A coating machine facilitating the replacement of material rolls

By designing a coating machine including guide wheel assembly, temporary storage assembly, roll change assembly and stable assembly, the problem of manual operation and unstable transverse position of the existing coating machine when replacing the material roll is solved, and the rapid replacement of the material roll and the fixation of the transverse position is achieved, and the working efficiency and coating quality are improved.

CN116462027BActive Publication Date: 2025-06-27SILICCO (JIANGXI) NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202310372992.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-10
Publication Date
2025-06-27
Estimated Expiration
2043-04-10

AI Technical Summary

Technical Problem

The existing coating machines require manual operation when replacing the roll, which leads to wasted time and the transverse position of the roll after replacement is unstable, affecting the coating quality.

Method used

A coater is designed including a guide wheel assembly, a temporary storage assembly, a coil replacement assembly and a stabilizing assembly. By combining the clamping assembly and the roll change assembly, the rapid replacement of the material roll and the lateral position fixation are achieved. Staging components are used for rapid loading and reducing manual intervention.

Benefits of technology

The rapid replacement of the material roll and the fixation of the transverse position are achieved, which reduces manual operation time, improves work efficiency, and improves coating quality.

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Abstract

The present invention discloses a coating machine convenient for replacing a material roll, which relates to the technical field of coating machines and includes a guide wheel assembly and a coating assembly. A temporary storage assembly, a roll changing assembly, and a stabilizing assembly are installed on the guide wheel assembly. A clamping assembly for firmly clamping the material roll is installed on the roll changing assembly. The temporary storage assembly includes a storage assembly installed on the guide wheel assembly for storing the unwinding reel, and the temporary storage assembly further includes a sliding-out assembly installed on the guide wheel assembly for transporting out the empty material roll. The roll changing assembly includes a replacement assembly installed on the guide wheel assembly for replacing the material roll, and the roll changing assembly further includes a driving assembly installed on the guide wheel assembly for driving the replacement assembly; through the cooperation of the clamping assembly and the roll changing assembly, the rapid replacement of the material roll can be realized, and after the replacement, rapid feeding can be carried out through the temporary storage assembly.
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Description

Technical Field

[0001] The present invention relates to the technical field of coating machines, and particularly to a coating machine facilitating the replacement of a material roll. Background Art

[0002] Coating machines are mainly used in the surface coating process production of films, papers, etc. This machine coats a roll of base material with a specific functional glue, coating, ink, etc., dries it and then winds it up. It uses a special multi-functional coating head to achieve various forms of surface coating. The unwinding and rewinding of the coating machine are both equipped with a full-speed automatic film splicing mechanism, and the PLC program tension closed-loop automatic control. When producing films, the unwinding mechanism of the coating machine is required. The existing unwinding mechanism needs manual replacement of the material roll after unwinding, and it is easy to make the lateral position of the material roll unstable during replacement, which affects the coating.

[0003] The Chinese invention with the publication number of CN107697701A in the prior art discloses a coating machine unwinding and rewinding mechanism, including a bottom plate, a left vertical plate, a right vertical plate, a rotating shaft, an air shaft, an air shaft support plate and an air shaft support plate driving device; the left vertical plate and the right vertical plate are respectively fixedly arranged on both sides of the bottom plate; one end of the air shaft is fixed on the left vertical plate; the air shaft support plate is slidably arranged on the outer side surface of the right vertical plate; the air shaft support plate driving device is used to drive the air shaft support plate to slide back and forth. Applying this technical solution, when replacing the material roll, the pushing cylinder pushes the air shaft support plate to slide backward along the linear guide rail, and the air shaft is in a single-sided fixed state. After replacement, the pushing cylinder is started again to push the air shaft support plate forward, and the U-shaped card slot at the front end of the air shaft support plate catches the rotating sleeve, which is convenient for replacing the material roll, reduces the labor cost, and effectively improves the work efficiency; although this device can realize the replacement of the material roll, it still requires personnel to operate to pick up and place the material cylinder during use, which greatly wastes time, and it cannot fix the lateral position of the material roll after replacement, which is easy to affect the subsequent coating. Therefore, a device that can quickly replace the unwinding cylinder and process the empty cylinder after unwinding is needed. Summary of the Invention

