Silane compounds, catalyst compositions, and methods of making and using the same

By using novel silane compounds as external electron donors, combined with titanium-containing solid catalysts and alkyl aluminum, the problem of low isotacticity of existing catalysts was solved, achieving high-activity and high-isotacticity propylene polymerization, which is suitable for the preparation of high-flow-rate polypropylene materials.

CN116410355BActive Publication Date: 2026-04-07PETROCHINA CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-30
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing propylene polymerization catalysts have low isotacticity of polymers without the addition of external electron donors, making it difficult to meet the needs of industrial production. Furthermore, existing external electron donors are either complex in composition or expensive.

Method used

A novel silane compound is used as an external electron donor, combined with a titanium-containing solid catalyst and alkyl aluminum to form a catalyst composition for propylene polymerization.

Benefits of technology

This improved the catalyst's hydrogen sensitivity and polymerization activity, resulting in polymers with higher isotacticity, suitable for the preparation of high-flow-rate polypropylene materials.

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Abstract

The application provides a silane compound, a catalyst composition and a preparation method and application thereof, and the silane compound has the structure shown in the general formula (I), wherein R1 and R2 are the same or different, R1 and R2 are each independently selected from a hydrogen atom, a halogen, a substituted or unsubstituted alkyl, a cycloalkyl, an aryl, an aralkyl, an alkylaryl and a heteroatom-containing ring; R3, R4 and R5 are each independently selected from a C1-C8 straight chain or branched alkyl and a C1-C8 straight chain or branched alkoxy. When the silane compound of the application is applied to an olefin polymerization reaction as an external electron donor of a catalyst composition, the catalytic system has good hydrogen regulation sensitivity, and an olefin polymer with a higher yield and a higher stereoregularity can be obtained.
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Description

Technical Field

[0001] This invention relates to the field of olefin catalytic polymerization, specifically to a silane compound, a catalyst composition, its preparation method, and its application. Background Technology

[0002] Solid catalysts, with magnesium, titanium, halogens, and electron donors as basic components, can be used in the polymerization of ethylene or propylene. When used in propylene polymerization, both an alkylaluminum co-catalyst and an external electron donor component must be added simultaneously. Without an external electron donor, most catalysts produce polymers with low isotacticity, typically below 90%, which is detrimental to industrial production and polymer applications. Therefore, the addition of an external electron donor plays a crucial role in most propylene polymerization catalysts.

[0003] Patent CN111978346A uses an aromatic amino-siloxane compound as an external electron donor, which improves the hydrogen sensitivity of the catalyst and is used to prepare high-flow polypropylene materials. However, the isotacticity of the prepared polypropylene is relatively low. Patent CN1583805B discloses a new type of siloxane compound as an external electron donor component in olefin polymerization catalysts. When using this external electron donor for propylene polymerization, the hydrogen sensitivity is improved, but the improvement is small. Patent CN109535287A selects siloxane, glycerol fatty acid esters containing polar groups, and polyglycerol fatty acid esters as external electron donor components, which solves the problem of activity shift caused by ethers in catalytic polymerization. It is suitable for propylene polymerization in various processes. However, this external electron donor contains three compounds, making the process technology complex and costly. Summary of the Invention

[0004] To solve the above-mentioned technical problems, the inventors unexpectedly discovered that when a novel silane compound is added as an external electron donor in the propylene polymerization catalyst, the catalytic system exhibits good hydrogen regulation sensitivity and polymerization activity, and can obtain polymers with higher isotacticity. Based on the above discovery, the purpose of this invention is to provide a silane compound, a catalyst composition, a method for preparing the same, and its application.

[0005] To achieve the above objectives, the first aspect of the present invention provides a silane compound having the structure shown in the following general formula (I),

[0006]

[0007] Among them, R1 and R2 may be the same or different, and R1 and R2 are each independently selected from hydrogen atoms, halogens, substituted or unsubstituted alkyl groups, substituted or unsubstituted cycloalkyl groups, substituted or unsubstituted aryl groups, substituted or unsubstituted aralkyl groups, substituted or unsubstituted alkylaryl groups, and substituted or unsubstituted rings containing heteroatoms; R3, R4, and R5 are each independently selected from C1-C8 straight-chain or branched alkyl groups and C1-C8 straight-chain or branched alkoxy groups.

