A painting device for narrow cabins

By designing a painting coating device that includes painting components, support components and control components, the problems of inconvenience in spray painting and safety hazards in the narrow cabin are solved, and an efficient and automated painting process is achieved, ensuring operational safety and quality.

CN116459974BActive Publication Date: 2025-06-27JIANGSU UNIV OF SCI & TECH
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Patent Information

Application Number
CN202310274090.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-21
Publication Date
2025-06-27
Estimated Expiration
2043-03-21

AI Technical Summary

Technical Problem

During the ship manufacturing process, when painting a narrow cabin with manholes, the operators are inconvenient to operate in a narrow space, difficult to paint and poor results, and insufficient air circulation affects the safety and health of the operation.

Method used

A paint coating device including paint assembly, support assembly and control assembly is designed. Using foldable robotic arms, rotating discs and spray tubes, combined with monitoring assembly and anti-shading assembly, automatic spray painting of the interior surface of the narrow cabin, ensuring the quality of spray painting and operation safety.

Benefits of technology

It improves the degree of spray automation and efficiency, enhances operational safety, and ensures high-quality spray painting on the inner wall of the sealed cabin, which is suitable for small sealed cabins that are difficult to enter or dangerous.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a painting device for a narrow cabin, which device comprises a painting assembly, a support assembly and a control assembly; the painting assembly includes a foldable robotic arm, a rotating disc, a fixed base and a spraying pipe, the lower part of the rotating disc is connected to the foldable robotic arm, and the upper part of the rotating disc is connected to the support assembly through the fixed base; a nozzle is provided at the front end of the foldable robotic arm, after the spraying pipe passes through the foldable robotic arm and the support assembly, one end thereof is connected to the nozzle and the other end is connected to the paint outside the device; a monitoring assembly for monitoring the painting quality in real time is provided on the rotating disc, and an anti-blocking assembly for preventing interference during the painting process is provided inside the support assembly. The device of the present invention is applied to the painting operation of the inner wall of a narrow and enclosed cabin where it is difficult for operators to enter or where there is a greater danger after entering, enabling the operators to carry out the painting operation of the inner wall of the enclosed cabin outside, improving the spraying efficiency and increasing the operation safety.
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Description

Technical Field

[0001] The present invention relates to a painting device for narrow compartments, belonging to the technical field of ship machinery manufacturing engineering. Background Art

[0002] During the shipbuilding process, it is often necessary to paint some narrow and enclosed compartments. For narrow compartments with manholes, usually, workers enter the interior of the compartment through the manhole for painting. However, it is inconvenient for workers to operate in a narrow space, and it is difficult to paint with poor results. At the same time, when painting in a closed space, the air lacks circulation, and the internal air quickly deteriorates, seriously affecting the physical health of workers and posing a safety hazard.

[0003] CN111054556A uses a painting device composed of a traction component, a monitoring component, and a painting component to spray narrow compartments. However, this device has low automation, low painting accuracy, poor painting reliability, and still relies on manual spraying. Therefore, a painting device for narrow compartments with good spraying quality and high automation is needed, which can facilitate workers to paint the inner surface of narrow compartments, ensure the working environment of workers, improve the spraying quality of the inner panel paint layer, and improve the spraying efficiency of narrow compartments. Summary of the Invention

[0004] Object of the Invention: Aiming at the deficiencies of the prior art, the object of the present invention is to provide a painting device for narrow compartments.

[0005] Technical Solution: The painting device for narrow compartments of the present invention is applied to spray the inner surface of narrow and enclosed compartments provided with operation holes. The painting device includes a painting component, a support component, and a control component; wherein, the painting component includes a foldable robotic arm, a rotating disk, and a spraying pipe. The lower part of the rotating disk is movably connected to the foldable robotic arm, and the upper part of the rotating disk is connected to the support component; a spray head is provided at the front end of the foldable robotic arm. One end of the spraying pipe passes through the foldable robotic arm, the rotating disk, and the support component and is connected to the spray head, and the other end is connected to the paint outside the device; a monitoring component is provided on the rotating disk, and an anti-blocking component for preventing interference during the painting process is provided inside the support component.

[0006] Furthermore, the monitoring component includes a camera, a light source, and a display control system. The camera is connected to the side of the rotating disk in the painting component and is parallel to the foldable robotic arm. The light sources are evenly distributed under the side of the rotating disk in the painting component. A communication connection is established between the camera and the display control system, and real-time monitoring of the painting process can be achieved through the monitoring component.