[0004] Although the prior art can achieve the replacement of the material roll, during use, personnel still need to operate to pick up and place the material cylinder, which greatly wastes time. Moreover, it cannot fix the lateral position of the material roll after replacement, which is likely to affect subsequent coating. Therefore, a device that can quickly replace the unwinding cylinder and process the empty cylinder after unwinding is needed. To achieve the above purpose, the present invention provides the following technical solutions: A coating machine that is convenient for replacing the material roll, including a guide wheel assembly and a coating assembly. A temporary storage assembly, a roll-changing assembly, and a stabilizing assembly are installed on the guide wheel assembly. A clamping assembly for tightly clamping the material roll is installed on the roll-changing assembly. The temporary storage assembly includes a storage assembly installed on the guide wheel assembly for storing the unwinding cylinder, and the temporary storage assembly also includes a sliding-out assembly installed on the guide wheel assembly for transporting out the empty material roll. The roll-changing assembly includes a replacement assembly installed on the guide wheel assembly for replacing the material roll, and the roll-changing assembly also includes a driving assembly installed on the guide wheel assembly for driving the replacement assembly. The replacement assembly includes a fixed sleeve fixedly installed on the guide wheel assembly. A top block I and a top block II are fixedly installed on the fixed sleeve. The replacement assembly also includes a central sliding shaft slidably installed on the guide wheel assembly. A rotating shaft is rotatably installed on the central sliding shaft. Springs III, IV, and V are fixedly installed on the rotating shaft. A pushing ring I, a pushing ring II, and a limiting post are slidably installed on the rotating shaft. Spring III is fixedly installed with the pushing ring I, spring IV is fixedly installed with the pushing ring II, and spring V is fixedly installed with the limiting post. A limiting card strip II and a pressing card strip I are fixedly installed on the pushing ring I. The pressing card strip I is in contact connection with the limiting post. A pressing card strip II is fixedly installed on the pushing ring II. A deflecting piece is rotatably installed on the rotating shaft. The deflecting piece is hinged with the pressing card strip II. The limiting card strip II is in contact connection with the deflecting piece. The stabilizing assembly includes an empty sleeve and the material. The stabilizing assembly also includes a clamping assembly fixedly installed on the guide wheel assembly for preventing the displacement of the material roll. The clamping assembly includes a supporting assembly fixedly installed on the rotating shaft. A power assembly for driving the supporting assembly is also installed on the supporting assembly.

[0005] Preferably, the storage assembly includes a temporary storage box fixedly installed on the guide wheel assembly. A cylinder I is fixedly installed on the temporary storage box. The thin shaft end of the cylinder I is hinged with a baffle I. The baffle I is slidably installed with the temporary storage box. An upper feeding door for the material roll to be placed is also provided on the temporary storage box. A spring assembly for bouncing up the material roll is arranged at the bottom of the temporary storage box.

[0006] Preferably, the sliding-out component includes a spring I and a spring II fixedly installed on the temporary storage box. A bearing plate II is fixedly installed on the spring I, and a bearing plate I is fixedly installed on the spring II. A limiting strip I is fixedly installed on the bearing plate I. The sliding-out component further includes a limiting plate I slidably installed on the temporary storage box. A cylinder for driving the limiting plate I to move is also installed on the limiting plate I, and the cylinder on the limiting plate I is fixedly installed with the temporary storage box.

[0007] Preferably, the driving component includes a limiting cylinder fixedly installed on the guide wheel component. A motor III is fixedly installed on the limiting cylinder. A gear is fixedly installed on the output shaft of the motor III. A central sliding shaft is slidably installed on the limiting cylinder. A rack and a limiting strip are fixedly installed on the central sliding shaft. The rack on the central sliding shaft meshes with the gear on the output shaft of the motor III. The limiting strip on the central sliding shaft is used to prevent the central sliding shaft from rotating.

[0008] Preferably, the clamping component includes a connecting seat fixedly installed on the guide wheel component. A fixed shaft cylinder is fixedly installed on the connecting seat. A moving clamping strip is slidably installed on the connecting seat. A spring VI is fixedly installed on the moving clamping strip. The first end of the spring VI is fixedly installed on the moving clamping strip, and the second end of the spring VI is fixedly installed on the connecting seat. A rotating wheel is rotatably installed on the connecting seat. A protruding block is provided on the rotating wheel. The protruding block on the rotating wheel is slidably installed with the moving clamping strip. The clamping component further includes a motor IV fixedly installed on the guide wheel component. The output shaft of the motor IV is fixedly installed with the rotating wheel. A limiting groove for restricting the displacement of the material roll is provided on the empty sleeve, and the limiting groove on the empty sleeve cooperates with the moving clamping strip.