[0008] According to a specific embodiment of the present invention, preferably, in the above-mentioned silane compounds, at least one of R3, R4, and R5 is a straight-chain or branched alkoxy group selected from C1-C8.

[0009] According to a specific embodiment of the present invention, preferably, in the above-mentioned silane compounds, R1 and R2 are each independently selected from fluorine atoms, bromine atoms, methyl, ethyl, benzenesulfonylmethyl, difluoromethyl, dibromomethyl, trifluoromethyl, and tribromomethyl.

[0010] According to a specific embodiment of the present invention, preferably, in the above-mentioned silane compounds, R3, R4, and R5 are each independently selected from methyl, ethyl, n-propyl, isopropyl, methoxy, ethoxy, and 3-propoxy.

[0011] According to a specific embodiment of the present invention, preferably, in the above-mentioned silane compounds, at least one of R3, R4, and R5 is selected from methoxy, ethoxy, and 3-propoxy.

[0012] According to a specific embodiment of the present invention, preferably, in the above-mentioned silane compounds, R1 and R2 are each independently selected from difluoromethyl, dibromomethyl, trifluoromethyl, and tribromomethyl; R3, R4, and R5 are each independently selected from methyl, ethyl, methoxy, and ethoxy, and at least one of R3, R4, and R5 is selected from methoxy or ethoxy.

[0013] According to a specific embodiment of the present invention, preferably, the silane compound mentioned above is selected from [bis(trifluoromethanesulfonyl)amino]trimethoxysilane, [bis(trifluoromethanesulfonyl)amino]triethoxysilane, [bis(trifluoromethanesulfonyl)amino]tri(3-propoxy)silane, [bis(trifluoromethanesulfonyl)amino]methyldimethoxysilane, [bis(trifluoromethanesulfonyl)amino]methyldiethoxysilane, and [bis(trifluoromethanesulfonyl)amino]methyldi(3-propoxy)silane. Silane, [bis(trifluoromethanesulfonyl)amino]dimethylmethoxysilane, [bis(trifluoromethanesulfonyl)amino]dimethylethoxysilane, [bis(trifluoromethanesulfonyl)amino]dimethyl(3-propoxy)silane, [bis(trifluoromethanesulfonyl)amino]ethyldimethoxysilane, [bis(trifluoromethanesulfonyl)amino]ethyldiethoxysilane, [bis(trifluoromethanesulfonyl)... [Amino]ethyl di(3-propoxy)silane, [bis(trifluoromethanesulfonyl)amino]diethylmethoxysilane, [bis(trifluoromethanesulfonyl)amino]diethylethoxysilane, [bis(trifluoromethanesulfonyl)amino]diethyl(3-propoxy)silane, [bis(tribromomethanesulfonyl)amino](3-propyl)dimethoxysilane, [bis(tribromomethanesulfonyl)amino](3-propyl)diethoxysilane, [bis(tribromomethanesulfonyl)amino](3-propyl)di(3-propoxy)silane, [bis(tribromomethanesulfonyl)amino]di(3-propyl)methoxysilane, [bis(tribromomethanesulfonyl)amino]di(3-propyl)ethoxysilane, [bis(tribromomethanesulfonyl)amino]di(3-propyl)(3-propoxy)silane.

[0014] According to specific embodiments of the present invention, the present invention provides five typical structural formulas of the above-mentioned silane compounds (compounds AE), as follows:

[0015]

[0016] [bis(trifluoromethanesulfonyl)amino]dimethylmethoxysilane (compound A)

[0017]

[0018] [bis(trifluoromethanesulfonyl)amino]methyldimethoxysilane (compound B)

[0019]

[0020] [bis(trifluoromethanesulfonyl)amino]trimethoxysilane (compound C)

[0021]

[0022] [bis(trifluoromethanesulfonyl)amino]methyldiethoxysilane (compound D)

[0023]

[0024] [bis(trifluoromethanesulfonyl)amino]triethoxysilane (compound E)

[0025] A second aspect of the present invention provides a method for preparing the above-mentioned silane compounds, comprising the following steps:

[0026] S1: A sulfonylimide compound having the structure shown in general formula (II) and an alkyllithium compound are reacted in an organic solvent under a protective atmosphere at -80°C to 30°C. The reaction system is not separated, and (R) is added to it. m SiCl 4-m After the reaction is complete, an intermediate with the structure shown in general formula (III) is obtained;

[0027] S2: The intermediate and R'OH are reacted in the organic solvent at 0℃-60℃ to obtain the silane compound after the reaction is completed;

[0028]

[0029] Where m is 0, 1 or 2, and R and R' are each independently selected from C1-C8 straight-chain or branched alkyl groups.

