A barium-containing high-magnesium dual-function cored wire processing device and method
By wrapping and pressing the wire containing magnesium on the mandrel and applying a coating containing barium, the problem of rapid reaction of magnesium in steelmaking or casting is solved, the effective reaction between magnesium and barium is achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202310439167.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-23
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2043-04-23
AI Technical Summary
When the prior art uses barium-containing high-magnesium core-encapsulated wire during steelmaking or casting, the magnesium element reacts rapidly after water dissolution with the steel, causing the magnesium element to remain deteriorated and deteriorated, affecting product quality.
By wrapping two groups of magnesium-containing wires on the mandrel and tightening and overlapping them by pressing devices, the wire density is increased, and then coating a barium-containing coating is applied to prevent the magnesium from reacting quickly.
Effectively reduce the reaction speed of magnesium elements, make it react with barium elements, prevent magnesium elements from reacting first than barium elements, avoid magnesium elements from stagnating and deteriorating, and improve the quality of steelmaking casting products.
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Figure CN116424952B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cored wires, in particular to a barium-containing and high-magnesium dual-function cored wire processing device and a method thereof. Background Art
[0002] Cored wire is a linear material formed by alloy powder wrapped by a strip of steel. Cored wire can more effectively add smelting materials to molten steel or molten iron during the steelmaking or casting process. The cored wire can be inserted into the ideal position through professional wire feeding equipment. When the cored wire skin is melted, the wire core can be fully dissolved and chemically reacted at the ideal position, which can effectively reduce the reaction of alloy powder with air and slag, and improve the absorption rate of smelting materials. It is widely used as a deoxidizer, desulfurizer, and spheroidizer, which can change the morphology of molten steel inclusions and is widely used in the field of ductile iron.
[0003] In the production of the existing barium-containing and high-magnesium cored wire, a sol surface layer containing barium and magnesium elements is coated on the surface of the core rod or core wire, or the core rod or core wire is cast into a core containing barium and high-magnesium, and an auxiliary surface layer is coated on the surface to increase the magnesium element pretreatment, so that in the process of steelmaking or casting, the morphology of molten steel inclusions is changed by containing barium and magnesium elements, the quality of steelmaking and casting products is effectively improved, and a better spheroidization effect can be achieved for steelmaking or casting, and desulfurization and deoxidation treatment effects can be achieved. However, through the preparation of the existing technology, when magnesium and barium elements are added at the same time, magnesium and barium elements will quickly dissolve in the molten steel. Due to the chemical characteristics of magnesium, magnesium will react before barium, causing the magnesium element to be retained and deteriorated. For this reason, we propose a barium-containing and high-magnesium dual-effect cored wire processing equipment and method. Summary of the invention
[0004] In view of the above and / or existing problems in a conventional barium-containing high-magnesium dual-functional cored wire processing device and method, the present invention is proposed.
[0005] Therefore, the purpose of the present invention is to provide a barium-containing high-magnesium dual-functional cored wire processing equipment and method, by winding two groups of magnesium-containing wires on a core rod through a winding device, and then compacting the two groups of wound magnesium wires through a pressing device, so that the two groups of magnesium wires overlap each other and become more compact, thereby increasing the wire density, and then coating the outer wall with a barium-containing coating, which can solve the above-mentioned existing problems.
[0006] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0007] A barium-containing high-magnesium dual-function cored wire processing equipment, comprising:
[0008] A workbench assembly capable of adjusting the spacing between the pressing device and the winding device;
[0009] A core wire transport assembly is arranged at both ends of the workbench assembly and is capable of transporting the core rod;
[0010] A limiting assembly, which is arranged at the left end of the pressing device and the right end of the winding device, and can support and limit the processed mandrel;
[0011] A pressing device, which is arranged at the left end of the winding device, has its bottom connected to the left driving end of the workbench assembly, and is capable of performing a compacting operation on the penetrated mandrel;
[0012] The winding device has a bottom connected to the right driving end of the workbench assembly and is capable of winding the wire containing magnesium elements around the outer wall of the core rod.
[0013] As a preferred solution of the barium-containing high-magnesium dual-function cored wire processing equipment described in the present invention, the workbench assembly includes:
[0014] A workbench, the surface of which is slidably connected to the pressing device and the winding device;
[0015] A bidirectional screw, which is rotatably connected to both ends of the surface of the workbench;
[0016] The driving motor is arranged in the middle of the right end of the outer wall of the workbench and is connected to the right side ports of the two sets of bidirectional screws through belts.