[0009] Preferably, the supporting component includes a fixed seat fixedly installed on the rotating shaft. A sliding shaft is slidably installed on the fixed seat. A deflecting support ring is fixedly installed on the sliding shaft. A plurality of support bars are provided on the deflecting support ring. The plurality of support bars are rotatably installed with the deflecting support ring, and the plurality of support bars are in contact connection with the sliding shaft.

[0010] Preferably, the power component includes a sliding pressing strip I and a sliding pressing strip II slidably installed on the supporting component. The power component further includes a motor II fixedly installed on the supporting component. A gear is fixedly installed on the output shaft of the motor II. The gear on the output shaft of the motor II meshes with the rack parts on the sliding pressing strip I and the sliding pressing strip II respectively.

[0011] Preferably, a slide rail groove is provided on the fixed sleeve, and the slide rail groove includes a first curved section, a first straight section, a second curved section, and a second straight section.

[0012] The beneficial effects of the present invention compared with the prior art are as follows: (1) Through the cooperation of the clamping component and the roll-changing component, the rapid replacement of the material roll can be achieved, and after replacement, the rapid feeding process can be carried out through the temporary storage component; (2) Through the replacement component, the taking-out and replacement of the material roll can be realized by one power source, greatly reducing the equipment cost and improving the work efficiency; (3) Through the stabilizing component, the lateral position of the unwinding cylinder can be fixed, preventing the displacement of the unwinding cylinder and affecting the coating. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 Figure 1 is a front view of the overall structure of the present invention.

[0014] Figure 2 Figure 2 is a side view of the overall structure of the present invention.

[0015] Figure 3 Figure 3 is a top view of the overall structure of the present invention.

[0016] Figure 4 Figure 4 is a partial schematic view of the overall structure of the present invention.

[0017] Figure 5 Figure 5 is a partial sectional schematic view of the overall structure of the present invention.

[0018] Figure 6 Figure 6 is a partial sectional schematic view of the temporary storage component of the present invention.

[0019] Figure 7 Figure 7 is a schematic view of the structure of the roll-changing component of the present invention.

[0020] Figure 8 In the present invention Figure 7 Figure 8 is a schematic view of the structure at position B.

[0021] Figure 9 Figure 9 is a partial sectional schematic view of the fixed sleeve of the present invention.

[0022] Figure 10 Figure 10 is a partial sectional schematic view of the roll-changing component of the present invention.

[0023] Figure 11 In the present invention Figure 10 Figure 11 is a schematic view of the structure at position C.

[0024] Figure 12 Figure 12 is a partial sectional schematic view of the stabilizing component of the present invention.

[0025] Figure 13 In the present invention Figure 12 Figure 13 is a schematic view of the structure at position D.

[0026] In the figure: 1 - guide wheel assembly; 2 - clamping assembly; 3 - temporary storage assembly; 4 - coating assembly; 5 - roll changing assembly; 6 - stabilizing assembly; 101 - movable clamping plate; 102 - support plate I; 103 - support plate II; 104 - winding drum; 105 - roller I; 106 - roller II; 107 - roller III; 108 - roller IV; 109 - electric cylinder I; 110 - motor I; 111 - outlet groove; 201 - motor II; 202 - sliding pressing strip I; 203 - sliding pressing strip II; 204 - fixed seat; 205 - sliding shaft; 206 - deflecting support ring; 301 - temporary storage box; 302 - cylinder I; 303 - baffle I; 304 - bearing plate I; 305 - bearing plate II; 306 - spring I; 307 - limiting strip I; 308 - spring II; 309 - limiting plate I; 401 - coating seat; 402 - coating arm; 403 - guide plate; 501 - motor III; 502 - central sliding shaft; 503 - limiting cylinder; 504 - rotating shaft; 505 - fixed sleeve; 506 - top block I; 507 - top block II; 508 - pushing ring I; 509 - spring III; 510 - pushing ring II; 511 - spring IV; 512 - limiting strip II; 513 - pressing strip I; 514 - limiting column; 515 - spring V; 516 - pressing strip II; 517 - deflecting piece; 601 - empty sleeve; 602 - connecting seat; 603 - material; 604 - fixed shaft cylinder; 605 - moving strip; 606 - spring VI; 607 - runner; 608 - motor IV. Detailed implementation manners

[0027] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation manners.

