Bamboo fiber customized disassembling device and customized disassembling method

Abstract

The application discloses a bamboo fiber customized disassembling device, which comprises a device main body, a feeding groove is formed in the top of the device main body, a group of crushing rollers are rotationally connected to the inside of the device main body and directly below the feeding groove, two symmetrical fixing plates are fixedly installed on the top of the device main body, a receiving bamboo tube pushing mechanism is arranged on the left side of the fixing plate, and a pressing mechanism for pressing the bamboo tube is arranged on the right side of the fixing plate. During the sliding process of the moving block to the inside of the sliding groove, the stretching rod and the C-shaped rod are driven to slide to the right side together under the action of the connecting shaft and the connecting plate, so that the bamboo tube can slide to the right side of the crushing roller after being clamped by the C-shaped rod, the uniform forward pushing and crushing are realized, and the crushing progress is accelerated.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bamboo fiber disassembly, in particular to a bamboo fiber customized disassembly device and method. BACKGROUND

[0002] Bamboo fiber is a bamboo cellulose extracted from natural growth bamboo, which is the fifth largest natural fiber after cotton, hemp, wool and silk. Bamboo fiber has good air permeability, instantaneous water absorption, strong wear resistance and good dyeing properties, and many other functions such as natural antibacterial properties.

[0003] When extracting bamboo fiber, bamboo needs to be disassembled. At present, the disassembly is mainly carried out on large-diameter bamboo. However, in the disassembly process, the bamboo is not easily stirred into the crushing roller when using a screw machine to crush it because the bamboo is in a cylindrical shape. This will cause idling. Therefore, in order to avoid the bamboo not being quickly stirred into the machine by the crushing roller, external force is often applied to the bamboo. However, because the bamboo is long, it is not convenient to control the external force. Therefore, in view of the above problems, the present application provides a device for conveniently disassembling bamboo. SUMMARY

[0004] The present application aims to provide a bamboo fiber customized disassembly device and method to solve the problems raised in the background.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a bamboo fiber customized disassembly device, comprising a device main body, a feeding chute is formed at the top of the device main body, a group of crushing rollers is rotatably connected inside the device main body and directly below the feeding chute, two symmetrical fixed plates are fixedly installed at the top of the device main body, a receiving bamboo cylinder advancing mechanism is arranged on the left side of the fixed plate, and a pressing mechanism for pressing the bamboo cylinder is arranged on the right side of the fixed plate.

[0006] The advancing mechanism comprises two oppositely designed telescopic rods, and a C-shaped rod is fixedly installed on the opposite surface of the two telescopic rods.

[0007] As a preferred technical scheme of the present application, a connecting spring is arranged inside the telescopic rod, and the groove surface of the C-shaped rod is designed to be inclined downward by 35°.

[0008] As a preferred technical scheme of the present application, sliding grooves are formed on both sides of the inside of the fixed plate, the advancing mechanism comprises a moving block sliding in the sliding groove on the left side of the fixed plate, a lead screw is rotatably connected inside the sliding groove on the left side, a spring three is sleeved on the lead screw, the moving block is engagedly connected with the lead screw, the moving block reciprocates on the lead screw, and a transmission mechanism is arranged on the top of the moving block.

[0009] As a preferred technical scheme of the present application, the transmission mechanism comprises a connecting shaft rotatably connected to the top of the moving block, a connecting gear fixedly installed above the connecting shaft, a connecting plate fixedly connected with the connecting shaft arranged above the connecting gear, the connecting plate being hingedly connected with the telescopic rod, and the telescopic rod being rotatable on the connecting plate.

[0010] As a preferred technical scheme of the present application, the C-shaped rod is made of elastic material and bends inward or expands outward when the C-shaped rod is under stress.

[0011] As a preferred technical scheme of the present application, the pressing mechanism comprises a sliding block sliding in the sliding groove, the sliding block protruding from the sliding groove being located on the top of the fixed plate, a spring one having one end fixedly connected with the sliding block being arranged in the sliding groove, a connecting column fixedly installed on the top of the sliding block, and a connecting block slidingly sleeved on the connecting column.