[0017] As a preferred solution of the barium-containing and high-magnesium dual-function cored wire processing equipment described in the present invention, the cored wire transport component includes:
[0018] Brackets are arranged at both ends of the surface of the workbench;
[0019] A transport motor is arranged at the lower end of the inner wall of the bracket;
[0020] A driving limiting roller is rotatably connected to the middle of the bracket, and a front port is connected to the output end of the transport motor through a belt;
[0021] The limiting roller is rotatably connected to the inner upper end of the bracket, and can limit and transport the mandrel together with the driving limiting roller.
[0022] As a preferred solution of the barium-containing high-magnesium dual-function cored wire processing equipment described in the present invention, the limiting component includes:
[0023] Heightening bases are arranged at both ends of the surface of the workbench;
[0024] A finger cylinder is arranged on the top of the heightened base, and the output end is connected to the clamping rod;
[0025] The limiting arc block is arranged on the inner wall of the clamping rod and can clamp and slide the core rod to limit the position.
[0026] As a preferred solution of the barium-containing high-magnesium dual-function cored wire processing equipment described in the present invention, the pressing device includes:
[0027] A press base, which is slidably connected to the left end of the surface of the workbench;
[0028] A placement plate is disposed on top of the pressing base;
[0029] The telescopic rod has a left end that is rotatably connected to the left side of the lower end of the surface where the plate is placed, and a right end that is connected to one end of the pushing assembly;
[0030] A push assembly is rotatably connected around the surface where the disk is placed and is arranged in three groups;
[0031] Rolling assemblies are arranged around the surface on which the disc is placed and are arranged in three groups;
[0032] The pressing component is slidably connected inside the rolling component, and the lower end of the inner wall is rotationally connected to one end of the pushing component.
[0033] As a preferred solution of the barium-containing high-magnesium dual-function cored wire processing equipment described in the present invention, the pressing base includes:
[0034] A bottom plate slidably connected to the left end of the surface of the workbench;
[0035] The internal thread block is arranged at the two ends of the bottom of the bottom plate and is threadedly connected to the left end of the outer wall of the bidirectional screw.
[0036] As a preferred solution of the barium-containing and high-magnesium dual-function cored wire processing equipment described in the present invention, the pushing component includes:
[0037] An eccentric wheel, the left end of which is rotatably connected to the periphery of the surface of the placement plate, and the inner port is rotatably connected to the lower end of the inner wall of the pressing assembly;
[0038] A rotating rod, which is arranged on the surface of the eccentric wheel, and the left end of which is rotatably connected to the output end of the telescopic rod, and the right end of which is rotatably connected to the connecting rod;
[0039] The connecting rods are arranged in two groups and connect the three groups of rotating rods to each other.
[0040] As a preferred solution of the barium-containing high-magnesium dual-function cored wire processing equipment described in the present invention, the rolling component includes:
[0041] A limiting housing is installed around the surface where the plate is placed;
[0042] A micro motor is slidably connected to the left end of the inner part of the limit housing, and the right end is rotated to connect to the lower end of the inner wall of the pressing component, and the output end passes through the limit housing and is connected to the upper end of the pressing component through a belt;
[0043] A guide groove, which is arranged at the right end of the inner part of the limiting housing and is internally slidably connected to the pressing assembly;
[0044] A limiting groove is provided on the surface of the guide groove and limits the sliding of the pressing component and the micro motor;
[0045] The pressing component comprises:
[0046] A guide plate slidably connected inside the guide groove;
[0047] A latch which penetrates the lower end of the guide plate, and the left end of the outer wall is rotatably connected to the inner port of the eccentric wheel, and the left end of the latch is rotatably connected to the right end of the micro motor, and is slidably connected to the inside of the limit groove;
[0048] A roller frame is arranged at the upper end of the guide plate and is internally rotatably connected to the pressing roller;
[0049] Press the roller, and its left port is connected to the output end of the micro motor through a belt.
[0050] As a preferred solution of the barium-containing high-magnesium dual-function cored wire processing equipment described in the present invention, the winding device includes:
[0051] A support seat, the bottom of which is threadedly connected to the right end of the outer wall of the bidirectional screw;
[0052] A placement plate is disposed on top of the support base;
[0053] The driving disc is rotatably connected to the inner periphery of the placement plate and is arranged in four groups, and the inner part of the driving disc at the left end of the outer wall of the driving disc is provided with teeth, and the inner part of the driving disc at the right end of the outer wall of the driving disc is rollingly connected to the outer wall of the winding assembly;
[0054] A transmission motor is arranged at the lower side of the left end of the outer wall of the placement plate, and the output end is connected to the left end of the driving disk, and the driving disks at the left end of the outer wall of the driving disk are connected to each other through a chain;
[0055] The limiting plate is rotatably connected to the right end of the outer wall of the placement plate and is internally connected to the outer wall of the winding assembly in a rolling manner;
[0056] The winding assembly comprises:
[0057] A rolling plate, which is rollingly connected to the inside of the driving plate and the limiting plate through the outer wall;
[0058] The winding disk is arranged at the right end of the outer wall of the rolling disk and has a wire core containing magnesium element wound inside.
