Method for removing an injector gasket

Abstract

The embodiment of the application discloses a kind of fuel injector gasket extraction methods, including extraction part and knocking part, wherein the extraction part includes: connecting rod and clamping block, the clamping block is connected to one end of the connecting rod, the clamping block is used to pass through gasket, to be at the side of the gasket away from the connecting rod, the knocking part is used to knock the gasket, to make the gasket deformation, in actual use process, first, fuel injector is extracted, and the gasket of the lower side of fuel injector is exposed, by connecting rod, the clamping block of extraction part is sent to the lower side of gasket by passing through the round hole on gasket, again by knocking part, gasket is knocked, so that gasket occurs deformation, simultaneously, gasket gasket can be clamped clamping block, again lifting extraction part, so that clamping block can take out gasket, finally complete the extraction work of gasket, the present application is designed according to the structural characteristics of cylinder head assembly, solve the technical problem that fuel injector gasket extraction is difficult, improve the extraction efficiency of fuel injector gasket.

Description

TECHNICAL FIELD

[0001] Embodiments of the present application relate to the technical field of nuclear power plant maintenance, and particularly relate to a method for taking out an oil injector gasket. BACKGROUND

[0002] The oil injector is a component directly connected between the oil injection system and the combustion chamber, and has an important influence on the oil injection characteristics, spray characteristics, main engine performance and emissions.

[0003] The 18PA6B diesel engine oil injector is located at the center of each cylinder and directly injects fuel for combustion. There is a metal gasket between the bottom of the oil injector and the cylinder head assembly, which can effectively ensure the sealing of the combustion chamber. In the case of full power operation of the diesel engine, the diesel fuel burns in the combustion chamber at a high temperature of up to 1800°C. Long-term high-temperature operation can cause the oil injector gasket and the cylinder head assembly to adhere together, making it extremely difficult to take out the gasket. SUMMARY

[0004] The present application aims to at least solve one of the problems in the prior art or related art.

[0005] To this end, a first aspect of the present application provides an oil injector gasket taking-out device.

[0006] A second aspect of the present application provides an oil injector gasket taking-out method.

[0007] Therefore, according to a first aspect of embodiments of the present application, an oil injector gasket taking-out device is provided, comprising:

[0008] A taking-out portion, comprising: a connecting rod and a clamping block, the clamping block being connected to one end of the connecting rod, and the clamping block being used to pass through the gasket to be on the side of the gasket away from the connecting rod;

[0009] A knocking portion for knocking the gasket to deform the gasket.

[0010] In a feasible implementation, the taking-out portion further comprises:

[0011] A sliding hammer, which is slidingly connected to the connecting rod;

[0012] A holding groove, which is provided in the sliding hammer.

[0013] In a feasible implementation, the taking-out portion further comprises:

[0014] A stopper, which is connected to the other end of the connecting rod.

[0015] In a feasible implementation, the clamping block is detachably connected to the connecting rod.

[0016] In an embodiment, a connecting hole is formed on the clamping block, and the clamping block is detachably connected to the connecting rod through the connecting hole;

[0017] An inner wall of the connecting hole is provided with a thread, and one end of the connecting rod connected to the clamping block is provided with a thread, and the clamping block is threadedly connected to the connecting rod.

[0018] In an embodiment, first spring blocks are oppositely arranged on both sides of the clamping block, one end of each of the first spring blocks extends into the connecting hole, and an upper side of the one end of each of the first spring blocks extending into the connecting hole is a bevel.

[0019] One end of the connecting rod connected to the clamping block is oppositely provided with a second spring block, the second spring block is arranged in the interior of the connecting rod, the other end of the second spring block extends out of a side of the connecting rod, and a lower side of the one end of the second spring block extending out of the side of the connecting rod is a bevel.

[0020] In an embodiment, the arc of the first spring block and the second spring block is less than 90 degrees.

[0021] In an embodiment, the knocking part comprises:

[0022] a knocking rod;

[0023] a holding handle arranged at one end of the knocking rod;

[0024] a knocking end arranged at the other end of the knocking rod, and a knocking surface of the knocking end is an arc surface.