[0030] According to a specific embodiment of the present invention, preferably, in the above preparation method, R and R' are each independently selected from methyl, ethyl, n-propyl or isopropyl.

[0031] According to a specific embodiment of the present invention, preferably, in the above preparation method, the molar ratio of the sulfonylimide compound to the alkyl lithium is 1:(1-5).

[0032] According to a specific embodiment of the present invention, preferably, in the above preparation method, the sulfonylimide compound and (R) m SiCl 4-m The molar ratio is 1:(1-5).

[0033] According to a specific embodiment of the present invention, preferably, in the above preparation method, the molar ratio of the intermediate to R'OH is 1:(1-100), more preferably 1:(2-40).

[0034] According to a specific embodiment of the present invention, preferably, in the above preparation method S1, the sulfonylimide compound reacts with alkyllithium for 1-48 hours; then the (R) is added. m SiCl 4-m The reaction then lasts 1-48 hours.

[0035] According to a specific embodiment of the present invention, preferably, in the above preparation method S2, the reaction time is 4-60 h.

[0036] According to a specific embodiment of the present invention, preferably, in the above preparation method, the organic solvent is selected from one or more of toluene, benzene, diethyl ether, tetrahydrofuran, pentane, hexane, heptane or octane, more preferably tetrahydrofuran or toluene.

[0037] According to a specific embodiment of the present invention, preferably, in the above preparation method, the alkyl lithium is butyl lithium, more preferably n-butyl lithium.

[0038] According to a specific embodiment of the present invention, preferably, in the above preparation method, the protective gas is nitrogen, helium or argon.

[0039] A third aspect of the present invention provides a catalyst composition comprising a titanium-containing solid catalyst, an alkylaluminum, and the aforementioned silane compound.

[0040] According to a specific embodiment of the present invention, preferably, in the above-described catalyst composition, the titanium-containing solid catalyst comprises titanium, magnesium, halogen, and an internal electron donor compound.

[0041] According to a specific embodiment of the present invention, preferably, in the above-described catalyst composition, the internal electron donor compound is selected from polycarboxylic acid esters, acid anhydrides, ketones, ethers, or sulfonyl compounds.

[0042] According to a specific embodiment of the present invention, preferably, the preparation method of the titanium-containing solid catalyst in the above catalyst composition includes: reacting magnesium chloride alkoxide and titanium tetrachloride at a low temperature of -40°C to 0°C, then heating the reaction system to 40°C-140°C, adding the electron donor compound and reacting again, filtering the solid obtained from the reaction and reacting it again with titanium tetrachloride, washing and drying the obtained solid product to obtain the titanium-containing solid catalyst.

[0043] According to a specific embodiment of the present invention, preferably, the preparation method of the main catalyst is as follows: spherical magnesium chloride alcohol particles with the general formula MgCl2·nROH are added to a titanium tetrachloride solution at low temperature and reacted for a period of time; the temperature is gradually raised to 40℃-140℃, one or two internal electron donors are added, and the reaction continues for a period of time; the mixture is filtered, a certain amount of titanium tetrachloride is added, and the reaction continues for a period of time. The addition of titanium tetrachloride and the filtration step can be repeated 1-3 times; finally, the mixture is washed with an inert hydrocarbon solvent and dried to obtain a spherical solid catalyst.

[0044] According to a specific embodiment of the present invention, preferably, in the above-described catalyst composition, the alkyl aluminum has the general formula Al(R6). n X 3-n In the formula, R6 is selected from hydrogen atoms or C1-C atoms.20 The hydrocarbon group, where X is a halogen and n is 2 or 3.

[0045] According to a specific embodiment of the present invention, preferably, in the above catalyst composition, the alkyl aluminum is selected from triethylaluminum, tripropylaluminum, tri-n-butylaluminum, triisobutylaluminum, tri-n-octylaluminum, triisobutylaluminum, diethylaluminum hydrogen, diisobutylaluminum hydrogen, diethylaluminum chloride, diisobutylaluminum chloride, sesquiethylaluminum chloride, dichloroethylaluminum, and preferably triethylaluminum or triisobutylaluminum.

[0046] A fourth aspect of the present invention provides the application of the above-described silane compounds or the above-described catalyst compositions in olefin polymerization reactions.

