A kind of aseptic preparation and filling integrated equipment for sea buckthorn beverage
By introducing an airtightness detection mechanism into the sea buckthorn beverage filling equipment, the problem of insufficient cap sealing detection was solved, ensuring the sealing between the closure cap and the bottle mouth, avoiding beverage leakage, and improving production efficiency.
Patent Information
- Application Number
- CN202310419805.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2043-04-19
AI Technical Summary
Existing beverage filling equipment lacks effective cap sealing detection, which makes beverages prone to leakage.
An integrated aseptic preparation and filling equipment for sea buckthorn beverages was designed. The clamping part clamps the closing cap and moves it to the bottom of the test bottle by driving the motion rod to rotate. High-pressure gas is introduced into the test bottle through an airtight machine to perform airtightness testing to ensure the sealing between the closing cap and the bottle mouth.
It realizes effective air tightness detection of the closure cap and the bottle mouth, avoids beverage leakage, and improves the sealing performance and production efficiency of the filling equipment.
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Figure CN116462149B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of beverage production, in particular to an integrated device for aseptic preparation and filling of a roxburghii beverage. Background Art
[0002] Sea buckthorn drink is a kind of sea buckthorn processed product. It tastes slightly sweet and sour and has the flavor of sea buckthorn fruit. Sea buckthorn juice is rich in nutrients and drinking it can supplement natural vitamins. Sea buckthorn has the effect of beauty and fitness. Sea buckthorn drink is good for health. Therefore, sea buckthorn drink is very popular among consumers in the market.
[0003] Chinese patent application No. 202121869917.7 discloses a beverage filling device, including a conveyor plate, the outer wall of which is connected to a conveyor belt in a rolling manner, the upper side of which is fixedly connected to two support plates, the upper sides of which are both rotatably connected to a baffle, one side of the conveyor plate is fixedly connected to a vertical plate, the upper side of which is fixedly connected to a support plate, and the upper side of the support plate is fixedly connected to a beverage box. However, the above beverage filling device lacks a filling and capping mechanism;
[0004] Chinese patent application No. 202023034437.7 discloses a filling and capping device for the production of warm tea beverages, including a conveyor frame and an operating table welded into one, and two positioning mechanisms arranged on the conveyor frame and the operating table. The operating table is provided with a capping mechanism, and the capping mechanism includes a supporting beam, a ring arranged on the inner side of the supporting beam, and two first electric push rods symmetrically arranged on both sides of the top wall of the ring. The top ends of the two first electric push rods are connected to the top wall on the inner side of the supporting beam, and the positioning mechanism includes a lifting frame and a second electric push rod welded on the side of the lifting frame facing the supporting beam.
[0005] However, the filling and capping device does not perform a sealing test on the cap when capping. The inner surface wall of the cap has threads. If the threads are damaged, the cap will not be sealed well when installed on the bottle body, causing the produced beverage to leak easily. Summary of the Invention
[0006] The purpose of the present invention is to address the deficiencies of the prior art and provide an integrated device for the aseptic preparation and filling of a sea buckthorn beverage. By driving a motion rod to rotate, a closing cover clamped by a clamping part is driven to move to the bottom of a detection bottle. A motion driving member drives the detection bottle to move downward until the mouth of the detection bottle is inserted into the closing cover. By driving a gear ring d to rotate, the gear d is driven to rotate, and the rotating rod d is driven to rotate to drive the clamping wheel to rotate, and the closing cover is driven to rotate and tightened on the detection bottle. High-pressure gas is introduced into the detection bottle through an airtight machine to detect the airtightness of the connection between the detection bottle and the closing cover.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A device for aseptically preparing and filling a roxburghii drink comprises a tank body, a conveying mechanism for conveying the bottle body, a filling mechanism for filling the roxburghii drink into the bottle body, and a capping mechanism for mounting a sealing cap on the mouth of the bottle body.
[0009] Furthermore, the capping mechanism includes: a vibrating funnel; a material transporting assembly, which transports the closing cap to the mouth of the bottle body; and a capping assembly, which caps and installs the closing cap on the mouth of the bottle body.
[0010] Preferably, the material transport component includes: a material transport square tube, which is installed at the bottom of the vibrating funnel; a material discharge part, which is provided on the material transport square tube and drives the closing covers to fall one by one; a fixed disk, which is provided below the material transport square tube, and has a groove and a notch; a rotating disk, which rotates in the groove, and has a plurality of slots on the rotating disk, and the bottom of the material transport square tube is trumpet-shaped; a material transport inclined plate, which is installed on one side of the notch; and a pushing part, which is provided on the fixed disk and is used to push the closing cover in the rotating disk onto the material transport inclined plate.
