Multi-motor servo drive high-speed ribbon lap machine

By adopting a multi-motor servo transmission system in the roll winding strip rewinding machine, the problem of low production speed and output is solved, the practicality of roll bearing for different cotton yarn materials is improved, and the failure rate and cost of the transmission mechanism are reduced.

CN116446080BActive Publication Date: 2025-05-27JINGWEI INTELLIGENT TEXTILE MACHINERY CO LTD +1
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Patent Information

Application Number
CN202310339001.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-01
Publication Date
2025-05-27
Estimated Expiration
2043-04-01

AI Technical Summary

Technical Problem

The existing roller winding type strip winding machine has low production speed and output, and the roll bearing capability of different cotton yarn materials is low, and the gearbox adjustment cost is high.

Method used

A multi-motor servo transmission system is adopted to replace a single ordinary motor with three independent servo motors, and three independent transmission mechanisms are set up to provide power for the pressure roller, front roller and rear roller, simplify the transmission mechanism and reduce the failure rate.

Benefits of technology

The production speed and output of the strip winding machine are improved, the practicality of rolling bearing for different cotton yarn materials is enhanced, and the failure rate and cost of the transmission mechanism are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of spinning machinery and equipment, and particularly relates to a multi-motor servo-driven high-speed sliver lap machine, which comprises a frame, a pressure roller drafting mechanism, a lap holding mechanism, a driving mechanism, a transmission mechanism and a control mechanism. Among them, the pressure roller drafting mechanism comprises four pressure rollers; the lap holding mechanism comprises a front lap holding roller, a rear lap holding roller and a bobbin tube; the driving mechanism comprises three independent servo motors; the transmission mechanism comprises a second pressure roller transmission mechanism, a first pressure roller transmission mechanism, a front lap holding roller transmission mechanism and a rear lap holding roller transmission mechanism; the control mechanism comprises a display screen and a controller. The present invention uses three independent servo motors to replace the single ordinary motor in the original model, and at the same time is supplemented with a brand-new control device and three sets of transmission mechanisms to provide power for the first pressure roller, the front lap holding roller and the rear lap holding roller, effectively solving the problem that the production speed and output of the original model are low due to the influence of the rated driving power of the original model and the structure of the transmission mechanism itself.
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Description

Technical Field

[0001] The present invention belongs to the field of spinning machinery equipment, and particularly relates to a multi-motor servo-driven high-speed sliver lap machine. Background Art

[0002] In the current cotton spinning process, the main types of cotton spinning comber sliver lap machines are the roller winding type and the belt winding type. Among them, the roller winding type sliver lap machine has a simple structure and low working costs, but its maximum production speed is only 120 - 130 meters per minute, and the output does not exceed 350 kilograms per hour; the production speed of the belt winding type sliver lap machine can reach 230 meters per minute, and the output is 600 kilograms per hour, but its machine structure is complex, the production cost is very high, and the requirements for machine production maintenance are also very high.

[0003] Currently, most manufacturers still use the roller winding type sliver lap machine by extending working hours to meet the output requirements and reduce production costs, but this is ultimately not a long-term solution, and there are still many inconveniences in the use of the roller winding type sliver lap machine. For example: this type of machine uses a single ordinary motor to provide power for the front lap roller, rear lap roller, and pressure roller in the machine through a gearbox. On the premise of causing a high load on the single ordinary motor, the production speed and output of the machine have reached their limits, and this is far from enough in modern production; in addition, this type of machine relies on a large gearbox to provide transmission for the front lap roller, rear lap roller, and pressure roller in the machine at the same time. While the accuracy requirements for the gearbox are relatively strict, when changing the cotton yarn material wound by this sliver lap machine, the module, number of teeth, etc. of the gears in its gearbox need to be adjusted as required, which reduces the practicability of this roller winding type sliver lap machine, and the adjustment process of the gearbox greatly increases the production cost. Summary of the Invention

[0004] In view of this, the purpose of the present invention is to provide a multi-motor servo-driven high-speed sliver lap machine, which is based on the original roller winding type sliver lap machine for transformation with a small increase in cost, aiming to overcome the defects of the original roller winding type sliver lap machine, such as low production speed and output, low practicability for winding different cotton yarn materials, and high cost for adjusting the gearbox.

