Multifunctional welding device for new energy motor production

By designing a multi-functional welding device that integrates core welding, winding welding, and wire end trimming, the problem of equipment idleness and space occupation in the production of new energy motors has been solved, achieving efficient utilization of equipment and space optimization, and adapting to the production needs of motors of different specifications.

CN116408545BActive Publication Date: 2025-10-24JULI AUTOMATION EQUIP (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202310421184.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-14
Publication Date
2025-10-24
Estimated Expiration
2043-04-14

AI Technical Summary

Technical Problem

In the production of new energy motors, the issues of idleness and space occupation of laser welding equipment and other welding equipment are particularly prominent, especially in small-batch production and laboratory use.

Method used

A multifunctional welding device was designed, integrating core welding, winding welding, and wire end trimming functions. It utilizes a sliding mounting plate and multiple drive mechanisms to achieve efficient equipment utilization, including a laser welding mechanism, core welding fixtures, and winding indexing fixtures. The device achieves automated operation of multiple processes through translational slide rails and rotary drives.

Benefits of technology

It improves the utilization rate of laser welding equipment, reduces the space occupied by the equipment, adapts to the production needs of motors of different specifications, and is suitable for small-batch production and laboratory use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a multifunctional welding device for new energy motor production, which comprises a frame body, a translation slide rail is arranged on the frame body, a sliding mounting plate is installed on the translation slide rail, the sliding mounting plate is driven to move on the translation slide rail by a translation driving mechanism, an iron core welding tool and a winding division tool are installed on the sliding mounting plate, a laser welding mechanism and a wire end cutting mechanism are installed beside the translation slide rail. The multifunctional welding device for new energy motor production can repeatedly use the laser welding mechanism in multiple processes, and the utilization rate of the laser welding mechanism equipment is improved. Meanwhile, motor processing steps such as iron core sheet stacking and welding pad installation are integrated together, and the space occupation of the corresponding equipment is reduced. Laser welding and iron core welding and iron core stacking operations can adapt to the production and use of different specifications of motors, and are suitable for small-batch production and product research and development in laboratories.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of motor production equipment, and particularly relates to a multifunctional welding device for new energy motor production. BACKGROUND

[0002] A new energy motor has a complex structure and a large number of production procedures. In order to improve production efficiency and ensure product quality, automatic equipment is used as much as possible to realize automatic production of each step. A large amount of space is occupied by the automatic equipment, and the utilization rate of the equipment may be reduced. For example, a laser welding device is needed in the process of core lamination forming, and a welding device is also needed in the process of winding welding, so that a plurality of welding devices are arranged in the workshop. When the production line has a small output or is used for laboratory test, the equipment is idle and a large amount of space is occupied. SUMMARY

[0003] To solve the above technical problems, the technical scheme adopted by the application is as follows: a multifunctional welding device for new energy motor production, comprising a frame body, a translation sliding rail is arranged on the frame body, a sliding mounting plate is installed on the translation sliding rail, the sliding mounting plate is driven by a translation driving mechanism to move on the translation sliding rail, a core welding tool and a winding indexing tool are installed on the sliding mounting plate, a laser welding mechanism and a wire end cutting mechanism are installed beside the translation sliding rail.

[0004] The laser welding mechanism comprises a welding head, and the welding head is located above the translation sliding rail.

[0005] The core welding tool comprises a lamination tool, a rotating block and a rotating driving motor, the lamination tool comprises a lamination tray and a pressure cover, a rotating shaft is fixedly connected to the middle part of the lower surface of the lamination tray, a center column is fixedly connected to the middle part of the upper surface of the lamination tray, a connecting clamping groove is arranged on the upper end of the center column, a center hole is arranged in the middle part of the pressure cover for the center column to pass through, a threaded section is arranged on the center column, a pressing plate is threadedly connected to the threaded section, a connecting rotating plate is fixedly connected to the output shaft of the rotating driving motor, a connecting clamping block for being inserted into the connecting clamping groove is fixedly connected to the connecting rotating plate, the rotating block is hingedly connected to the sliding mounting plate, a rotating insertion hole for rotatably inserting the rotating shaft is arranged on the rotating block, and the rotating driving motor is horizontally arranged.

[0006] The winding indexing tool comprises a core tray rotatably installed on the sliding mounting plate, and the core tray is driven to rotate by an indexing motor installed on the sliding mounting plate.