[0025] According to a second aspect of the embodiments of the present application, a method for taking out a gasket of an oil injector is provided, which is applied to any one of the above-mentioned gaskets and comprises:

[0026] taking out the oil injector to expose the gasket of the oil injector;

[0027] extending the clamping block into the lower side of the gasket through the circular hole on the gasket;

[0028] knocking the gasket through the knocking part until the clamping block cannot be taken out due to deformation of the gasket;

[0029] taking out the gasket through the taking-out part.

[0030] In an embodiment, the taking out of the gasket through the taking-out part comprises:

[0031] lifting the sliding hammer and allowing it to freely fall until the gasket is loosened by being hit;

[0032] or, lifting the sliding hammer to hit the stop block until the gasket is loosened by being hit.

[0033] Compared with the prior art, the present application at least has the following beneficial effects: the oil injector gasket taking-out device provided by the embodiment of the present application comprises a taking-out part and a knocking part, wherein the taking-out part comprises a connecting rod and a clamping block, the clamping block is connected to one end of the connecting rod, the clamping block is used to pass through the gasket to be on the side of the gasket away from the connecting rod, and the knocking part is used to knock the gasket to deform the gasket. In actual use, first, the oil injector is taken out to expose the gasket on the lower side of the oil injector, the clamping block of the taking-out part is sent to the lower side of the gasket by passing through the round hole on the gasket through the connecting rod, and then the gasket is knocked by the knocking part to deform the gasket, so that the gasket can be clamped on the clamping block, and then the taking-out part is lifted to take out the gasket, so that the gasket can be taken out finally. The present application is designed according to the structural characteristics of the cylinder head assembly, solves the technical problem of difficult taking-out of the oil injector gasket, and improves the taking-out efficiency of the oil injector gasket. BRIEF DESCRIPTION OF DRAWINGS

[0034] Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The detailed description is made with reference to the accompanying drawings.

[0035] Figure 1 Structure block diagram of the taking-out part of the oil injector gasket taking-out device provided by one embodiment of the present application;

[0036] Figure 2 Structure block diagram of the knocking part of the oil injector gasket taking-out device provided by one embodiment of the present application;

[0037] Figure 3 Schematic step flow chart of the oil injector gasket taking-out method provided by one embodiment of the present application.

[0038] Wherein, Figures 1-2 The correspondence between the reference signs and the component names in the accompanying drawings is as follows:

[0039] 100, taking-out part; 200, knocking part;

[0040] 110, connecting rod; 120, clamping block; 130, sliding hammer; 140, holding groove; 150, stop block;

[0041] 210, knocking rod; 220, holding handle; 230, knocking end. DETAILED DESCRIPTION

[0042] For better understanding of the above technical solutions, the technical solutions of the embodiments of the present application are described in detail below through the drawings and specific embodiments. It should be understood that the specific features in the embodiments of the present application and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of the present application, but not limitations of the technical solutions of the present application. In the case of no conflict, the technical features in the embodiments of the present application and the embodiments can be combined with each other.

[0043] As shown in Figures 1-2 The first aspect of the embodiments of the present application proposes a fuel injector gasket taking-out device, which comprises a taking-out part 100, the taking-out part 100 comprising a connecting rod 110 and a clamping block 120, the clamping block 120 being connected to one end of the connecting rod 110, the clamping block 120 being used to pass through the gasket to be on the side of the gasket away from the connecting rod 110, and a knocking part 200, the knocking part 200 being used to knock the gasket to make the gasket deform.

[0044] The fuel injector gasket taking-out device provided by the embodiments of the present application comprises a taking-out part 100 and a knocking part 200, wherein the taking-out part 100 comprises a connecting rod 110 and a clamping block 120, the clamping block 120 being connected to one end of the connecting rod 110, the clamping block 120 being used to pass through the gasket to be on the side of the gasket away from the connecting rod 110, and the knocking part 200 being used to knock the gasket to make the gasket deform. In actual use, first, the fuel injector is taken out to expose the gasket on the lower side of the fuel injector, then the clamping block 120 of the taking-out part 100 is passed through the round hole on the gasket through the connecting rod 110 and sent to the lower side of the gasket, then the gasket is knocked by the knocking part 200 to make the gasket deform and enable the gasket to clamp the clamping block 120, then the taking-out part 100 is lifted to take out the clamping block 120 to take out the gasket, and finally the taking-out work of the gasket is completed. The present application is designed according to the structural features of the cylinder head assembly, solves the technical problem of difficulty in taking out the fuel injector gasket, and improves the taking-out efficiency of the fuel injector gasket.