[0005] In order to achieve the above invention purpose, the present invention adopts the following technical solutions:

[0006] The multi-motor servo-driven high-speed sliver lap machine includes:

[0007] A frame for supporting the entire sliver lap machine, the frame at least includes two wallboards, the two wallboards are arranged in parallel, and an installation area is formed between the two wallboards;

[0008] A roller drafting mechanism is located within the installation area and is disposed at the input end of the sliver lap machine. The roller drafting mechanism includes a first roller, a second roller, a third roller, and a fourth roller. The cotton web passes through the fourth roller, the third roller, the second roller, and the first roller in a meandering manner, is successively pressurized to form a cotton sheet, and is drafted and fed into a coiling mechanism.

[0009] A coiling mechanism is disposed below the roller drafting mechanism. The coiling mechanism includes a front coiling roller, a rear coiling roller, and a bobbin. The front coiling roller, the rear coiling roller, and the bobbin are arranged in a "pin" shape. Among them, the bobbin is disposed on a pressurizing mechanism, and the bobbin is simultaneously in contact with the front coiling roller and the rear coiling roller and is located above the front coiling roller and the rear coiling roller. During operation, the pressurizing mechanism drives the bobbin to provide a downward pressure along the same tangent direction of the front coiling roller and the rear coiling roller, thereby completing the winding of the cotton sheet of the sliver lap machine.

[0010] A driving mechanism is disposed on both sides of the frame. The driving mechanism includes a first servo motor, a second servo motor, and a third servo motor. The first servo motor provides power for the first roller, the second servo motor provides power for the front coiling roller, and the third servo motor provides power for the rear coiling roller.

[0011] A transmission mechanism includes a second roller transmission mechanism, and first roller transmission mechanisms, front coiling roller transmission mechanisms, and rear coiling roller transmission mechanisms with the same structure. Among them, the first roller transmission mechanism transmits the output power of the first servo motor to the first roller; the second roller transmission mechanism sequentially transmits the power on the first roller to the second roller, the third roller, and the fourth roller; the front coiling roller transmission mechanism transmits the output power of the second servo motor to the front coiling roller; the rear coiling roller transmission mechanism transmits the output power of the third servo motor to the rear coiling roller.

[0012] A control device is disposed on the frame and is used to uniformly regulate and monitor the working states of the first servo motor, the second servo motor, and the third servo motor.

[0013] Preferably, in the roller drafting mechanism, the fourth roller, the third roller, the second roller, and the first roller are arranged in sequence along the circumference of the front coiling roller from the input end of the cotton web to the output end of the cotton sheet.

[0014] Preferably, grooves are uniformly provided on the circumferential outer wall of the front coiling roller. By means of the grooves, the friction between the front coiling roller and the cotton sheet is increased, and after the cotton sheet is pulled, the cotton sheet is stably wound on the surface of the bobbin.

[0015] Preferably, the pressing mechanism includes a pressing arm, a conversion arm and a pressing cylinder. The pressing arms are movably installed on both sides of the frame along the same tangent direction of the front supporting roller and the rear supporting roller. A bobbin hole is provided on the pressing arm, and the pressing arm is sleeved with the bobbin through the bobbin hole. One end of the pressing arm is connected to one end of the conversion arm;

[0016] The center of the conversion arm is rotatably connected to the bottom of the installation area through a rotating shaft, and the other end of the conversion arm is connected to the output end of the pressing cylinder;

[0017] The cylinder body of the pressing cylinder is horizontally arranged at the bottom of the installation area. When the pressing cylinder works, the pressing cylinder provides a thrust to the conversion arm. Through the rotation of the conversion arm, the direction of the thrust is changed, and finally the thrust is converted into a pressure applied to the front supporting roller and the rear supporting roller along the same tangent direction. Among them, the converted pressure is transmitted from the pressing arm to the bobbin, and the front supporting roller and the rear supporting roller are pressurized simultaneously through the bobbin.