[0028] Among them, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as a limitation to this patent; in order to better illustrate the embodiments of the present invention, some components in the accompanying drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual products; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.

[0029] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 、 Figure 12 、 Figure 13As shown in the figure, the present invention provides a technical solution: a coating machine facilitating the replacement of a material roll, which includes a guide wheel assembly 1 and a coating assembly 4. A temporary storage assembly 3, a roll changing assembly 5, and a stabilizing assembly 6 are installed on the guide wheel assembly 1. A clamping assembly 2 for firmly clamping the material roll is installed on the roll changing assembly 5. The temporary storage assembly 3 includes a storage assembly installed on the guide wheel assembly 1 for storing the unwind reel, and the temporary storage assembly 3 further includes a sliding-out assembly installed on the guide wheel assembly 1 for transporting out the empty material roll. The roll changing assembly 5 includes a replacement assembly installed on the guide wheel assembly 1 for replacing the material roll, and the roll changing assembly 5 further includes a driving assembly installed on the guide wheel assembly 1 for driving the replacement assembly. The replacement assembly includes a fixed sleeve 505 fixedly installed on the guide wheel assembly 1. A top block I 506 and a top block II 507 are fixedly installed on the fixed sleeve 505. The replacement assembly further includes a central sliding shaft 502 slidably installed on the guide wheel assembly 1. A rotating shaft 504 is rotatably installed on the central sliding shaft 502. A spring III 509, a spring IV 511, and a spring V 515 are fixedly installed on the rotating shaft 504. A pushing ring I 508, a pushing ring II 510, and a limiting post 514 are slidably installed on the rotating shaft 504. The spring III 509 is fixedly installed with the pushing ring I 508, the pushing ring II 510 is fixedly installed with the spring IV 511, and the spring V 515 is fixedly installed with the limiting post 514. A limiting latch II 512 and a pressing latch I 513 are fixedly installed on the pushing ring I 508. The pressing latch I 513 is in contact connection with the limiting post 514. A pressing latch II 516 is fixedly installed on the pushing ring II 510. A deflecting plate 517 is rotatably installed on the rotating shaft 504. The deflecting plate 517 is hinged with the pressing latch II 516. The limiting latch II 512 is in contact connection with the deflecting plate 517. The stabilizing assembly 6 includes an empty sleeve 601 and a material 603. The stabilizing assembly 6 further includes a clamping assembly fixedly installed on the guide wheel assembly 1 for preventing the displacement of the material roll. The clamping assembly 2 includes a supporting assembly fixedly installed on the rotating shaft 504, and a power assembly for driving the supporting assembly is further installed on the supporting assembly.

[0030] The guide wheel assembly 1 includes a support plate I 102 and a support plate II 103. A winding drum 104, a roller II 106, a roller III 107, and a roller IV 108 are rotatably mounted on the support plate II 103. A roller I 105 is slidably mounted on the support plate II 103. The roller II 106, the roller III 107, and the roller IV 108 are rotatably mounted on the support plate I 102. A movable clamping plate 101 is movably mounted on the support plate I 102. The movable clamping plate 101 can be removed to facilitate the installation of the winding drum 104. Electric cylinders I 109 are fixedly mounted on both the support plate I 102 and the support plate II 103. The thin shaft ends of the electric cylinders I 109 are rotatably mounted with the roller I 105. A motor I 110 and an outlet slot 111 are fixedly mounted on the support plate II 103. The output shaft of the motor I 110 is fixedly mounted with the winding drum 104. During operation, the fabric to be coated passes through the roller IV 108 and the roller III 107, and then is coated by the coating assembly 4, and then passes through the gap formed by the roller II 106 and the roller I 105, and then is fixed on the winding drum 104. By starting the motor I 110, the winding drum 104 is driven to rotate to wind the coated fabric.