[0011] Furthermore, the material transport component also includes: a flip part, which is provided on the material transport inclined plate and is used to flip the closing cover; a transmission plate, which is provided at the end of the material transport inclined plate; and a detection component, which detects the sealing of the closing cover.
[0012] Preferably, the unloading part includes: a connecting rod, which is installed on the material transport square tube; a rotating driving member, which is installed on the connecting rod, and two sets of incisions are provided on the material transport square tube; a blocking plate, which is slidably arranged in the incision; a swing rod, which is installed at the output end of the rotating driving member, and a sliding groove is provided on the swing rod; a sliding rod, which is installed on one side of the blocking plate, and the sliding rod slides in the sliding groove; and a pressure plate, which is installed on the sliding rod and presses the swing rod from both sides.
[0013] Furthermore, the pushing part includes: a linear driving member a, which is installed on the fixed disk; a pushing plate, which is installed on the output end of the linear driving member a; the flipping part includes: an avoidance groove, which is opened on the material transport inclined plate; a connecting block a, which is installed on both sides of the avoidance groove; a circular ring a, which is installed on the connecting block a; a round block, which is rotatably arranged in the circular ring a, and a rack is provided on the outer side of the round block; a square block, which is installed on the round block, and the material transport groove is opened on the square block.
[0014] Preferably, the detection assembly includes: a fixed frame b; a motion driving member, which is installed on the fixed frame b; and a detection bottle, which is installed at the output end of the motion driving member.
[0015] Furthermore, the sealing cover assembly includes: a fixed seat, which is arranged on the ground; a moving rod, which is arranged on the fixed seat; a U-shaped frame, which is installed at the output end of the moving rod; a rotating plate, which is rotatably arranged in the U-shaped frame; a clamping part, which is arranged at the end of the rotating plate; a tightening part, which is used to clamp the sealing cover and tighten the sealing cover.
[0016] Preferably, the clamping part includes: a protective shell, which is installed at the end of the rotating plate; a circular ring b, in which the rotating plate is installed; a rotating rod c, and multiple groups of rotating rods c are installed on the circular ring b; a connecting block b, which is installed on the rotating rod c; a gear c, which is installed on the rotating rod c; and a gear ring c, which is sleeved on the outside of the gear c.
[0017] Furthermore, the tightening part includes: a rotating rod d, which is rotatably arranged inside the rotating rod c; a gear d, which is installed on the rotating rod d; a gear ring d, which is sleeved on the outside of the gear d; a rotating rod, which is installed at the end of the connecting block b; a clamping wheel, which is installed on the rotating rod; and a belt, which is sleeved on the rotating rod d and the outside of the rotating rod.
[0018] Preferably, the conveying mechanism includes: a conveyor belt; a baffle, which is installed on the conveyor belt; the filling mechanism includes: a fixing frame a, which is installed on the conveyor belt; a fixing ring, which is installed on the fixing frame a, and the tank body is installed on the fixing ring; a linear drive member g, which is installed on the fixing frame a; a lifting plate, which is installed at the output end of the linear drive member g; an injection pipe, which is installed at the bottom of the lifting plate; and a hose, which is arranged between the injection pipe and the tank body.
[0019] The beneficial effects of the present invention are:
[0020] (1) The present invention drives the moving rod to rotate, driving the closing cover clamped by the clamping part to move to the bottom of the test bottle, and the moving driving part drives the test bottle to move downward until the mouth of the test bottle is inserted into the closing cover, and drives the gear ring d to rotate, driving the rotating rod d to rotate and drive the clamping wheel to rotate, driving the closing cover to rotate and tighten on the test bottle; high-pressure gas is introduced into the test bottle through the airtight machine to test the airtightness of the connection between the test bottle and the closing cover.
[0021] (2) The present invention pours the closing caps into the vibrating funnel, and the closing caps pass through the material transporting square tube, and the closing caps in the vertical state are driven to fall one by one by the unloading part, and the closing caps fall into the slots on the rotating disk; the rotating disk is driven to rotate by the motor, which drives the closing caps to move, and the top of the closing caps hits the trumpet-shaped end below the material transporting square tube, causing it to fall, that is, driving the closing caps from the vertical state to the horizontal state, which is convenient for the subsequent air tightness test of the closing caps.