[0012] As a preferred technical scheme of the present application, a limiting ring is fixedly installed on the top end of the connecting column, a spring two is sleeved on the connecting column, a supporting rod is movably hingedly connected on the opposite surfaces of the two connecting blocks, and a pressing rod having elasticity is fixedly installed on the opposite surfaces of the two supporting rods, the pressing rod being in the shape of an arc with the opening of the arc downward.

[0013] As a preferred technical scheme of the present application, a turning mechanism is arranged on the outside of the left sliding groove.

[0014] The turning mechanism comprises a fixed frame fixedly connected with the fixed plate, a sliding tooth plate slidingly connected in the fixed frame, a connecting groove being formed in the fixed frame, a fixed column fixedly installed on the sliding tooth plate, the fixed column extending into the connecting groove and sliding in the connecting groove, and a spring four arranged in the connecting groove and having one end fixedly connected with the fixed column.

[0015] As a preferred technical scheme of the present application, a driving motor is fixedly installed on the outside of the equipment main body, the crushing roller is rotatable in the equipment main body by the driving motor, an inclined plate is fixedly installed on the two sides of the feeding groove, the inclined plate is designed to be inwardly inclined, an opening groove is formed in the side surface of the equipment main body, and a discharging plate is fixedly installed in the opening groove.

[0016] A bamboo fiber customization disassembling method comprises the following steps:

[0017] Step one: placing a bamboo cylinder on the top of the equipment main body with one end in contact with the crushing roller and one side surface close to the inclined surface of the C-shaped rod;

[0018] Step two: starting the driving motor to drive the crushing roller to rotate;

[0019] Step three: start the driving mechanism, the driving mechanism drives the screw rod to rotate synchronously;

[0020] Step four: the screw rod drives the moving block to slide inside the sliding groove, when the connecting gear on the top of the moving block contacts the sliding tooth plate, it will rotate on the sliding tooth plate, at this time the connecting plates will approach each other, cooperating with the action of the telescopic rod, the C-shaped rod can be extruded, the bamboo tube is clamped and pushed forward;

[0021] Step five: on the basis of step four, after the bamboo tube is pushed forward for a distance, the pushing mechanism returns to the original position, and the bamboo tube is clamped and pushed forward again.

[0022] Compared with the prior art, the beneficial effects of the present application are that:

[0023] 1. By setting the C-shaped rod to be made of elastic material, bamboo tubes of different sizes can be clamped and pushed forward.

[0024] 2. During the sliding process of the moving block to the inside of the sliding groove, the telescopic rod and the C-shaped rod will slide to the right side together under the action of the connecting shaft and the connecting plate, so that after the C-shaped rod clamps the bamboo tube, the bamboo tube can slide to the right side of the crushing roller, realizing uniform forward pushing and breaking, and accelerating the breaking progress.

[0025] 3. When the bamboo tube contacts the C-shaped rod, it will completely fit the inclined surface of the C-shaped rod, so that the end face of the bamboo tube close to the crushing roller can better extrude into the opposite surface of the two crushing rollers for crushing treatment, and during the crushing process, the bamboo tube can better slide into the equipment body due to the design of the inclined surface of the C-shaped rod.

[0026] 4. The two sides of the feeding chute are fixedly provided with inclined plates, which are designed to incline inward, i.e. close to the crushing roller, after the bamboo is broken, the debris can continuously enter the opposite surface of the crushing roller, so as to realize the disassembly of the bamboo, and the side surface of the equipment body is provided with an opening slot, and a discharging plate is fixedly installed in the opening slot and below the crushing roller, so that the broken bamboo can slide out of the equipment body from the discharging plate for the next process step.