[0059] A method for processing a barium-containing high-magnesium dual-functional cored wire comprises the following steps:
[0060] S1: The mandrel is placed between the driving limiting roller and the limiting roller by passing the mandrel through the core wire transport assembly at the right end, and the driving limiting roller drives the mandrel to be transported by starting the transport motor, and then the mandrel passes through the limiting arc block of the limiting assembly and is loosely clamped and limited by the finger cylinder;
[0061] S2: The mandrel is then passed through the center of the driving disk of the winding device, and the wires containing magnesium elements in the two sets of winding disks are glued to the two ends of the outer wall of the mandrel. The transmission motor is started to drive the driving disk to rotate, so that the driving disk drives the rolling disk to rotate, and the rolling disk drives the two sets of winding disks to rotate, thereby driving the two sets of magnesium-containing wires to rotate and wind the mandrel;
[0062] S3: At the same time, the mandrel is continuously transported, so that the mandrel passes through the center of the placement disk of the pressing device. At this time, the telescopic rod is driven to extend, and the rotating rod is pushed to move to the lower right end, driving the eccentric wheel to rotate eccentrically, thereby driving the inner port of the eccentric wheel to push the pressing assembly to move obliquely upward, so that the three groups of pressing assemblies are close to the center of the placement disk, and the wound wire containing magnesium is squeezed;
[0063] S4: At the same time, the micro motor is started to drive the pressing roller to roll, so that the pressing roller presses the magnesium-containing wire and rolls the magnesium-containing wire at the same time, and drives the mandrel to roll, thereby pressing the wound magnesium-containing wire at multiple angles, thereby increasing the density and connection stability of the magnesium-containing wire;
[0064] S5: The core rod is then transported to the limiting arc block of the left end limiting assembly, and passes through the driving limiting roller and limiting roller of the core wire transport assembly to continuously process the core rod. After the magnesium-containing wire is wound and pressed, the outer wall of the magnesium-containing wire is coated with a coating containing barium and a small amount of magnesium to wrap the magnesium wire.
[0065] Compared with existing technologies:
[0066] The distance between the pressing device and the winding device can be adjusted through the workbench assembly;
[0067] The transported core wire can be loosely clamped by the limiting assembly, thereby supporting and limiting the transported core wire, ensuring that the core wire is in a straight state, facilitating processing, and making the winding operation more close to the core rod;
[0068] The pressing device can rotate and press the wire containing magnesium element wound on the outer wall of the mandrel, so that the wire containing magnesium element is in close contact with the mandrel, thereby ensuring the connection stability of the wire containing magnesium element, and increasing the density of magnesium element, reducing the reaction speed of magnesium element, so that magnesium element and barium element can react with each other, preventing magnesium element from reacting before barium element, causing the magnesium element to be retained and deteriorated;
[0069] The winding device can continuously wind the transported mandrel, so that the wire containing the magnesium element is wound around the outer wall of the mandrel, and the two groups of wires containing the magnesium element are overlapped with each other to shield the magnesium element, prevent the magnesium element from reacting quickly with the molten steel, reduce the reaction speed of the magnesium element, and prevent the magnesium element from being unable to react with the barium element after a rapid reaction, resulting in the retention and deterioration of the magnesium element. BRIEF DESCRIPTION OF THE DRAWINGS
[0070] Figure 1 A schematic diagram of the overall main structure provided by the present invention;
[0071] Figure 2 The overall right side structural schematic diagram provided by the present invention;
[0072] Figure 3 A schematic diagram of the structure of a workbench assembly provided by the present invention;
[0073] Figure 4 A right-side structural schematic diagram of a core wire transport assembly provided by the present invention;
[0074] Figure 5 A right-side structural schematic diagram of a position limiting assembly provided by the present invention;
[0075] Figure 6 A right side structural schematic diagram of the pressing device provided by the present invention;
[0076] Figure 7 A schematic diagram of the connection structure of the push assembly provided by the present invention;
[0077] Figure 8 A left-side structural schematic diagram of a rolling assembly provided by the present invention;
[0078] Fig. 9 A schematic diagram of the split structure of the rolling assembly and the pressing assembly provided by the present invention;
[0079] Fig.10 A right side structural schematic diagram of the winding device provided by the present invention;
[0080] Fig.11 A left-side structural schematic diagram of a winding device provided by the present invention;
[0081] Fig.12A schematic diagram of the disassembly structure of the winding device provided by the present invention;
[0082] Fig.13 This is a schematic diagram of the structure of the winding assembly provided by the present invention.