[0045] As shown in Figures 1-2 The taking-out part 100 further comprises a sliding hammer 130 and a holding groove 140, the sliding hammer 130 being slidingly connected to the connecting rod 110, and the holding groove 140 being formed in the sliding hammer 130.

[0046] In the technical scheme, the taking-out part 100 further comprises a sliding hammer 130 and a holding groove 140, the sliding hammer 130 is slidably connected to the connecting rod 110, and the holding groove 140 is arranged on the sliding hammer 130. In the process of taking out the gasket, the gasket is adhered to the cylinder head assembly due to high temperature, which makes it difficult to take out. Only relying on the lifting of the clamping block 120, sometimes it is still difficult to take out. Therefore, the sliding hammer 130 is added, and the sliding hammer 130 is sleeved and connected to the connecting rod 110. It can be understood that the sliding hammer 130 is made of metal with high density. In actual use, the sliding hammer 130 is lifted to a certain height and then freely falls, so that the gasket is impacted by the sliding hammer 130 and loosened, and the gasket can be easily taken off from the cylinder head assembly. Further, the holding groove 140 is arranged on the sliding hammer 130, so that the operator can hold the sliding hammer 130, and the usability of the technical scheme is further improved.

[0047] As shown in Figures 1-2 , the taking-out part 100 further comprises a stop block 150 connected to the other end of the connecting rod 110.

[0048] In the technical scheme, the stop block 150 is arranged at the end of the connecting rod 110 away from the clamping block 120. The stop block 150 can prevent the sliding hammer 130 from falling off the connecting rod 110, and also provides a convenient holding structure for the connecting rod 110. At the same time, the sliding hammer 130 is quickly lifted and impacts the stop block 150. The inertia of the sliding hammer 130 can also exert an upward force on the stop block 150. The force is transmitted to the gasket through the connecting rod 110, which can further improve the efficiency of taking out the gasket of the oil injector.

[0049] As shown in Figures 1-2 , the clamping block 120 is detachably connected to the connecting rod 110.

[0050] In the technical scheme, the clamping block 120 is detachably connected to the connecting rod 110. After the clamping block 120 is sent to the side of the gasket away from the connecting rod 110 through the connecting rod 110, the connecting rod 110 can be removed. Then the gasket is hammered by the knocking part 200. During the knocking process, the interference of the connecting rod 110 on the knocking part 200 can be avoided, which facilitates the hammering of the gasket by the knocking part 200, and further improves the usability of the present application.

[0051] As shown in Figures 1-2 , the clamping block 120 is detachably connected to the connecting rod 110 through the connecting hole. The inner wall of the connecting hole is provided with threads, and the end of the connecting rod 110 connected to the clamping block 120 is provided with threads. The clamping block 120 is threadedly connected to the connecting rod 110.

[0052] In the technical scheme, the connecting hole is formed in the clamping block 120, the clamping block 120 is detachably connected to the connecting rod 110 through the connecting hole, and the specific connection mode is that the inner wall of the connecting hole is provided with a thread, one end of the connecting rod 110 connected to the clamping block is provided with a thread, when the clamping block 120 is fed, the clamping block 120 is threadedly connected to the connecting rod 110, and the clamping block 120 is fed to the lower side of the gasket through the connecting rod 110, and it can be understood that the connection between the clamping block 120 and the connecting rod 110 does not need to be particularly tight at this time, and only the clamping block 120 can be kept at one end of the connecting rod 110, after feeding, the connecting rod 110 is rotated, the connection between the clamping block 120 and the connecting rod 110 is disconnected, and after the knocking part 200 completes the knocking, the connecting rod 110 is threadedly connected to the clamping block 120 and the gasket is taken out.