[0018] Preferably, in the transmission mechanism, the second roller transmission mechanism includes: a fourth roller shaft, a third roller shaft, a second roller shaft and a first roller shaft respectively arranged on the fourth roller, the third roller, the second roller and the first roller; a first roller gear is provided at the output end of the first roller shaft, and a second roller gear, a third roller gear and a fourth roller gear are respectively provided at one end of the second roller shaft, one end of the third roller shaft and one end of the fourth roller shaft, and the first roller gear, the second roller gear, the third roller gear and the fourth roller gear are meshed in sequence to provide a transmission structure basis for the operation of the roller drafting mechanism;

[0019] The first roller transmission mechanism includes a first transmission shaft. One end of the first transmission shaft is connected to the output end of the first servo motor. A first driving belt gear is provided at the other end of the first transmission shaft. The first driving belt gear is connected to a first driven belt gear through a first belt. The first driven belt gear is arranged at the input end of the first roller. The power of the first servo motor is transmitted to the entire roller drafting mechanism through the first roller transmission mechanism;

[0020] The front take-up roller drive mechanism includes a second transmission shaft. One end of the second transmission shaft is connected to the output end of the second servo motor. The other end of the second transmission shaft is provided with a second driving belt gear. The second driving belt gear is connected to a second driven belt gear through a second belt. The second driven belt gear is connected to the front take-up roller shaft. The power of the second servo motor is transmitted to the front take-up roller through the front take-up roller drive mechanism.

[0021] The rear take-up roller drive mechanism includes a third transmission shaft. One end of the third transmission shaft is connected to the output end of the third servo motor. The other end of the third transmission shaft is provided with a third driving belt gear. The third driving belt gear is connected to a third driven belt gear through a third belt. The third driven belt gear is connected to the rear take-up roller shaft. The power of the third servo motor is transmitted to the rear take-up roller through the rear take-up roller drive mechanism.

[0022] Further, the drive mechanism further includes a small wall panel. The small wall panel is installed on one side of the frame through four supports. The small wall panel is provided with a first drive installation hole and a second drive installation hole. The output end of the first transmission shaft passes through the first drive installation hole. The output end of the second transmission shaft passes through the second drive installation hole. The second servo motor is also provided on the small wall panel.

[0023] In addition, the drive mechanism further includes a first drive support frame and a second drive support frame. The output end of the first servo motor and the end of the first transmission shaft connected to the output end of the first servo motor are both arranged on the first drive support frame. The output end of the third servo motor, the third transmission shaft, and the third driven belt gear are all arranged on the second drive support frame. The small wall panel, the first drive support frame, and the second drive support frame provide a structural basis for the stable transmission of power of the drive mechanism.

[0024] Preferably, the control device includes a display screen and a controller. Control signals are sent to the controller through the display screen, and then the movements of the first servo motor, the second servo motor, and the third servo motor are controlled.

[0025] The beneficial effects of the present invention are as follows:

[0026] Based on the original lapping type sliver lap machine, the present invention is modified with a small increase in cost. The single ordinary motor is replaced by three independent first servo motor, second servo motor and third servo motor, which provide power for the first pressure roller, front lap roller and rear lap roller respectively, eliminating the high-load operation of the single ordinary motor in the original lapping type sliver lap machine, and effectively improving the production speed and output of the present invention in the sliver lap process. The gearbox transmission mechanism of the original lapping type sliver lap machine is replaced by three independent first pressure roller transmission mechanisms, front lap roller transmission mechanisms and rear lap roller transmission mechanisms, corresponding to the first servo motor, second servo motor and third servo motor respectively, simplifying the original complex transmission mechanism and reducing the failure rate of the transmission mechanism in the present invention. The present invention also regulates and monitors the first servo motor, second servo motor and third servo motor by setting a control device, and can also regulate the operation of the first servo motor, second servo motor and third servo motor based on the different lap requirements of different cotton yarn materials through the control device, enhancing the practicability of the present invention. In addition, the present invention is also provided with small wall panels, a first transmission support frame and a second transmission support frame to provide a structural basis for the stable transmission of power of the transmission mechanism, improving the stability of the operation of the entire sliver lap machine. Brief Description of the Drawings

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0028] Figure 1 It is a schematic diagram of the overall local structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the overall local structure of another angle of the present invention;

[0030] Figure 3 It is a schematic diagram of the local structure in the installation area of the present invention;

[0031] Figure 4 It is a schematic diagram of the pressure mechanism of the present invention;

[0032] Figure 5 It is a transmission diagram of the present invention. Detailed Description of the Invention

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0034] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. The terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0035] Due to the improvement of the requirements for the output and quality of the cotton spinning process in modern industry, most manufacturers still use the roller winding type sliver lap machine by extending working hours to meet the output requirements and reduce production costs. However, this type of machine uses a single ordinary motor to provide power for the front lap roller, rear lap roller, and pressure roller in the machine. On the premise of causing a high load on the single ordinary motor, the production speed and output of the machine have reached the limit, which is far from enough in modern production.