[0083] In the figure: workbench assembly 1, workbench 11, bidirectional screw 12, drive motor 13, core wire transport assembly 2, bracket 21, transport motor 22, drive limit roller 23, limit roller 24, limit assembly 3, heightening base 31, finger cylinder 32, clamping rod 33, limit arc block 34, pressing device 4, pressing base 41, bottom plate 411, internal thread block 412, placement plate 42, telescopic rod 43, pushing assembly 44, eccentric wheel 4 41, rotating rod 442, connecting rod 443, rolling assembly 45, limiting housing 451, micro motor 452, guide groove 453, limiting groove 454, pressing assembly 46, guide plate 461, latch 462, roller frame 463, pressing roller 464, winding device 5, supporting seat 51, placing plate 52, driving disk 53, transmission motor 54, limiting disk 55, winding assembly 56, rolling disk 561, winding disk 562. DETAILED DESCRIPTION
[0084] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0085] The present invention provides a barium-containing high-magnesium dual-function cored wire processing equipment and method, which has the advantages of reducing the reaction speed of magnesium element, thereby enabling magnesium element and barium element to react with each other, preventing magnesium element from reacting before barium element, causing magnesium element to be retained and deteriorated, please refer to Figure 1-13 , including a workbench component 1, a core wire transport component 2, a limit component 3, a pressing device 4 and a winding device 5;
[0086] The workbench assembly 1 can adjust the distance between the pressing device 4 and the winding device 5. The workbench assembly 1 includes: a workbench 11, a bidirectional screw 12 and a driving motor 13. The workbench 11 has a surface that is slidingly connected to the pressing device 4 and the winding device 5. The bidirectional screw 12 is rotatably connected to the two ends of the surface of the workbench 11. The driving motor 13 is arranged in the middle of the right end of the outer wall of the workbench 11, and the right side ports of the two groups of bidirectional screws 12 are connected by belts.
[0087] The core wire transport component 2 is arranged at both ends of the workbench component 1 and can transport the core rod. The core wire transport component 2 can transport the core rod and the processed core wire so that the core rod can be continuously processed. The core wire transport component 2 includes: a bracket 21, a transport motor 22, a drive limit roller 23 and a limit roller 24. The bracket 21 is arranged at both ends of the surface of the workbench 11. The drive limit roller 23 and the limit roller 24 can be placed through the bracket 21. The transport motor 22 is arranged at the lower end of the inner wall of the bracket 21. The drive limit roller 23, which is rotatably connected to the middle of the interior of the bracket 21, and the front port is connected to the output end of the transport motor 22 through a belt. By driving the transport motor 22, the driving limit roller 23 can be driven to rotate, so that the core wire between the driving limit roller 23 and the limit roller 24 can be transported. The limit roller 24 is rotatably connected to the upper end of the interior of the bracket 21, and the core rod can be limited and transported between the driving limit roller 23. The movement of the core wire can be limited by the limit roller 24, so that the core wire fits the driving limit roller 23 and moves.
[0088] The limiting component 3 is arranged at the left end of the pressing device 4 and the right end of the winding device 5, and can support and limit the processed core rod. The limiting component 3 can loosely clamp the transported core wire, thereby supporting and limiting the transported core wire, ensuring that the core wire is in a straight state, facilitating processing, and making the winding operation more close to the core rod. The limiting component 3 includes: an elevated base 31, a finger cylinder 32, a clamping rod 33 and a limiting arc block 34. The elevated base 31 is arranged at both ends of the surface of the workbench 11. The finger cylinder 32 is arranged on the top of the elevated base 31, and the output end is connected to the clamping rod 33. The limiting arc block 34 is arranged on the inner wall of the clamping rod 33, and can clamp and slide the core rod. By driving the finger cylinder 32, the finger cylinder 32 drives the clamping rod 33 and the limiting arc block 34 to approach each other, and the passing core rod is loosely clamped to ensure that the core wire is in a straight state.