[0007] The wire end cutting mechanism comprises a cutting knife, and the cutting knife is driven to move by a pushing mechanism.

[0008] As a preferred form of the above technical solution, the frame body is provided with an iron core stacking assembly, and the iron core stacking assembly comprises a mounting turntable.

[0009] As a preferred form of the above technical solution, the frame body is provided with a mounting opening, the mounting turntable is rotatably mounted in the mounting opening, a lifting plate is arranged below the mounting opening, the lifting plate is driven to vertically move by a vertical driving mechanism, a through hole is arranged on the lifting plate, a transmission shaft is movably mounted in the through hole, the upper end of the transmission shaft is fixedly connected to the lower surface of the mounting turntable, a linkage wheel is movably sleeved on the transmission shaft, the linkage wheel is fixedly connected to a linkage turntable, a key groove is arranged on the transmission shaft, a connecting key is fixedly arranged on the linkage wheel, the connecting key is slidably inserted into the key groove, the linkage wheel is driven to rotate by a linkage rotary driving mechanism, and a plurality of positioning insertion plates are fixedly connected to the linkage turntable.

[0010] As a preferred form of the above technical solution, the lifting plate is connected with a follow-up cross beam, the two ends of the follow-up cross beam are fixedly connected to the lifting plate through guide rods, the follow-up cross beam is located above the frame body, a positioning insertion piece vertically pointing to the central axis of the stacking tray is mounted on the follow-up cross beam, and the positioning insertion piece is driven to move by a straight-line moving driving mechanism.

[0011] As a preferred form of the above technical solution, the stacking tray is provided with a plurality of pressing screw holes and a plurality of fine positioning holes, a pressing bolt is threadedly connected to each of the pressing screw holes, a pressing cover is provided with a pressing hole through which the pressing bolt movably passes, a pressing nut is fixedly connected to the upper end of the pressing bolt, the pressing nut is provided with a through hole, and a fine positioning plate is inserted into each of the fine positioning holes.

[0012] As a preferred form of the above technical solution, one side of the mounting turntable is provided with a clamping opening, a clamping block is arranged on the frame body on one side of the mounting opening, and the clamping block is driven to be inserted into or withdrawn from the clamping opening by a clamping driving mechanism.

[0013] As a preferred form of the above technical solution, the sliding mounting plate is provided with an upper layer sliding rail, an upper layer sliding plate is mounted on the upper layer sliding rail, the upper layer sliding rail is arranged in parallel with the translation sliding rail, the upper layer sliding plate is driven to move on the upper layer sliding rail by a sliding driving mechanism, the rotary driving motor is mounted on the upper layer sliding plate, and the lower surface of the upper layer sliding plate is higher than the height of the uppermost end of the iron core tray.

[0014] As a preferred form of the above technical solution, a welding tool placing mechanism is mounted on the frame body, the welding tool placing mechanism comprises a lifting plate, the lifting plate is driven to lift by a lifting driving mechanism, the lifting plate is driven to move by a shifting driving mechanism, the lifting plate is provided with a gap slot through which the iron core passes, and the lifting plate on both sides of the gap slot forms a supporting arm.

[0015] As the preferred technical scheme of the above, the welding tooling comprises a rotary table frame, an upper rotary table and a lower rotary table, the upper rotary table and the lower rotary table are coaxially arranged, the upper rotary table is located above the lower rotary table, the upper rotary table and the lower rotary table are rotatably installed on the rotary table frame, a plurality of upper clamping grooves are arranged on the upper rotary table, a plurality of lower clamping grooves are arranged on the lower rotary table, the upper clamping grooves and the lower clamping grooves are one-to-one corresponding, a plurality of upper clamping grooves are arranged on one side of the upper clamping groove, a plurality of lower clamping grooves are arranged on the other side of the lower clamping groove, the upper clamping grooves and the lower clamping grooves are one-to-one corresponding, a left clamping block is fixedly connected to one side of the upper rotary table, a right clamping block is fixedly connected to one side of the lower rotary table, the left clamping block and the right clamping block are connected through bolts, and support plates are fixedly connected to the two sides of the rotary table frame.