[0036] Therefore, based on the original model, the inventor of the present invention replaces the single ordinary motor in the original model with three independent servo motors, and at the same time supplements a new control device and three sets of transmission mechanisms to provide power for the first pressure roller, front lap roller, and rear lap roller, effectively solving the problem of low production speed and output of the original model due to the influence of the rated driving power of the original model and the structure of the transmission mechanism itself.

[0037] Next, the technical solutions of the present invention will be described in detail in conjunction with the drawings.

[0038] A multi-motor servo-driven high-speed sliver lap machine according to the present invention includes: a frame 1, a pressure roller drafting mechanism 2, a coil holding mechanism 3, a driving mechanism 4, a transmission mechanism 5, and a control mechanism 6. In the present invention, the cotton web after drawing the sliver is input into the pressure roller drafting mechanism 2, pressed into a cotton sheet, and then input into the coil holding mechanism 3. By using the linkage between the front coil holding roller 301, the rear coil holding roller 302, and the bobbin 303, and supplemented by three independent driving systems mainly composed of the driving mechanism 4, three independent transmission systems in the transmission mechanism 5, and the cooperation of the control mechanism 6, the cotton sheet is wound around the bobbin 303, greatly improving the production speed and output of the present invention.

[0039] In the present invention, as Figures 1-3 shown, the frame 1 is used to support the entire sliver lap machine. The frame 1 includes at least two wallboards, the two wallboards are arranged in parallel, and an installation area is formed between the two wallboards.

[0040] In this technical solution, the present invention is modified based on the original roller winding type sliver lap machine, that is, installed and arranged on the original frame 1. This solution saves production costs and improves the utilization rate of the original model.

[0041] In the present invention, as Figures 1-3 shown, the pressure roller drafting mechanism 2 is located in the installation area, and the pressure roller drafting mechanism 2 is arranged at the input end of the sliver lap machine. The pressure roller drafting mechanism 2 includes a first pressure roller 201, a second pressure roller 202, a third pressure roller 203, and a fourth pressure roller 204. The cotton web passes through the fourth pressure roller 204, the third pressure roller 203, the second pressure roller 202, and the first pressure roller 201 in a meandering manner, is successively pressed to form a cotton sheet, and is drafted and fed into the coil holding mechanism 3.

[0042] Among them, in the pressure roller drafting mechanism 2, the fourth pressure roller 204, the third pressure roller 203, the second pressure roller 202, and the first pressure roller 201 are arranged in sequence along the circumference of the front coil holding roller 301 from the input end of the cotton web to the output end of the cotton sheet.

[0043] In this embodiment, the cotton web passes through the fourth pressure roller 204, the third pressure roller 203, the second pressure roller 202, and the first pressure roller 201 in a meandering manner for successive pressing, so that the output cotton sheet is thinner and the rebound effect is reduced.

[0044] In the present invention, as Figures 1-3As shown, the roll supporting mechanism 3 is disposed below the roller drafting mechanism 2. The roll supporting mechanism 3 includes a front roll supporting roller 301, a rear roll supporting roller 302, and a bobbin 303. The front roll supporting roller 301, the rear roll supporting roller 302, and the bobbin 303 are arranged in a “pin” shape. Among them, the bobbin 303 is disposed on a pressing mechanism 304. The bobbin 303 is in contact with both the front roll supporting roller 301 and the rear roll supporting roller 302, and is located above the front roll supporting roller 301 and the rear roll supporting roller 302. During operation, the pressing mechanism 304 drives the bobbin 303 to provide a downward pressure along the same tangent direction of the front roll supporting roller 301 and the rear roll supporting roller 302, thereby completing the winding of the cotton sheet of the sliver lap machine.

