against the first arc-shaped baffle through a torsion spring, and the other scraping arc plate is abutted against the second arc-shaped baffle through a torsion spring.
[0025] Furthermore, the dust cleaning mechanism includes a number of connecting belt pulleys, a number of driving bevel gears, a number of driven bevel gears, a number of positioning sleeves, a number of positioning springs and a number of positioning pin shafts. The number of connecting belt pulleys are evenly arranged at equal intervals along the supporting bracket. Two adjacent connecting belt pulleys are connected by belt drive. The output end of the third motor is key-connected to the connecting belt pulley at the end. The driving bevel gears are arranged at the upper end of the supporting bracket, and the driving bevel gear at the end is fixedly connected to the connecting belt pulley. The driven bevel gears are arranged beside the driving bevel gears and are meshed with the driving bevel gears. The number of positioning sleeves are coaxially arranged with the number of driven bevel gears respectively. The number of positioning sleeves are fixedly connected to the supporting bracket respectively. The number of positioning pin shafts are slidably connected to the number of positioning sleeves respectively. One end of the number of positioning springs abuts against the number of positioning sleeves, and the other end abuts against one end of the number of positioning pin shafts. The other end of the number of positioning pin shafts is coaxially arranged with the number of driven bevel gears and is fixedly connected to the cleaning brush.
[0026] The beneficial effects of the present invention compared with the prior art are as follows:
[0027] Firstly: By rotating the two stirring roller shafts in opposite directions, the material is evenly fed during the rotation process, avoiding the material from getting stuck in the feeding cylinder. Compared with vibrating feeding, this device can reduce dust generation.
[0028] Secondly: This device uses the cleaning brush and the scraping arc plate to remove the residual material on the extrusion roller shaft, avoiding the raw material remaining in the spherical grooves on it after the extrusion roller shaft is used, which affects the subsequent extrusion work.
[0029] Thirdly: Through the combined action of the first arc-shaped baffle, the second arc-shaped baffle, the first dust guide plate and the second dust guide plate, the air flow in the reaction cylinder has a clear flow direction, so that the debris and dust in the reaction cylinder can be discharged through the dust discharge port, which not only improves the separation efficiency of the spherical coarse material blocks and the debris and dust, but also reduces the dust pollution. Description of the Drawings
[0030] Figure 1 is the three-dimensional structure schematic diagram of the embodiment;
[0031] Figure 2 is the three-dimensional structural exploded schematic diagram of the reaction cylinder in the embodiment;
[0032] Figure 3Schematic diagram of the three-dimensional structure decomposition of the embodiment;
[0033] Figure 4 is Figure 3 Enlarged schematic diagram of the structure at position A in
[0034] Figure 5 Schematic diagram of the air flow direction in the embodiment;
[0035] Figure 6 Partial structure schematic diagram of the dust cleaning component and the screening mechanism in the embodiment;
[0036] Figure 7 is Figure 6 Enlarged schematic diagram of the structure at position B in
[0037] Figure 8 is Figure 6 Enlarged schematic diagram of the structure at position C in
[0038] The reference numerals in the figure are:
[0039] 1. Feed cylinder; 2. Reaction cylinder; 3. Discharge port; 4. Dust discharge port; 5. Extrusion and pelletizing mechanism; 6. First motor; 7. First driving gear; 8. First driven gear; 9. Extrusion roller shaft; 10. Spherical groove; 11. Driving pulley; 12. Driven pulley; 13. Anti-blocking mechanism; 14. Second driving gear; 15. Second driven gear; 16. Stirring roller shaft; 17. Stirring rod; 18. Screening assembly; 19. Second motor; 20. Screening gear; 21. Driving gear; 22. Driving belt pulley; 23. Transfer gear; 24. Power belt pulley; 25. Power gear; 26. Screening mechanism; 27. Driving roller shaft; 28. Screening sleeve; 29. Strip-shaped filter hole; 30. Tightening spring; 31. Screening insertion rod; 32. First arc-shaped baffle; 33. Second arc-shaped baffle; 34. Limit through hole; 35. Vibration motor; 36. First dust guide plate; 37. Second dust guide plate; 38. Dust filter hole; 39. Dust removal mechanism; 40. Exhaust fan; 41. Suction machine; 42. Dust cleaning component; 43. Third motor; 44. Support bracket; 45. Scraping arc plate; 46. Dust cleaning mechanism; 47. Connecting belt pulley; 48. Driving bevel gear; 49. Driven bevel gear; 50. Positioning groove hole; 51. Positioning sleeve; 52. Positioning spring; 53. Positioning pin shaft; 54. Positioning snap ring; 55. Cleaning brush. Detailed implementation mode
[0040] In order to further understand the features, technical means, specific purposes and functions achieved by the present invention, the present invention will be further described in detail below with reference to the drawings and specific implementation modes.
