Preparation method for dehydrated garlic

Abstract

The invention relates to a preparation method for dehydrated garlic, which comprises the following steps: firstly, placing a single garlic clove on a processing conveyor belt and pressing it downward by a processing upper pressing part; then, rinsing the single garlic clove through a processing spray disinfection hole; secondly, drying the single garlic clove through a processing blowing part and a processing suction part; thirdly, pressurizing and soaking the single garlic clove through a processing humidifying part; and finally, performing negative pressure dehumidification and drying on a processing extraction part to separate the single garlic clove from the garlic skin.

Description

Technical Field

[0001] The invention relates to a preparation method for dehydrated garlic. Background Art

[0002] Garlic, a plant of the genus Allium in the Liliaceae family, boasts the benefits of warming the stomach, promoting digestion, detoxifying and dispelling pathogenic factors, and clearing lumps and killing insects. Rich in nutrients such as vitamins, amino acids, proteins, carbohydrates, inorganic salts, and trace elements, garlic also contains unique sulfur compounds such as allicin and alliin, making it a vegetable with antibacterial and health-promoting properties. Garlic can be processed into various by-products, including mashed garlic and garlic powder. Garlic powder, a high-quality natural food seasoning, is widely used in cooking for its antibacterial, flavor-enhancing, and odor-removing properties.

[0003] Currently, the main steps in the processing of dehydrated garlic include grinding and drying. CN102461849A first slices the garlic, blanchs it, washes it, and then dehydrates it in a centrifuge. After low-temperature drying, it is crushed in a grinder to produce garlic powder. This method will produce a large amount of wastewater during the washing and dehydration processes after slicing, which not only causes the loss of garlic nutrients, resulting in a decrease in the nutritional value of the garlic powder, but also pollutes the environment. At the same time, the existing processing methods do not improve the antioxidant and anti-caking capabilities of the garlic powder produced, causing the garlic powder to easily agglomerate and discolor due to water absorption, oxidation, etc. during storage, affecting its consumption. Therefore, it is necessary to improve the existing garlic powder processing methods to fully utilize the garlic nutrients and reduce resource waste, while producing garlic powder with high nutritional value, good antioxidant and anti-caking capabilities, and easy to eat. CN201711374173.X A processing method for sea buckthorn oil composite garlic powder for seasoning has a low degree of automation and requires manual participation in a large number of processes, which is time-consuming and labor-intensive. Summary of the Invention

[0004] The technical problem to be solved by this invention is generally to provide a dehydrated garlic processing device and process. The parent case is Dehydrated Garlic Processing Device and Process Application No. CN2021100757736; Application Date 2021-01-20.

[0005] In order to solve the above problems, the technical solution adopted by the present invention is:

[0006] A dehydrated garlic processing device includes a frame assembly; a garlic clove processing line device is arranged on the frame assembly; the garlic clove processing line device includes a processing conveyor belt for conveying individual garlic cloves with skin; a processing upper pressing part is arranged above the processing conveyor belt for pressing down the individual garlic cloves;

[0007] A treatment spray disinfection hole is provided on the treatment conveyor belt for washing individual garlic cloves; a treatment blowing section located above the treatment conveyor belt and a treatment suction section located below the treatment conveyor belt are provided on the longitudinal side of the treatment spray disinfection hole; a treatment humidification section, a treatment extraction section and a peeling station are also provided in sequence on the treatment conveyor belt;

[0008] At the peeling station, a processing belt pressing part conveyor belt is set above the processing belt; below the processing belt pressing part conveyor belt, there are longitudinal rotary cutters, left rotary cutters and right rotary cutters at the bottom of the processing belt; on the output side of the processing belt pressing part conveyor belt, there are processing side surface rotary cutter group and processing side support part to peel the upper surface of a single garlic clove;

[0009] A rotating brush roller is provided at the output end of the processing side support portion for peeling;

[0010] A processing camera and a processing output port are provided at the output end of the processing rotating brush roller.

[0011] As a further improvement of the above technical solution:

[0012] Before placing the individual garlic cloves on the processing conveyor belt and pressing them down through the processing upper pressing part, at least one of the component solutions ag is also provided on the frame assembly;

[0013] Option A: Purchase a loading device to load the whole garlic heads horizontally;

[0014] Solution b: an overall pre-processing device to cut the root and stem of the whole garlic to a set length;

[0015] Solution c, a device for breaking apart the garlic body to make a whole head of garlic into individual cloves;

[0016] Solution d, a garlic clove arrangement device, which transports individual garlic cloves forward with their back curved side facing upward and their central edges facing downward;

[0017] Option e, a garlic clove guide device to convey individual garlic cloves forward in the same direction.