[0045] Among them, as Figure 4 shown, the pressing mechanism 304 includes a pressing arm 305, a conversion arm 306, and a pressing cylinder 307. The pressing arm 305 is movably installed on both sides of the frame 1 along the same tangent direction of the front roll supporting roller 301 and the rear roll supporting roller 302. A bobbin hole 308 is provided on the pressing arm 305. The pressing arm 305 is sleeved with the bobbin 303 through the bobbin hole 308. One end of the pressing arm 305 is connected to one end of the conversion arm 306; the center of the conversion arm 306 is rotatably connected to the bottom of the installation area through a rotating shaft, and the other end of the conversion arm 306 is connected to the output end of the pressing cylinder 307;

[0046] The cylinder body of the pressing cylinder 307 is horizontally disposed at the bottom of the installation area. When the pressing cylinder 307 operates, the pressing cylinder 307 provides a thrust to the conversion arm 306. Through the rotation of the conversion arm 306, the direction of this thrust is changed, and finally this thrust is converted into a pressure applied to both the front roll supporting roller 301 and the rear roll supporting roller 302 along the same tangent direction of the front roll supporting roller 301 and the rear roll supporting roller 302. Among them, the converted pressure is transmitted from the pressing arm 305 to the bobbin 303, and the front roll supporting roller 301 and the rear roll supporting roller 302 are simultaneously pressed through the bobbin 303.

[0047] In this embodiment, grooves 309 are also uniformly provided on the circumferential outer wall of the front roll supporting roller 301. By means of the grooves 309, the friction between the front roll supporting roller 301 and the cotton sheet is increased. Supplementary to the pressure of the pressing mechanism 304 on the bobbin 303, after the cotton sheet is pulled, the cotton sheet is stably wound on the surface of the bobbin 303. Among them, the output directions of the front roll supporting roller 301 and the rear roll supporting roller 302 are the same.

[0048] In the present invention, as Figures 1-3As shown, the driving mechanism 4 is arranged on both sides of the frame 1. The driving mechanism 4 includes a first servo motor 401, a second servo motor 402 and a third servo motor 403. The first servo motor 401 provides power for the first pressure roller 201, the second servo motor 402 provides power for the front winding roller 301, and the third servo motor 403 provides power for the rear winding roller 302.

[0049] As Figures 1-3 shown, the transmission mechanism 5 includes a second pressure roller transmission mechanism 501, and a first pressure roller transmission mechanism 502, a front winding roller transmission mechanism 503 and a rear winding roller transmission mechanism 504 with the same structure.

[0050] In this embodiment, the first pressure roller transmission mechanism 502 transmits the output power of the first servo motor 401 to the first pressure roller 201; the second pressure roller transmission mechanism 501 sequentially transmits the power on the first pressure roller 201 to the second pressure roller 202, the third pressure roller 203 and the fourth pressure roller 204; the front winding roller transmission mechanism 503 transmits the output power of the second servo motor 402 to the front winding roller 301; the rear winding roller transmission mechanism 504 transmits the output power of the third servo motor 403 to the rear winding roller 302.

[0051] In the transmission mechanism 5, as Figure 3 shown, the second pressure roller transmission mechanism 501 includes: a fourth pressure roller shaft 508, a third pressure roller shaft 507, a second pressure roller shaft 506 and a first pressure roller shaft 505 respectively arranged on the fourth pressure roller 204, the third pressure roller 203, the second pressure roller 202 and the first pressure roller 201; a first pressure roller gear 509 is arranged at the output end of the first pressure roller shaft 505, and one end of the second pressure roller shaft 506, one end of the third pressure roller shaft 507 and one end of the fourth pressure roller shaft 508 are respectively provided with a second pressure roller gear 510, a third pressure roller gear 511 and a fourth pressure roller gear 512, and the first pressure roller gear 509, the second pressure roller gear 510, the third pressure roller gear 511 and the fourth pressure roller gear 512 are sequentially meshed to provide a transmission structure basis for the operation of the pressure roller drafting mechanism 2;