[0089] The pressing device 4 is arranged at the left end of the winding device 5, and the bottom is connected to the left driving end of the workbench assembly 1, and can compact the penetrated core rod. The pressing device 4 can rotate and press the wire containing magnesium element wound on the outer wall of the core rod, so that the wire containing magnesium element is in close contact with the core rod, ensuring the connection stability of the wire containing magnesium element, and can increase the density of magnesium element and reduce the reaction speed of magnesium element, so that magnesium element and barium element can react with each other, preventing magnesium element from reacting before barium element, causing magnesium element to be retained and deteriorated. The pressing device 4 includes: a pressing base 41, a bottom plate 411, an internal thread block 412, a placement plate 42, a telescopic rod 43, a pushing assembly 44, and an eccentric wheel 44. 1. Rotating rod 442, connecting rod 443, rolling assembly 45, limiting housing 451, micro motor 452, guide groove 453, limiting groove 454, pressing assembly 46, guide plate 461, latch 462, roller frame 463 and pressing roller 464, pressing base 41, which is slidably connected to the left end of the surface of the workbench 11, placing plate 42, which is arranged on the top of the pressing base 41, and can place the telescopic rod 43, pushing assembly 44, rolling assembly 45 and pressing assembly 46, telescopic rod 43, the left end of which is rotatably connected to the left side of the lower end of the surface of the placing plate 42, and the right end is connected to one end of the pushing assembly 44, bottom plate 411, which is slidably connected to the left end of the surface of the workbench 11, and internal thread block 412, which is arranged on the bottom plate 41 1, and is threadedly connected to the left end of the outer wall of the bidirectional screw 12, a pushing component 44, which is rotatably connected to the surface of the placement plate 42 and is arranged in three groups, an eccentric wheel 441, whose left end is rotatably connected to the surface of the placement plate 42, and an inner port is rotatably connected to the lower end of the inner wall of the pressing component 46, a rotating rod 442, which is arranged on the surface of the eccentric wheel 441, and the left end is rotatably connected to the output end of the telescopic rod 43, and the right end is rotatably connected to the connecting rod 443, the connecting rod 443 is arranged in two groups, and the three groups of rotating rods 442 are connected to each other, and the telescopic rod 43 is extended by driving the telescopic rod 43, pushing the rotating rod 442 to move to the lower right end, driving the eccentric wheel 441 to rotate eccentrically, thereby driving the inner port of the eccentric wheel 441 to push The pressing assembly 46 moves obliquely upward, so that the three groups of pressing assemblies 46 are close to the center of the placement disk 42, thereby changing the spacing between the three groups of pressing assemblies 46, and then the pressing spacing can be adjusted, so that wires containing magnesium elements of different thicknesses can be used, so that the wires containing magnesium elements can fit tightly to the core rod, the rolling assembly 45, which is arranged around the surface of the placement disk 42 and is arranged in three groups, the limiting shell 451, which is installed around the surface of the placement disk 42, the micro motor 452, which is slidably connected to the inner left end of the limiting shell 451, and the right end is rotated to connect to the lower end of the inner wall of the pressing assembly 46, the output end passes through the limiting shell 451, and is connected to the upper end of the pressing assembly 46 through a belt, and by starting the micro motor 452,The micro motor 452 drives the pressing roller 464 to roll, so that the pressing roller 464 rolls the magnesium-containing wire while pressing the magnesium-containing wire, and drives the mandrel to roll, so as to press the wound magnesium-containing wire at multiple angles, so that the magnesium-containing wire at each angle fits the mandrel. The guide groove 453 is arranged at the right end of the inner part of the limiting shell 451, and is internally slidably connected to the pressing component 46. The sliding of the pressing component 46 can be limited and guided by the guide groove 453. The limiting groove 454 is arranged on the surface of the guide groove 453, and limits the sliding of the pressing component 46 and the micro motor 452. The sliding of the micro motor 452 and the pressing component 46 can be controlled by the limiting groove 454. Limiting is performed to prevent the micro motor 452 and the pressing component 46 from moving out of the guide area of the guide groove 453. The pressing component 46 is slidably connected to the inside of the rolling component 45, and the lower end of the inner wall is rotatably connected to one end of the pushing component 44. The guide plate 461 is slidably connected to the inside of the guide groove 453. The latch 462 passes through the lower end of the guide plate 461, and the left end of the outer wall is rotatably connected to the inner port of the eccentric wheel 441, and the left port of the latch 462 is rotatably connected to the right end of the micro motor 452, and is slidably connected to the inside of the limiting groove 454. The roller frame 463 is set at the upper end of the guide plate 461, and the internal rotation is connected to the pressing roller 464. The left port of the pressing roller 464 is connected to the output end of the micro motor 452 through a belt.
