Photovoltaic panel junction box pick-and-place apparatus and installation process
By designing a photovoltaic panel junction box loading and unloading device, using a fixed platform, a pushcart, and a dual-end three-axis robotic arm, the problems of inaccurate junction box positioning and automated solder paste application were solved. This enabled automated installation of junction boxes and application of solder paste, improving work efficiency and reducing equipment costs.
Patent Information
- Application Number
- CN202310467573.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-27
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2043-04-27
AI Technical Summary
In existing technologies, the positioning of junction boxes and photovoltaic panels is inaccurate, and there is a lack of automated welding processes, especially in the application of solder paste, which results in complex and inefficient manual operations.
Design a photovoltaic panel junction box picking and placing device, which adopts a fixed platform, a pusher car, a buffer platform and a dual-end three-axis manipulator, and realizes the automated installation of junction boxes and the application of solder paste through a general positioning mechanism, a tray-picking gripper and a rotating gripper.
It enables automated installation of junction boxes and precise application of solder paste, improving work efficiency, simplifying process steps, and reducing equipment costs.
Smart Images

Figure CN116477321B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of mounting of a perovskite battery junction box, in particular to a photovoltaic panel junction box taking and placing device and mounting process. BACKGROUND
[0002] The photovoltaic glass is composed of glass, solar cell pieces, adhesive film, back glass, special metal wires, etc. The solar cell pieces are sealed in the middle of a piece of glass and a piece of back glass through the adhesive film, and are laminated into a solar cell, which can generate electricity by utilizing solar radiation, and has a special glass with related current leading-out devices and cables.
[0003] The perovskite battery is the third generation of solar cells, which is a non-silicon crystal battery. The perovskite refers to the ABX3 crystal structure, and the advantages of the perovskite battery; the perovskite material itself has strong light absorption capacity; secondly, the perovskite battery has the advantages of low cost and easy preparation; thirdly, the perovskite material also has the advantage of high weak light efficiency. It has three advantages of high efficiency, light weight and low cost. Disadvantages: since the perovskite belongs to ionic crystal material, it is more fragile and less stable than crystalline silicon, and has the disadvantages of easy oxidation and poor high temperature resistance. After the preliminary process of the photovoltaic glass plate, the perovskite layer inside the photovoltaic glass plate can generate current by light, and then the processing of the photovoltaic glass plate is completed through the installation and welding of the wire, the gluing and laminating of the glue, the bending of the wire, the installation and welding of the junction box, the injection of the glue and the frame assembly.
[0004] Among them, the main function of the junction box is to connect the wire and form a circuit with the positive and negative electrodes in the photovoltaic panel to deliver electric energy. Some junction boxes in the prior art still use manual welding. Reference CN109282847A Automatic installation and effect detection device for solar cell module junction box cover. Among them, a multi-axis action mechanism for automatically installing the junction box is adopted, which improves the automation efficiency.
[0005] However, because the junction box is not directly connected with the wire, the subsequent corresponding welding needs to apply solder paste, which is not described in the reference. Secondly, compared with the fixing structure of the photovoltaic panel, the positioning is not accurate.
[0006] In the existing process, the machine is operated manually, and the junction box is placed manually after being glued on the junction box. This process is common in the processing technology of the previous generation of batteries.
[0007] Therefore, the present application is proposed. SUMMARY
[0008] To solve the above technical problems, the basic idea of the technical scheme of the present application is:
[0009] A kind of photovoltaic panel terminal box pick-and-place equipment, fixed platform, conveying line is installed in fixed platform, general positioning mechanism is installed on the conveying line, the general positioning mechanism is suitable for clamping and adsorbing photovoltaic panel;Wiring is installed on the photovoltaic panel, and the end of the wiring is connected with the electrode of photovoltaic panel, and the wiring is coated with glue.This is the front wiring bending procedure: after installing wiring in the middle of laminated photovoltaic glass plate, the exposed wiring is bent and labeled, and glue is applied on the wiring for fixing terminal box.
[0010] Cart library, the cart library includes bottom frame, which is provided with multiple groups and equidistant distribution, and tray cart is installed in the bottom frame, and tray is placed on the tray cart, and terminal box is placed on the tray;
[0011] Buffer platform, the buffer platform is installed between fixed platform and cart library, and the buffer platform is suitable for carrying tray;
[0012] Double-end three-axis manipulator, double-end three-axis manipulator is installed on the top of fixed platform and is suitable for moving on the top of fixed platform and cart library;Double-end three-axis manipulator includes tray grabbing hand and rotating gripper, the tray grabbing hand is suitable for grabbing tray to buffer platform, and the rotating gripper is suitable for installing terminal box on photovoltaic panel and applying solder paste.
[0013] Specifically, photovoltaic panel has been coated with glue on the surface before entering the equipment, and the equipment is designed to install terminal box.The terminal box installation equipment of the application realizes material accumulation by setting cart library, and tray cart is provided in the application, and bending column is provided on the tray cart, forming four groups of areas to stack trays, and more than one group of terminal boxes can be placed on the tray.
[0014] The terminal box installation equipment simplifies the working steps, and by setting buffer platform, the tray grabbing hand of one group of manipulators places the tray in a fixed position, and the terminal box end of another group of manipulators takes out the terminal box and places it on the specified position of photovoltaic panel, and injects solder paste along the position of terminal box.
[0015] The general positioning mechanism fixes the photovoltaic panel after moving to the position.