[0047] According to a specific embodiment of the present invention, preferably, in the above application, the silane compound serves as an external electron donor compound in the catalyst composition.

[0048] According to a specific embodiment of the present invention, preferably, in the above application, the titanium-containing solid catalyst is used as the main catalyst and the alkyl aluminum is used as a co-catalyst.

[0049] According to a specific embodiment of the present invention, preferably, in the above applications, the olefin polymerization reaction is a homopolymerization or copolymerization reaction of propylene. The silane compounds of the present invention, as external electron donors, can be applied to olefin polymerization reactions, especially the homopolymerization or copolymerization reaction of propylene.

[0050] According to a specific embodiment of the present invention, preferably, in the above application, the polymerization temperature is 0℃-150℃, more preferably 50℃-100℃.

[0051] According to a specific embodiment of the present invention, preferably, the olefin polymerization method is an olefin polymerization reaction carried out in the presence of a main catalyst, a co-catalyst, and an external electron donor. The propylene polymerization and copolymerization of the present invention are carried out according to methods known in the art, in a bulk liquid phase or a solution in an inert solvent, or in the gas phase, or by a combined gas-liquid phase polymerization process. The polymerization temperature is generally 0°C-150°C, preferably 50°C-100°C; the polymerization reaction pressure is atmospheric pressure or higher.

[0052] The silane compounds, catalyst compositions, preparation methods, and applications of the present invention have the following beneficial effects:

[0053] When the silane compounds of the present invention are used as external electron donors in olefin polymerization reactions, the catalytic system can exhibit good hydrogen-modulated sensitivity and yield olefin polymers with high yield and high isotacticity. Detailed Implementation

[0054] In order to provide a clearer understanding of the technical features, objectives and beneficial effects of the present invention, the technical solution of the present invention will now be described in detail below, but it should not be construed as limiting the scope of implementation of the present invention.

[0055] In a specific embodiment of the present invention, the evaluation and analysis methods employed include:

[0056] (1) Adopt 1 The structure of the synthesized silane compounds was determined by 1H NMR nuclear magnetic resonance method;

[0057] (2) The isotacticity of the polymer product was determined by boiling n-heptane extraction according to the national standard GB / T 2412-2008;

[0058] (3) According to the national standard GB / T 3682-2018, the melt index of the polymer product was determined at a test temperature of 230℃ and a weight of 2.16kg.

[0059] (4) Evaluation of catalyst polymerization: Propylene bulk polymerization was carried out according to the method in the example to obtain polypropylene. The ratio of the mass of polypropylene to the mass of catalyst is the catalyst polymerization activity, and the activity unit is kgPP / (gcat.h).

[0060] The present invention will now be described in detail with reference to specific embodiments.

[0061] Example 1

[0062] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0063] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]dimethylmethoxysilane (compound A)

[0064] Take a 200ml Schlenk flask, add 8g of bis(trifluoromethanesulfonyl)imide and 80ml of THF, cool to 0℃, slowly add 60ml of n-butyllithium (1.6M n-hexane solution), react for 2 hours, then add 12g of dimethyldichlorosilane, allow to rise naturally to room temperature and react for 24 hours, remove the solvent under vacuum, add 100ml of n-hexane and filter, then remove the n-hexane under vacuum and distill under reduced pressure to obtain 9.2g of intermediate [bis(trifluoromethanesulfonyl)amino]dimethylchlorosilane, yield 87%.

[0065] Take a 500 mL Schlenk flask, add 5 g of the intermediate [bis(trifluoromethanesulfonyl)amino]dimethylchlorosilane synthesized above and 100 mL of toluene, then add dropwise a toluene solution of 3.5 g anhydrous methanol and 15 g triethylamine. React for 12 h, remove the solvent under vacuum, filter with n-hexane, then remove n-hexane under vacuum, and distill under reduced pressure to obtain 4.1 g of a yellow liquid, yield 83%. NMR data are as follows:1 H NMR (δ, ppm, TMS, CDCl3): 3.58 (3H,s,OCH3), 0.24 (6H,s,CH3).