[0022] (3) The present invention adjusts the closing cover to a state with the mouth facing upwards through the flipping part, and then transfers the closing cover with the mouth facing upwards to the transfer plate; there are two states of the closing cover entering the material conveying inclined plate, one is a state with the mouth facing upwards, and the other is a state with the mouth facing downwards. The function of the flipping part is to adjust the closing cover in the state with the mouth facing downwards to a state with the mouth facing upwards, so as to facilitate the subsequent airtightness test of the closing cover.
[0023] (4) The present invention drives the swing rod to swing back and forth through a rotating driving member, thereby driving the two blocking plates to leave or insert into the incision. It should be noted that the two blocking plates are inserted into the incision in a back and forth cycle, so that the closing covers in the material transport square tube fall one by one. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a side view schematic diagram of the filling mechanism of the present invention;
[0026] Figure 3 This is a schematic structural diagram of the material transport component of the present invention;
[0027] Figure 4 For the present invention Figure 3 A magnified schematic diagram of point A in the middle;
[0028] Figure 5 This is a schematic diagram of the flip portion of the present invention from a first angle;
[0029] Figure 6 This is a schematic diagram of the flip portion of the present invention from a second angle;
[0030] Figure 7 It is a structural schematic diagram of the blanking part of the present invention;
[0031] Figure 8 This is a schematic diagram of the barrier plate structure of the present invention;
[0032] Figure 9 This is a schematic structural diagram of the detection component and the capping component of the present invention;
[0033] Figure 10 This is a structural schematic diagram of the tightening portion of the present invention;
[0034] Figure 11 This is a schematic diagram of the structure of the clamping portion of the present invention;
[0035] Figure 12 This is a schematic diagram of the internal structure of the material transport square tube of the present invention;
[0036] Figure 13 This is a schematic diagram of the movement state of the sealing cover in the material transport square tube of the present invention;
[0037] Figure 14 It is a schematic diagram of the internal structure of the material transport inclined plate of the present invention.
[0038] Reference numerals
[0039] 1. Tank; 2. Conveying mechanism; 21. Conveyor belt; 22. Baffle; 3. Filling mechanism; 31. Fixing frame a; 32. Fixing ring; 33. Linear drive member g; 34. Lifting plate; 35. Injection pipe; 36. Hose; 4. Capping mechanism; 41. Vibrating funnel; 42. Material transport assembly; 421. Material transport square tube; 4211. Incision; 422. Discharging unit; 4221. Connecting rod; 4222. Rotating Driving member; 4223, blocking plate; 4224, swinging rod; 4225, sliding groove; 4226, sliding rod; 4227, pressing plate; 423, fixed plate; 4231, groove; 4232, notch; 424, rotating plate; 4241, slot; 425, material transport ramp; 4251, avoidance groove; 4252, transmission shaft a; 4253, transmission shaft b; 426, pushing part; 4261, linear Driving member a; 4262, pushing plate; 427, turning part; 4271, connecting block a; 4272, ring a; 4273, round block; 4274, rack; 4275, square block; 4276, material trough; 428, transmission plate; 43, capping assembly; 431, fixing seat; 432, moving rod; 433, U-shaped frame; 434, rotating plate; 435, clamping part; 4351, protective shell; 43 52. Ring b; 4353. Rotating rod c; 4354. Connecting block b; 4355. Gear c; 4356. Gear ring c; 436. Tightening part; 4361. Rotating rod d; 4362. Gear d; 4363. Gear ring d; 4364. Rotating rod; 4365. Clamping wheel; 4366. Belt; 44. Detection assembly; 441. Fixed frame b; 442. Motion drive member; 443. Detection bottle. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0041] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0043] Example
[0044] like Figures 1-14 As shown, this embodiment provides an integrated device for aseptic preparation and filling of a sea buckthorn beverage, comprising a tank body 1, and further comprising: a conveying mechanism 2, the conveying mechanism 2 conveying the bottle body; a filling mechanism 3, the filling mechanism 3 pouring the sea buckthorn beverage into the bottle body; a capping mechanism 4, the capping mechanism 4 installing a closing cap on the mouth of the bottle body;
[0045] Preferably, Figure 1 and Figure 2 As shown, the conveying mechanism 2 includes: a conveyor belt 21; a baffle 22, the baffle 22 is installed on the conveyor belt 21; the filling mechanism 3 includes: a fixing frame a31, the fixing frame a31 is installed on the conveyor belt 21; a fixing ring 32, the fixing ring 32 is installed on the fixing frame a31, and the tank body 1 is installed on the fixing ring 32; a linear drive member g33, the linear drive member g33 is installed on the fixing frame a31; a lifting plate 34, the lifting plate 34 is installed at the output end of the linear drive member g33; an injection pipe 35, the injection pipe 35 is installed at the bottom of the lifting plate 34; a hose 36, the hose 36 is provided between the injection pipe 35 and the tank body 1, the tank body 1 is provided with a feed port (not marked in the figure), and a stirring mechanism is provided in the tank body 1;
[0046] Specifically, such as Figure 3 and Figure 4As shown, the capping mechanism 4 includes: a vibrating funnel 41; a material transporting assembly 42, which transports the closing cap to the bottle mouth; and a capping assembly 43, which caps and installs the closing cap on the bottle mouth.