[0016] The new energy motor production multifunctional welding device has the advantages that the laser welding mechanism can be repeatedly used in multiple processes, and the utilization rate of the laser welding mechanism equipment is improved. Meanwhile, motor processing steps such as core lamination and pad installation are integrated together, and the space occupation of the corresponding equipment is reduced. Laser welding and core welding and lamination operations can adapt to the production and use of different specifications of motors, and are suitable for small-batch production and product research and development in laboratories. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a structural schematic diagram of the present application;

[0018] Figure 2 is a structural schematic diagram of the installation rotary table;

[0019] Figure 3 is a structural schematic diagram of the sliding installation plate;

[0020] Figure 4 is a structural schematic diagram of the upper sliding plate;

[0021] Figure 5 is a structural schematic diagram of the welding tooling placing mechanism;

[0022] Figure 6 is a structural schematic diagram of the wire end cutting mechanism;

[0023] Figure 7 is a structural schematic diagram of the lamination tooling. DETAILED DESCRIPTION

[0024] The technical solutions of the present application will be described in detail below with reference to the drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0027] like Figures 1-7 As shown, the multifunctional welding device for new energy motor production includes a frame 1, on which is mounted a translation rail 2, a sliding mounting plate 3 mounted on the translation rail 2. The sliding mounting plate 3 is driven by a translation drive mechanism to move on the translation rail 2. The sliding mounting plate 3 is mounted on the translation rail 2. The iron core welding tool 4 and the winding dividing tool 5 are mounted on the sliding mounting plate 3. The translation rail 2 is accompanied by a laser welding mechanism 6 and a wire end trimming mechanism. The translation drive mechanism can be a combination of a motor and a screw rod, a cylinder, or a linear motor, or other commonly used drive mechanisms capable of achieving linear displacement drive.

[0028] The laser welding mechanism 6 includes a welding head 7, and the welding head 7 is located above the translation slide rail 2. The laser welding mechanism 6 is an existing laser welding device.

[0029] The iron core welding tool 4 comprises a laminating tool, a rotating block 8 and a rotating drive motor 9. The laminating tool comprises a laminating tray 10 and a pressing cover 53. The lower surface of the laminating tray 10 is fixedly connected with a rotating shaft 11 in the middle. The upper surface of the laminating tray 10 is fixedly connected with a center column 12 in the middle. The upper end of the center column 12 is provided with a connecting clamping groove 13. The middle of the pressing cover 53 is provided with a center hole through which the center column 12 passes. The center column 12 is provided with a threaded section. The threaded section is threadedly connected with a pressing plate 54. The output shaft of the rotating drive motor 9 is fixedly connected with a connecting rotating plate 14. The connecting rotating plate 14 is fixedly connected with a connecting clamping block 15 for inserting into the connecting clamping groove 13. The rotating block 8 is hingedly connected to the sliding installation plate 3. The rotating block 8 is provided with a rotating insertion hole through which the rotating shaft 11 can be rotatably inserted. The rotating drive motor 9 is horizontally arranged. The just laminated iron core is pressed by the pressing cover 53 and the laminating tray 10 and locked by the pressing plate 54. The rotating shaft 11 is inserted into the rotating insertion hole. The rotating shaft 11 is rotated so that the center column 12 is in a horizontal state and the connecting clamping block 15 is inserted into the connecting clamping groove 13. Thus, the iron core can be rotated by the rotating drive motor 9. After the iron core moves below the welding head 7, the laser welding mechanism 6 welds the outer side of the iron core in cooperation with the movement of the sliding installation plate 3. After one welding is completed, the iron core is rotated by a certain angle to weld another position. In order to make the iron core rotate better in a horizontal state, support blocks can be arranged on both sides of the output shaft of the rotating drive motor 9. Support wheels are installed on the support blocks. The center column 12 is just placed between the two support wheels. Bearings are arranged in the rotating insertion hole.

[0030] The winding division tool 5 comprises an iron core tray 16 rotatably installed on the sliding installation plate 3. The iron core tray 16 is driven to rotate by a division motor 17 installed on the sliding installation plate 3. The wire-inserted motor stator iron core is placed on the iron core tray 16. The motor stator iron core is moved below the welding head 7 by the movement of the sliding installation plate 3. The winding wire head is welded by the division motor 17.