[0018] A dehydrated garlic processing process, using a processing conveyor belt of a garlic clove processing line device, comprises the following steps:

[0019] First, a single garlic clove is placed on the processing conveyor belt and pressed down by the processing upper pressure part; then, the processing spray disinfection hole rinses the single garlic clove; secondly, the processing blowing part and the processing suction part dry the single garlic clove; thirdly, the processing humidification part pressurizes and soaks the single garlic clove; after that, the processing extraction part performs negative pressure dehumidification and drying to separate the single garlic clove from the garlic skin to reduce nutrient loss; then, the processing belt lower pressure part conveyor belt presses down the single garlic clove, and the processing bottom longitudinal rotary cutter, the processing bottom left rotary cutter and the processing bottom right rotary cutter peel the bottom straight surface; then, the processing side support part presses down the single garlic clove, and the processing side surface rotary cutter group and the processing side support part peel the upper straight surface of the single garlic clove; later, the processing rotating brush roller peels off the garlic skin; then, the processing camera observes, and the processing output port outputs the single garlic clove of qualified quality.

[0020] As a further improvement of the above technical solution:

[0021] Including at least one of steps ag;

[0022] Step a: Purchase a loading device to load the whole garlic heads horizontally;

[0023] Step b, the overall pre-processing device cuts the root and stem of the whole garlic into a set length;

[0024] Step c, a garlic clove splitting device to separate the whole head of garlic into individual cloves;

[0025] Step d, the garlic clove arrangement device conveys the individual garlic cloves forward with the back curved surface facing upward and the center edge facing downward;

[0026] Step e: the garlic clove guiding device transports the single garlic clove forward in the same direction.

[0027] The invention has reasonable design, low cost, durability, safety and reliability, simple operation, time and labor saving, money saving, compact structure and convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall use structure of the present invention.

[0029] Figure 2 It is a structural schematic diagram of the procurement and loading device of the present invention.

[0030] Figure 3 It is a schematic structural diagram of the overall pretreatment device of the present invention.

[0031] Figure 4 It is a structural schematic diagram of a garlic body breaking device of the present invention.

[0032] Figure 5 The present invention is a schematic diagram of the structure of the garlic clove arrangement device.

[0033] Figure 6 It is a structural schematic diagram of the dehydration forming device of the present invention.

[0034] Among them: 1. Single garlic clove; 2. Whole garlic head; 3. Garlic root; 4. Garlic stem; 5. Rack assembly; 6. Purchase feeding device; 7. Overall pre-treatment device; 8. Garlic body splitting device; 9. Garlic clove sorting device; 10. Garlic clove guide device; 13. Purchase side oblique conveyor; 14. Purchase inclinometer claw; 15. Purchase side vertical conveyor; 16. Purchase side guide plate with guide; 17. Purchase upper inclined guide plate; 18. Purchase inverted Y-shaped middle channel; 19. Purchase elastic telescopic probe; 20. Purchase synchronous separation upper fork; 21. Overall V-shaped conveyor line; 22. Overall front hinged V-shaped one-way flip baffle; 23. Overall with longitudinal guide groove; 24. Overall rear movable slide 25. Overall rear movable V-shaped one-way baffle; 26. Overall reset connecting spring; 27. Overall front opening and sliding device; 28. Overall resistance arm; 29. ​​Overall rear tail plate; 30. Overall energy storage spring; 31. Overall feeding and clamping station; 32. Overall end cutting station; 33. Overall removal station; 34. Overall waste discharge station; 35. Overall rear opening and sliding device; 36. Overall upper pressure roller; 37. Overall end cutting knife; 38. Overall lower swing high arm; 39. Overall high feeding roller; 40. Overall lower swing low arm; 41. Overall low feeding roller; 42. Overall lower pressure cone sleeve; 43. Overall lower cone guide channel; 44. Overall with camera Detection and scooping hand; 45. Open the conveyor line; 46. Open the input station; 47. Open the debris removal station; 48. Open the inspection station; 49. Open the moistening station; 50. Open the air drying and heating station; 51. Open the weighing station; 52. Open the output station; 53. Open the cleaning station; 54. Open the side swing U-shaped support plate; 55. Open the elastic support seat for positioning the lower petals; 56. Open the guide inclined wedge; 57. Open the top rotary drill; 58. Open the lower rotary seat; 59. Open the lower pressure cone sleeve; 60. Open the side rotary arm; 61. Open the lower contact probe ball; 62. Open the downward cutter; 63. Open the downward center drill; 64. Open the downward outer cone seat; 65 , open the side revolution linkage clamping C-type seat; 66, open the auxiliary notch; 67, store and sort the vibration plate; 68, store the counter-rotating spiral sheet conveying rod; 69, store the detection device; 70, store the detection down-pressure probe; 71, store the detection top contact belt arc groove roller; 72, store the output station; 73, store the L-shaped scooping handle with the lower guide groove; 74, store the side ejection shovel; 75, store the receiving station; 76, store the waste discharge station; 77, store the total output channel; 78, store the first forward branch channel of the output; 79, store the second reverse branch channel of the output; 80, store the diversion swing plate; 81, store the change of direction transition channel; 82, store the output collection channel.