[0090] The winding device 5 has a bottom connected to the right driving end of the workbench assembly 1, and can wind the wire containing magnesium elements around the outer wall of the mandrel. The winding device 5 can continuously wind the transported mandrel, so that the wire containing magnesium elements is wound around the outer wall of the mandrel, and two groups of wires containing magnesium elements overlap each other, shielding the magnesium element, preventing the magnesium element from reacting quickly with the molten steel, reducing the reaction speed of the magnesium element, and thus preventing the magnesium element from being unable to react with the barium element after a rapid reaction, causing the magnesium element to be retained and deteriorated. The winding device 5 The present invention comprises: a support seat 51, a placement plate 52, a driving disk 53, a transmission motor 54, a limit plate 55, a winding assembly 56, a rolling disk 561 and a winding disk 562. The support seat 51 has a bottom threaded connection to the right end of the outer wall of the bidirectional screw 12, the placement plate 52 is arranged on the top of the support seat 51, and the driving disk 53 is rotatably connected to the inner periphery of the placement plate 52 and is arranged in four groups. The driving disk 53 at the left end of the outer wall of the driving disk 53 is provided with teeth, and the driving disk 53 at the right end of the outer wall of the driving disk 53 is rolled and connected to the winding disk 561. The outer wall of the winding assembly 56, the transmission motor 54, which is arranged at the lower side of the left end of the outer wall of the placement plate 52, and the output end is connected to the left end of the driving disk 53, and the driving disks 53 at the left end of the outer wall of the driving disk 53 are connected to each other through a chain, the limiting disk 55, which is rotatably connected to the outer wall of the placement plate 52 around the right end, and the inner rolling connection of the outer wall of the winding assembly 56, the rolling disk 561, which is connected to the inner part of the driving disk 53 and the limiting disk 55 through the outer wall, and the winding disk 562, which is arranged at the right end of the outer wall of the rolling disk 561, and the inner winding The magnesium-containing wire core is prepared by sticking the magnesium-containing wire inside the two groups of winding disks 562 to the outer wall of the core plate before winding, and starting the transmission motor 54 so that the transmission motor 54 drives the driving disk 53 to rotate, thereby causing the driving disk 53 to drive the rolling disk 561 to rotate, and the rolling disk 561 drives the two groups of winding disks 562 to rotate, thereby driving the two groups of magnesium-containing wires to rotate and wind around the core rod, so that the two groups of magnesium-containing wires overlap and wind around each other, and the magnesium-containing wires are continuously wound around the transported core rod.
[0091] During specific use, a person skilled in the art will pass the mandrel through the core wire transport assembly 2 at the right end, so that the mandrel is placed between the driving limiting roller 23 and the limiting roller 24, and by starting the transport motor 22, the driving limiting roller 23 drives the mandrel to be transported, and then the mandrel passes through the limiting arc block 34 of the limiting assembly 3, and is loosely clamped and limited by the finger cylinder 32, and then the mandrel passes through the center of the driving disk 53 of the winding device 5, and at the same time, the magnesium-containing wires inside the two sets of winding disks 562 are glued to the two ends of the outer wall of the mandrel, and by starting the transmission motor 54, the transmission The motor 54 drives the driving disk 53 to rotate, so that the driving disk 53 drives the rolling disk 561 to rotate, and the rolling disk 561 drives the two sets of winding disks 562 to rotate, thereby driving the two sets of magnesium-containing wires to rotate and wind the mandrel. At the same time, the mandrel is continuously transported, so that the mandrel passes through the center of the placement disk 42 of the pressing device 4. At this time, the telescopic rod 43 is driven to extend the telescopic rod 43, pushing the rotating rod 442 to move to the lower right end, driving the eccentric wheel 441 to rotate eccentrically, thereby driving the inner port of the eccentric wheel 441 to push the pressing assembly 46 to move obliquely upward. , so that the three groups of pressing components 46 are close to the center of the placement plate 42, and the wound wire containing magnesium is squeezed. At the same time, the micro motor 452 is started to drive the pressing roller 464 to roll, so that the pressing roller 464 presses the wire containing magnesium while rolling the wire containing magnesium, and drives the mandrel to roll, so that the wound wire containing magnesium is pressed at multiple angles, the density and connection stability of the magnesium wire are increased, and then the mandrel is transported to the limit arc block of the left end limit component 3. 34, and passes through the driving limiting roller 23 and the limiting roller 24 of the core wire transport component 2, and continuously processes the core rod. After the magnesium-containing wire is wound and pressed, the outer wall of the magnesium-containing wire is coated with a coating containing barium and a small amount of magnesium, and the magnesium wire is wrapped. Therefore, during the reaction, the outer layer of barium and a small amount of magnesium react first. When the outer layer reacts completely, the magnesium-containing wire reacts with the molten steel for a second time, so that the magnesium element reacts for a second time, which can prevent the magnesium element from reacting before the barium element, causing the magnesium element to be retained and deteriorated.