[0007] Further, the paint spraying assembly further includes a fixed base. The spraying pipe includes a first spraying hose, a spraying hard pipe, and a second spraying hose that are connected in sequence. The fixed base is fixedly connected below the support assembly, and the rotating disk is fixedly connected below the fixed base. One end of the first spraying hose is connected to the nozzle, and the other end passes through the foldable robotic arm and is connected to one end of the spraying hard pipe. After the spraying hard pipe passes through the support assembly, the other end is connected to one end of the second spraying hose, and the other end of the second spraying hose is connected to the paint outside the device.

[0008] Further, the support assembly includes a triangular support, an adsorption device, a first movable support rod, a second movable support rod, a rack cylinder, a support platform, and a support platform cover. The triangular support is fixedly connected to the adsorption device and the support platform respectively. The triangular support is also movably connected to the first movable support rod. A gear is provided inside the support platform. The rack cylinder passes through the support platform and is engaged with the gear rack. The lower side wall of the rack cylinder is movably connected to the second movable support rod. A transfer disk is fixedly connected to the lower end of the rack cylinder. The second movable support rod is movably connected to the first movable support rod. The support platform cover passes through the rack cylinder and is movably connected to the support platform. The transfer disk is fixedly connected to the paint spraying assembly.

[0009] Further, the anti-blocking assembly includes a small gear, a large gear, and a gear sleeve. The gear sleeve is sleeved outside the spraying hard pipe. The large gear is installed outside the gear sleeve. The large gear meshes with the small gear and is horizontally placed in the rack cylinder part of the support assembly. The anti-blocking assembly can prevent interference problems during the spraying process.

[0010] Further, the control assembly includes a first wireless control motor, a second wireless control motor, a third wireless control motor, and a fourth wireless control motor. The first wireless control motor is arranged at the folding part of the foldable robotic arm and is used to connect and drive the foldable robotic arm. The second wireless control motor is arranged above the rotating disk and inside the fixed base and is used to connect and control the rotating disk. The third wireless control motor is arranged below the small gear and is used to connect and control the small gear. The fourth wireless control motor is arranged above the gear and inside the support platform and is used to connect and control the gear.

[0011] Further, a linear buckle is provided on the upper part of the fixed base. A linear inlet and a linear card slot are provided below the transfer disk. After the linear buckle is inserted into the linear inlet and rotated and snapped into the linear card slot, the fixed base can be fixedly connected to the transfer disk.

[0012] Furthermore, the foldable robotic arm includes a first robotic arm, a second robotic arm, and a third robotic arm that are sequentially movably connected. A conduit hole is provided on the side wall of the foldable robotic arm. The first spraying hose is fixedly connected to the foldable robotic arm through the conduit hole. A rotary disk connection groove is provided at the lower part of the rotary disk. The first robotic arm is movably connected to the rotary disk connection groove. A first rigid tube hole is provided on the adapter plate. A second rigid tube hole is provided inside the rack column cylinder. One end of the spraying rigid tube is connected to the first spraying hose. The spraying rigid tube passes through the first rigid tube hole and the second rigid tube hole and then the other end is connected to the second spraying hose.

[0013] Furthermore, a first movable support connection groove is provided in the middle and lower part of the triangular support. The triangular support is movably connected to the first movable support rod through the first movable support connection groove; a triangular support connection groove is provided at the lower part of the support platform. The triangular support is fixedly connected to the support platform through the triangular support connection groove. A first motor hole and a gear mounting groove are provided on the support platform. The fourth wireless control motor is fixedly installed on the support platform through the first motor hole; there are three rack surfaces on the outer surface of the rack column cylinder. The gear meshes with the rack surface to realize the relative movement between the rack column cylinder and the support platform; an external thread of the rack column cylinder is provided at the upper part of the rack column cylinder. A threaded hole of the rack column cylinder cover is provided inside the rack column cylinder cover. The external thread of the rack column cylinder is threadedly connected to the threaded hole of the rack column cylinder cover. A second movable support connection groove is provided at the lower part of the rack column cylinder. The rack column cylinder is movably connected to the second movable support rod through the second movable support connection groove; an assembly hole of the rack column cylinder, a first alignment block, and a second rigid tube hole are provided at the lower part of the rack column cylinder. An assembly hole of the adapter plate, a second alignment block, and a first rigid tube hole are provided at the upper part of the adapter plate. The rack column cylinder and the adapter plate are fixedly connected through the assembly hole of the rack column cylinder and the assembly hole of the adapter plate. The second rigid tube hole is aligned with the first rigid tube hole through the alignment of the first alignment block and the second alignment block; a lubrication hole is provided at the upper part of the support platform cover. Lubricating oil can be dropped through the lubrication hole to lubricate the gear.