[0041] Refer to Figures 1 to 8 , a processing method of vanadium-nitrogen alloy, comprising:
[0042] S1: First, place the mixture composed of vanadium compound, reaction promoter, carbon-containing substance and binder for 24 hours.
[0043] S2: Then, mechanically form the placed mixture into a rough block, and then perform aging treatment on the rough block, that is, naturally air-dry the rough block at room temperature, and the treatment time is greater than or equal to 48 hours.
[0044] S3: Subsequently, separate the spherical rough blocks from the powdery raw materials, and finally obtain spherical rough blocks.
[0045] A processing device for vanadium nitride alloy further includes:
[0046] The feeding cylinder 1 is arranged vertically.
[0047] The reaction cylinder 2 is fixedly arranged at the lower end of the feeding cylinder 1. One end of the reaction cylinder 2 is formed with a discharge port 3, and the other end is formed with a dust discharge port 4.
[0048] The extrusion and spheroidizing mechanism 5 is arranged at the upper part of the reaction cylinder 2 and includes a first motor 6 and two extrusion roller shafts 9. The first motor 6 is connected to the side wall of the upper part of the reaction cylinder 2. The two extrusion roller shafts 9 are symmetrically arranged inside the reaction cylinder 2. A number of spherical grooves 10 are formed at equal intervals along the circumferential direction on the two extrusion roller shafts 9. The spherical grooves 10 on the two extrusion roller shafts 9 can extrude the materials entering the reaction cylinder 2 into spheres.
[0049] The anti-blocking mechanism 13 is inside the feeding cylinder 1. The anti-blocking mechanism 13 includes two stirring roller shafts 16. The two stirring roller shafts 16 are staggered inside the feeding cylinder 1. A number of stirring rods 17 are formed at equal intervals along the circumferential direction on the two stirring roller shafts 16.
[0050] The screening assembly 18 is arranged below the two extrusion roller shafts 9. The screening assembly 18 includes a first arc-shaped guide plate, a second arc-shaped guide plate, a second motor 19, a first dust guide plate 36, a second dust guide plate 37, a dust removal mechanism 39 and two screening mechanisms 26. The second motor 19 is arranged below the first motor 6. The two screening mechanisms 26 are symmetrically arranged up and down inside the reaction cylinder 2. The screening mechanism 26 can separate the spherical rough blocks and powders. The first dust guide plate 36 is arranged inside the reaction cylinder 2 and on the side of the two screening mechanisms 26 close to the discharge port 3. The second dust guide plate 37 is arranged on the side of the two screening mechanisms 26 close to the dust discharge port 4. The first arc-shaped baffle 32 is arranged on the side of the first dust guide plate 36 close to the two screening mechanisms 26. The second arc-shaped baffle 33 is arranged on the side of the second dust guide plate 37 close to the two screening mechanisms 26.
[0051] The dust removal mechanism 39 includes an exhaust fan 40 and a suction machine 41. The exhaust fan 40 is connected to the side wall of the reaction cylinder 2 where the discharge port 3 is formed, and the suction machine 41 is connected to the side wall of the reaction cylinder 2 where the dust discharge port 4 is formed.
[0052] The dust cleaning assembly 42 includes two third motors 43 and two dust cleaning mechanisms 46. The two third motors 43 are symmetrically arranged at one end of the two extrusion roller shafts 9 close to the side wall of the reaction cylinder 2. The two dust cleaning mechanisms 46 are respectively connected to the two third motors 43. The two dust cleaning mechanisms 46 include a number of cleaning brushes 55, and the number of cleaning brushes 55 corresponds one by one to a number of spherical grooves 10 in the same column.
[0053] When the device is operating, raw materials are poured into the upper end of the feeding cylinder 1. Subsequently, the two stirring roller shafts 16 will rotate, which can prevent the raw materials from being blocked in the feeding cylinder 1. Then, the falling raw materials are compacted and formed in the spherical grooves 10 under the extrusion of the two extrusion roller shafts 9. At this time, the raw materials will be divided into debris powder and spherical coarse material blocks. The extruded raw materials continue to fall and enter the reaction cylinder 2 for screening.