[0052] The first pressure roller transmission mechanism 502 includes a first transmission shaft 513. One end of the first transmission shaft 513 is connected to the output end of the first servo motor 401. A first driving belt gear 514 is arranged at the other end of the first transmission shaft 513. The first driving belt gear 514 is connected to a first driven belt gear 516 through a first belt 515. The first driven belt gear 516 is arranged at the input end of the first pressure roller 201. The power of the first servo motor 401 is transmitted to the entire pressure roller drafting mechanism 2 through the first pressure roller transmission mechanism 502;

[0053] The front take-up roller drive mechanism 503 includes a second transmission shaft. One end of the second transmission shaft is connected to the output end of the second servo motor 402. The other end of the second transmission shaft is provided with a second driving belt gear. The second driving belt gear is connected to a second driven belt gear 520 through a second belt 519. The second driven belt gear 520 is connected to a front take-up roller shaft 521. The power of the second servo motor 402 is transmitted to the front take-up roller 301 through the front take-up roller drive mechanism 503;

[0054] The rear take-up roller drive mechanism 504 includes a third transmission shaft. One end of the third transmission shaft is connected to the output end of the third servo motor 403. The other end of the third transmission shaft is provided with a third driving belt gear 523. The third driving belt gear 523 is connected to a third driven belt gear 525 through a third belt 524. The third driven belt gear 525 is connected to a rear take-up roller shaft 526. The power of the third servo motor 403 is transmitted to the rear take-up roller 302 through the rear take-up roller drive mechanism 504.

[0055] In addition, as Figures 1-2 shown, the drive mechanism 5 further includes a small wall panel 527, a first drive support frame 529 and a second drive support frame 530. The small wall panel 527 is installed on one side of the frame 1 through four feet 528. The small wall panel 527 is provided with a first drive installation hole and a second drive installation hole. The output end of the first transmission shaft 513 passes through the first drive installation hole. The output end of the second transmission shaft 517 passes through the second drive installation hole. The second servo motor 402 is also provided on the small wall panel 527; the output end of the first servo motor 401 and one end of the first transmission shaft 513 connected to the output end of the first servo motor 401 are both arranged on the first drive support frame 529; the output end of the third servo motor 403, the third transmission shaft 522 and the third driven belt gear 525 are all arranged on the second drive support frame 530; the small wall panel 527, the first drive support frame 529 and the second drive support frame 530 provide a structural basis for the stable transmission of power of the drive mechanism 5.

[0056] Based on the above embodiments, what is more important is that: on the basis of the original roller winding type sliver lap machine, the present invention uses three independent first servo motors 401, second servo motors 402 and third servo motors 403 to replace the single ordinary motor in the original model, and at the same time correspondingly sets three independent first pressure roller drive mechanisms 502, front take-up roller drive mechanisms 503 and rear take-up roller drive mechanisms 504 to replace the gearbox in the original model, and provides power for the first pressure roller 201, the front take-up roller 301 and the rear take-up roller 302 respectively. The specific transmission method is as Figure 5As shown, the production speed and output of the present invention in the drawing-in and lap-forming process are greatly improved; in addition, replacing the gearbox with the new transmission mechanism 5 simplifies the original complex transmission system and reduces the failure rate of the transmission mechanism 5 in the present invention. Compared with the disadvantages of the toothed chain in the original model, such as slow speed and high noise, the first belt 515, the second belt 519, and the third belt 524 used in the present invention are rubber toothed belts, which are lighter in texture and faster in speed; furthermore, the horizontal and vertical sides of the four supports 528 for fixing the small wallboard 527 have relatively high process standards, ensuring the stable transmission of the power of the transmission mechanism and improving the stability of the operation of the entire drawing-in and lap-forming machine.

[0057] In the present invention, as Figure 2 shown, the control device 6 is provided on the frame 1 and includes a display screen 601 and a controller 602. Control signals are sent to the controller 602 through the display screen 601, and then the movements of the first servo motor 401, the second servo motor 402, and the third servo motor 403 are controlled.

[0058] Based on the above embodiments, more importantly: the present invention uses the control device 6 to uniformly regulate and monitor the working states of the first servo motor 401, the second servo motor 402, and the third servo motor 403 to ensure simultaneous operation and simultaneous stop; ensure that the running speeds of the first pressing roller 201, the front lap-forming roller 301, and the rear lap-forming roller 302 are the same. Here, the same speed specifically refers to the same numerical value of the running linear speed; it can also be regulated according to the different lap-forming requirements of different cotton yarn materials, increasing the practicability of the present invention.