[0035] 200. Garlic clove processing line device; 201. Processing conveyor belt; 202. Processing upper pressure part; 203. Processing spray disinfection hole; 204. Processing blowing part; 205. Processing suction part; 206. Processing humidification part; 207. Processing extraction stem; 208. Processing belt conveyor of lower pressure part; 209. Processing bottom longitudinal rotary cutter; 210. Processing bottom left rotary cutter; 211. Processing bottom right rotary cutter; 212. Processing side surface rotary cutter group; 213. Processing side support part; 214. Processing rotating brush roller; 215. Processing camera; 216. Processing output port. Implementation Method

[0036] like Figure 1 As shown, the dehydrated garlic processing equipment of this embodiment includes a frame assembly 5; a garlic clove processing line device 200 is provided on the frame assembly 5; the garlic clove processing line device 200 includes a processing conveyor belt 201 for conveying individual garlic cloves 1 with skin; a processing upper pressing portion 202 is provided above the processing conveyor belt 201 for pressing down the individual garlic cloves 1;

[0037] A treatment spray disinfection hole 203 is provided on the treatment conveyor belt 201 for washing a single garlic clove 1; a treatment blowing portion 204 located above the treatment conveyor belt 201 and a treatment suction portion 205 below the treatment conveyor belt 201 are provided on one longitudinal side of the treatment spray disinfection hole 203; a treatment humidification portion 206, a treatment extraction portion 207 and a peeling station are also provided in sequence on the treatment conveyor belt 201;

[0038] At the peeling station, a processing belt pressing portion conveyor belt 208 is provided above the processing belt 201; below the processing belt pressing portion conveyor belt 208, there are provided a processing bottom longitudinal peeling knife 209, a processing bottom left-hand peeling knife 210, and a processing bottom right-hand peeling knife 211; on the output side of the processing belt pressing portion conveyor belt 208, there are provided a processing side surface peeling knife group 212 and a processing side supporting portion 213 to peel the upper surface of a single garlic clove 1;

[0039] A processing rotating brush roller 214 is provided at the output end of the processing side support portion 213 for peeling;

[0040] A processing camera 215 and a processing output port 216 are provided at the output end of the processing rotating brush roller 214 .

[0041] Before placing the individual garlic cloves 1 on the processing conveyor belt 201 and pressing them down through the processing upper pressing part 202, at least one of the component schemes ag is also provided on the frame assembly 5;

[0042] Solution a: Purchase a loading device 6 to load the whole garlic 2 horizontally;

[0043] Solution b, an overall pre-processing device 7, to cut the root portion 3 and the stem portion 4 of the whole garlic 2 to a set length;

[0044] Solution c, a garlic body splitting device 8 to make the whole head of garlic 2 into individual garlic cloves 1;

[0045] Solution d, a garlic clove arrangement device 9, which transports a single garlic clove 1 forward with its back curved surface facing upward and its central edge facing downward;

[0046] Solution e, a garlic clove guiding device 10, to convey the individual garlic cloves 1 forward in the same direction.