[0047] Preferably, Figure 7 、 Figure 8 and Figure 12 As shown, the material transport component 42 includes: a material transport square tube 421, which is installed at the bottom of the vibrating funnel 41; a material discharge part 422, which is provided on the material transport square tube 421 and drives the closing covers to fall one by one; a fixed disk 423, which is provided below the material transport square tube 421, and a groove 4231 and a notch 4232 are provided in the fixed disk 423; a rotating disk 424, which is rotatably arranged in the groove 4231, and a plurality of groups of card slots 4241 are provided on the rotating disk 424, and the bottom of the material transport square tube 421 is trumpet-shaped; a material transport inclined plate 425, which is installed on one side of the notch 4232; a pushing part 426, which is provided on the fixed disk 423 and is used to push the closing cover in the rotating disk 424 onto the material transport inclined plate 425.
[0048] Preferably, Figure 3 、 Figure 5 and Figure 6 As shown, the material transport component 42 also includes: a flip part 427, the flip part 427 provided on the material transport inclined plate 425 is used to flip the closing cover; a transmission plate 428, the transmission plate 428 is provided at the end of the material transport inclined plate 425; and a detection component 44, the detection component 44 detects the sealing of the closing cover.
[0049] like Figure 7 As shown, the unloading part 422 includes: a connecting rod 4221, which is installed on the material transport square tube 421; a rotating driving member 4222, which is installed on the connecting rod 4221, and two groups of incisions 4211 are provided on the material transport square tube 421; a blocking plate 4223, which is slidably arranged in the incision 4211; a swing rod 4224, which is installed on the output end of the rotating driving member 4222, and a sliding groove 4225 is provided on the swing rod 4224; a sliding rod 4226, which is installed on one side of the blocking plate 4223, and the sliding rod 4226 slides in the sliding groove 4225; a pressing plate 4227, which is installed on the sliding rod 4226 to press the swing rod 4224 from both sides.
[0050] The rotary drive member 4222 drives the swing rod 4224 to swing back and forth, thereby driving the two blocking plates 4223 to leave or insert into the cutout 4211. It should be noted that the two blocking plates 4223 are inserted into the cutout 4211 alternately and back and forth, so that the closed covers in the material transport square tube 421 fall down one by one.
[0051] In this embodiment, the closure caps are poured into the vibration funnel 41, and the closure caps pass through the material transport square tube 421. The closure caps in the vertical state are driven to fall one by one by the discharge portion 422, and the closure caps fall into the slots 4241 on the rotating disk 424 (as shown in FIG. Figure 13 The motor drives the rotating disk 424 to rotate, driving the closing cover to move, and the top of the closing cover hits the trumpet-shaped end below the material transport square tube 421, causing it to fall over, that is, driving the closing cover from vertical to horizontal (its state change is as shown in FIG. Figure 13 A state, B state, C state, D state) are shown to facilitate subsequent air tightness testing of the closure cover;
[0052] It should be noted that: Figure 12 The inner structure of the transport square tube 421 is shown. The state of the closed cover of the material transport square tube 421 flowing from the vibration funnel 41 is in a vertical state (eg Figure 13 A state in );
[0053] Preferably, Figure 4 As shown, the pushing portion 426 includes: a linear driving member a4261, the linear driving member a4261 is installed on the fixed plate 423; a pushing plate 4262, the pushing plate 4262 is installed at the output end of the linear driving member a4261;
[0054] Further, such as Figure 5 and Figure 6 As shown, the turning portion 427 includes: an avoidance groove 4251, which is opened on the material transport inclined plate 425; a connecting block a4271, which is installed on both sides of the avoidance groove 4251; a circular ring a4272, which is installed on the connecting block a4271; a round block 4273, which is rotatably arranged in the circular ring a4272, and a rack 4274 is provided on the outer side of the round block 4273; a square block 4275, which is installed on the round block 4273 and is opened on the material transport groove 4276;
[0055] Figure 5 A drive motor is mounted on the middle ring a4272, and a gear k (not shown) is mounted on the output shaft of the drive motor. The gear k is engaged with the rack 4274. The drive motor drives the gear k to rotate, thereby driving the circular block 4273 to rotate.