[0014] Furthermore, an installation groove is provided inside the rack column cylinder. The anti-blocking component is placed at the position of the installation groove. A second motor hole and a second rigid tube hole are provided on the inner bottom surface of the rack column cylinder. The gear sleeve is fixedly sleeved on the spraying rigid tube by a threaded connection method. The large gear is fixedly installed on the gear sleeve. The third wireless control motor is fixed at the second motor hole and fixedly connected to the small gear. The third wireless control motor can drive the large gear and the small gear to mesh and drive, so that the spraying rigid tube passing through the second rigid tube hole and the first rigid tube hole rotates a certain angle, and finally the anti-blocking function is realized.

[0015] The camera can communicate with the monitor wirelessly or by wire.

[0016] Furthermore, there are multiple cameras.

[0017] Furthermore, different numbers of light sources can be set at different positions on the rotating disk to achieve the best daylighting and supplementary lighting effects.

[0018] Furthermore, mature vision products such as binocular cameras can be used to replace the camera and light source and fixedly connected to the rotating disk to adapt to different painting environments and achieve different visual effects.

[0019] Furthermore, other adsorption methods such as magnetic adsorption and vacuum adsorption can be selected for the adsorption device.

[0020] Furthermore, the foldable robotic arm can be designed with multiple joints according to the size of the cabin and then quickly replaced through an adapter plate.

[0021] Furthermore, different models of control motors can be selected, or a wired motor can be selected to achieve driving and control functions.

[0022] Furthermore, the inventive device can not only be used for spraying paint on the inner wall of a narrow cabin of a ship, but also carry out painting-related work such as rust removal on the inner surface of the narrow cabin by replacing some components in the paint spraying assembly.

[0023] Beneficial effects: Compared with the prior art, the present invention has the following remarkable advantages:

[0024] The present invention controls the wireless control motor to drive the support device through the control component, so that the support component gently sends the paint spraying component into the narrow cabin. The control component is used to control the wireless control motor to adjust the spatial positions of the rack cylinder, the foldable robotic arm, and the rotating disk, and adjust the paint spraying angle of the nozzle. The monitoring component is used to monitor the paint spraying quality in real time. The anti-blocking component is used to adjust the spatial position of the spraying hard pipe to prevent various interferences. Through the above paint spraying and coating device, the operator can safely carry out the paint spraying operation on the inner wall of the sealed cabin outside the narrow cabin, improving the spraying automation, improving the spraying efficiency, increasing the operation safety, and ensuring the paint spraying quality of the sealed cabin through the monitoring component. It can be applied to the paint spraying operation of narrow sealed cabins where it is difficult for operators to enter or where there is a greater risk after entering. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic structural diagram of the paint spraying and coating device for a narrow cabin of the present invention;

[0026] Figure 2 It is a schematic structural diagram of the paint spraying component in the paint spraying and coating device for a narrow cabin of the present invention;

[0027] Figure 3 It is a schematic structural diagram of the support component in the paint spraying and coating device for a narrow cabin of the present invention;

[0028] Figure 4Schematic diagram of the structure of the monitoring component in the painting device for narrow cabins of the present invention;

[0029] Figure 5 Schematic diagram of the structure of the anti - occlusion component in the painting device for narrow cabins of the present invention;

[0030] Figure 6 Internal detail view of the rack cylinder in the painting device for narrow cabins of the present invention;

[0031] Figure 7 Connection relationship diagram of the rack cylinder and the support component in the painting device for narrow cabins of the present invention;

[0032] Figure 8 Connection relationship diagram of the rack cylinder and the adapter plate in the painting device for narrow cabins of the present invention;

[0033] Figure 9 Connection relationship diagram of the fixed base, the adapter plate and the rotating disk in the painting device for narrow cabins of the present invention. Detailed implementation mode

[0034] The technical solution of the present invention will be further described below with reference to the accompanying drawings.

[0035] Embodiment 1

[0036] As Figure 1 shown, in the painting device for narrow cabins of the present invention, the painting device includes a painting component 1, a monitoring component 1A, a support component 2, an anti - occlusion component 2A and a control component.