[0031] The wire head end cutting mechanism comprises a cutting knife 18 driven to move by a pushing mechanism 19. The motor stator iron core sleeved with the welding tool is moved to the wire head end cutting mechanism by moving the sliding installation plate 3. Then the pushing mechanism 19 drives the cutting knife 18 to move to cut the heads of a group of wire heads. After cutting, the cutting knife 18 retreats. The division motor 17 drives the motor stator iron core to rotate by a certain angle. The cutting knife 18 cuts the heads of the next group of wire heads. The above steps are repeated until all the wire heads are cut. After the cutting of the heads is completed, the sliding installation plate 3 moves so that the motor stator iron core moves below the welding head 7. The wire heads are welded in turn by the division motor 17. The pushing mechanism 19 can be a cylinder or a linear motor.

[0032] Further, the frame body 1 is provided with an iron core stacking assembly 20, which comprises a mounting turntable 21, and the middle part of the mounting turntable 21 is provided with a central slot for inserting the rotating shaft 11. Artificial or mechanical hands stack the iron core pieces on the mounting turntable 21 beside the frame body 1.

[0033] Further, the frame body 1 is provided with an installation port 22, the mounting turntable 21 is rotatably installed in the installation port 22, a lifting plate 23 is arranged below the installation port 22, the lifting plate 23 is driven to move vertically by a vertical driving mechanism 24, the lifting plate 23 is provided with a through hole, a transmission shaft 60 is movably installed in the through hole, the upper end of the transmission shaft 60 is fixedly connected to the middle part of the lower surface of the mounting turntable 21, a linkage wheel is movably sleeved on the transmission shaft, the linkage wheel is fixedly connected with a linkage turntable 25, the transmission shaft is provided with a key groove, a connecting key is fixedly arranged on the linkage wheel, the connecting key is slidably inserted into the key groove, the linkage wheel is driven to rotate by a linkage rotary driving mechanism 26, and the linkage turntable 25 is fixedly connected with a plurality of positioning insertion plates 27. The stacking tray 10 is provided with a plurality of positioning ports for respectively inserting the positioning insertion plates 27. The iron core is composed of a plurality of iron core pieces, the iron core pieces are uniformly processed, and the processed iron core pieces may have a situation that one side is thicker and the other side is thinner. Although the error is very small, when a large number of iron core pieces are stacked together in the same state, the error will be magnified. In order to eliminate the influence of the error, the iron core pieces need to be stacked in the opposite direction after a certain number of iron core pieces are stacked. In this way, the iron core is divided into a plurality of layers of iron core pieces. In order to achieve this effect, the outer side of the iron core piece is provided with a positioning notch, and the positioning notches of each layer of iron core pieces are connected to form a straight slot, and the positions of the straight slots of different layers of iron core pieces are different. The iron core piece is provided with a process groove for inserting wires. During the process of placing the iron core piece, the vertical driving mechanism 24 drives the lifting plate 23 to continuously rise, and drives the positioning insertion plates 27 to continuously rise. The positioning insertion plates 27 are respectively inserted into the process grooves 51 of the iron core pieces, and the iron core pieces are preliminarily positioned. After one layer of iron core pieces is placed, the positioning insertion plates 27 stop rising, the linkage rotary driving mechanism 26 drives the linkage wheel to rotate by a certain angle, and then the iron core pieces are continuously stacked in the same posture. At the same time, the positioning insertion plates 27 resume rising. The above steps are repeated until the plurality of layers of iron core pieces are stacked. The positioning insertion plates 27 are lowered and withdrawn from the positioning ports of the stacking tray 10. The vertical driving mechanism 24 can be a pneumatic cylinder or a linear motor, or a motor and a lead screw mechanism, etc. which can realize linear displacement. The linkage rotary driving mechanism 26 is a motor.

[0034] Further, the lifting plate 23 is connected with a follow-up beam 28, the two ends of the follow-up beam 28 are fixedly connected with the lifting plate 23 through guide rods 29, the follow-up beam 28 is located above the frame body 1, the follow-up beam 28 is installed with a positioning insert 30 vertically pointing to the axis of the laminated tray 10, the positioning insert 30 is driven to move by a linear movement driving mechanism 31. When the laminating of the iron core pieces of a layer is carried out, the linear movement driving mechanism 31 drives the positioning insert 30 to extend, and then the positioning notch on the placed iron core piece needs to correspond to the positioning insert 30, that is, the positioning insert 30 needs to extend into the positioning notch. With the continuous placement of the iron core pieces, the lifting plate 23 rises, driving the follow-up beam 28 to rise, and then the positioning insert 30 also gradually rises until the placement of the iron core pieces of the layer is completed, and the positioning insert 30 retreats. In this way, the positioning notches of the iron core pieces of the same layer are connected into a vertical straight line slot from bottom to top, so that the laminating process of the iron core pieces meets the design requirements of the iron core. After the installation turntable 21 drives the laminated iron core pieces to rotate by a certain angle, the positioning insert 30 extends again to position the next layer of iron core pieces. The linear movement driving mechanism 31 is a pneumatic cylinder.