[0056] like Figure 14 As shown, the material transport inclined plate 425 transmits the transmission of the closing cover through the transmission shaft a4252, and the material transport trough 4276 on the block 4275 is provided with a transmission shaft b4253. The transmission shaft b4253 is stationary, and the closing cover is stationary in the material transport trough 4276. The transmission shaft b4253 rotates to drive the closing cover to leave the material transport trough 4276 and move to the transmission shaft a4252; the transmission shaft b4253 and the transmission shaft a4252 are preferably driven by a motor.
[0057] In this embodiment, the rotating disk 424 rotates to drive the closing cover to the notch 4232, and the linear drive member a4261 drives the push plate 4262 to push the closing cover onto the material transport inclined plate 425; the closing cover is adjusted to a state with the mouth facing upward through the turning portion 427, and then the closing cover with the mouth facing upward is transferred to the transfer plate 428;
[0058] It should be noted that there are two states of the closed cover when entering the material conveying inclined plate 425, one is the state with the mouth facing upwards, and the other is the state with the mouth facing downwards. The function of the flip part 427 is to adjust the closed cover in the state with the mouth facing downwards to the state with the mouth facing upwards, so as to facilitate the subsequent airtightness test of the closed cover.
[0059] Further, such as Figure 9 As shown, the detection component 44 includes: a fixing frame b441; a motion driving member 442, wherein the motion driving member 442 is installed on the fixing frame b441; and a detection bottle 443, wherein the detection bottle 443 is installed at the output end of the motion driving member 442.
[0060] Preferably, Figure 9 As shown, the sealing assembly 43 includes: a fixed base 431, which is arranged on the ground; a moving rod 432, which is arranged on the fixed base 431; a U-shaped frame 433, which is installed at the output end of the moving rod 432; a rotating plate 434, which is rotatably arranged in the U-shaped frame 433; a clamping part 435, which is arranged at the end of the rotating plate 434; a tightening part 436, which is used to clamp the closing cover, and the tightening part 436 is used to tighten the closing cover. The moving rod 432 can rotate and is driven by a motor, and can be raised and lowered and is driven by a cylinder.
[0061] Further, such as Figure 9 and Figure 10As shown, the clamping portion 435 includes: a protective shell 4351, which is installed at the end of the rotating plate 434; a circular ring b4352, in which the rotating plate 434 is installed; a rotating rod c4353, wherein multiple groups of the rotating rods c4353 are installed on the circular ring b4352; a connecting block b4354, wherein the connecting block b4354 is installed on the rotating rod c4353; a gear c4355, wherein the gear c4355 is installed on the rotating rod c4353; and a gear ring c4356, wherein the gear ring c4356 is sleeved on the outside of the gear c4355.
[0062] Further, such as Figure 9 and Figure 10 As shown, the tightening part 436 includes: a rotating rod d4361, which is rotatably arranged in the rotating rod c4353; a gear d4362, which is installed on the rotating rod d4361; a gear ring d4363, which is sleeved on the outside of the gear d4362; a rotating rod 4364, which is installed at the end of the connecting block b4354; a clamping wheel 4365, which is installed on the rotating rod 4364; and a belt 4366, which is sleeved on the rotating rod d4361 and the outside of the rotating rod 4364.
[0063] In this embodiment, the motor drives the rotating plate 434 to rotate, driving the protective shell 4351 to fit over the outer side of the closing cover on the transmission plate 428. The motor drives the gear ring c4356 to rotate, driving the gear c4355 to rotate, driving the connecting block b4354 to swing inward, and then driving the clamping wheel 4365 to clamp the closing cover from the outside.