[0092] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A barium-containing high-magnesium dual-function cored wire processing equipment, comprising: A workbench assembly (1) capable of adjusting the distance between the pressing device (4) and the winding device (5); A core wire transport assembly (2), which is arranged at both ends of the workbench assembly (1) and is capable of transporting the core rod; A limiting assembly (3), which is arranged at the left end of the pressing device (4) and the right end of the winding device (5), and is capable of supporting and limiting the processed mandrel; The invention is characterized in that: a pressing device (4) is arranged at the left end of the winding device (5), and the bottom of the pressing device (4) is connected to the left driving end of the workbench assembly (1), and can compact the penetrated mandrel; A winding device (5), the bottom of which is connected to the right driving end of the workbench assembly (1) and is capable of winding a wire containing magnesium elements around the outer wall of the core rod; The pressing device (4) comprises: A pressing base (41) is slidably connected to the left end of the surface of the workbench (11); A placement plate (42) is disposed on top of the pressing base (41); A telescopic rod (43), the left end of which is rotatably connected to the left side of the lower end of the surface of the placement plate (42), and the right end of which is connected to one end of the pushing component (44); A pushing assembly (44) is rotatably connected around the surface of the placement plate (42) and is arranged in three groups; Rolling assemblies (45) are arranged around the surface of the placement plate (42) and are arranged in three groups; A pressing component (46) is slidably connected to the inside of the rolling component (45), and the lower end of the inner wall is rotatably connected to one end of the pushing component (44); The rolling assembly (45) comprises: A limiting housing (451) is installed around the surface of the placement plate (42); A micro motor (452) is slidably connected to the left end of the inner part of the limiting housing (451), and the right end is rotatably connected to the lower end of the inner wall of the pressing component (46), and the output end passes through the limiting housing (451) and is connected to the upper end of the pressing component (46) through a belt; A guide groove (453) is arranged at the right end of the inner part of the limiting housing (451) and is slidably connected to the pressing assembly (46) inside; A limiting groove (454) is arranged on the surface of the guide groove (453) and limits the sliding of the pressing component (46) and the micro motor (452); The pressing assembly (46) comprises: A guide plate (461) slidably connected inside the guide groove (453); The latch (462) penetrates the lower end of the guide plate (461), and the left end of the outer wall is rotatably connected to the inner port of the eccentric wheel (441), and the left end of the latch (462) is rotatably connected to the right end of the micro motor (452), and is slidably connected to the inside of the limit groove (454); A roller frame (463) is arranged at the upper end of the guide plate (461) and is rotatably connected to the pressing roller (464) inside; The left side port of the pressing roller (464) is connected to the output end of the micro motor (452) through a belt.
2. The barium-containing high-magnesium dual-function cored wire processing equipment according to claim 1 is characterized in that: The workbench assembly (1) comprises: A workbench (11), the surface of which is slidably connected to the pressing device (4) and the winding device (5); A bidirectional screw (12) is rotatably connected to both ends of the surface of the workbench (11); A driving motor (13) is arranged in the middle of the right end of the outer wall of the workbench (11) and is connected to the right side ports of the two sets of bidirectional screws (12) through belts.
3. The barium-containing high-magnesium dual-function cored wire processing equipment according to claim 1 is characterized in that: The core wire transport component (2) comprises: Supports (21) are arranged at both ends of the surface of the workbench (11); A transport motor (22) disposed at the lower end of the inner wall of the bracket (21); A driving limiting roller (23) is rotatably connected to the middle of the bracket (21), and a front port is connected to the output end of the transport motor (22) through a belt; The limiting roller (24) is rotatably connected to the inner upper end of the bracket (21), and can limit and transport the mandrel together with the driving limiting roller (23).
4. The barium-containing high-magnesium dual-function cored wire processing equipment according to claim 1 is characterized in that: The limiting component (3) comprises: Heightening bases (31) are arranged at both ends of the surface of the workbench (11); A finger cylinder (32) is arranged on the top of the heightened base (31), and the output end of the finger cylinder is connected to the clamping rod (33); The limiting arc block (34) is arranged on the inner wall of the clamping rod (33) and can clamp and slide the core rod.