[0031] The clamping assembly 2 includes a fixed seat 204 fixedly mounted on a rotating shaft 504. Slide shafts 205 are slidably mounted at both ends of the fixed seat 204. Deflection support rings 206 are fixedly mounted on the two slide shafts 205 respectively. A plurality of support bars (the number is set according to requirements) are provided on the deflection support rings 206. The support bars are rotatably mounted with the deflection support rings 206 and are in contact connection with the slide shafts 205. A sliding pressing strip I 202 and a sliding pressing strip II 203 are slidably mounted on the fixed seat 204. A motor II 201 is fixedly mounted on the fixed seat 204. A gear is fixedly mounted on the output shaft of the motor II 201. The gear meshes with the rack parts of the sliding pressing strip I 202 and the sliding pressing strip II 203. During operation, the motor II 201 rotates to drive the sliding pressing strip I 202 and the sliding pressing strip II 203 to move towards both ends of the fixed seat 204, thereby pressing the slide shafts 205 at both ends of the fixed seat 204, so that the upper ends of the support bars on the deflection support ring 206 contact the fixed seat 204 and rotate, so that the lower ends of the support bars move away from the slide shafts 205, thereby supporting the empty sleeve 601 to facilitate the transfer of the empty sleeve 601.

[0032] The temporary storage component 3 includes a temporary storage box 301 fixedly installed on the support plate II 103. A cylinder I 302 is fixedly installed on the temporary storage box 301. The thin shaft end of the cylinder I 302 is hinged with a baffle I 303, and the baffle I 303 is slidably installed with the temporary storage box 301. The temporary storage box 301 is also provided with a loading door for the coil to be placed. A spring assembly for ejecting the coil is arranged at the bottom of the temporary storage box 301. A spring I 306 and a spring II 308 are fixedly installed on the temporary storage box 301. A bearing plate II 305 is fixedly installed on the spring I 306, and a bearing plate I 304 is fixedly installed on the spring II 308. A limiting strip I 307 is fixedly installed on the bearing plate I 304. A limiting plate I 309 is slidably installed on the temporary storage box 301. A cylinder for driving the movement of the limiting plate I 309 is also installed on the limiting plate I 309, and the cylinder on the limiting plate I 309 is fixedly installed with the temporary storage box 301. During operation, the empty sleeve 601 wound with the fabric is sequentially ejected by the spring assembly at the bottom of the temporary storage box 301. The baffle I 303 is pushed by the cylinder I 302 to deflect, so that the empty sleeve 601 wound with the fabric falls onto the bearing plate II 305 and the bearing plate I 304. At this time, the empty sleeve 601 wound with the fabric is heavier, so that the limiting strip I 307 on the bearing plate I 304 is clamped into the limiting plate I 309, so that the bearing plate II 305 and the bearing plate I 304 are on the same horizontal plane, and then wait for the clamping component 2 to transfer the empty sleeve 601 wound with the fabric. After the transfer is completed, the empty sleeve 601 is placed on the bearing plate II 305 and the bearing plate I 304. At this time, the limiting plate I 309 is moved by the cylinder, so that the limiting plate I 309 releases the limiting strip I 307, so that the bearing plate I 304 is ejected, so that a stepped surface is formed between the bearing plate I 304 and the bearing plate II 305, so that the empty sleeve 601 slides from the opening on the support plate II 103 to the outlet groove 111, thus completing the removal of the empty sleeve 601 and the loading of the empty sleeve 601 wound with the fabric.

[0033] The coating component 4 includes a coating seat 401 fixedly installed on the support plate II 103. A coating arm 402 and a guide plate 403 are installed on the coating seat 401. During operation, the coating arm 402 and the guide plate 403 cooperate to coat the fabric passing above the guide plate 403.