[0064] The motor drives the motion rod 432 to rotate, driving the closing cover clamped by the clamping part 435 to move to the bottom of the detection bottle 443. The motion driving member 442 drives the detection bottle 443 to move downward until the mouth of the detection bottle 443 is inserted into the closing cover. The motor drives the gear ring d4363 to rotate, driving the gear d4362 to rotate, driving the rotation rod d4361 to rotate, and driving the clamping wheel 4365 to rotate through the belt 4366, driving the closing cover to rotate and tighten on the detection bottle 443. High-pressure gas is introduced into the detection bottle 443 through the airtight machine to test the airtightness of the connection between the detection bottle 443 and the closing cover.
[0065] If the airtightness test fails, the clamping part 435 releases the closure cover so that the closure cover is separated from the test bottle 443; the clamping part 435 is driven to release the closure cover, and the closure cover falls into the waste box under the action of gravity;
[0066] If the airtightness test is qualified, the closing cap is loosened by the tightening portion 436 to separate the closing cap from the test bottle 443; the rotating plate 434 is driven by the motor to flip, driving the closing cap clamped by the clamping portion 435 to be in a state with the mouth facing downward; the moving rod 432 is driven by the motor to rotate, driving the closing cap clamped by the clamping portion 435 to be above the conveyor belt 21;
[0067] In this embodiment, the bottle body is placed on the baffle 22 on the conveyor belt 21 by a manipulator, and the conveyor belt 21 transports the bottle body until the bottle body moves to the bottom of the injection tube 35. The linear drive member g33 drives the injection tube 35 to move downward and insert into the bottle body. The sea buckthorn beverage in the tank body 1 is injected into the bottle body through the hose 36 and the injection tube 35. The conveyor belt 21 transports the bottle body injected with the sea buckthorn beverage until it is transported to the bottom of the closing cover clamped by the clamping part 435.
[0068] The cylinder drives the moving rod 432 to move downward, driving the closing cover clamped by the clamping part 435 to move downward until the bottle mouth injected with the sea buckthorn beverage on the conveyor belt 21 is inserted into the closing cover, and the motor drives the gear ring d4363 to rotate, driving the gear d4362 to rotate, driving the rotating rod d4361 to rotate, and driving the clamping wheel 4365 to rotate through the belt 4366, driving the closing cover to rotate and tighten on the bottle; the clamping part 435 releases the closing cover, and the conveyor belt 21 continues to transport the bottle that has been sealed and injected with the sea buckthorn beverage.
[0069] The sea buckthorn beverage is sterilized before being loaded into the can body 1. In addition, the sealing cap and the bottle body are sterilized by ultraviolet irradiation before being installed.
[0070] Working steps
[0071] Step 1: Material transport process: Pour the closed caps into the vibration funnel 41, and the closed caps pass through the material transport square tube 421. The closed caps in the vertical state are driven to fall one by one by the discharge part 422, and fall into the slots 4241 on the rotating disk 424 (such as Figure 13 The motor drives the rotating disk 424 to rotate, driving the closing cover to move, and the top of the closing cover hits the trumpet-shaped end below the material transport square tube 421, causing it to fall over, that is, driving the closing cover from vertical to horizontal (its state change is as shown in FIG. Figure 13 A state, B state, C state, D state) are shown to facilitate subsequent air tightness testing of the closure cover;
[0072] The rotating disk 424 rotates to drive the closing cover to the notch 4232, and the linear drive member a4261 drives the push plate 4262 to push the closing cover onto the material conveying inclined plate 425; the closing cover is adjusted to a state with the mouth facing upward through the turning portion 427, and then the closing cover with the mouth facing upward is transferred to the transfer plate 428;
[0073] Step 2: Inspection process: The motor drives the rotating plate 434 to rotate, driving the protective shell 4351 to fit over the outer side of the closing cover on the transmission plate 428. The motor drives the gear ring c4356 to rotate, driving the gear c4355 to rotate, driving the connecting block b4354 to swing inward, and then driving the clamping wheel 4365 to clamp the closing cover from the outside;
[0074] The motor drives the motion rod 432 to rotate, driving the closing cover clamped by the clamping part 435 to move to the bottom of the detection bottle 443. The motion driving member 442 drives the detection bottle 443 to move downward until the mouth of the detection bottle 443 is inserted into the closing cover. The motor drives the gear ring d4363 to rotate, driving the gear d4362 to rotate, driving the rotation rod d4361 to rotate, and driving the clamping wheel 4365 to rotate through the belt 4366, driving the closing cover to rotate and tighten on the detection bottle 443. High-pressure gas is introduced into the detection bottle 443 through the airtight machine to test the airtightness of the connection between the detection bottle 443 and the closing cover.