[0054] In the reaction cylinder 2, the spherical coarse material blocks and the debris powder will move along the first arc-shaped baffle 32. And part of the debris powder will be separated under the action of the screening mechanism 26. At this time, the screening mechanism 26 located above rotates clockwise, and the screening mechanism 26 located below rotates counterclockwise. During this process, the debris powder and the spherical coarse material blocks can be separated. The debris powder will fall into the suction machine 41 through the lower end of the first arc-shaped baffle 32 and the upper end of the second arc-shaped baffle 33 via the dust discharge port 4 under the combined action of the exhaust fan 40 and the suction machine 41. And the spherical coarse material blocks flow out of the reaction cylinder 2 through the upper end of the second arc-shaped baffle 33 via the discharge port 3 and are collected.
[0055] In order to enable the raw materials to be processed to be extruded into spherical coarse material blocks by the two extrusion roller shafts 9 while being evenly fed, the following features are specifically set:
[0056] The ball extrusion mechanism 5 further includes a first driving gear 7, a driving pulley 11, a driven pulley 12 and two first driven gears 8. The first driving gear 7 is key-connected to the output end of the first motor 6. The two first driven gears 8 are respectively key-connected to the two extrusion roller shafts 9 and mesh with each other. The first driven gear 8 close to the first driving gear 7 meshes with the first driving gear 7. The driving pulley 11 is coaxially key-connected to the first driven gear 8 close to the first driving gear 7. The anti-blocking mechanism 13 further includes a second driving gear 14 and a second driven gear 15. The second driving gear 14 is coaxially key-connected to a stirring roller shaft 16. The driven pulley 12 is coaxially key-connected to the second driving gear 14 and is connected to the driving pulley 11 through a belt. The second driven gear 15 is key-connected to the other stirring roller shaft 16 and meshes with the second driving gear 14. When the device operates, starting the first motor 6 will drive the first driving gear 7 to rotate. The rotation of the first driving gear 7 will drive the first driven gear 8 meshing with it to rotate. Since the two first driven gears 8 mesh with each other, the other first driven gear 8 also rotates, and at this time, the two first driven gears 8 rotate in opposite directions. It can be known that the rotation of the first driven gear 8 will also drive the driving pulley 11 connected to it to rotate. The rotation of the driving pulley 11 will drive the driven pulley 12 to rotate through the belt. The rotation of the driven pulley 12 will drive the second driving gear 14 fixedly connected to it to rotate. The rotation of the second driving gear 14 will drive the second driven gear 15 meshing with it to rotate. Combining the foregoing, it can be seen that at this time, the two extrusion roller shafts 9 rotate in opposite directions, and the two stirring roller shafts 16 rotate in opposite directions. At this time, the raw material to be processed can be evenly fed while being extruded into spherical rough blocks by the two extrusion roller shafts 9.
[0057] In order to drive the two screening mechanisms 26 to rotate in opposite directions, the following features are specifically set:
[0058] The screening assembly 18 further includes a screening gear 20, a driving gear 21, a driving pulley 22, a transfer gear 23, a power pulley 24 and a power gear 25. The screening gear 20 is fixedly connected to the output end of the second motor 19. The driving gear 21 is arranged beside the screening gear 20 and meshes with the screening gear 20. The driving pulley 22 is coaxially arranged with the driving gear 21. The transfer gear 23 is arranged below the driving gear 21. The power pulley 24 is coaxially and fixedly connected to the transfer gear 23. The power pulley 24 is in transmission connection with the driving pulley 22 through a belt. The power gear 25 is arranged beside the transfer gear 23 and meshes with the transfer gear 23. The screening mechanism 26 located above is connected to the driving gear 21, and the screening mechanism 26 located below is connected to the power gear 25. When the device operates, starting the second motor 19 will drive the screening gear 20 to rotate. The rotation of the screening gear 20 will drive the driving gear 21 meshing with it to rotate. The rotation of the driving gear 21 will drive the driving pulley 22 coaxially connected to it to rotate, and the rotation of the driving gear 21 will drive the screening mechanism 26 connected to it to rotate. The driving pulley 22 will drive the power pulley 24 to rotate through the belt. The rotation of the power pulley 24 will drive the transfer gear 23 connected to it to rotate. The rotation of the transfer gear 23 will drive the power gear 25 meshing with it to rotate, and the rotation of the power gear 25 will drive the screening mechanism 26 connected to it to rotate. At this time, it can be known that the rotation direction of the driving gear 21 is opposite to that of the power gear 25, that is, the screening mechanism 26 located above rotates counterclockwise, and the screening mechanism 26 located below rotates clockwise.