[0034] The roll-changing assembly 5 includes a limiting cylinder 503 fixedly installed on the support plate II 103. A motor III 501 is fixedly installed on the limiting cylinder 503. A gear is fixedly installed on the output shaft of the motor III 501. A central sliding shaft 502 is slidably installed on the limiting cylinder 503. A rack and a limiting strip are fixedly installed on the central sliding shaft 502. The rack on the central sliding shaft 502 meshes with the gear on the output shaft of the motor III 501. The limiting strip on the central sliding shaft 502 is used to prevent the central sliding shaft 502 from rotating. The roll-changing assembly 5 further includes a fixed sleeve 505 fixedly installed on the support plate II 103. A top block I 506 and a top block II 507 are fixedly installed on the fixed sleeve 505. A rotating shaft 504 is rotatably installed on the central sliding shaft 502. A spring III 509, a spring IV 511, and a spring V 515 are fixedly installed on the rotating shaft 504. A pushing ring I 508, a pushing ring II 510, and a limiting column 514 are slidably installed on the rotating shaft 504. One end of the spring III 509 is fixedly installed with the pushing ring I 508, and the other end is fixedly installed with the rotating shaft 504. One end of the spring IV 511 is fixedly installed with the pushing ring II 510, and the other end is fixedly installed with the rotating shaft 504. One end of the spring V 515 is fixedly installed with the limiting column 514, and the other end is fixedly installed with the rotating shaft 504. A limiting card strip II 512 and a pressing card strip I 513 are fixedly installed on the pushing ring I 508. The limiting card strip II 512 and the pressing card strip I 513 are installed in the built-in cavity of the rotating shaft 504 through a connecting slider. The pressing card strip I 513 is in contact connection with the limiting column 514. Two pressing card strips II 516 are fixedly installed on the pushing ring II 510. Two deflecting plates 517 are rotatably installed on the built-in cavity of the rotating shaft 504. The two deflecting plates 517 are respectively hinged to the two pressing card strips II 516. The limiting card strip II 512 forms a snap connection with the deflecting plate 517. A slide rail groove is provided on the fixed sleeve 505. The slide rail groove includes a first curved section, a first straight section, a second curved section, and a second straight section;During operation, by starting the motor III 501, the central sliding shaft 502 is driven to move, and then the rotating shaft 504 slides in the fixed sleeve 505. During the sliding, it is restricted by the limiting column 514, so that the rotating shaft 504 rotates along with the chute. When in the first curve section of the chute, the rotating shaft 504 rotates along with the chute, and then drives the fixed seat 204 to rotate, so that the two sliding shafts 205 on the fixed seat 204 respectively align with the empty sleeve 601 (located on the fixed shaft cylinder 604) and the empty sleeve 601 wrapped with cloth (located on the carrier plate I 304 and the carrier plate II 305). After alignment, the two empty sleeves 601 are supported and clamped by the clamping assembly 2. Then it enters the first straight section of the chute. At this time, the rotating shaft 504 stops rotating and moves along with the central sliding shaft 502, and then drives the clamping assembly 2 to move linearly, so that the two empty sleeves 601 completely protrude. After complete protrusion, it enters the second curve stage of the chute. At this time, under the restriction of the limiting column 514, the rotating shaft 504 rotates 180° along with the chute, so that the clamping assembly 2 drives the two empty sleeves 601 to exchange positions, making the empty sleeve 601 align with the temporary storage assembly 3 and the empty sleeve 601 wrapped with cloth align with the fixed shaft cylinder 604. Then it enters the second straight stage of the chute. As the central sliding shaft 502 moves, it drives the rotating shaft 504 to move, so that the top block II 507 on the fixed sleeve 505 touches and pushes the pushing ring I 508 to move, and then the pressing strip I 513 presses the limiting column 514 to move downward. At the same time, the limiting strip II 512 moves and is stuck into the buckle formed by the two deflecting pieces 517. After the limiting column 514 moves downward, the chute of the fixed sleeve 505 does not restrict the rotation of the rotating shaft 504 at this time. Then the motor III 501 reverses, driving the central sliding shaft 502 to move back, and then driving the rotating shaft 504 to move back, so that the empty sleeve 601 enters the temporary storage assembly 3, and the empty sleeve 601 wrapped with cloth enters the fixed shaft cylinder 604. When returning to the vicinity of the beginning of the first straight section, the top block I 506 on the fixed sleeve 505 touches and pushes the pushing ring II 510 to move, and then drives the pressing strip II 516 to push the deflecting piece 517, so that the deflecting piece 517 releases the restriction on the limiting strip II 512, and the pushing ring I 508 resets under the action of the spring III 509, so that the pressing strip I 513 releases the restriction on the limiting column 514, and then the limiting column 514 protrudes under the action of the spring V 515, so that the limiting column 514 is stuck into the chute of the fixed sleeve 505 again. Then the clamping assembly 2 releases the restriction on the two empty sleeves 601, and restricts the empty sleeve 601 wrapped with cloth through the stabilizing assembly 6. Then it enters the first curve stage of the chute. The limiting column 514 drives the rotating shaft 504 to deflect under the action of the chute, so that the two sliding shafts 205 on the fixed seat 204 make way, thus facilitating the processing of the empty sleeve 601 (such as cloth traction and reel addition).;