[0053] As shown in Figures 1-2 the first spring block on one side of the clamping block 120 is provided with a thread, one end of the connecting rod 110 connected to the clamping block is provided with a thread, when the clamping block 120 is fed, the clamping block 120 is threadedly connected to the connecting rod 110, and the clamping block 120 is fed to the lower side of the gasket through the connecting rod 110, and it can be understood that the connection between the clamping block 120 and the connecting rod 110 does not need to be particularly tight at this time, and only the clamping block 120 can be kept at one end of the connecting rod 110, after feeding, the connecting rod 110 is rotated, the connection between the clamping block 120 and the connecting rod 110 is disconnected, and after the knocking part 200 completes the knocking, the connecting rod 110 is threadedly connected to the clamping block 120 and the gasket is taken out.

[0054] In the technical scheme, the connecting hole is formed in the clamping block 120, the clamping block 120 is detachably connected to the connecting rod 110 through the connecting hole, and the specific connection mode is that the inner wall of the connecting hole is provided with a thread, one end of the connecting rod 110 connected to the clamping block is provided with a thread, when the clamping block 120 is fed, the clamping block 120 is threadedly connected to the connecting rod 110, and the clamping block 120 is fed to the lower side of the gasket through the connecting rod 110, and it can be understood that the connection between the clamping block 120 and the connecting rod 110 does not need to be particularly tight at this time, and only the clamping block 120 can be kept at one end of the connecting rod 110, after feeding, the connecting rod 110 is rotated, the connection between the clamping block 120 and the connecting rod 110 is disconnected, and after the knocking part 200 completes the knocking, the connecting rod 110 is threadedly connected to the clamping block 120 and the gasket is taken out.

[0055] As shown in Figures 1-2 the first spring block on one side of the clamping block 120 is provided with a thread, one end of the connecting rod 110 connected to the clamping block is provided with a thread, when the clamping block 120 is fed, the clamping block 120 is threadedly connected to the connecting rod 110, and the clamping block 120 is fed to the lower side of the gasket through the connecting rod 110, and it can be understood that the connection between the clamping block 120 and the connecting rod 110 does not need to be particularly tight at this time, and only the clamping block 120 can be kept at one end of the connecting rod 110, after feeding, the connecting rod 110 is rotated, the connection between the clamping block 120 and the connecting rod 110 is disconnected, and after the knocking part 200 completes the knocking, the connecting rod 110 is threadedly connected to the clamping block 120 and the gasket is taken out.

[0056] In the technical scheme, the connecting hole is formed in the clamping block 120, the clamping block 120 is detachably connected to the connecting rod 110 through the connecting hole, and the specific connection mode is that the inner wall of the connecting hole is provided with a thread, one end of the connecting rod 110 connected to the clamping block is provided with a thread, when the clamping block 120 is fed, the clamping block 120 is threadedly connected to the connecting rod 110, and the clamping block 120 is fed to the lower side of the gasket through the connecting rod 110, and it can be understood that the connection between the clamping block 120 and the connecting rod 110 does not need to be particularly tight at this time, and only the clamping block 120 can be kept at one end of the connecting rod 110, after feeding, the connecting rod 110 is rotated, the connection between the clamping block 120 and the connecting rod 110 is disconnected, and after the knocking part 200 completes the knocking, the connecting rod 110 is threadedly connected to the clamping block 120 and the gasket is taken out.

[0057] As shown in Figures 1-2As shown, the knocking part 200 comprises a knocking rod 210, a holding handle 220 arranged at one end of the knocking rod 210, and a knocking end 230 arranged at the other end of the knocking rod 210, wherein the knocking surface of the knocking end 230 is arc-shaped.

[0058] In the technical scheme, the knocking part 200 comprises the knocking rod 210, the holding handle 220 and the knocking end 230 arranged at the two ends of the knocking rod 210, and the knocking end 230 is made of metal with high hardness, and the knocking surface of the knocking end 230 is arc-shaped, so that the force receiving area of the arc-shaped surface is smaller and the force is concentrated, the efficiency of deforming the spring by hammering is improved, and the usability of the present application is further improved.

[0059] As shown in the accompanying drawings, Figure 3 According to the second scheme of the present application, a method for taking out an oil injector gasket is provided, which comprises the following steps:

[0060] Step 101: taking out the oil injector to expose the oil injector gasket;

[0061] Step 102: inserting the clamping block into the lower side of the gasket through the round hole on the gasket;

[0062] Step 103: knocking the gasket by the knocking part until the clamping block cannot be taken out due to the deformation of the gasket;

[0063] Step 104: taking out the gasket by the taking-out part.