[0027] 5. When the screw rod drives the moving block to slide inward, the C-shaped rod can clamp the bamboo tube, after the moving block is driven to push forward, the bamboo tube can be clamped and driven to the crushing roller to accelerate the crushing effect, after being pushed forward for a distance, the C-shaped rod releases the bamboo tube, and the moving block moves back under the action of the screw rod, so that the bamboo tube can be clamped and pushed forward again, and repeated operation is beneficial to the rapid crushing and disassembly of the bamboo tube. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1It is a three-dimensional schematic view of the disassembling device structure of the present application,

[0029] Figure 2 It is a schematic view of the structure after disassembly in the present application,

[0030] Figure 3 It is a three-dimensional schematic view of the fixed plate structure of the present application;

[0031] Figure 4 It is a schematic view of the fixed frame structure in the disassembling device of the present application;

[0032] Figure 5 It is a schematic view of the transmission mechanism of the present application,

[0033] Figure 6 It is an enlarged schematic view of structure A in the present application; Figure 5

[0034] Figure 7 It is a three-dimensional schematic view of the fixed frame structure of the present application;

[0035] Figure 8 It is a top view of the disassembling device of the present application;

[0036] Figure 9 It is a three-dimensional schematic view of the C-shaped rod structure of the present application.

[0037] In the figure: 1, device main body; 11, feeding chute; 111, inclined plate; 112, discharging plate; 12, crushing roller; 13, driving motor; 2, fixed plate; 21, sliding groove; 3, pushing mechanism; 31, telescopic rod; 32, C-shaped rod; 33, moving block; 34, lead screw; 35, spring three; 36, transmission mechanism; 361, connecting shaft; 362, connecting gear; 363, connecting plate; 4, pressing mechanism; 41, sliding block; 42, spring one; 43, connecting column; 44, limiting ring; 45, spring two; 46, connecting block; 47, support rod; 48, pressing rod; 5, turning mechanism; 51, fixed frame; 52, sliding tooth; 53, connecting groove; 54, spring four. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0039] As Figure 1 ​As shown, the present application provides a bamboo fiber customization disassembly device and a customization disassembly method, which adopts the device for crushing bamboo tubes by using crushing rollers in the prior art, but also includes a device main body 1 on the basis of the prior art, a feeding chute 11 is opened at the top of the device main body 1, and a group of crushing rollers 12 is rotatably connected inside the device main body 1 and directly below the feeding chute 11. In this embodiment, a driving motor 13 is fixedly installed on the outside of the device main body 1, which can drive the crushing rollers 12 to rotate, and under the rotation of the crushing rollers 12, the bamboo can be crushed and disassembled.

[0040] Wherein, the two sides of the feeding chute 11 are fixedly installed with inclined plates 111, which are designed to be inclined inward, that is, the direction is close to the crushing rollers 12, after crushing the bamboo, the debris can continuously enter the opposite surface of the crushing rollers 12, so as to realize the disassembly of the bamboo, and the side of the device main body 1 is provided with an opening slot, and a discharge plate 112 is fixedly installed inside the opening slot and below the crushing rollers 12. For the bamboo after crushing, it can slide out of the device main body 1 from the discharge plate 112 and proceed to the next process step.

[0041] As Figures 1-2 shown, the top of the device main body 1 is fixedly installed with two symmetrical fixed plates 2, the left side of the fixed plate 2 is provided with a bamboo tube pushing mechanism 3, and the right side of the fixed plate 2 is provided with a pressing mechanism 4 for pressing the bamboo tube, the pushing mechanism 3 includes two oppositely designed telescopic rods 31, the inside of the telescopic rod 31 is provided with a connecting spring, and the opposite surface of the two telescopic rods 31 is fixedly installed with a C-shaped rod 32, the groove surface of the C-shaped rod 32 is designed to be inclined downward by 35°, when the bamboo tube is disassembled, the bamboo tube will completely fit the inclined surface of the C-shaped rod 32 when it contacts the C-shaped rod 32, so that the end surface of the bamboo tube close to the crushing rollers 12 can better extrude into the opposite surface of the two crushing rollers 12 for crushing treatment, and during the crushing process, because of the 35° inclined surface design of the C-shaped rod 32, the bamboo tube can better slide into the device main body 1.

[0042] In this embodiment, the C-shaped rod 32 is elastic and will deform under the extrusion of the telescopic rod 31, and the deformed C-shaped rod 32 can better clamp and fix the bamboo tube.