[0047] Solution a, the purchasing loading device 6 includes a purchasing side upright conveying portion 15 and a purchasing side inclined conveying portion 13 provided on one side of the purchasing side upright conveying portion 15;

[0048] Crossed purchasing bevel detection claws 14 are distributed on the side elevations of the purchasing side vertical conveyor 15 and the purchasing side oblique conveyor 13 to contact and position the lower part of the whole garlic heads 2 being conveyed forward; a purchasing belt guide side guide plate 16 is provided above the purchasing side vertical conveyor 15 to contact and position the upper part of the whole garlic heads 2 being conveyed forward;

[0049] From the input section to the output section, the purchasing side oblique conveying section 13 gradually approaches the purchasing side vertical conveying section 15;

[0050] A purchasing upper inclined guide plate 17 is provided above the output portion to convert the stacked horizontal whole heads of garlic 2 into a flat horizontal layer; a purchasing inverted Y-shaped middle channel 18 is provided on the purchasing upper inclined guide plate 17 to contact and position the upper part of the whole heads of garlic 2;

[0051] A purchasing elastic telescopic probe 19 and a purchasing synchronous separation upper fork 20 are respectively set up and lifted below the purchasing upper inclined guide plate 17; the purchasing elastic telescopic probe 19 is used to contact the lower part of the whole garlic 2 to identify the shape of the lower half of the whole garlic 2 and the longitudinal gap between adjacent whole garlic 2; when the purchasing elastic telescopic probe 19 detects the position of the longitudinal gap, the purchasing synchronous separation upper fork 20 rises and is inserted into the gap to separate the whole garlic 2 longitudinally by a certain distance.

[0052] Solution b: The overall pre-processing device 7 includes an overall V-shaped conveyor line 21 to receive the whole heads of garlic 2 fed in horizontally one by one;

[0053] An integral front hinged V-shaped one-way flip baffle 22 with an opening facing backward is hinged on the integral V-shaped conveyor line 21 through a torsion spring. An integral belt longitudinal guide groove 23 is provided on the integral V-shaped conveyor line 21. An integral rear movable slide 24 slides in the integral belt longitudinal guide groove 23. The integral rear movable slide 24 is connected to the integral front hinged V-shaped one-way flip baffle 22 through an integral return connection spring 26. An integral rear movable V-shaped one-way baffle 25 with an opening facing forward is hinged on the integral rear movable slide 24 through a torsion spring. The integral rear movable V-shaped one-way baffle 25 and the integral front hinged V-shaped one-way flip baffle 22 embrace the front and rear sides of the whole garlic head 2; the widened portion or the heightened portion of the integral rear movable V-shaped one-way baffle 25 is wider than or higher than the corresponding portion of the integral front hinged V-shaped one-way flip baffle 22;

[0054] The integral V-shaped conveyor line 21 is provided with an integral loading and clamping station 31, an integral end cutting station 32, an integral removal station 33, and an integral waste discharge station 34. An integral front opening and discharging device 27 and an integral rear opening and discharging device 35 of the same structure are also provided on the integral V-shaped conveyor line 21.

[0055] The integral front opening and displacing device 27 includes an integral resistance arm 28 and an integral rear tail plate 29 forming an L-shape. The integral resistance arm 28 is used to reversely displace the widened portion or the raised portion of the integral rear movable V-shaped one-way baffle 25. The integral rear tail plate 29 is connected to a displacing integral energy storage spring 30.

[0056] At the integral loading and clamping station 31, the integral front opening and shifting device 27 is arranged below the downward section of the input end of the integral V-shaped conveyor line 21;

[0057] At the integral end cutting station 32, an integral upper pressing roller 36 is provided above the integral V-shaped conveyor line 21; integral end cutting blades 37 are provided on both sides of the integral V-shaped conveyor line 21 for cutting the garlic roots 3 and the garlic stems 4 to a set length;

[0058] At the whole removal station 33, the whole rear opening and shifting device 35 is arranged above the upper section of the whole V-shaped conveyor line 21; an whole lower swing high-position arm 38 and a whole high-position feeding roller 39 at the lower end of the whole lower swing high-position arm 38 are arranged on the lateral side of the garlic root 3 of the whole V-shaped conveyor line 21, or a removal robot is arranged on the lateral side of the garlic root 3 of the whole V-shaped conveyor line 21;

[0059] An integral lower swing low arm 40 is provided obliquely below the integral lower swing high arm 38, and an integral lower feed roller 41 is provided at the lower end of the integral lower swing low arm 40;

[0060] At the overall waste discharge station 34, a longitudinal channel is provided in the middle of the overall V-shaped conveyor line 21; an overall camera-assisted scooping hand 44 is provided at the output end of the overall V-shaped conveyor line 21, which is located in the longitudinal channel;

[0061] A downward integral pressing cone sleeve 42 is provided above the integral downward swinging high-position arm 38 , and an integral lower cone guide channel 43 corresponding to the integral pressing cone sleeve 42 is provided below the integral downward swinging low-position arm 40 .