[0075] If the airtightness test fails, the clamping part 435 releases the closure cover so that the closure cover is separated from the test bottle 443; the clamping part 435 is driven to release the closure cover, and the closure cover falls into the waste box under the action of gravity;
[0076] If the airtightness test is qualified, the closing cap is loosened by the tightening portion 436 to separate the closing cap from the test bottle 443; the rotating plate 434 is driven by the motor to flip, driving the closing cap clamped by the clamping portion 435 to be in a state with the mouth facing downward; the moving rod 432 is driven by the motor to rotate, driving the closing cap clamped by the clamping portion 435 to be above the conveyor belt 21;
[0077] Step 3, loading process: the bottle body is placed on the baffle 22 on the conveyor belt 21 by a manipulator, and the conveyor belt 21 transports the bottle body until the bottle body moves to the bottom of the injection tube 35, and the linear drive member g33 drives the injection tube 35 to move downward and insert into the bottle body. The sea buckthorn beverage in the tank body 1 is injected into the bottle body through the hose 36 and the injection tube 35, and the conveyor belt 21 transports the bottle body injected with the sea buckthorn beverage until it is transported to the bottom of the closing cover clamped by the clamping part 435;
[0078] Step 4, tightening process: the cylinder drives the moving rod 432 to move downward, driving the closing cover clamped by the clamping part 435 to move downward until the bottle mouth filled with the sea buckthorn beverage on the conveyor belt 21 is inserted into the closing cover, and the motor drives the gear ring d4363 to rotate, driving the gear d4362 to rotate, driving the rotating rod d4361 to rotate through the belt 4366 to drive the clamping wheel 4365 to rotate, driving the closing cover to rotate and tighten it on the bottle; the clamping part 435 releases the closing cover, and the conveyor belt 21 continues to transport the bottle that has been sealed and filled with the sea buckthorn beverage.
[0079] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An integrated device for aseptic preparation and filling of a roxburghii drink, comprising a tank body (1), characterized in that: Also includes: A conveying mechanism (2), wherein the conveying mechanism (2) conveys the bottle; A filling mechanism (3), wherein the filling mechanism (3) fills the sea buckthorn beverage into the bottle; A capping mechanism (4), wherein the capping mechanism (4) mounts a closure cap on the mouth of the bottle; The capping mechanism (4) comprises: Vibrating funnel (41); A material transport component (42), which is arranged below the vibration funnel (41) and transports the sealing cap to the mouth of the bottle body; A capping assembly (43), wherein the capping assembly (43) is used to tighten the closure cap on the mouth of the bottle body to seal the mouth of the bottle body; The cover assembly (43) comprises: A fixing seat (431), wherein the fixing seat (431) is arranged on the ground; A motion rod (432), the motion rod (432) being disposed on the fixing seat (431); A U-shaped frame (433), the U-shaped frame (433) being mounted on the output end of the motion rod (432); a rotating plate (434), the rotating plate (434) being rotatably disposed within the U-shaped frame (433); a clamping portion (435), the clamping portion (435) being provided at the end of the rotating plate (434); a tightening portion (436), wherein the clamping portion (435) is used to clamp the closing cover, and the tightening portion (436) is used to tighten the closing cover; The clamping portion (435) includes: A protective shell (4351), the protective shell (4351) being mounted on the end of the rotating plate (434); The circular ring b (4352), the rotating plate (434) is installed in the protective shell (4351); Rotating rods c (4353), multiple groups of rotating rods c (4353) are installed on the ring b (4352); A connecting block b (4354), the connecting block b (4354) being mounted on the rotating rod c (4353); Gear c (4355), the gear c (4355) is mounted on the rotating rod c (4353); A gear ring c (4356), the gear ring c (4356) is sleeved on the outside of the gear c (4355), and the gear ring c (4356) is meshed with the gear c (4355); The tightening portion (436) includes: A rotating rod d (4361), the rotating rod d (4361) is rotatably disposed within the rotating rod c (4353); Gear d (4362), the gear d (4362) is mounted on the rotating rod d (4361); a gear ring d (4363), wherein the gear ring d (4363) is sleeved on the outside of the gear d (4362), and the gear d (4362) is meshed with the gear ring d (4363); A rotating rod (4364), the rotating rod (4364) being mounted on the end of the connecting block b (4354); a clamping wheel (4365), the clamping wheel (4365) being mounted on the rotating rod (4364); A belt (4366) is sleeved on the outside of the rotating rod d (4361) and the rotating rod (4364).