[0037] As Figure 2 shown, the painting component 1 includes a spray head 11, a first spraying hose 12, a second spraying hose 13, a spraying hard pipe 14, a paint bucket 15, a foldable robotic arm 16, a rotating disk 17, and a fixed base 18. The fixed base 18 is fixedly connected below the support component 2, the rotating disk 17 is fixedly connected below the fixed base 18, the foldable robotic arm 16 is movably connected to the rotating disk 17 and can rotate freely. The spray head 11 is fixedly connected to the end of the foldable robotic arm 16. One end of the first spraying hose 12 is connected to the spray head 11, and the other end passes through the foldable robotic arm 16 and is connected to one end of the spraying hard pipe 14. The spraying hard pipe 14 passes through the support component 2, and the other end of the spraying hard pipe 14 is connected to one end of the second spraying hose 13. The other end of the second spraying hose 13 is connected to the paint bucket 15. Through the painting component 1, it is possible to move freely inside the cabin and paint the inner surface of the cabin;

[0038] As Figure 4As shown in the figure, the monitoring component 1A includes a camera 1A1, a light source 1A2, and a display control system 1A3. The camera 1A1 is connected to the side of the rotating disk 17 in the painting component 1 and is parallel to the foldable robotic arm 16. The light sources 1A2 are evenly distributed under the side of the rotating disk 17 in the painting component 1. A communication connection is established between the camera 1A1 and the display control system 1A3. The real-time monitoring of the painting process can be achieved through the monitoring component 1A;

[0039] As Figure 3 shown in the figure, the support component 2 includes a triangular support 21, an adsorption device 22, a first movable support rod 23, a second movable support rod 24, a rack cylinder 25, a rack cylinder cover 26, a gear 27, a support platform 28, a support platform cover 29, and a transfer disk 20. The adsorption device 22 is fixed around the upper surface entrance of the cabin. The adsorption device 22 is fixedly connected to the triangular support 21. The triangular support 21 is fixedly connected to the support platform 28. The triangular support 21 is movably connected to the first movable support rod 23. A gear 27 is provided inside the support platform 28. The rack cylinder 25 passes through the support platform 28 and is meshed with the rack of the gear 27. A rack cylinder cover 26 is provided above the rack cylinder 25. The lower side wall of the rack cylinder 25 is movably connected to the second movable support rod 24. The lower end of the rack cylinder 25 is fixedly connected to the transfer disk 20. The second movable support rod 24 is movably connected to the first movable support rod 23. The transfer disk 20 is fixedly connected to the fixed base 18 in the painting component 1. The spraying hard pipe 14 in the painting component 1 passes through the transfer disk 20 and the rack cylinder 25 in the support component 2 and is respectively connected to the second spraying hose 13 and the paint bucket 15. The support platform cover 29 passes through the rack cylinder 25 and is movably connected to the support platform 28. The smooth entry of the painting component 1 into the narrow cabin can be achieved through the support component 2, and a stable support effect is exerted on the painting component 1;

[0040] As Figure 5 shown in the figure, the anti-blocking component 2A includes a small gear 2A1, a large gear 2A2, and a gear sleeve 2A3. The gear sleeve 2A3 is sleeved outside the spraying hard pipe 14. The large gear 2A2 is installed outside the gear sleeve 2A3. The large gear 2A2 is meshed with the small gear 2A1 and is horizontally placed inside the rack cylinder 25 in the support component 2. The interference problem during the spraying process can be prevented through the anti-blocking component 2A;

[0041] As Figure 4, as shown in FIGS. 5 and 7, the control assembly includes a first wireless control motor 31, a second wireless control motor 32, a third wireless control motor 33, and a fourth wireless control motor 34. The first wireless control motor 31 is disposed at the folding portion of the foldable robotic arm 16 and is used to connect and drive the foldable robotic arm 16. The second wireless control motor 32 is disposed above the rotating disk 17 and is fixed inside the fixed base 18 and is used to connect and control the rotating disk 17. The third wireless control motor 33 is disposed below the pinion 2A1 and is used to connect and control the pinion 2A1. The fourth wireless control motor 34 is disposed above the gear 27 and inside the support platform 28 and is used to connect and control the gear 27. Finally, all the wireless control motors are controlled by the display control system 1A3, and the scattered wireless control motors can provide power and control for the spraying process.

[0042] Furthermore, the structural connection relationship and functions of the paint spraying assembly 1 in this embodiment will be described in detail.

[0043] As Figure 9 shown, first of all, the fixed base at the uppermost end of the paint spraying assembly needs to be connected to the adapter plate 20 at the lowermost end of the support assembly: the upper part of the fixed base 18 is provided with a linear buckle 18a, and the lower part of the adapter plate 20 is provided with a linear inlet 20d and a linear card slot 20e. The linear inlet 20d and the linear card slot 20e are designed in a "cross" shape. The linear buckle 18a on the upper part of the fixed base 18 is inserted into the linear inlet 20d below the adapter plate 20 and is snapped into the linear card slot 20e after rotating a certain angle, so that the fixed base 18 is fixedly connected to the adapter plate 20 at the end of the support assembly 2.