[0059] Specifically, when the present invention is working, the first servo motor 401, the second servo motor 402, and the third servo motor 403 simultaneously drive the first pressing roller 201, the front lap-forming roller 301, and the rear lap-forming roller 302 to perform movements with the same numerical value of the running linear speed; the roller drafting mechanism 2 gradually presses the cotton web that winds around the four rollers into a cotton sheet, and then through the cooperation of the front lap-forming roller 301, the rear lap-forming roller 302, and the bobbin 303, the cotton sheet is wound around the bobbin 303. During this period, the pressing mechanism 304 of the bobbin 303 provides pressure that is simultaneously applied to the front lap-forming roller 301 and the rear lap-forming roller 302; when the present invention lap-forms different cotton yarn materials or has different lap-forming requirements, the running states of the first pressing roller 201, the front lap-forming roller 301, and the rear lap-forming roller 302 are regulated through the display screen 601 of the control device 6 to meet different requirements.

[0060] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. High-speed ribbon and coiling machine with multi-motor servo drive, Characterized in that, Comprising: A frame for supporting the entire ribbon and coiling machine, the frame at least includes two wallboards, the two wallboards are arranged in parallel, and an installation area is formed between the two wallboards; A pressure roller drafting mechanism located in the installation area and disposed at the input end of the ribbon and coiling machine. The pressure roller drafting mechanism includes a first pressure roller, a second pressure roller, a third pressure roller and a fourth pressure roller. The cotton web passes through the fourth pressure roller, the third pressure roller, the second pressure roller and the first pressure roller in a meandering manner and is successively pressurized to form a cotton sheet, and then is drafted and fed into the coiling mechanism; A coiling mechanism disposed below the pressure roller drafting mechanism. The coiling mechanism includes a front coiling roller, a rear coiling roller and a bobbin, and the front coiling roller, the rear coiling roller and the bobbin are arranged in a "pin" shape. Among them, the bobbin is disposed on a pressurizing mechanism, the bobbin is simultaneously in contact with the front coiling roller and the rear coiling roller, and is located above the front coiling roller and the rear coiling roller. During operation, the pressurizing mechanism drives the bobbin to provide a downward pressure along the same tangent direction of the front coiling roller and the rear coiling roller, thereby completing the winding of the cotton sheet of the ribbon and coiling machine; A driving mechanism disposed on both sides of the frame. The driving mechanism includes a first servo motor, a second servo motor and a third servo motor. The first servo motor provides power for the first pressure roller, the second servo motor provides power for the front coiling roller, and the third servo motor provides power for the rear coiling roller; A transmission mechanism includes a second pressure roller transmission mechanism, and a first pressure roller transmission mechanism, a front coiling roller transmission mechanism and a rear coiling roller transmission mechanism with the same structure. Among them, the first pressure roller transmission mechanism transmits the output power of the first servo motor to the first pressure roller; the second pressure roller transmission mechanism successively serially transmits the power on the first pressure roller to the second pressure roller, the third pressure roller and the fourth pressure roller; the front coiling roller transmission mechanism transmits the output power of the second servo motor to the front coiling roller; the rear coiling roller transmission mechanism transmits the output power of the third servo motor to the rear coiling roller; A control device disposed on the frame for uniformly regulating and monitoring the working states of the first servo motor, the second servo motor and the third servo motor; In the pressure roller drafting mechanism, the fourth pressure roller, the third pressure roller, the second pressure roller and the first pressure roller are arranged along the circumference of the front coiling roller in sequence from the input end of the cotton web to the output end of the cotton sheet; The pressurizing mechanism includes a pressurizing arm, a conversion arm and a pressurizing cylinder. The pressurizing arm is movably installed on both sides of the frame along the same tangent direction of the front coiling roller and the rear coiling roller. The pressurizing arm is provided with a bobbin hole, and the pressurizing arm is sleeved with the bobbin through the bobbin hole. One end of the pressurizing arm is connected to one end of the conversion arm; The center of the conversion arm is rotatably connected to the bottom of the installation area through a rotating shaft, and the other end of the conversion arm is connected to the output end of the pressurizing cylinder; The cylinder body of the pressurizing cylinder is horizontally arranged at the bottom of the installation area. When the pressurizing cylinder works, the pressurizing cylinder provides a thrust to the conversion arm. Through the rotation of the conversion arm, the direction of the thrust is changed, and finally the thrust is converted into a pressure applied to the front supporting winding roller and the rear supporting winding roller along the same tangent direction, and the converted pressure is transmitted to the bobbin through the pressurizing arm, and the front supporting winding roller and the rear supporting winding roller are pressurized simultaneously through the bobbin.