[0043] As Figure 3As shown, the fixed plate 2 is internally provided with sliding grooves 21 on both sides, the pressing mechanism 4 includes sliding blocks 41 sliding in the sliding grooves 21, the sliding blocks 41 protrude from the sliding grooves 21 and are located on the top of the fixed plate 2, and a spring 42 is arranged in the sliding grooves 21 and is fixedly connected to one end of the sliding blocks 41, the top of the sliding blocks 41 is fixedly installed with a connecting column 43, the top end of the connecting column 43 is fixedly installed with a limiting ring 44, the connecting column 43 is sleeved with a spring 45, and the connecting column 43 is slidingly sleeved with a connecting block 46, the top of the connecting block 46 is fixedly connected to one end of the spring 45, and the opposite surfaces of the two connecting blocks 46 are movably hinged with supporting rods 47, and the opposite surfaces of the two supporting rods 47 are fixedly installed with elastic pressing rods 48, in the embodiment, when the pressing rods 48 press the bamboo tube, the sliding blocks 41 slide outward in the sliding grooves 21 with the change of the angle of the bamboo tube, so that the disassembly of the bamboo tube by the crushing roller 12 can be more convenient.

[0044] When disassembling bamboo tubes of different diameters, the connecting block 46 can slide up and down in the connecting column 43, so that the connecting block 46 drives the pressing rod 48 to move up and down in cooperation with the supporting rod 47, when a bamboo tube with a larger diameter is encountered, the connecting block 46 moves upward to press the spring 45, so that the spring 45 also exerts a greater reaction force on the bamboo tube, and the pressure on the bamboo tube is stronger, so that the bamboo tube enters the crushing roller 12 more quickly and is crushed; on the contrary, when the diameter of the bamboo tube is smaller, the distance that the connecting block 46 slides upward in the connecting column 43 will be smaller, so that the reaction force of the spring 45 will be smaller, and when a bamboo tube with a smaller diameter is encountered, a smaller force is exerted, so that it enters the crushing roller 12 and is crushed.

[0045] In the above embodiment, the shape of the pressing rod 48 is arc-shaped, and the opening of the arc-shaped is downward, which is just consistent with the curved surface of the bamboo tube and is more fitted to the surface of the bamboo tube.

[0046] As Figures 4-6As shown, the propelling mechanism 3 comprises a moving block 33 sliding inside the sliding groove 21 on the left side of the fixed plate 2, a lead screw 34 is rotatably connected inside the sliding groove 21 on the left side, a spring 35 is sleeved on the lead screw 34, the moving block 33 is in meshing connection with the lead screw 34, the moving block 33 reciprocates on the lead screw 34, a transmission mechanism 36 is arranged on the top of the moving block 33, the lead screw 34 is externally connected with a driving mechanism, in the embodiment, the driving mechanism is externally connected with a power supply and is started to drive the lead screw 34 inside the sliding groove 21 on the left side to rotate synchronously, so that the moving block 33 inside the sliding groove 21 is synchronously propelled, and the spring 35 can be extruded, the spring 35 has elastic potential energy, the transmission mechanism 36 comprises a connecting shaft 361 rotatably connected on the top of the moving block 33, a connecting gear 362 is fixedly installed above the connecting shaft 361, a connecting plate 363 is fixedly connected above the connecting gear 362, the connecting plate 363 is hingedly connected with the telescopic rod 31, the telescopic rod 31 can rotate on the connecting plate 363, in the embodiment, the telescopic rod 31 and the C-shaped rod 32 are driven to slide to the right side together through the cooperation of the connecting shaft 361, the connecting plate 363 and the moving block 33 during the sliding process of the moving block 33 to the inside of the sliding groove 21, so that the bamboo tube can be driven to slide to the right side of the crushing roller 12 after the bamboo tube is clamped by the C-shaped rod 32, and the uniform forward propelling and crushing are realized, and the crushing progress is accelerated.