[0035] Further, the laminated tray 10 is provided with a plurality of pressing screw holes 35 and a plurality of fine positioning holes 36, the pressing screw holes 35 are threadedly connected with pressing bolts 37, the pressing cover 53 is provided with pressing holes through which the pressing bolts 37 movably pass, the upper ends of the pressing bolts 37 are fixedly connected with pressing nuts, the pressing nuts are provided with through holes 38, and the fine positioning plates 39 are inserted into the fine positioning holes 36. After the iron core pieces are laminated, the pressing cover 53 is covered on the iron core, the pressing bolts 37 pass through the pressing holes and the inside of the iron core and are screwed into the pressing screw holes 35, and the iron core pieces are further pressed. At the same time, the fine positioning plates 39 are inserted into the process grooves 51 on the iron core pieces for wire insertion, so that the iron core pieces can be precisely positioned. The fine positioning plates 39 are precisely matched with the process grooves 51 on the iron core pieces to form precise positioning of the iron core pieces.

[0036] One side of the installation turntable 21 is provided with a clamping opening 32, the frame body 1 on one side of the installation opening 22 is provided with a clamping block 33, and the clamping block 33 is driven to be inserted into or withdrawn from the clamping opening 32 by a clamping driving mechanism 34. When the pressing bolts 37 need to be tightened, the clamping driving mechanism 34 drives the clamping block 33 to be inserted into the clamping opening 32, so that the installation turntable 21 can be kept fixed. When the iron core is laminated, the clamping block 33 is withdrawn from the clamping opening 32, and the installation turntable 21 can be driven to rotate by the linkage rotary driving mechanism 26. The clamping driving mechanism 34 is a pneumatic cylinder.

[0037] Further, the sliding mounting plate 3 is provided with an upper layer sliding rail 40, and an upper layer sliding plate 41 is mounted on the upper layer sliding rail 40. The upper layer sliding rail 40 is arranged in parallel with the translation sliding rail 2. The upper layer sliding plate 41 is driven by a sliding drive mechanism 42 to move on the upper layer sliding rail 40. The rotating drive motor 9 is mounted on the upper layer sliding plate 41. The lower surface of the upper layer sliding plate 41 is higher than the uppermost end of the iron core tray 16. When the iron core welding tool 4 is needed to be used, the sliding drive mechanism 42 drives the upper layer sliding plate 41 to move, so that the rotating drive motor 9 is close to the rotating block 8. When the iron core tray 16 is needed to be used to weld the winding wire head of the motor stator iron core, the rotating drive motor 9 is away from the rotating block 8, and the iron core tray 16 is exposed. In this way, the structure of each component on the sliding mounting plate 3 is more compact, the volume of the whole multifunctional welding device is reduced, and the space utilization of the frame body 1 is improved. The sliding drive mechanism 42 can be a cooperation of a motor and a screw rod, or a cylinder, or a linear motor, or other common driving mechanisms that can realize linear displacement driving. A cooperation of a screw rod and a hand wheel can also be adopted to realize manual driving.