[0044] Secondly, the fixed base 18 is connected to the rotating disk 17: the second wireless control motor 32 is installed inside the fixed base 18, and a rotating disk connection hole 17a is opened in the upper part of the rotating disk 17. The rotating disk 17 is driven to rotate by the second wireless control motor 32 by means of threaded connection or the like.

[0045] Then, the rotating disk 17 is connected to the foldable robotic arm 16: as Figure 4 、 9As shown in the figure, the foldable robotic arm 16 includes a first robotic arm 16b, a second robotic arm 16c, and a third robotic arm 16d that are sequentially foldably connected. A conduit hole 16a is provided on the side wall of the second robotic arm 16c. The first spraying hose 12 is fixedly connected to the foldable robotic arm 16 through the conduit hole 16a. A rotary disk connection groove 17b is provided below the rotary disk 17. The first robotic arm 16b is connected to the rotary disk connection groove 17b of the rotary disk 17 by means of a hinge or the like, so that the foldable robotic arm 16 is connected to the rotary disk 17, and the first robotic arm 16b is driven by the first wireless control motor 31 to move along a certain coordinate axis direction by a corresponding safe angle. Among them, the second robotic arm 16c, the third robotic arm 16d, and the nozzle 11 are sequentially connected in the same manner and perform safe rotational movements in the same coordinate axis direction.

[0046] Finally, connect the first spraying hose 12 and the second spraying hose 13 to the nozzle 11, the spraying hard tube 14, and the paint spraying cylinder 15 respectively: As Figure 4 , 8 shown, a first hard tube hole 20a is provided on the adapter plate 20, and a second hard tube hole 25e is provided inside the rack column cylinder 25. First, connect one end of the first spraying hose 12 to the nozzle 11. The entire first spraying hose 12 passes through the foldable robotic arm 16 through the conduit hole 16a. Connect the other end of the first spraying hose 12 to one end of the spraying hard tube 14. Then, pass the spraying hard tube 14 through the first hard tube hole 20a and the second hard tube hole 25e of the adapter plate 20 and the rack column cylinder 25 in the support assembly. Connect the other end of the spraying hard tube 14 to one end of the second spraying hose 13. Then, connect the other end of the second spraying hose 13 to the paint spraying bucket 15.

[0047] In addition, a monitoring component 1A is installed on the rotary disk 17. The spraying hard tube 14 is driven to rotate by the anti-blocking component 2A to prevent the first spraying hose 12 and the spraying hard tube 14 from interfering with the monitoring component 1A and other components during the spraying process.

[0048] Furthermore, the structural connection relationship and functions of the monitoring component 1A in this embodiment are described in detail.

[0049] Since the narrow cabin has strong airtightness, the distribution of light is less and uneven. When automatically spraying the inner surface of the narrow cabin, it is necessary to obtain the spraying state. Therefore, it is necessary to introduce the monitoring component 1A to monitor the spraying situation inside the cabin. As Figure 2, as shown in Figure 4, first, the camera 1A1 is fixedly connected to the side of the rotating disk 17 in the painting assembly 1. The shooting direction of the camera 1A1 can be changed according to the direction of the foldable robotic arm 16. When the rotating disk 17 rotates, the camera 1A1 rotates in parallel with the foldable robotic arm 16. Secondly, the light sources 1A2 are evenly distributed and fixedly connected to the lower side of the rotating disk 17, with a total of four in the front, back, left, and right directions. Finally, a communication connection is established between the camera 1A1 and the display control system 1A3.

[0050] Furthermore, the structural connection relationship and functions of the support assembly 2 in this embodiment are described in detail.

[0051] As Figure 3 , 7 shown, first, the adsorption device 22, the first movable support rod 23, and the support platform 28 are connected with the triangular support 21 as the center: the adsorption device 22 is fixed around the upper surface entrance of the cabin and fixedly connected with the triangular support 21. The preferred adsorption method is magnetic adsorption; a first movable support connection groove 21a is provided in the middle and lower part of the triangular support 21, and the triangular support 21 is hingedly connected with the first movable support rod 23 through the first movable support connection groove 21a; a triangular support connection groove 28b is provided in the lower part of the support platform 28, and the triangular support 21 is fixedly connected with the support platform 28 at the triangular support connection groove 28b.