[0047] As Figures 7-9As shown, the outer side of the left sliding groove 21 is provided with a steering mechanism 5, the steering mechanism 5 comprises a fixed frame 51 fixedly connected with the fixed plate 2, a sliding tooth plate 52 is slidably connected in the fixed frame 51, a connecting groove 53 is formed in the fixed frame 51, a fixed column is fixedly installed on the sliding tooth plate 52, and the fixed column extends into the connecting groove 53 and slides in the connecting groove 53, and the connecting groove 53 is provided with a spring four 54 fixedly connected with the fixed column at one end. In this embodiment, the rotation of the lead screw 34 in the sliding groove 21 can drive the moving block 33 to slide in the sliding groove 21. Because the moving block 33 is a cuboid, the sliding groove 21 limits the moving block 33 to avoid rotating with the lead screw 34. At the same time, when the connecting gear 362 contacts the sliding tooth plate 52, because the elastic coefficient of the spring four 54 is greater than that of the connecting spring in the telescopic rod 31, that is, k1>k2, under the action of the telescopic rod 31, the C-shaped rod 32 is deformed and shrinks inward to press and extrude the bamboo tube. When the connecting spring in the telescopic rod 31 is extruded to a force greater than that of the spring four 54, the lead screw 34 continues to rotate, continuously driving the moving block 33 to slide inward, so that the position relationship between the connecting gear 362 and the sliding tooth plate 52 remains unchanged, and the sliding tooth plate 52 moves with the connecting gear 362, and the C-shaped rod 32 on the other side keeps clamping the bamboo tube and drives the bamboo tube to move towards the crushing roller 12. When moving to a certain distance, the spring force of the spring four 54 will increase to a certain extent. At this time, the sliding tooth plate 52 will slide in the opposite direction of the moving block 33 under the action of the spring force of the spring four 54. At this time, the connecting gear 362 continues to rotate, and the C-shaped rod 32 applies an increasing force to the bamboo tube under the action of the telescopic rod 31, but the force is still within the compressible range of the connecting spring. Until the moving block 33 moves to the end of the lead screw 34, the spring force of the spring four 54 and the connecting spring gradually decreases, and the pressure of the C-shaped rod 32 on the bamboo tube decreases, and the clamping force of the bamboo tube gradually disappears. Because there is the force of the crushing roller 12, the C-shaped rod 32 does not move back with the bamboo tube. Therefore, the above operation is repeated to achieve the effect of clamping and advancing the bamboo tube by the C-shaped rod 32, so that the bamboo tube is more rapid in the disassembling process.

[0048] Disassembling steps:

[0049] Step one: place the bamboo tube obliquely above the equipment main body 1, one end contacts the crushing roller 12, and one side of the bamboo tube is close to the inclined surface of the C-shaped rod 32;

[0050] Step two: start the driving motor 13 to drive the crushing roller 12 to rotate;

[0051] Step three: start the driving mechanism, the driving mechanism drives the screw rod 34 to rotate synchronously;

[0052] Step four: the screw rod 34 drives the moving block 33 to slide inside the sliding groove 21, when the connecting gear 362 on the top of the moving block 33 contacts with the sliding tooth plate 52, the connecting gear 362 will rotate on the sliding tooth plate 52, at this time the connecting plates 363 will move close to each other, cooperating with the effect of the telescopic rod 31, the C-shaped rod 32 can be extruded, the C-shaped rod 32 deforms to apply pressure to the bamboo tube, and after the telescopic rod 31 applies pressure to the bamboo tube to a certain degree, the connecting gear 362 will stop rotating, at this time the connecting gear 362 will keep a certain angle with the sliding tooth plate 52, drives the sliding tooth plate 52 to slide to the inside of the sliding groove 21, so as to drive the bamboo tube to gradually approach the crushing roller 12;

[0053] Step five: on the basis of step four, after the bamboo tube is pushed forward by a distance, the pushing mechanism 3 returns to the original position, the bamboo tube is clamped and pushed forward again.