[0066] (2) Preparation of titanium-containing solid catalysts

[0067] 5.0 g of a spherical MgCl2·2.85C2H5OH support was added to a stirred glass reaction flask containing 150 mL of TiCl4 pre-cooled to -25 °C. The temperature was gradually increased to 80 °C, and 2 mmol of diisobutyl phthalate (DIP), an internal electron donor, was added. This temperature was maintained for 30 minutes, and then the reaction was increased to 130 °C for 2 hours. After filtration, 120 mL of TiCl4 was added, and the reaction was carried out at 130 °C for 2 hours. The reaction was then filtered again. The TiCl4 addition and filtration steps were repeated once. The sample was washed six times with n-hexane, and finally the solid was dried under vacuum to obtain 3.2 g of the spherical solid catalyst component of this invention.

[0068] (3) Propylene polymerization experiment

[0069] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]dimethylmethoxysilane (compound A), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.1MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0070] Example 2

[0071] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0072] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]methyldimethoxysilane (compound B)

[0073] Take a 200ml Schlenk flask, add 8g of bis(trifluoromethanesulfonyl)imide and 80ml of THF, cool to 0℃, slowly add 60ml of n-butyllithium (1.6M n-hexane solution), react for 2 hours, then add 14g of methyltrichlorosilane, allow to rise naturally to room temperature and react for 24 hours, remove the solvent under vacuum, add 100ml of n-hexane and filter, then remove the n-hexane under vacuum and distill under reduced pressure to obtain 9.5g of intermediate [bis(trifluoromethanesulfonyl)amino]methyldichlorosilane, yield 85%.

[0074] Take a 500 mL Schlenk flask, add 5 g of the intermediate [bis(trifluoromethanesulfonyl)amino]methyldichlorosilane synthesized above and 100 mL of toluene, then add dropwise a toluene solution of 3.5 g anhydrous methanol and 15 g triethylamine. React for 12 h, remove the solvent under vacuum, filter with n-hexane, then remove n-hexane under vacuum, and distill under reduced pressure to obtain 4.1 g of a yellow liquid, yield 79%. NMR data are as follows: 1 H NMR (δ, ppm, TMS, CDCl3): 3.58 (6H,s,OCH3), 0.24 (3H,s,CH3).

[0075] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0076] (3) Propylene polymerization experiment

[0077] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]methyldimethoxysilane (compound B), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.1MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0078] Example 3

[0079] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0080] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]trimethoxysilane (compound C)

[0081] Take a 200ml Schlenk flask, add 8g of bis(trifluoromethanesulfonyl)imide and 80ml of THF, cool to 0℃, slowly add 60ml of n-butyllithium (1.6M n-hexane solution), react for 2 hours, then add 15g of silicon tetrachloride, allow to rise naturally to room temperature and react for 24 hours, remove the solvent under vacuum, add 100ml of n-hexane and filter, then remove the n-hexane under vacuum and distill under reduced pressure to obtain 9.3g of intermediate [bis(trifluoromethanesulfonyl)amino]trichlorosilane, yield 79%.

[0082] Take a 500 mL Schlenk flask, add 5 g of the intermediate [bis(trifluoromethanesulfonyl)amino]trichlorosilane synthesized above and 100 mL of toluene, then add dropwise a toluene solution of 3.5 g anhydrous methanol and 15 g triethylamine. React for 12 h, remove the solvent under vacuum, filter with n-hexane, then remove n-hexane under vacuum, and distill under reduced pressure to obtain 4.2 g of a yellow liquid, yield 78%. NMR data are as follows:1 H NMR (δ, ppm, TMS, CDCl3): 3.58 (9H, s, OCH3).

[0083] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0084] (3) Propylene polymerization experiment

[0085] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]trimethoxysilane (compound C), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.1MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0086] Example 4

[0087] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0088] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]methyldiethoxysilane (compound D)

[0089] Take a 200ml Schlenk flask, add 8g of bis(trifluoromethanesulfonyl)imide and 80ml of THF, cool to 0℃, slowly add 60ml of n-butyllithium (1.6M n-hexane solution), react for 2 hours, then add 14g of monomethyltrichlorosilane, allow to rise naturally to room temperature and react for 24 hours, remove the solvent under vacuum, add 100ml of n-hexane and filter, then remove the n-hexane under vacuum and distill under reduced pressure to obtain 9g of intermediate [bis(trifluoromethanesulfonyl)amino]methyldichlorosilane, yield 80%.