[0052] Secondly, the support platform 28, the second movable support rod 24, the gear 27, the rack column cover 26, and the adapter plate 20 are connected with the rack column 25 as the center: a first motor hole 28a and a gear installation groove 28c are provided on the support platform 28. The gear 27 and the fourth wireless control motor 34 are fixedly installed on the support platform 28, and the gear 27 is assembled with the fourth wireless control motor 34; there are three rack surfaces 25a on the outer surface of the rack column 25, and the relative movement between the rack column 25 and the support platform 28 is realized through the meshing transmission of the gear 27 and the rack surface 25a; a rack column external thread 25f is provided on the upper part of the rack column 25, and a rack column cover threaded hole 26a is provided inside the rack column cover 26. The rack column cover 26 is connected with the rack column 25 through the rack column external thread 25f and the rack column cover threaded hole 26a; a second movable support connection groove 25g is provided in the lower part of the rack column 25, and the rack column 25 is connected with the second movable support rod 24 at the second movable support connection groove 25g by means of hinges or the like; As Figure 8As shown in the figure, a rack cylinder assembly hole 25c, a first alignment block 25h, and a second rigid pipe hole 25e are provided at the lower part of the rack cylinder 25. An adapter plate assembly hole 20b, a second alignment block 20c, and a first rigid pipe hole 20a are provided at the upper part of the adapter plate 20. By using connection means such as bolts, the rack cylinder and the adapter plate are fixedly connected through the rack cylinder assembly hole 25c and the adapter plate assembly hole 20b, and the second rigid pipe hole 25e is aligned with the first rigid pipe hole 20a by aligning the first alignment block 25h and the second alignment block 20c.

[0053] Finally, place the support platform cover 29 on the support platform: As Figure 3 shown in Fig. 7, a lubrication hole 29a is provided on the support platform cover 29, and lubricating oil can flow in through this place to lubricate the gear 27.

[0054] In addition, as Figure 3 shown in the figure, connect the first movable support rod 23 and the second movable support rod 24 together by means of movable connection such as hinges, which plays roles such as bearing and stabilizing the rack cylinder.

[0055] Furthermore, the structural connection relationship and functions of the anti-blocking component 2A in this embodiment will be described in detail.

[0056] As Figure 5 shown in Figs. 6, 8, the anti-blocking component 2A is integrally placed at the position of the installation groove 25b inside the rack cylinder 25. An installation groove 25b is provided inside the rack cylinder 25. A second motor hole 25d and a second rigid pipe hole 25e are provided on the inner bottom surface of the rack cylinder 25. A first rigid pipe hole 20a is provided on the adapter plate 20. The gear sleeve 2A3 is fixedly sleeved on the spraying rigid pipe 14 by means of connection such as threads. The large gear 2A2 is fixedly installed on the gear sleeve 2A3. The third wireless control motor 33 is placed and fixed at the second motor hole 25d and the third wireless control motor 33 is fixedly connected to the small gear 2A1. The large gear 2A2 and the small gear 2A1 are meshed and driven by driving the third wireless control motor 33, so that the spraying rigid pipe 14 passing through the second rigid pipe hole 25e and the first rigid pipe hole 20a rotates by a certain angle, and finally the anti-blocking effect is achieved.

[0057] In another embodiment, optionally:

[0058] Optionally, the camera 1A1 can communicate with the display control system 1A3 wirelessly or wired.

[0059] Optionally, more than 4 cameras 1A1 can be provided on the rotating disk 17 to achieve better effects.

[0060] Optionally, different numbers of light sources 1A2 can be provided at different positions on the rotating disk 17 to achieve the best lighting and fill light effects.

[0061] Optionally, mature vision products such as binocular cameras can be used to replace the camera 1A1 and the light source 1A2 and fixedly connected to the rotating disk 17 to adapt to different painting environments and achieve different visual effects.

[0062] Optionally, the adsorption device 22 can select other adsorption methods such as magnetic adsorption and vacuum adsorption.

[0063] Optionally, the foldable robotic arm 16 can be designed with more than 3 joints according to the size of the cabin and then quickly replaced through the adapter plate 20.

[0064] Optionally, all control motors can select different models, and wired motors can be selected to achieve driving and control functions.

[0065] Optionally, the inventive device can not only be used for spraying the inner wall of a narrow cabin of a ship, but also can perform painting-related work such as rust removal on the inner surface of the narrow cabin by replacing some components in the painting assembly.