[0062] Solution c, the garlic body breaking device 8 includes a breaking conveyor line 45; a side-swinging U-shaped support plate 54 is distributed on the breaking conveyor line 45, and an elastic support seat 55 for breaking and positioning the lower petals is provided on the breaking U-shaped support plate 54;

[0063] On the breaking conveyor line 45, there are a breaking input station 46, a breaking impurity removal station 47, a breaking detection station 48, a breaking wetting station 49, a breaking air drying and heating station 50, a breaking weighing station 51, a breaking output station 52 and a breaking cleaning station 53;

[0064] At the breaking and inputting station 46, the elastic support 55 for breaking and positioning the petals below supports the lower part of the whole garlic 2 that is dropped in. The elastic support 55 for breaking and positioning the petals below has a hollow hole so that the falling shape is smaller than the whole garlic 2 required by the setting;

[0065] At the breaking and cleaning station 47, a cleaning component is provided for blowing air and / or scrubbing the outer surface of the whole garlic 2;

[0066] At the breaking inspection station 48, a camera is provided to detect whether there are any defects in the appearance of the whole garlic 2;

[0067] At the breaking and wetting station 49, a nozzle is provided for spraying and wetting the outer surface of the whole garlic 2 that has passed the inspection;

[0068] At the splitting, air-drying and heating station 50, a blower is provided for air-drying the skin of the whole garlic 2;

[0069] At the breaking and weighing station 51, a lifting gravity sensor is provided to weigh the whole head of garlic 2;

[0070] At the breaking and outputting station 52, a breaking guide inclined wedge 56 is provided on the lateral back side of the breaking conveyor line 45, and its inclined surface is used to push up the lower surface of the breaking side swing U-shaped support plate 54, so that it is tilted laterally; a breaking top rotary drill 57 is provided below the breaking and outputting station 52 to drill and clean the garlic roots 3; a breaking lower rotating seat 58 is provided above the breaking and outputting station 52, and a breaking down pressing cone sleeve 59 is provided below the breaking down pressing cone sleeve 59, and a breaking down outer top cone seat 64 is provided below the breaking down outer top cone seat 64, and a breaking down center drill 63 is provided at the lower end of the breaking down outer top cone seat 64;

[0071] A splitting side revolution arm 60 and a splitting side revolution linkage clamping C-shaped seat 65 are provided opposite to the outer side wall of the splitting lower rotating seat 58. A splitting auxiliary notch 66 is provided on the splitting side revolution linkage clamping C-shaped seat 65 to contact the outer side wall of the whole garlic 2.

[0072] A lower contact probe ball 61 is provided at the lower end of the splitting side rotating arm 60 to make circular contact with the upper portion of the whole garlic 2; a splitting lower cutting knife 62 with a larger upper portion and a smaller lower portion is provided on the splitting side rotating arm 60;

[0073] The breaking and cleaning station 53 is arranged at the downstream section of the breaking conveying line 45 and is provided with a nozzle or a cleaning part.

[0074] Solution d: The garlic clove arrangement device 9 includes a storage and arrangement vibration tray 67 for storing individual garlic cloves 1. The transport end of the storage and arrangement vibration tray 67 is connected to a storage counter-rotating conveying rod 68 with spiral blades on a vibration motor. The storage counter-rotating conveying rod 68 with spiral blades is in contact with two flat surfaces of the individual garlic cloves 1, with the back curved surface of the individual garlic cloves 1 facing upward.

[0075] A storage detection device 69 and a storage output station 72 are sequentially arranged on the storage counter-rotating spiral-slice conveying lever 68. The storage detection device 69 includes a storage detection downward pressure probe 70 arranged above the storage counter-rotating spiral-slice conveying lever 68, which is configured to roll with the back curved surface of a single garlic clove 1 and determine the head and root of a single garlic clove 1 based on the curvature of the back curved surface. A storage detection upper contact belt arc groove roller 71 is arranged to rise and fall below the storage counter-rotating spiral-slice conveying lever 68, which is configured to roll with the edge between the two planes of a single garlic clove 1 and the two planes.