[0054] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bamboo fiber customized disassembling device, comprising a device body (1), a feeding slot (11) is opened at the top of the device body (1), a group of crushing rollers (12) are rotationally connected inside the device body (1) and directly below the feeding slot (11), characterized in that: The top of the device body (1) is fixedly provided with two symmetrical fixed plates (2), the left side of the fixed plate (2) is provided with a receiving bamboo tube pushing mechanism (3), and the right side of the fixed plate (2) is provided with a pressing mechanism (4) for pressing the bamboo tube; The pushing mechanism (3) comprises two oppositely designed telescopic rods (31), and C-shaped rods (32) are fixedly installed on the opposite surfaces of the two telescopic rods (31); The telescopic rod (31) is provided with a connecting spring in the inside, and the groove surface of the C-shaped rod (32) is designed to be inclined downward by 35°; Both sides of the inside of the fixed plate (2) are provided with sliding grooves (21), the pushing mechanism (3) comprises a moving block (33) sliding in the sliding groove (21) on the left side of the fixed plate (2), a lead screw (34) is rotatably connected in the inside of the left sliding groove (21), a spring three (35) is sleeved on the lead screw (34), the moving block (33) is in meshing connection with the lead screw (34), the moving block (33) reciprocates on the lead screw (34), and a transmission mechanism (36) is arranged on the top of the moving block (33); The transmission mechanism (36) comprises a connecting shaft (361) rotatably connected to the top of the moving block (33), a connecting gear (362) is fixedly installed above the connecting shaft (361), a connecting plate (363) is fixedly connected with the connecting shaft (361) and arranged above the connecting gear (362), the connecting plate (363) is hinged with the telescopic rod (31), and the telescopic rod (31) can rotate on the connecting plate (363); The C-shaped rod (32) is made of elastic material and bends inward or expands outward when subjected to force; The pressing mechanism (4) comprises a sliding block (41) sliding in the sliding groove (21), the sliding block (41) protrudes from the sliding groove (21) and is located on the top of the fixed plate (2), one end of a spring one (42) is fixedly connected with the sliding block (41) in the sliding groove (21), a connecting column (43) is fixedly installed on the top of the sliding block (41), and a connecting block (46) is slidably sleeved on the connecting column (43); A limiting ring (44) is fixedly installed on the top end of the connecting column (43), a spring two (45) is sleeved on the connecting column (43), and a supporting rod (47) is movably hinged on the opposite surfaces of the two connecting blocks (46), a pressing rod (48) with elasticity is fixedly installed on the opposite surfaces of the two supporting rods (47), the pressing rod (48) is in the shape of an arc, and the opening of the arc faces downward.

2. The bamboo fiber customized disassembling device according to claim 1, characterized in that: The outside of the left sliding groove (21) is provided with a steering mechanism (5). The turning mechanism (5) includes a fixed frame (51) fixedly connected with the fixed plate (2), the inside of the fixed frame (51) is slidably connected with a sliding tooth plate (52), a connecting groove (53) is arranged in the inside of the fixed frame (51), a fixed column is fixedly installed on the sliding tooth plate (52), the fixed column extends into the inside of the connecting groove (53) and slides in the inside of the connecting groove (53), and the inside of the connecting groove (53) is provided with a spring four (54) fixedly connected with the fixed column at one end.

3. The bamboo fiber customized disassembling device according to claim 2, characterized in that: The outer side of the device body (1) is fixedly installed with a driving motor (13), the crushing roller (12) rotates in the inside of the device body (1) through the driving motor (13), the both sides of the feeding chute (11) are fixedly installed with inclined plates (111), the inclined plates (111) are designed to be inclined inward, the side surface of the device body (1) is provided with an opening groove, and the inside of the opening groove is fixedly installed with a discharging plate (112).

4. A bamboo fiber customized disassembly method, using the bamboo fiber customized disassembly device of claim 3, characterized in that: The method comprises the following steps: Step one: place the bamboo tube obliquely above the device body (1), one end is in contact with the crushing roller (12), and one side surface of the bamboo tube is close to the inclined surface of the C-shaped rod (32); Step two: start the driving motor (13) to drive the crushing roller (12) to rotate; Step three: start the driving mechanism to drive the lead screw (34) to rotate synchronously; Step four: the lead screw (34) drives the moving block (33) to slide in the inside of the sliding groove (21), when the connecting gear (362) on the top of the moving block (33) is in contact with the sliding tooth plate (52), the sliding tooth plate (52) is rotated, at this time, the connecting plates (363) are close to each other, and the C-shaped rod (32) can be extruded and the bamboo tube can be clamped and pushed forward by the action of the telescopic rod (31); Step five: on the basis of step four, after the bamboo tube is pushed forward by a distance, the pushing mechanism (3) returns to the original position, and the bamboo tube is clamped and pushed forward again.

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