[0038] Further, the frame body 1 is mounted with a welding tool placing mechanism 43. The welding tool placing mechanism 43 comprises a lifting plate 44. The lifting plate 44 is driven by a lifting drive mechanism 45 to lift and is driven by a transfer drive mechanism 46 to move. The lifting plate 44 is provided with a gap slot 47 through which the iron core 48 passes. The lifting plate 44 on both sides of the gap slot 47 forms a supporting arm 49. The welding tool is placed on the lifting plate 44, and the two sides of the welding tool are supported by the supporting arm 49. The motor with the inserted wire is transferred to the iron core tray 16, and then the transfer drive mechanism 46 drives the lifting plate 44 to move, so that the welding tool moves to the upper side of the motor. The lifting drive mechanism 45 drives the lifting plate 44 to descend, so that the welding tool is sleeved on the motor stator iron core, and the winding wire head is fixed by the welding tool. Finally, the lifting drive mechanism 45 drives the lifting plate 44 to continue to descend by a distance, and then the transfer drive mechanism 46 drives the lifting plate 44 to retreat. The sliding mounting plate 3 moves, and drives the motor stator iron core with the mounted welding tool to move to the lower side of the welding head 7. The degree motor 17 drives the degree rotation of the iron core tray 16, and the wire head is welded in sequence. The lifting drive mechanism 45 can be a cooperation of a motor and a screw rod, or a cylinder, or a linear motor, or other common driving mechanisms that can realize linear displacement driving. The transfer drive mechanism 46 can be a cooperation of a motor and a screw rod, or a cylinder, or a linear motor, or other common driving mechanisms that can realize linear displacement driving.

[0039] Further, the welding tool includes a rotary table frame 50, an upper rotary table 51 and a lower rotary table, the upper rotary table 51 and the lower rotary table are coaxially arranged, the upper rotary table 51 is located above the lower rotary table, the upper rotary table 51 and the lower rotary table are rotatably installed on the rotary table frame 50, the upper rotary table 51 is provided with a plurality of upper clamping grooves 52, the lower rotary table is provided with a plurality of lower clamping grooves, the upper clamping grooves 52 and the lower clamping grooves are one-to-one corresponding, one side of the upper clamping grooves 52 is provided with a plurality of upper clamping grooves 53, the other side of the lower clamping grooves is provided with a plurality of lower clamping grooves, the upper clamping grooves 53 and the lower clamping grooves are one-to-one corresponding, one side of the upper rotary table 51 is fixedly connected with a left clamping block 54, one side of the lower rotary table is fixedly connected with a right clamping block 55, the left clamping block 54 and the right clamping block 55 are connected through a bolt 56, and the rotary table frame 50 is fixedly connected with support plates 57 on both sides. The overlapping part of the upper clamping groove 52 and the lower clamping groove forms a variable clamping groove for the winding wire head to pass through. Loosen the bolt 56, the upper rotary table 51 and the lower rotary table can be relatively rotated, the clamping groove is adjusted to the maximum, the welding tool is placed on the motor through the welding tool placing mechanism 43, and the winding wire head inserted in the motor is inserted into the clamping groove. Then, the bolt 56 is screwed, the upper rotary table 51 and the lower rotary table are relatively rotated in the opposite direction, the clamping groove becomes smaller, the wire heads are clamped into the corresponding upper clamping grooves 52 and lower clamping grooves, and the wire heads to be welded are pressed close, so that subsequent welding by the laser welding mechanism 6 is facilitated.

[0040] It is worth mentioning that the motor, cylinder and other technical features involved in the present patent application should be regarded as prior art, and the specific structure, working principle and possible control method and spatial arrangement method of these technical features can be selected conventionally in the art, and should not be regarded as the invention point of the present patent, and the present patent will not be further expanded and described in detail.

[0041] The preferred embodiments of the present application are described in detail above, and it should be understood that those skilled in the art can make many modifications and changes without creative labor according to the concept of the present application, therefore, any technical solution obtained by logical analysis, reasoning or limited experiment on the basis of the prior art according to the concept of the present application should be within the protection scope determined by the claims.