[0076] A storage output station 72 is also provided on the storage counter-rotating belt spiral sheet conveying shoulder bar 68. The storage output station 72 is provided with the oblique lower portion of the storage belt lower guide groove L-shaped scooping handle 73. The storage belt lower guide groove L-shaped scooping handle 73 also corresponds to a storage receiving station 75 and a storage waste discharge station 76.

[0077] A storage side ejector 74 is provided on the back side of the storage receiving station 75 to push out the single garlic clove 1 on the L-shaped scooping handle 73 in the guide groove under the storage belt;

[0078] At the storage and waste discharge station 76 , a robot is provided to output the individual garlic cloves 1 .

[0079] Solution e, a garlic clove guiding device 10, comprising a storage and output main channel 77, the input end of which corresponds to the storage receiving station 75; a first forward storage output sub-channel 78 and a second reverse storage output sub-channel 79 having parallel storage outputs are provided at the output end of the storage and output main channel 77;

[0080] A storage diversion swing plate 80 is provided at the output end of the storage output main channel 77 to transport the individual garlic cloves 1 to the storage output first forward branch channel 78 or the storage output second reverse branch channel 79;

[0081] The output end of the storage output second reverse branch channel 79 is connected to the storage direction-changing transition channel 81;

[0082] The output ends of the storage direction-changing transition channel 81 and the storage output first forward branch channel 78 are both on the input end of the storage output collection channel 82;

[0083] The output direction of the storage change-direction transition channel 81 is opposite to the output direction of the storage output aggregation channel 82 ; the output direction of the storage output first forward branch channel 78 is the same as the output direction of the storage output aggregation channel 82 .

[0084] The dehydrated garlic processing process of this embodiment utilizes the processing conveyor belt 201 of the garlic clove processing line device 200; it includes the following steps:

[0085] First, a single garlic clove 1 is placed on the processing conveyor belt 201 and pressed down by the processing upper pressing part 202; then, the processing spray disinfection hole 203 rinses the single garlic clove 1; secondly, the processing blowing part 204 and the processing suction part 205 dry the single garlic clove 1; thirdly, the processing humidification part 206 pressurizes and soaks the single garlic clove 1; then, the processing extraction part 207 performs negative pressure dehumidification and drying to separate the single garlic clove 1 from the garlic skin to reduce nutrient loss; then, the processing belt lower pressing part conveyor 20 8 presses down a single garlic clove 1, and the bottom longitudinal rotary cutter 209, the bottom left rotary cutter 210 and the bottom right rotary cutter 211 peel the bottom surface directly; then, the side support part 213 presses down the single garlic clove 1, and the side surface rotary cutter group 212 and the side support part 213 peel the upper surface of the single garlic clove 1; later, the rotating brush roller 214 peels off the garlic skin; then, the camera 215 observes and the output port 216 outputs the single garlic clove 1 of qualified quality.

[0086] Including at least one of steps ag;

[0087] Step a, purchasing a loading device 6 to load the whole garlic 2 horizontally;

[0088] Step b, the overall pre-processing device 7 cuts the garlic root 3 and the garlic stem 4 of the whole garlic 2 into a set length;

[0089] Step c, the garlic body splitting device 8 makes the whole head of garlic 2 into single garlic cloves 1;

[0090] Step d, the garlic clove arrangement device 9 conveys the individual garlic cloves 1 forward with their back curved surface facing upward and their central edges facing downward;

[0091] In step e, the garlic clove guiding device 10 conveys the single garlic clove 1 forward in the same direction.

[0092] In step a, first, whole garlic heads 2 with garlic roots 3 and garlic stems 4 are placed horizontally one by one on the upper part of the channel between the purchasing side vertical conveyor 15 and the purchasing side oblique conveyor 13; then, the purchasing side oblique conveyor 13 moves the lower part of the whole garlic heads 2 so that the whole garlic heads 2 lean against the purchasing belt guide side guide plate 16 and move forward to the purchasing inverted Y-shaped middle channel 18 and move forward in a positioned manner; secondly, the purchasing elastic telescopic probe 19 contacts the lower part of the whole garlic heads 2 to identify the shape of the lower half of the whole garlic heads 2 and the longitudinal gap between adjacent whole garlic heads 2; thirdly, when the purchasing elastic telescopic probe 19 detects the position of the longitudinal gap, the purchasing synchronous separation upper fork 20 rises and is inserted into the gap to separate the whole garlic heads 2 longitudinally by a predetermined distance;

[0093] Wherein, in step b, the integral V-shaped conveying line 21 of the integral pre-processing device 7 is used;