[0064] The method for taking out the oil injector gasket provided by the present application is applied to the oil injector gasket taking-out device, and the oil injector gasket can be conveniently taken out by using the method, and the taking-out efficiency of the gasket is improved.

[0065] The taking out of the gasket by the taking-out part comprises lifting the sliding hammer and making it freely fall until the gasket is hit to loosen, or lifting the sliding hammer to hit the stop block until the gasket is hit to loosen.

[0066] In the technical scheme, the taking out of the gasket by the taking-out part comprises lifting the sliding hammer handle and making it freely fall until the gasket is hit to loosen, or lifting the sliding hammer to hit the stop block, thereby providing two methods for taking out the gasket by the taking-out part, overcoming the technical problem that the gasket is too tightly adhered and difficult to be taken out by directly lifting the taking-out part, and the inertia of the sliding hammer can also make the process of taking out the gasket more convenient and labor-saving, and the usability of the present application is further improved.

[0067] In the present application, the terms "first", "second", "third" are only used for descriptive purpose, and should not be understood as indicating or implying relative importance. The term "multiple" refers to two or more, unless otherwise explicitly limited. The terms "mount", "connect", "connection", "fix", and the like should be interpreted broadly, for example, "connection" can be fixed connection, or detachable connection, or integral connection; "connection" can be direct connection, or indirect connection through intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0068] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "front", "back", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or unit referred to must have a particular direction, be constructed and operated in a particular orientation, therefore, should not be understood as a limitation on the present application.

[0069] In the description of the present application, the terms "one embodiment", "some embodiments", "a specific embodiment", and the like, mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0070] The above is only the preferred embodiment of the present application, and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A method for removing an injector gasket, characterized in that, include: Remove the injector to expose the injector gasket; Insert the card block under the pad through the round hole on the pad; Tap the pad with the tapping part until it deforms and the block cannot be removed; Remove the gasket through the removal section; The extraction part includes a connecting rod and a locking block, the locking block being connected to one end of the connecting rod and used to pass through a gasket so as to be positioned on the side of the gasket opposite to the connecting rod; The striking part is used to strike the gasket to deform it.

2. The method for removing the injector gasket according to claim 1, characterized in that, The extraction section further includes: A sliding hammer, which is slidably connected to the connecting rod; A gripping groove is formed in the sliding hammer.

3. The method for removing the injector gasket according to claim 1, characterized in that, The extraction section further includes: A stop block, which is connected to the other end of the connecting rod.

4. The method for removing the injector gasket according to claim 1, characterized in that: The card block is detachably connected to the connecting rod.

5. The method for removing the injector gasket according to claim 4, characterized in that: The card block has a connection hole, and the card block is detachably connected to the connecting rod through the connection hole; The inner wall of the connecting hole is threaded, and one end of the connecting rod connecting block is threaded, with the connecting block threaded to the connecting rod.

6. The method for removing the injector gasket according to claim 5, characterized in that: The card block has two opposing first spring blocks inside, one end of the first spring block extends into the connecting hole, and the upper side of the end of the first spring block extending into the connecting hole is a slope. The connecting rod is provided with a second spring block at one end that is connected to the locking block. The second spring block is located inside the connecting rod. The other end of the second spring block extends out of the side of the connecting rod. The lower side of the end of the second spring block that extends out of the side of the connecting rod is a slope.

7. The method for removing the injector gasket according to claim 6, characterized in that: The arc of the first spring block and the second spring block is less than 90 degrees.

8. The method for removing the injector gasket according to claim 1, characterized in that, The striking part includes: Striking lever; A grip, wherein the grip is disposed at one end of the striking rod; The striking end is located at the other end of the striking rod, and the striking surface of the striking end is an arc surface.

9. The method for removing the injector gasket according to claim 8, characterized in that, The process of removing the pad via the removal section includes: Raise the sliding hammer and let it fall freely until the pad is loosened by the impact; Alternatively, raise the sliding hammer to strike the stop block until the shim is loosened by the impact.

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