5. The barium-containing high-magnesium dual-function cored wire processing equipment according to claim 1 is characterized in that: The pressing base (41) comprises: A bottom plate (411) is slidably connected to the left end of the surface of the workbench (11); The internal thread block (412) is arranged at both ends of the bottom of the bottom plate (411) and is threadedly connected to the left end of the outer wall of the bidirectional screw (12).
6. The barium-containing high-magnesium dual-function cored wire processing equipment according to claim 1 is characterized in that: The pushing assembly (44) comprises: An eccentric wheel (441), the left end of which is rotatably connected to the periphery of the surface of the placement plate (42), and the inner port is rotatably connected to the lower end of the inner wall of the pressing assembly (46); A rotating rod (442) is arranged on the surface of the eccentric wheel (441), and the left end is rotatably connected to the output end of the telescopic rod (43), and the right end is rotatably connected to the connecting rod (443); The connecting rods (443) are provided in two groups and connect the three groups of rotating rods (442) to each other.
7. The barium-containing high-magnesium dual-function cored wire processing equipment according to claim 1 is characterized in that: The winding device (5) comprises: A support seat (51) having a bottom threadedly connected to the right end of the outer wall of the bidirectional screw (12); A placement plate (52) is arranged on the top of the support seat (51); The driving disc (53) is rotatably connected to the inner periphery of the placing plate (52) and is arranged in four groups, and the inner part of the driving disc (53) at the left end of the outer wall of the driving disc (53) is provided with teeth, and the inner part of the driving disc (53) at the right end of the outer wall of the driving disc (53) is rollingly connected to the outer wall of the winding assembly (56); A transmission motor (54) is arranged at the lower side of the left end of the outer wall of the placement plate (52), and the output end is connected to the left end of the driving disk (53), and the driving disks (53) at the left end of the outer wall of the driving disk (53) are connected to each other through a chain; A limiting plate (55) is rotatably connected to the right end of the outer wall of the placement plate (52) and is internally connected to the outer wall of the winding assembly (56) in a rolling manner; The winding assembly (56) comprises: A rolling plate (561) is rollingly connected to the inside of the driving plate (53) and the limiting plate (55) through an outer wall; The winding disk (562) is arranged at the right end of the outer wall of the rolling disk (561) and has a wire core containing magnesium element wound inside.
8. A method for processing a barium-containing high-magnesium dual-function cored wire, characterized in that: The steps include: S1: The mandrel is passed through the core wire transport assembly (2) at the right end, so that the mandrel is placed between the driving limiting roller (23) and the limiting roller (24), and the transport motor (22) is started so that the driving limiting roller (23) drives the mandrel to be transported, and then the mandrel is passed through the limiting arc block (34) of the limiting assembly (3), and is loosely clamped and limited by the finger cylinder (32); S2: The mandrel is then passed through the center of the driving disk (53) of the winding device (5), and the wires containing magnesium in the two groups of winding disks (562) are simultaneously adhered to the two ends of the outer wall of the mandrel, and the transmission motor (54) is started so that the transmission motor (54) drives the driving disk (53) to rotate, thereby causing the driving disk (53) to drive the rolling disk (561) to rotate, and the rolling disk (561) drives the two groups of winding disks (562) to rotate, thereby driving the two groups of magnesium-containing wires to rotate and wind around the mandrel; S3: At the same time, the mandrel is continuously transported, so that the mandrel passes through the center of the placement disk (42) of the pressing device (4). At this time, the telescopic rod (43) is driven to extend the telescopic rod (43), pushing the rotating rod (442) to move to the lower right end, driving the eccentric wheel (441) to rotate eccentrically, thereby driving the inner port of the eccentric wheel (441) to push the pressing assembly (46) to move obliquely upward, so that the three groups of pressing assemblies (46) are close to the center of the placement disk (42), and the wound magnesium-containing wire is squeezed; S4: Simultaneously, the micro motor (452) is started to drive the pressing roller (464) to roll, so that the pressing roller (464) rolls the magnesium-containing wire while pressing the magnesium-containing wire, and drives the mandrel to roll, thereby pressing the wound magnesium-containing wire at multiple angles, thereby increasing the density and connection stability of the magnesium-containing wire; S5: The core rod is then transported to the limiting arc block (34) of the left end limiting assembly (3), and passes through the driving limiting roller (23) and the limiting roller (24) of the core wire transport assembly (2), and the core rod is continuously processed. After the magnesium-containing wire is wound and pressed, the outer wall of the magnesium-containing wire is coated with a coating containing barium and a small amount of magnesium to wrap the magnesium-containing wire.
Citation Information
Patent Citations
Flame-retardant cable production device
CN112951519A