[0035] The stabilizing component 6 includes an empty sleeve 601 and a material 603, and further includes a connecting seat 602 fixedly installed on the support plate II 103. A fixed shaft cylinder 604 is fixedly installed on the connecting seat 602. The fixed shaft cylinder 604 is shorter than the empty sleeve 601. Two moving clamping bars 605 are slidably installed on the connecting seat 602. Spring VI 606 is fixedly installed on each of the two moving clamping bars 605. One end of the spring VI 606 is fixedly installed on the moving clamping bar 605, and the other end of the spring VI 606 is fixedly installed on the connecting seat 602. A runner 607 is rotatably installed on the connecting seat 602. Two raised blocks are provided on the runner 607, and the two raised blocks are respectively slidably installed with the two moving clamping bars 605. A motor IV 608 is also fixedly installed on the support plate II 103. The output shaft of the motor IV 608 is fixedly installed with the runner 607. A limiting groove for restricting the displacement of the material roll is provided on the empty sleeve 601, and the limiting groove cooperates with the moving clamping bar 605. During operation, the empty sleeve 601 wrapped with the fabric is placed on the fixed shaft cylinder 604 through the roll changing component 5 and the clamping component 2. The moving clamping bar 605 is clamped into the limiting groove of the empty sleeve 601, thereby preventing the empty sleeve 601 from undergoing lateral displacement during coating. When it is necessary to remove the empty sleeve 601, the motor IV 608 is started to rotate, thereby driving the runner 607 to deflect, so that the two moving clamping bars 605 move towards the middle along with the convex blocks on the runner 607, so that the moving clamping bar 605 releases the restriction on the empty sleeve 601, so that the empty sleeve 601 can be taken out to complete the replacement work.

[0036] The working principle of a coating machine for facilitating roll replacement disclosed by the present invention is as follows: During operation, the empty sleeve 601 that needs to be replaced and the empty sleeve 601 wrapped with the fabric are replaced through the roll changing component 5 and the clamping component 2. After the rapid replacement is completed, the empty sleeve 601 is removed through the temporary storage component 3 to complete the roll replacement. At the same time, the coating of the fabric is completed through the guide wheel component 1 and the coating component 4. During coating, the stabilizing component 6 prevents the empty sleeve 601 from undergoing lateral displacement and affecting the coating.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coating machine facilitating the replacement of a material roll, comprising a guide wheel assembly (1) and a coating assembly (4), characterized in that: A temporary storage component (3), a coil changing component (5), and a stabilizing component (6) are installed on the guide wheel component (1). A clamping component (2) for tightly clamping the coil is installed on the coil changing component (5). The temporary storage component (3) includes a storage component installed on the guide wheel component (1) for storing the unwinding reel, and the temporary storage component (3) further includes a sliding-out component installed on the guide wheel component (1) for transporting the empty coil out. The coil changing component (5) includes a replacement component installed on the guide wheel component (1) for replacing the coil, and the coil changing component (5) further includes a driving component installed on the guide wheel component (1) for driving the replacement component. The replacement component includes a fixed sleeve (505) fixedly installed on the guide wheel component (1). A top block I (506) and a top block II (507) are fixedly installed on the fixed sleeve (505). The replacement component further includes a central sliding shaft (502) slidably installed on the guide wheel component (1). A rotating shaft (504) is rotatably installed on the central sliding shaft (502). Springs III (509), IV (511), and V (515) are fixedly installed on the rotating shaft (504). A pushing ring I (508), a pushing ring II (510), and a limiting post (514) are slidably installed on the rotating shaft (504). The spring III (509) is fixedly installed with the pushing ring I (508). The pushing ring II (510) is fixedly installed with the spring IV (511). The spring V (515) is fixedly installed with the limiting post (514). A limiting card strip II (512) and a pressing card strip I (513) are fixedly installed on the pushing ring I (508). The pressing card strip I (513) is in contact connection with the limiting post (514). A pressing card strip II (516) is fixedly installed on the pushing ring II (510). A deflecting plate (517) is rotatably installed on the rotating shaft (504). The deflecting plate (517) is hinged with the pressing card strip II (516). The limiting card strip II (512) is in contact connection with the deflecting plate (517). The stabilizing component (6) includes an empty sleeve (601) and a material (603). The stabilizing component (6) further includes a clamping component fixedly installed on the guide wheel component (1) for preventing the coil from displacing. The clamping component (2) includes a supporting component fixedly installed on the rotating shaft (504), and a power component for driving the supporting component is further installed on the supporting component.