[0094] Execute step b1. First, at the overall feeding clamping station 31, the overall resistance arm 28 of the overall front opening toggle device 27 toggle the widened portion or raised portion of the overall rear movable V-shaped one-way baffle 25, overcoming the overall return connecting spring 26 and the toggle integral energy storage spring 30, so that the overall rear movable slide 24 moves to the end of the stroke in the overall belt longitudinal guide groove 23; then, the whole garlic 2 is placed horizontally on the hollow V-belt on the overall V-shaped conveyor line 21; secondly, when the spring force of the overall return connecting spring 26 is greater than the spring force of the toggle integral energy storage spring 30 and overcomes the torsion spring force, the overall rear movable V-shaped one-way baffle 25 continues to flip backward at a set angle and separates from the overall resistance arm 28; again, the overall rear movable V-shaped one-way baffle 25 is pulled back under the action of the overall return connecting spring 26 and is engaged between the overall V-shaped conveyor line 21 and the overall rear movable V-shaped one-way baffle 25;

[0095] Step b2: At the integral end cutting station 32, first, the integral upper pressing roller 36 presses the whole garlic 2 forward onto the integral V-shaped conveyor line 21; then, the integral end cutting blade 37 rotates to cut the garlic root 3 and the garlic stem 4 to the set length;

[0096] Step b3, at the whole-cooked removing station 33, first, the whole-cooked rear opening shifting device 35 shifts the whole-cooked rear V-shaped one-way baffle 25 backward; then, the whole-cooked lower swinging high-position arm 38 swings downward, sending the garlic root 3 to the whole-cooked lower feeding roller 41, and rotating with the whole-cooked upper feeding roller 39 to clamp the garlic root 3, so that the whole chop 2 changes from a horizontal position to a vertical position; secondly, the whole-cooked lower pressing cone sleeve 42 presses down on one side of the garlic stem 4 of the whole chop 2 to position it; thirdly, the whole-cooked lower pressing cone sleeve 42 causes the whole-cooked lower swinging high-position arm 38 and the whole-cooked lower swinging low-position arm 40 to swing downward apart; then, the whole chop 2 enters the whole-cooked lower cone guide channel 43;

[0097] Step b4: At the whole waste discharge station 34, the whole garlic 2 that fails the inspection is removed by the scooping hand 44 equipped with a camera;

[0098] In step c, the garlic body is broken by means of a breaking conveyor line 45 of the garlic body breaking device 8; a side-swinging U-shaped support plate 54 is distributed on the breaking conveyor line 45, and an elastic support seat 55 for breaking and positioning the lower petals is provided on the breaking U-shaped support plate 54;

[0099] First, at the splitting input station 46, the lower part of the whole garlic 2 is placed in the splitting positioning lower petal leaking elastic support 55, and the whole garlic 2 with a shape smaller than the set requirement is dropped; then, at the splitting and impurity removal station 47, the whole garlic 2 is blown and / or brushed on the outer surface by the cleaning component; secondly, at the splitting inspection station 48, the whole garlic 2 is inspected for defects in appearance by a camera; thirdly, at the splitting and wetting station 49, the outer surface of the whole garlic 2 that has passed the inspection is sprayed and the garlic skin is wetted; then, at the splitting air-drying and heating station 50, the garlic skin of the whole garlic 2 is air-dried to separate it from the garlic flesh; then, at the splitting weighing station 51, the whole garlic 2 is weighed; and finally, at the splitting output station 52, the splitting guide inclined wedge 56 is pushed against the lower surface of the splitting side-swing U-shaped support plate 54, so that It is tilted laterally; then, at the opening output station 52, the upper rotary drill 57 is opened to drill and clean the garlic root 3; later, the rotating opening lower contact probe ball 61 is in annular contact with the upper part of the whole garlic 2, and the pressure change is applied to the opening lower contact probe ball 61 to determine the gap between adjacent single garlic cloves 1; later, the opening side revolution linkage clamping C-shaped seat 65 moves so that the opening auxiliary notch 66 contacts the outer wall of the whole garlic 2; next, the opening downward cutting knife 62 is inserted into the gap between adjacent single garlic cloves 1; further, the opening downward center drill 63 is inserted downward from the garlic stem 4 to the middle of the whole garlic 2; then, the opening downward outer cone seat 64 is opened to push the single garlic clove 1 radially outward; then, the opening downward pressing cone sleeve 59 is opened to press down the top of the single garlic clove 1 until the whole garlic 2 is separated;