[0090] Take a 500 mL Schlenk flask, add 5 g of the intermediate [bis(trifluoromethanesulfonyl)amino]methyldichlorosilane synthesized above and 100 mL of toluene, then add dropwise a toluene solution of 7.5 g anhydrous ethanol and 15 g triethylamine. React for 12 h, remove the solvent under vacuum, filter with n-hexane, then remove n-hexane under vacuum, and distill under reduced pressure to obtain 4.0 g of a yellow liquid, yield 75%. NMR data are as follows: 1 H NMR (δ, ppm, TMS, CDCl3): 0.24 (3H, s, CH3), 1.22 (6H, t, OCH2 CH3), 3.83 (4H, q, OCH2).

[0091] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0092] (3) Propylene polymerization experiment

[0093] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]methyldiethoxysilane (compound D), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.1MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and discharged to obtain the polypropylene product.

[0094] Example 5

[0095] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0096] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]triethoxysilane (compound E)

[0097] Take a 200ml Schlenk flask, add 8g of bis(trifluoromethanesulfonyl)imide and 80ml of THF, cool to 0℃, slowly add 60ml of n-butyllithium (1.6M n-hexane solution), react for 2 hours, then add 15g of silicon tetrachloride, allow to rise naturally to room temperature and react for 24 hours, remove the solvent under vacuum, add 100ml of n-hexane and filter, then remove the n-hexane under vacuum and distill under reduced pressure to obtain 9.3g of intermediate [bis(trifluoromethanesulfonyl)amino]trichlorosilane, yield 79%.

[0098] Take a 500 mL Schlenk flask, add 5 g of the intermediate [bis(trifluoromethanesulfonyl)amino]trichlorosilane synthesized above and 100 mL of toluene, then add dropwise a toluene solution containing 4 g of anhydrous ethanol and 15 g of triethylamine. React for 12 h, remove the solvent under vacuum, filter with n-hexane, then remove n-hexane under vacuum, and distill under reduced pressure to obtain 4.3 g of a yellow liquid, yield 80%. NMR data are as follows: 1 H NMR (δ, ppm, TMS, CDCl3): 1.22 (9H, t, CH3), 3.83 (6H, q, OCH2).

[0099] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0100] (3) Propylene polymerization experiment

[0101] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]triethoxysilane (compound E), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.1MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0102] Example 6

[0103] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0104] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]dimethylmethoxysilane (compound A): Same as in Example 1.

[0105] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0106] (3) Propylene polymerization experiment

[0107] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]dimethylmethoxysilane (compound A), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.3MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0108] Example 7

[0109] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0110] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]methyldimethoxysilane (compound B): Same as in Example 2.

[0111] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0112] (3) Propylene polymerization experiment

[0113] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]methyldimethoxysilane (compound B), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.3MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and discharged to obtain the polypropylene product.

[0114] Example 8

[0115] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0116] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]trimethoxysilane (compound C): Same as in Example 3.

[0117] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0118] (3) Propylene polymerization experiment

[0119] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]trimethoxysilane (compound C), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.3MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0120] Example 9

[0121] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0122] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]methyldiethoxysilane (compound D): Same as in Example 4.

[0123] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0124] (3) Propylene polymerization experiment

[0125] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized electron donor compound [bis(trifluoromethanesulfonyl)amino]methyldiethoxysilane (compound D), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.3MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0126] Example 10

[0127] This embodiment provides a method for preparing silane compounds and a method for olefin polymerization, as detailed below:

[0128] (1) Synthesis of [bis(trifluoromethanesulfonyl)amino]triethoxysilane (compound E): Same as in Example 5.

[0129] (2) Preparation of titanium-containing solid catalyst: Same as in Example 1.

[0130] (3) Propylene polymerization experiment

[0131] A 5L stainless steel reactor was fully purged with propylene gas. Then, 5ml of a 2.4mol / L triethylaluminum solution, 0.9mmol of the synthesized external electron donor compound [bis(trifluoromethanesulfonyl)amino]triethoxysilane (compound E), 20mg of the titanium-containing solid catalyst component prepared above were added, along with 0.3MPa of hydrogen gas. 2.3L of liquid propylene was then introduced, the temperature was raised to 70℃, and the reaction was maintained at this temperature for 1 hour. The reactor was then cooled, depressurized, and the polypropylene product was discharged.

[0132] Comparative Example 1

[0133] The same titanium-containing solid catalyst components and polymerization method as in Example 1 were used, except that the external electron donor compound was replaced with cyclohexylmethyldimethoxysilane.