2. The aseptic preparation and filling integrated equipment for a roxburghii drink according to claim 1, characterized in that: The material transport component (42) includes: A material transport square tube (421), the material transport square tube (421) being installed at the bottom of the vibration funnel (41); A material discharge portion (422), provided on the material transport square tube (421), drives the closing covers in the material transport square tube (421) to fall down one by one; A fixed plate (423), the fixed plate (423) being arranged below the material transport square tube (421), and having a groove (4231) and a notch (4232) formed therein; A rotating disk (424), the rotating disk (424) is rotatably disposed in the groove (4231), the rotating disk (424) is provided with a plurality of groups of slots (4241), and the bottom of the material transporting square tube (421) is trumpet-shaped; A material transport inclined plate (425), the material transport inclined plate (425) being installed on one side of the notch (4232); The pushing portion (426) is mounted on the fixed disk (423) and is used to push the closing cover in the rotating disk (424) onto the material transport inclined plate (425).
3. The aseptic preparation and filling integrated equipment for a roxburghii drink according to claim 2, characterized in that: The material transport component (42) further includes: A turning portion (427), provided on the material transport inclined plate (425), and used for turning over the sealing cover; A transmission plate (428), the transmission plate (428) being arranged at the end of the material transport inclined plate (425); A detection component (44) is provided, wherein the detection component (44) detects the sealing performance of the closure cover.
4. The aseptic preparation and filling integrated equipment for a roxburghii drink according to claim 3, characterized in that: The blanking portion (422) includes: A connecting rod (4221), the connecting rod (4221) being mounted on the material transporting square tube (421); A rotating driving member (4222), the rotating driving member (4222) is mounted on the connecting rod (4221), and two groups of cutouts (4211) are formed on the material transport square tube (421); a blocking plate (4223), the blocking plate (4223) being slidably disposed in the incision (4211); A swing rod (4224), the swing rod (4224) being mounted on the output end of the rotary drive member (4222), and a sliding groove (4225) being provided on the swing rod (4224); A sliding rod (4226), the sliding rod (4226) is installed on one side of the blocking plate (4223), and the sliding rod (4226) slides in the sliding groove (4225); A pressure plate (4227) is installed on the sliding rod (4226) to press the swing rod (4224) from both sides.
5. The aseptic preparation and filling integrated equipment for a roxburghii drink according to claim 4, characterized in that: The pushing portion (426) includes: A linear drive member a (4261), the linear drive member a (4261) being mounted on the fixed disk (423); A push plate (4262), the push plate (4262) being mounted on the output end of the linear drive member a (4261); The turning portion (427) includes: An avoidance groove (4251), the avoidance groove (4251) is provided on the material transport inclined plate (425); Connecting block a (4271), the connecting block a (4271) is installed on both sides of the avoidance groove (4251); A circular ring a (4272), the circular ring a (4272) being mounted on the connecting block a (4271); A circular block (4273), the circular block (4273) is rotatably disposed within the circular ring a (4272), and a rack (4274) is disposed on the outer side of the circular block (4273); A block (4275) is installed on the round block (4273), and a material transport trough (4276) is opened on the block (4275).
6. The aseptic preparation and filling integrated equipment for a roxburghii drink according to claim 5, characterized in that: The detection component (44) includes: Fixed frame b (441); A motion driving member (442), the motion driving member (442) being mounted on the fixing frame b (441); A detection bottle (443), the detection bottle (443) is installed at the output end of the motion driving member (442).
7. The aseptic preparation and filling integrated equipment for a roxburghii drink according to claim 1, characterized in that: The conveying mechanism (2) comprises: Conveyor belt (21); a baffle (22), the baffle (22) being mounted on the conveyor belt (21); The filling mechanism (3) comprises: A fixing frame a (31), wherein the fixing frame a (31) is installed on the conveyor belt (21); A fixing ring (32), the fixing ring (32) is mounted on the fixing frame a (31), and the tank body (1) is mounted on the fixing ring (32); A linear drive member g (33), the linear drive member g (33) being mounted on the fixing frame a (31); A lifting plate (34), the lifting plate (34) being mounted on the output end of the linear drive member g (33); An injection pipe (35), the injection pipe (35) being installed at the bottom of the lifting plate (34); A hose (36) is provided between the injection pipe (35) and the tank body (1).
Citation Information
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