2. The coating machine for facilitating the replacement of a material roll according to claim 1, wherein: The storage component includes a temporary storage box (301) fixedly installed on the guide wheel component (1). A cylinder I (302) is fixedly installed on the temporary storage box (301). A baffle I (303) is hinged to the thin shaft end of the cylinder I (302). The baffle I (303) is slidably installed with the temporary storage box (301). The temporary storage box (301) is further provided with a loading door for the coil to be put in, and a spring component for bouncing the coil up is arranged at the bottom of the temporary storage box (301).

3. The coating machine for facilitating the replacement of a material roll according to claim 2, wherein: The sliding-out component includes a spring I (306) and a spring II (308) fixedly installed on the temporary storage box (301). A bearing plate II (305) is fixedly installed on the spring I (306), and a bearing plate I (304) is fixedly installed on the spring II (308). A limiting strip I (307) is fixedly installed on the bearing plate I (304). The sliding-out component further includes a limiting plate I (309) slidably installed on the temporary storage box (301), and a cylinder for driving the movement of the limiting plate I (309) is also installed on the limiting plate I (309). The cylinder on the limiting plate I (309) is fixedly installed with the temporary storage box (301).

4. The coating machine for facilitating the replacement of a material roll according to claim 1, wherein: The driving component includes a limiting cylinder (503) fixedly installed on the guide wheel component (1). A motor III (501) is fixedly installed on the limiting cylinder (503). A gear is fixedly installed on the output shaft of the motor III (501). A central sliding shaft (502) is slidably installed on the limiting cylinder (503). A rack and a limiting strip are fixedly installed on the central sliding shaft (502). The rack on the central sliding shaft (502) meshes with the gear on the output shaft of the motor III (501). The limiting strip on the central sliding shaft (502) is used to prevent the central sliding shaft (502) from rotating.

5. The coating machine for facilitating the replacement of a material roll according to claim 1, characterized in that: The clamping component includes a connecting seat (602) fixedly installed on the guide wheel component (1). A fixed shaft cylinder (604) is fixedly installed on the connecting seat (602). A movable clamping strip (605) is slidably installed on the connecting seat (602). A spring VI (606) is fixedly installed on the movable clamping strip (605). The first end of the spring VI (606) is fixedly installed on the movable clamping strip (605), and the second end of the spring VI (606) is fixedly installed on the connecting seat (602). A runner (607) is rotatably installed on the connecting seat (602). A raised block is provided on the runner (607). The raised block on the runner (607) is slidably installed with the movable clamping strip (605). The clamping component further includes a motor IV (608) fixedly installed on the guide wheel component (1). The output shaft of the motor IV (608) is fixedly installed with the runner (607). A limiting groove for restricting the displacement of the material roll is provided on the empty sleeve (601). The limiting groove on the empty sleeve (601) cooperates with the movable clamping strip (605).

6. The coating machine for facilitating the replacement of a material roll according to claim 1, characterized in that: The supporting component includes a fixed seat (204) fixedly installed on the rotating shaft (504). A sliding shaft (205) is slidably installed on the fixed seat (204). A deflecting support ring (206) is fixedly installed on the sliding shaft (205). A plurality of support bars are provided on the deflecting support ring (206). The plurality of support bars are rotatably installed with the deflecting support ring (206). The plurality of support bars are in contact connection with the sliding shaft (205).

7. The coating machine for facilitating the replacement of a material roll according to claim 1, wherein: The power assembly includes a sliding press strip I (202) and a sliding press strip II (203) that are slidably mounted on the support assembly. The power assembly further includes a motor II (201) fixedly mounted on the support assembly. A gear is fixedly mounted on the output shaft of the motor II (201). The gears on the output shaft of the motor II (201) are respectively engaged with the rack portions on the sliding press strip I (202) and the sliding press strip II (203).

8. The coating machine for facilitating the replacement of a material roll according to claim 1, characterized in that: A slide rail groove is provided on the fixed sleeve (505). The slide rail groove includes a first curved section, a first straight section, a second curved section, and a second straight section.

Citation Information

Patent Citations

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