[0059] In order to ensure that spherical coarse material blocks will not get stuck in the filter holes, the following features are specifically set:
[0060] The screening mechanism 26 includes a driving roller shaft 27, four screening sleeves 28, four screening insertion rods 31 and a number of pressing springs 30. The driving roller shafts 27 in the two screening mechanisms 26 are respectively connected to the driving gear 21 and the power gear 25. The four screening sleeves 28 are uniformly arranged in an array along the circumferential direction of the driving roller shaft 27. The four screening insertion rods 31 are respectively slidably connected to the four screening sleeves 28. One ends of the number of pressing springs 30 are respectively fixedly connected to the four screening sleeves 28, and the other ends are respectively connected to the four screening insertion rods 31. A number of strip-shaped filter holes 29 are uniformly formed on the four screening sleeves 28 and the four screening insertion rods 31. The eight screening insertion rods 31 are all in contact with the first arc-shaped baffle 32, the second arc-shaped baffle 33, the first dust guide plate 36 and the second dust guide plate 37. When the device operates, it can be known that the rotation directions of the two driving roller shafts 27 are opposite. The rotation of the driving roller shaft 27 will drive the four screening sleeves 28 connected thereto to rotate. The rotation of the four screening sleeves 28 will drive the four screening insertion rods 31 connected thereto to rotate. The four screening insertion rods 31 perform relative sliding with the four screening sleeves 28 respectively through a number of pressing springs 30. During this process, the four movable screening insertion rods 31 can ensure that the material will not fall downward during the screening process, and a number of strip-shaped filter holes 29 can separate the debris powder and the spherical coarse material blocks, and ensure that the spherical coarse material blocks will not be stuck in the strip-shaped filter holes 29.
[0061] In order to enable the debris powder in the reaction cylinder 2 to fall into the suction machine 41 along the lower end of the first arc-shaped baffle 32 and the upper end of the second arc-shaped baffle 33 under the action of the exhaust fan 40, the following features are specifically set:
[0062] The screening assembly 18 further includes a vibration motor 35. The vibration motor 35 is arranged below the second arc-shaped baffle 33 and connected to the second arc-shaped baffle 33. Four limiting through holes 34 are formed at the lower end of the second arc-shaped baffle 33. The four limiting through holes 34 are all slidably connected to the side wall of the reaction cylinder 2 through pin shafts. A number of dust filtering holes 38 are formed on both the first dust guide plate 36 and the second dust guide plate 37. In order to more conveniently discharge the formed spherical coarse material blocks outside the reaction cylinder 2, the start of the vibration motor 35 will drive the second arc-shaped baffle 33 to perform reciprocating movement in the vertical direction. At this time, the spherical coarse material blocks located on the second arc-shaped baffle 33 will move downward along the second arc-shaped baffle 33 and be discharged through the discharge port 3, while the debris powder in the reaction cylinder 2 will fall into the suction machine 41 along the lower end of the first arc-shaped baffle 32 and the upper end of the second arc-shaped baffle 33 through the dust discharge port 4 under the action of the exhaust fan 40.
[0063] In order to be able to perform secondary cleaning on the extrusion roller shaft 9, the following features are specifically set:
[0064] The dust cleaning assembly 42 further includes two supporting brackets 44 and two scraping arc plates 45. The two supporting brackets 44 are symmetrically arranged at one end of the two extrusion roller shafts 9 close to the inner side wall of the reaction cylinder 2. The two dust cleaning mechanisms 46 are fixedly connected to the two supporting brackets 44 respectively. The two scraping arc plates 45 are respectively arranged at the lower ends of the two extrusion roller shafts 9 and are respectively abutted against the lower ends of the two extrusion roller shafts 9. One scraping arc plate 45 abuts against the first arc-shaped baffle 32 through a torsion spring, and the other scraping arc plate 45 abuts against the second arc-shaped baffle 33 through a torsion spring. When the device operates, the two scraping arc plates 45 continuously abut against the lower ends of the two extrusion roller shafts 9 to scrape off the raw materials remaining on the extrusion roller shafts 9. The two supporting brackets 44 play a fixing role to ensure that the dust cleaning mechanism 46 can perform secondary cleaning on the extrusion roller shafts 9.