[0066] In the present invention, the support assembly 2 is driven by the fourth wireless control motor in the control assembly, so that the support assembly 2 gently sends the painting assembly 1 into the narrow cabin. The spatial positions of the foldable robotic arm 16 and the rotating disk 20 are adjusted by the first and second wireless control motors in the control assembly to adjust the painting angle of the nozzle 11. The anti-blocking assembly 2A is driven by the third wireless control motor in the control assembly to adjust the spatial position of the spraying hard pipe 14 to prevent various interferences. The painting quality is monitored in real time by the monitoring assembly 1A. Through the above painting device, the operator can safely perform the painting operation on the inner wall of the sealed cabin outside the narrow cabin, improving the spraying automation, improving the spraying efficiency, increasing the operation safety, and ensuring the paint spraying quality of the sealed cabin through the monitoring assembly 1A. It can be applied to the painting operation of narrow sealed cabins where it is difficult for operators to enter or where there is a greater risk after entering.

Claims

1. A painting device for a narrow cabin, characterized in that Applied to the inner surface painting of a narrow and enclosed cabin with an operation hole, the painting and coating device includes a painting component (1), a support component (2) and a control component; wherein, the painting component (1) includes a foldable robotic arm (16), a rotating disk (17) and a spraying pipe. The lower part of the rotating disk (17) is movably connected to the foldable robotic arm (16), and the upper part of the rotating disk (17) is connected to the support component (2); a spray head (11) is provided at the front end of the foldable robotic arm (16). One end of the spraying pipe passes through the foldable robotic arm (16), the rotating disk (17) and the support component (2) and is connected to the spray head (11), and the other end is connected to the paint outside the device; a monitoring component (1A) is provided on the rotating disk (17), and an anti-blocking component (2A) for preventing interference during the painting process is provided inside the support component (2); the painting component (1) further includes a fixed base (18). The spraying pipe includes a first spraying hose (12), a spraying hard pipe (14) and a second spraying hose (13) connected in sequence. The fixed base (18) is fixedly connected below the support component (2), the rotating disk (17) is fixedly connected below the fixed base (18), one end of the first spraying hose (12) is connected to the spray head (11), and the other end passes through the foldable robotic arm (16) and is connected to one end of the spraying hard pipe (14). After the spraying hard pipe (14) passes through the support component (2), the other end is connected to one end of the second spraying hose (13), and the other end of the second spraying hose (13) is connected to the paint outside the device; the support component (2) includes a triangular support (21), an adsorption device (22), a first movable support rod (23), a second movable support rod (24), a rack column cylinder (25), a support platform (28) and a support platform cover (29); the triangular support (21) is fixedly connected to the adsorption device (22) and the support platform (28) respectively, the triangular support (21) is also movably connected to the first movable support rod (23), a gear (27) is provided inside the support platform (28), the rack column cylinder (25) passes through the support platform (28) and is meshed with the gear (27) rack, the lower side wall of the rack column cylinder (25) is movably connected to the second movable support rod (24), a transfer disk (20) is fixedly connected to the lower end of the rack column cylinder (25), the second movable support rod (24) is movably connected to the first movable support rod (23), the support platform cover (29) passes through the rack column cylinder (25) and is movably connected to the support platform (28), and the transfer disk (20) is fixedly connected to the painting component (1);The anti-blocking component (2A) includes a pinion gear (2A1), a large gear (2A2) and a gear sleeve (2A3). The gear sleeve (2A3) is sleeved outside the spraying hard pipe (14). The large gear (2A2) is installed outside the gear sleeve (2A3). The large gear (2A2) meshes with the pinion gear (2A1) and is horizontally placed inside the rack column cylinder (25) in the support component (2). The anti-blocking component (2A) can prevent interference problems during the spraying process. The control component includes a first wireless control motor (31), a second wireless control motor (32), a third wireless control motor (33) and a fourth wireless control motor (34). The first wireless control motor (31) is arranged at the folding part of the foldable robotic arm (16) and is used to connect and drive the foldable robotic arm (16). The second wireless control motor (32) is arranged inside the fixed base (18) above the rotating disk (17) and is used to connect and control the rotating disk (17). The third wireless control motor (33) is arranged below the pinion gear (2A1) and is used to connect and control the pinion gear (2A1). The fourth wireless control motor (34) is arranged inside the support platform (28) above the gear (27) and is used to connect and control the gear (27).; 2. The paint spraying and coating device for a narrow cabin according to claim 1, characterized in that The monitoring component (1A) includes a camera (1A1), a light source (1A2), and a display control system (1A3). The camera (1A1) is connected to the side of the rotating disk (17) in the painting component (1) and is parallel to the foldable robotic arm (16). The light source (1A2) is evenly distributed below the side of the rotating disk (17) in the painting component (1). A communication connection is established between the camera (1A1) and the display control system (1A3), and real-time monitoring of the painting process can be achieved through the monitoring component (1A).