2. The multi-motor servo-driven high-speed ribbon parallel winding machine according to claim 1, characterized in that: Grooves are evenly arranged on the circumferential outer wall of the front supporting winding roller, and the friction between the front supporting winding roller and the cotton sheet is increased through the grooves. After the cotton sheet is pulled, the cotton sheet is stably wound on the surface of the bobbin.

3. The multi-motor servo-driven high-speed ribbon parallel winding machine according to claim 1, characterized in that: In the transmission mechanism, the second roller transmission mechanism includes: a fourth roller shaft, a third roller shaft, a second roller shaft and a first roller shaft respectively arranged on the fourth roller, the third roller, the second roller and the first roller; a first roller gear is arranged at the output end of the first roller shaft, and a second roller gear, a third roller gear and a fourth roller gear are respectively arranged at one end of the second roller shaft, one end of the third roller shaft and one end of the fourth roller shaft, and the first roller gear, the second roller gear, the third roller gear and the fourth roller gear are sequentially engaged to provide a transmission structure basis for the operation of the roller drafting mechanism; The first roller transmission mechanism includes a first transmission shaft. One end of the first transmission shaft is connected to the output end of the first servo motor, a first driving belt gear is arranged at the other end of the first transmission shaft, the first driving belt gear is connected to a first driven belt gear through a first belt, and the first driven belt gear is arranged at the input end of the first roller. The power of the first servo motor is transmitted to the entire roller drafting mechanism through the first roller transmission mechanism; The front supporting winding roller transmission mechanism includes a second transmission shaft. One end of the second transmission shaft is connected to the output end of the second servo motor, a second driving belt gear is arranged at the other end of the second transmission shaft, the second driving belt gear is connected to a second driven belt gear through a second belt, and the second driven belt gear is connected to the front supporting winding roller shaft. The power of the second servo motor is transmitted to the front supporting winding roller through the front supporting winding roller transmission mechanism; The subsequent coiling roller transmission mechanism includes a third transmission shaft. One end of the third transmission shaft is connected to the output end of the third servo motor. The other end of the third transmission shaft is provided with a third driving belt gear. The third driving belt gear is connected to a third driven belt gear through a third belt. The third driven belt gear is connected to the subsequent coiling roller shaft. The power of the third servo motor is transmitted to the subsequent coiling roller through the subsequent coiling roller transmission mechanism.

4. The multi-motor servo-driven high-speed ribbon and coiling machine according to claim 3, wherein: The transmission mechanism further includes a small wall panel. The small wall panel is installed on one side of the frame through four supports. The small wall panel is provided with a first transmission installation hole and a second transmission installation hole. The output end of the first transmission shaft passes through the first transmission installation hole. The output end of the second transmission shaft passes through the second transmission installation hole. The second servo motor is further provided on the small wall panel; In addition, the transmission mechanism further includes a first transmission support frame and a second transmission support frame. The output end of the first servo motor and one end of the first transmission shaft connected to the output end of the first servo motor are both arranged on the first transmission support frame; the output end of the third servo motor, the third transmission shaft and the third driven belt gear are all arranged on the second transmission support frame; the small wall panel, the first transmission support frame and the second transmission support frame provide a structural basis for the stable transmission of power of the transmission mechanism.

5. The multi-motor servo-driven high-speed ribbon and coiling machine according to claim 1, wherein: The control device includes a display screen and a controller. Control signals are sent to the controller through the display screen, and then the movements of the first servo motor, the second servo motor and the third servo motor are controlled.

Citation Information

Patent Citations

  • Multi-motor servo transmission high-speed ribbon lap machine

    CN219772352U