[0134] Comparative Example 2

[0135] The same titanium-containing solid catalyst components and polymerization method as in Example 6 were used, except that the external electron donor compound was replaced with cyclohexylmethyldimethoxysilane.

[0136] The olefin polymerization results of the above examples and comparative examples are shown in Table 1.

[0137] Table 1 Results of olefin polymerization

[0138]

[0139] As can be seen from the polymerization experiment results in Table 1, using the novel silane compound of this invention as the external electron donor, the catalyst activity and isotacticity of the resulting polymer product are basically the same as those of the most commonly used organosiloxane external electron donor in industry used in the comparative example. However, when using the novel silane compound of this invention as the external electron donor, the melt index of the polypropylene obtained from the propylene polymerization reaction is significantly higher than that of the comparative example under different hydrogen conditions, and the growth rate of the polymer melt index is significantly faster than that of the comparative example as the amount of hydrogen added increases. This indicates that the novel silane compound of this invention as the external electron donor catalyst for propylene polymerization has excellent hydrogen regulation sensitivity; moreover, the catalyst activity and isotacticity of polypropylene are also relatively high, and it can be used to prepare polypropylene materials with high flowability and high isotacticity.

Claims

1. A silane compound, characterized in that, It has the structure shown in the following general formula (I), General Formula (I) Among them, R1 and R2 may be the same or different, and R1 and R2 are each independently selected from difluoromethyl, dibromomethyl, trifluoromethyl, and tribromomethyl; R3, R4, and R5 are each independently selected from methyl, ethyl, methoxy, and ethoxy, and one or two of R3, R4, and R5 are selected from methoxy or ethoxy.

2. The silane compound according to claim 1, characterized in that, The silane compounds are selected from [bis(trifluoromethanesulfonyl)amino]methyldimethoxysilane, [bis(trifluoromethanesulfonyl)amino]methyldiethoxysilane, [bis(trifluoromethanesulfonyl)amino]dimethylmethoxysilane, [bis(trifluoromethanesulfonyl)amino]dimethylethoxysilane, [bis(trifluoromethanesulfonyl)amino]ethyldimethoxysilane, [bis(trifluoromethanesulfonyl)amino]ethyldiethoxysilane, [bis(trifluoromethanesulfonyl)amino]diethylmethoxysilane, and [bis(trifluoromethanesulfonyl)amino]diethylethoxysilane.

3. A method for preparing the silane compound according to claim 1 or 2, characterized in that, Includes the following steps: S1: A sulfonylimide compound having the structure shown in general formula (II) is reacted with an alkyllithium compound in an organic solvent under a protective atmosphere at temperatures ranging from -80°C to 30°C. The reaction system is not separated, and (R) is added to it. m SiCl 4-m After the reaction is complete, an intermediate with the structure shown in general formula (III) is obtained; S2: The intermediate and R'OH are reacted in the organic solvent at 0℃-60℃ to obtain the silane compound after the reaction is completed; General Formula (II) General Formula (III) Where m is 0, 1 or 2, and R and R' are each independently selected from methyl or ethyl.

4. The preparation method according to claim 3, characterized in that, The molar ratio of the sulfonylimide compound to the alkyl lithium is 1:(1-5).

5. The preparation method according to claim 3, characterized in that, The sulfonylimide compound and (R) m SiCl 4-m The molar ratio is 1:(1-5).

6. The preparation method according to claim 3, characterized in that, The molar ratio of the intermediate to R'OH is 1:(1-100).

7. The preparation method according to claim 3, characterized in that, The molar ratio of the intermediate to R'OH is 1:(2-40).

8. The preparation method according to claim 3, characterized in that, In S1, the sulfonylimide compound reacts with alkyllithium for 1-48 hours; then (R) is added. m SiCl 4-m The reaction then lasts 1-48 hours.

9. The preparation method according to claim 3, characterized in that, The reaction time in S2 is 4-60 hours.

10. The preparation method according to claim 3, characterized in that, The organic solvent is selected from one or more of toluene, benzene, diethyl ether, tetrahydrofuran, pentane, hexane, heptane, and octane.

11. The use of the silane compounds of claim 1 or 2 in olefin polymerization reactions.

12. The application according to claim 11, characterized in that, The silane compounds are used as external electron donors.

13. The application according to claim 11, characterized in that, The polymerization temperature is 0℃-150℃.

14. The application according to claim 13, characterized in that, The polymerization temperature is 50℃-100℃.

Citation Information

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