3. The spray painting device for narrow cabins according to claim 1, characterized in that, An L-shaped buckle (18a) is provided on the upper part of the fixed base (18). An L-shaped inlet (20d) and an L-shaped card slot (20e) are provided below the adapter plate (20). After the L-shaped buckle (18a) is inserted into the L-shaped inlet (20d) and then rotated and snapped into the L-shaped card slot (20e), the fixed base (18) and the adapter plate (20) can be fixedly connected.

4. The spray painting device for narrow cabins according to claim 1, characterized in that, The foldable robotic arm (16) includes a first robotic arm (16b), a second robotic arm (16c), and a third robotic arm (16d) that are sequentially movably connected. A conduit hole (16a) is provided on the side wall of the foldable robotic arm (16). The first spray hose (12) is fixedly connected to the foldable robotic arm (16) through the conduit hole (16a). A rotating disk connection groove (17b) is provided below the rotating disk (17). The first robotic arm (16b) is movably connected to the rotating disk connection groove (17b). A first hard pipe hole (20a) is provided on the adapter plate (20), and a second hard pipe hole (25e) is provided inside the rack column cylinder (25). One end of the spray hard pipe (14) is connected to the first spray hose (12). The spray hard pipe (14) passes through the first hard pipe hole (20a) and the second hard pipe hole (25e) and then the other end is connected to the second spray hose (13).

5. The paint spraying and coating device for narrow cabins according to claim 1, characterized in that, The middle and lower part of the triangular support (21) is provided with a first movable support connection groove (21a), and the triangular support (21) is movably connected to the first movable support rod (23) through the first movable support connection groove (21a); a triangular support connection groove (28b) is provided at the lower part of the support platform (28), and the triangular support (21) is fixedly connected to the support platform (28) through the triangular support connection groove (28b). A first motor hole (28a) and a gear installation groove (28c) are provided on the support platform (28), and the fourth wireless control motor (34) is fixedly installed on the support platform (28) through the first motor hole (28a); there are three rack surfaces (25a) on the outer surface of the rack cylinder (25), and the gear (27) meshes with the rack surfaces (25a) to realize the relative movement between the rack cylinder (25) and the support platform (28); a rack cylinder external thread (25f) is provided at the upper part of the rack cylinder (25), a rack cylinder cover (26) is provided above the rack cylinder (25), a rack cylinder cover threaded hole (26a) is provided inside the rack cylinder cover (26), and the rack cylinder external thread (25f) is threadedly connected to the rack cylinder cover threaded hole (26a). A second movable support connection groove (25g) is provided at the lower part of the rack cylinder (25), and the rack cylinder (25) is movably connected to the second movable support rod (24) through the second movable support connection groove (25g); a rack cylinder assembly hole (25c), a first alignment block (25h) and a second hard pipe hole (25e) are provided at the lower part of the rack cylinder (25), a transfer disk assembly hole (20b), a second alignment block (20c) and a first hard pipe hole (20a) are provided at the upper part of the transfer disk (20), the rack cylinder (25) and the transfer disk (20) are fixedly connected through the rack cylinder assembly hole (25c) and the transfer disk assembly hole (20b), and the second hard pipe hole (25e) is aligned with the first hard pipe hole (20a) by aligning the first alignment block (25h) and the second alignment block (20c); a lubrication hole (29a) is provided at the upper part of the support platform cover (29), and lubricating oil can be dripped through the lubrication hole (29a) to lubricate the gear (27).

6. The spray painting device for narrow cabins according to claim 5, characterized in that An installation groove (25b) is provided inside the rack cylinder (25), and the anti-blocking assembly (2A) is placed at the position of the installation groove (25b). A second motor hole (25d) and a second hard pipe hole (25e) are provided at the inner bottom surface of the rack cylinder (25). The gear sleeve (2A3) is fixedly sleeved on the spraying hard pipe (14) by a threaded connection method. The large gear (2A2) is fixedly installed on the gear sleeve (2A3). The third wireless control motor (33) is fixed at the second motor hole (25d) and fixedly connected to the small gear (2A1). The third wireless control motor (33) can drive the large gear (2A2) and the small gear (2A1) to mesh and drive, so that the spraying hard pipe (14) passing through the second hard pipe hole (25e) and the first hard pipe hole (20a) rotates by a certain angle, and finally the anti-blocking function is realized.

Citation Information

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