[0065] In order to enable the cleaning brush 55 to continuously abut against the corresponding spherical groove 10 on the extrusion roller shaft 9, the following features are specifically set:
[0066] The dust cleaning mechanism 46 includes a number of connecting belt pulleys 47, a number of driving bevel gears 48, a number of driven bevel gears 49, a number of positioning sleeves 51, a number of positioning springs 52 and a number of positioning pin shafts 53. The number of connecting belt pulleys 47 are evenly arranged at equal intervals along the supporting bracket 44. Adjacent two connecting belt pulleys 47 are connected by belt drive. The output end of the third motor 43 is key-connected to the connecting belt pulley 47 at the end. The driving bevel gear 48 is arranged at the upper end of the supporting bracket 44 and the driving bevel gear 48 at the end is fixedly connected to the connecting belt pulley 47. The driven bevel gear 49 is arranged beside the driving bevel gear 48 and meshes with the driving bevel gear 48. The number of positioning sleeves 51 are coaxially arranged with the number of driven bevel gears 49 respectively. The number of positioning sleeves 51 are fixedly connected to the supporting bracket 44 respectively. The number of positioning pin shafts 53 are slidably connected to the number of positioning sleeves 51 respectively. One end of the number of positioning springs 52 abuts against the number of positioning sleeves 51, and the other end abuts against one end of the number of positioning pin shafts 53. The other end of the number of positioning pin shafts 53 is coaxially arranged with the number of driven bevel gears 49 and is fixedly connected to the cleaning brush 55. When the device operates, the third motor 43 starts to drive the connecting belt pulley 47 connected to it to rotate. The number of connecting belt pulleys 47 are connected by belts and start to rotate at the same time. The rotation of the connecting belt pulley 47 drives the driving bevel gear 48 connected to it to rotate. The rotation of the driving bevel gear 48 drives the driven bevel gear 49 meshing with it to rotate. The rotation of the driven bevel gear 49 drives the positioning pin shaft 53 connected to it to rotate. The rotation of the positioning pin shaft 53 drives the cleaning brush 55 connected to it to rotate. During this process, the positioning spring 52 can push the positioning pin shaft 53 and finally drive the cleaning brush 55 to continuously abut against the corresponding spherical groove 10 on the extrusion roller shaft 9.
[0067] In order to ensure that the positioning pin shaft 53 can move along the axial direction while rotating, the following features are specifically set:
[0068] The dust cleaning mechanism 46 further includes a plurality of positioning snap rings 54. Positioning groove holes 50 are formed on a plurality of driven bevel gears 49. The plurality of positioning snap rings 54 are respectively key-connected to a plurality of positioning pin shafts 53 and are slidably connected to the positioning groove holes 50. When the device operates, in order to prevent the positioning pin shafts 53 from slipping relative to the driven bevel gears 49, the positioning snap rings 54 can ensure that the positioning pin shafts 53 can move along the axial direction while rotating.
[0069] The working principle of this device is as follows: When the device operates, raw materials are poured from the upper end of the feeding cylinder 1. Subsequently, when the first motor 6 starts, it drives two stirring roller shafts 16 and two extrusion roller shafts 9 to rotate. During this process, the rotation of the two stirring roller shafts 16 can prevent the raw materials from clogging in the feeding cylinder 1. Subsequently, the falling raw materials are compacted and formed in the spherical grooves 10 under the extrusion of the two extrusion roller shafts 9. At this time, the raw materials are divided into debris powder and spherical coarse material blocks. The extruded raw materials continue to fall and enter the reaction cylinder 2 for screening.
[0070] In order to prevent the raw materials from being compacted on the outer side walls of the two extrusion roller shafts 9, two scraping arc plates 45 continuously press against the lower ends of the two extrusion roller shafts 9 to scrape off the raw materials remaining on the extrusion roller shafts 9. During this process, when the third motor 43 starts, it drives a plurality of cleaning brushes 55 to rotate. A plurality of positioning springs 52 can push a plurality of positioning pin shafts 53 and finally drive a plurality of cleaning brushes 55 to continuously press against the corresponding spherical grooves 10 on the extrusion roller shafts 9. The plurality of cleaning brushes 55 can clean the raw materials in the spherical grooves 10.