Claims

1. A multifunctional welding device for new energy motor production, characterized in that, The utility model provides a kind of iron core welding device, including frame, translation slide rail is equipped on frame, sliding mounting plate is installed on translation slide rail, sliding mounting plate is driven to move on translation slide rail by translation drive mechanism, iron core welding tool and winding graduation tool are installed on sliding mounting plate, laser welding mechanism and wire end cutting mechanism are installed on the side of translation slide rail; The laser welding mechanism includes a welding head located above the translation slide rail. The iron core welding tool includes a laminating tool, a rotating block and a rotating drive motor. The laminating tool includes a laminating tray and a pressure cover. A rotating shaft is fixedly connected to the middle of the lower surface of the laminating tray. A central column is fixedly connected to the middle of the upper surface of the laminating tray. A connecting slot is provided at the upper end of the central column. A central hole is provided in the middle of the pressure cover for the central column to pass through. A threaded section is provided on the central column. A compression plate is threadedly connected to the threaded section. An output shaft of the rotating drive motor is fixedly connected to a connecting rotating plate. A connecting block for being inserted into the connecting slot is fixedly connected to the connecting rotating plate. The rotating block is hingedly connected to the sliding mounting plate. A rotating insertion hole is provided on the rotating block for the rotating shaft to be rotatably inserted. The rotating drive motor is horizontally arranged. The winding graduation tool includes an iron core tray rotatably mounted on the sliding mounting plate. The iron core tray is driven to rotate by a graduation motor mounted on the sliding mounting plate. The wire end cutting mechanism includes a cutting knife driven to move by a pushing mechanism. The frame is provided with an iron core laminating assembly. The iron core laminating assembly includes a mounting turntable. A central insertion slot is provided in the middle of the mounting turntable for the rotating shaft to be inserted. An installation port is provided on the frame. The mounting turntable is rotatably mounted in the installation port. A lifting plate is provided below the installation port. The lifting plate is driven to vertically move by a vertical drive mechanism. A through hole is provided on the lifting plate. A transmission shaft is movably mounted in the through hole. The lower surface of the middle of the mounting turntable is fixedly connected to the upper end of the transmission shaft. A linkage wheel is movably sleeved on the transmission shaft. The linkage wheel is fixedly connected to a linkage turntable. A key groove is provided on the transmission shaft. A connecting key is fixedly connected to the linkage wheel. The connecting key is slidably inserted into the key groove. The linkage wheel is driven to rotate by a linkage rotating drive mechanism. A plurality of positioning insertion plates are fixedly connected to the linkage turntable.

2. The multifunctional welding device for new energy motor production according to claim 1, characterized in that, The lifting plate is connected with a follow-up cross beam. The two ends of the follow-up cross beam are fixedly connected to the lifting plate through guide rods. The follow-up cross beam is located above the frame. A positioning insertion piece is mounted on the follow-up cross beam and vertically points to the central axis of the laminating tray. The positioning insertion piece is driven to move by a straight-line moving drive mechanism.

3. The multifunctional welding device for new energy motor production according to claim 2, characterized in that, A plurality of compression bolts are threadedly connected to the compression screw holes. A compression hole is provided in the pressure cover for the compression bolts to movably pass through. A compression nut is fixedly connected to the upper end of the compression bolt. A through hole is provided on the compression nut. A precision positioning plate is inserted into the precision positioning hole.

4. The multifunctional welding device for new energy motor production according to claim 3, characterized in that, One side of the mounting turntable is provided with a clamping port. A clamping block is provided on the frame at one side of the installation port. The clamping block is driven to be inserted into or withdrawn from the clamping port by a clamping drive mechanism.

5. The new energy motor production multifunctional welding device according to claim 4, characterized in that, The upper layer sliding rail is arranged on the sliding mounting plate, and the upper layer sliding plate is arranged on the upper layer sliding rail.

6. The new energy motor production multifunctional welding device according to claim 1, characterized in that, The welding tool placing mechanism is arranged on the frame body, and the welding tool placing mechanism comprises a lifting plate driven to lift by a lifting driving mechanism.

7. The new energy motor production multifunctional welding device according to claim 6, characterized in that, The welding tool comprises a rotary disc holder, an upper rotary disc and a lower rotary disc, the upper rotary disc and the lower rotary disc are coaxially arranged, the upper rotary disc is located above the lower rotary disc, the upper rotary disc and the lower rotary disc are rotatably arranged on the rotary disc holder, a plurality of upper clamping grooves are arranged on the upper rotary disc, a plurality of lower clamping grooves are arranged on the lower rotary disc, the upper clamping grooves and the lower clamping grooves are in one-to-one correspondence, a plurality of upper clamping grooves are arranged on one side of the upper clamping groove, a plurality of lower clamping grooves are arranged on the other side of the lower clamping groove, the upper clamping grooves and the lower clamping grooves are in one-to-one correspondence, a left clamping block is fixedly connected to one side of the upper rotary disc, a right clamping block is fixedly connected to one side of the lower rotary disc, and the left clamping block and the right clamping block are connected by bolts. The rotary disc holder is fixedly connected with the support plates on both sides.

Citation Information

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