[0100] Among them, step d, first, the single garlic clove 1 is stored and output on the storage and sorting vibration plate 67; then, the storage counter-rotating belt spiral sheet conveying lever 68 contacts the two planes of the single garlic clove 1, and the single garlic clove 1 is output with the back arc surface facing upward, and the storage counter-rotating belt spiral sheet conveying lever 68 rotates in opposite directions to adjust the single garlic clove 1 moving forward; secondly, the storage detection upper top contact belt arc groove roller 71 rolls in contact with the edge and two planes between the two planes of the single garlic clove 1 and the storage detection pressing probe 70 rolls in contact with the back arc surface of the single garlic clove 1, and the head and root of the single garlic clove 1 are judged according to the curvature of the back arc surface; thirdly, the storage belt lower guide groove L-shaped scooping hand 73 takes the qualified single garlic clove 1 to the storage output station 72, and the single garlic clove 1 that does not meet the requirements is taken to the storage waste discharge station 76, and the single garlic clove 1 is output by the manipulator; then, the storage side ejects the shovel hand 74 to push the single garlic clove 1 on the storage belt lower guide groove L-shaped scooping hand 73;

[0101] In step e, first, the individual garlic cloves 1 output from the storage receiving station 75 are transported to the storage output main channel 77; then, based on the detected direction and angle of the garlic cloves, the storage diversion swing plate 80 is used to transport the individual garlic cloves 1 to the storage output first forward branch channel 78 or the storage output second reverse branch channel 79; secondly, the individual garlic cloves 1 are reversely transported through the storage output second reverse branch channel 79 and the storage change transition channel 81 to the input end of the storage output aggregation channel 82; thirdly, the storage output first forward branch channel 78 outputs the individual garlic cloves 1 to the input end of the storage output aggregation channel 82; and the individual garlic cloves 1 with the same direction are output through the storage output aggregation channel 82. Figure 1-6 The present invention loads garlic raw materials, trims excess garlic from both ends, peels individual garlic cloves, and adjusts the direction of the garlic cloves to produce minced garlic. This invention introduces improvements that eliminate common processes such as manual monitoring and auxiliary inspections. The present invention's ingenious design and rational operation allow for garlic peeling, minimizing damage to the garlic. It is safe and hygienic. This invention allows for the processing of dehydrated garlic, which can be used directly or in conjunction with existing technologies, solving the problem of difficult peeling.

Claims

1. A method for preparing dehydrated garlic, characterized in that: The method comprises the following steps: First, a single garlic clove (1) is placed on a processing conveyor belt (201) and pressed down by a processing upper pressing part (202); then, the processing spray disinfection hole (203) is used to rinse the single garlic clove (1); secondly, the processing blowing part (204) and the processing suction part (205) are used to dry the single garlic clove (1); thirdly, the processing humidification part (206) is used to pressurize and soak the single garlic clove (1); thereafter, the processing extraction part (207) is used to perform negative pressure dehumidification and drying, so that the single garlic clove (1) is separated from the garlic skin to reduce nutrient loss; then, the processing belt lower pressing part conveyor belt (208) is used to remove the garlic clove (1) and the garlic skin; ) presses down a single garlic clove (1), and the bottom longitudinal rotary cutter (209), the bottom left rotary cutter (210) and the bottom right rotary cutter (211) peel the skin of the bottom surface; then, the side support portion (213) presses down the single garlic clove (1), and the side surface rotary cutter group (212) and the side support portion (213) peel the skin of the upper surface of the single garlic clove (1); then, the rotating brush roller (214) peels off the garlic skin; then, the camera (215) observes, and the output port (216) outputs the single garlic clove (1) of qualified quality.

2. The method for dehydrating garlic according to claim 1, wherein: Before placing the single garlic clove (1) on the processing conveyor belt (201) and pressing it down through the processing upper pressing part (202), the step further includes at least one of steps ae; Option A: Purchase a loading device to load the whole garlic heads horizontally; Solution b: an overall pre-processing device to cut the root and stem of the whole garlic to a set length; Solution c, a device for breaking apart the garlic body to make a whole head of garlic into individual cloves; Solution d, a garlic clove arrangement device, which transports individual garlic cloves forward with their back curved side facing upward and their central edges facing downward; Option e, a garlic clove guide device to convey individual garlic cloves forward in the same direction.

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