[0071] In the reaction cylinder 2, the spherical coarse material blocks and the debris powder will move along the first arc-shaped baffle 32. And part of the debris powder will be separated under the action of the screening mechanism 26. At this time, the driving roller shaft 27 located above rotates in the clockwise direction, and the driving roller shaft 27 located below rotates in the counterclockwise direction. During this process, the debris powder and the spherical coarse material blocks can be separated through the strip-shaped filter holes 29. The debris powder will enter the suction machine 41 through the lower end of the first arc-shaped baffle 32 and the upper end of the second arc-shaped baffle 33 under the combined action of the exhaust fan 40 and the suction machine 41. And the spherical coarse material blocks flow out of the reaction cylinder 2 through the upper end of the second arc-shaped baffle 33 and are collected through the discharge port 3. The flow direction of the air flow refers to Figure 5 the arrow directions in
[0072] It should be noted that the air flow blown out by the exhaust fan 40 will discharge the debris powder sliding down from the second arc-shaped baffle 33 through the second dust guide plate 37 from the dust discharge port 4.
[0073] The above embodiments merely represent one or several implementation manners of the present invention. The description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent for the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can still be made, and these all fall within the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention shall be subject to the appended claims.
Claims
1. A processing device for vanadium-nitrogen alloy, characterized in that, Including: A feed cylinder, which is arranged vertically; A reaction cylinder, which is fixedly arranged at the lower end of the feed cylinder. A discharge port is formed at one end of the reaction cylinder, and a dust discharge port is formed at the other end; An extrusion and ball-forming mechanism, which is arranged at the upper part of the reaction cylinder and includes a first motor and two extrusion roller shafts. The first motor is connected to the side wall of the upper part of the reaction cylinder. The two extrusion roller shafts are symmetrically arranged inside the reaction cylinder. A number of spherical grooves are formed at equal intervals along the circumferential direction on the two extrusion roller shafts. The spherical grooves on the two extrusion roller shafts can extrude the materials entering the reaction cylinder into spherical shapes; An anti-blocking mechanism, which is arranged inside the feed cylinder. The anti-blocking mechanism includes two stirring roller shafts, which are staggeredly arranged inside the feed cylinder. A number of stirring rods are formed at equal intervals along the circumferential direction on the two stirring roller shafts; A screening assembly, which is arranged below the two extrusion roller shafts. The screening assembly includes a first arc-shaped guide plate, a second arc-shaped guide plate, a second motor, a first dust guide plate, a second dust guide plate, a dust removal mechanism and two screening mechanisms. The second motor is arranged below the first motor. The two screening mechanisms are symmetrically arranged up and down inside the reaction cylinder. The screening mechanism can separate spherical coarse material blocks and powders. The first dust guide plate is arranged inside the reaction cylinder and on one side of the two screening mechanisms close to the discharge port. The second dust guide plate is arranged on one side of the two screening mechanisms close to the dust discharge port. The first arc-shaped baffle is arranged on one side of the first dust guide plate close to the two screening mechanisms. The second arc-shaped baffle is arranged on one side of the second dust guide plate close to the two screening mechanisms; The dust removal mechanism includes an exhaust fan and a suction machine. The exhaust fan is connected to the side wall of the reaction cylinder where the discharge port is formed, and the suction machine is connected to the side wall of the reaction cylinder where the dust discharge port is formed; A dust cleaning assembly, which includes two third motors and two dust cleaning mechanisms. The two third motors are symmetrically arranged at one end of the two extrusion roller shafts close to the side wall of the reaction cylinder. The two dust cleaning mechanisms are respectively connected to the two third motors. The two dust cleaning mechanisms include a number of cleaning brushes, and the number of cleaning brushes corresponds to the number of spherical grooves in the same column one by one; The screening assembly further includes a driving gear and a power gear. The screening mechanism includes a driving roller shaft, four screening sleeves, four screening inserting rods and a number of pressing springs. The driving roller shafts in the two screening mechanisms are respectively connected to the driving gear and the power gear. The four screening sleeves are evenly arranged in an array along the circumferential direction of the driving roller shaft. The four screening inserting rods are respectively slidably connected to the four screening sleeves. One ends of the number of pressing springs are respectively fixedly connected to the four screening sleeves, and the other ends are respectively connected to the four screening inserting rods. A number of strip-shaped filter holes are evenly formed on the four screening sleeves and the four screening inserting rods. The eight screening inserting rods are all abutted against the first arc-shaped baffle, the second arc-shaped baffle, the first dust guide plate and the second dust guide plate.
2. The processing equipment for a vanadium-nitrogen alloy according to claim 1, characterized in that, The ball pressing mechanism further includes a first driving gear, a driving pulley, a driven pulley and two first driven gears. The first driving gear is key-connected to the output end of the first motor. The two first driven gears are respectively key-connected to the two extrusion roller shafts and mesh with each other. The first driven gear close to the first driving gear meshes with the first driving gear. The driving pulley is coaxially key-connected to the first driven gear close to the first driving gear. The anti-blocking mechanism further includes a second driving gear and a second driven gear. The second driving gear is coaxially key-connected to one stirring roller shaft. The driven pulley is coaxially key-connected to the second driving gear and is connected to the driving pulley by a belt. The second driven gear is key-connected to the other stirring roller shaft and meshes with the second driving gear.
3. The processing equipment for vanadium-nitrogen alloy according to claim 2, characterized in that, The screening assembly further includes a screening gear, a driving pulley, a transfer gear and a power pulley. The screening gear is fixedly connected to the output end of the second motor. The driving gear is arranged beside the screening gear and meshes with the screening gear. The driving pulley is coaxially arranged with the driving gear. The transfer gear is arranged below the driving gear. The power pulley is coaxially fixedly connected to the transfer gear. The power pulley is connected to the driving pulley by a belt for transmission. The power gear is arranged beside the transfer gear and meshes with the transfer gear. The screening mechanism located above is connected to the driving gear, and the screening mechanism located below is connected to the power gear.
4. The processing equipment for a vanadium-nitrogen alloy according to claim 1, characterized in that, The screening assembly further includes a vibration motor. The vibration motor is arranged below the second arc-shaped baffle and connected to the second arc-shaped baffle. Four limiting through holes are formed at the lower end of the second arc-shaped baffle. The four limiting through holes are all slidably connected to the side wall of the reaction cylinder through pin shafts. A plurality of dust filtering holes are formed on both the first dust guide plate and the second dust guide plate.
5. The processing equipment for a vanadium-nitrogen alloy according to claim 1, characterized in that, The dust cleaning assembly further includes two supporting brackets and two scraping arc plates. The two supporting brackets are symmetrically arranged at one end of the two extrusion roller shafts close to the inner side wall of the reaction cylinder. The two dust cleaning mechanisms are respectively fixedly connected to the two supporting brackets. The two scraping arc plates are respectively arranged at the lower ends of the two extrusion roller shafts and respectively abut against the lower ends of the two extrusion roller shafts. One scraping arc plate abuts against the first arc-shaped baffle through a torsion spring, and the other scraping arc plate abuts against the second arc-shaped baffle through a torsion spring.
6. The processing equipment for vanadium-nitrogen alloy according to claim 5, characterized in that, The dust cleaning mechanism includes a plurality of connecting pulleys, a plurality of driving bevel gears, a plurality of driven bevel gears, a plurality of positioning sleeves, a plurality of positioning springs and a plurality of positioning pin shafts. The plurality of connecting pulleys are evenly arranged at equal intervals along the supporting bracket. Adjacent two connecting pulleys are connected by a belt for transmission. The output end of the third motor is key-connected to the connecting pulley at the end. The driving bevel gear is arranged at the upper end of the supporting bracket, and the driving bevel gear at the end is fixedly connected to the connecting pulley. The driven bevel gear is arranged beside the driving bevel gear and meshes with the driving bevel gear. The plurality of positioning sleeves are respectively coaxially arranged with the plurality of driven bevel gears. The plurality of positioning sleeves are respectively fixedly connected to the supporting bracket. The plurality of positioning pin shafts are respectively slidably connected to the plurality of positioning sleeves. One end of the plurality of positioning springs abuts against the plurality of positioning sleeves, and the other end abuts against one end of the plurality of positioning pin shafts. The other end of the plurality of positioning pin shafts is coaxially arranged with the plurality of driven bevel gears and is fixedly connected to the cleaning brush.
7. The processing equipment for a vanadium-nitrogen alloy according to claim 6, characterized in that, The dust cleaning mechanism further includes a plurality of positioning snap rings, positioning groove holes are formed on each of the plurality of driven bevel gears, and the plurality of positioning snap rings are respectively key-connected to the plurality of positioning pin shafts and are slidably connected to the positioning groove holes.
Citation Information
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