[0016] In a further technical solution, the double-end three-axis manipulator includes two groups of parallel tracks X-axis, and the two groups of track X-axis are installed on both sides of fixed platform, buffer platform and cart library, and the fixed platform, buffer platform and cart library are sequentially arranged in the two groups of track X-axis.
[0017] Two groups of connecting Y-axes are installed between the two groups of track X-axes, a disc taking gripper is installed on the connecting Y-axes near the trolley garage, a rotating gripper is installed on the other group of connecting Y-axes, the rotating gripper includes a box taking end and a solder paste dispensing end. The top of the opposite connecting Y-axes moves on the track X-axes, and a vertical Z-axis is arranged to realize the up and down movement of the disc taking gripper and the rotating gripper. For the multi-axis action mechanism in the prior art, the top can be moved by a motor driving a gear and a gear strip, or other alternative solutions can be used to move.
[0018] In a further technical solution, a buffer platform is installed between the trolley garage and the fixed platform, and the buffer platform is adapted to carry the tray
[0019] The disc taking gripper is adapted to take the tray from the tray trolley and place it on the buffer platform, the box taking end is adapted to place the terminal box in the tray on the buffer platform on the photovoltaic panel, and the solder paste dispensing end is adapted to inject solder paste on the terminal box. The buffer platform is provided to reduce the performance of the robot, and two groups of connecting Y-axes are provided to reduce the intensity of the equipment, thereby reducing the cost of the robot equipment.
[0020] In a further technical solution, a support column is installed at the bottom of the track X-axes, and a net rack is installed at both ends of the terminal box taking and placing device.
[0021] In a further technical solution, the tray trolley includes a bottom frame, four groups of placing areas are arranged on the bottom frame, four groups of bent columns are installed in each of the placing areas, the bent columns are right-angle columns, and the four groups of bent columns are symmetrically arranged to adapt to the four corners of the tray; a rectangular frame is installed on the tray trolley and fixedly connected with the corresponding bent columns.
[0022] A reinforcing plate is installed between the bottom of the bent column and the bottom frame. The tray trolley is provided to realize stable and large-batch delivery of the terminal box.
[0023] In a further technical solution, the universal positioning mechanism includes a limit switch, a lifting cylinder, a blocking cylinder, a clamping cylinder, and a suction platform.
[0024] The lifting cylinder is provided in multiple groups and is adapted to be installed at the bottom of the conveying line and connected.
[0025] Suction platforms are installed on both sides of the conveying line, and suction cups are installed on the top of the suction platforms.
[0026] The clamping cylinder is installed at the lower part of the suction platform, and multiple groups of the clamping cylinder are arranged on the outer side of the suction platform. A fixed column is installed at the output end of the clamping cylinder, and the height of the fixed column is higher than the height of the photovoltaic panel, so as to clamp the photovoltaic panel from both sides.
[0027] The blocking cylinder is installed in the conveying line and is suitable for lifting the output end to block the photovoltaic panel.
[0028] A mounting process of a photovoltaic panel junction box taking and placing device, comprising the following steps:
[0029] Step 1, a wire harness is installed on the photovoltaic panel, and one end of the wire harness is connected to the electrode of the photovoltaic panel, the wire harness is coated with glue, and the photovoltaic panel enters the junction box mounting device;
[0030] Step 2, manually push the tray cart into the bottom frame before the device starts;
[0031] Step 3, a universal positioning mechanism is installed on the fixed platform, when the limit switch detects that the photovoltaic panel passes, the output end of the blocking cylinder is lifted and blocks the photovoltaic panel from advancing; at the same time, the output end of the lifting cylinder is retracted downward, driving the conveying line to descend and placing the photovoltaic panel on the suction platform, the output end of the clamping cylinder is retracted inward, clamping the photovoltaic panel, and the suction disc on the suction platform adsorbs the photovoltaic panel firmly;
[0032] Step 4, the tray gripper moves along the track X axis and the connecting Y axis, extends downward to clamp the tray, and moves upward to a height H, the height H is greater than the height of the buffer platform, and then descends to the buffer platform;
[0033] Step 5, after the photovoltaic panel is fixed, the buffer platform is installed with a lateral clamping cylinder and a sensing module, the lateral clamping cylinder is suitable for clamping the tray, and the sensing module is suitable for judging the existence of the tray, the box end of the taking box moves to the buffer platform, the box end of the rotating gripper clamps the junction box downward and then resets upward, and moves to the junction box mounting position along the track X axis and the connecting Y axis, presses the junction box downward on the photovoltaic panel, and then resets upward;
[0034] Step 6, the rotating disc of the rotating gripper rotates, the solder paste end moves downward along the circumference of the junction box to apply solder paste, and then resets upward;
[0035] Step 7, the universal positioning mechanism on the fixed platform releases the photovoltaic panel, and enters the next process.
[0036] Beneficial effects:
[0037] The present application first glues on the photovoltaic panel, then bonds the junction box and applies the soldering paste, so as to be directly welded by the subsequent junction box welding equipment. The junction box mounting equipment realizes material accumulation by setting a trolley warehouse. In the present application, a tray trolley is set, 12 groups of partition columns are arranged on the tray trolley, four groups of areas are formed to stack the trays, and more than one group of junction boxes can be placed on the tray. The junction box mounting equipment simplifies the working steps. The tray placing gripper on one group of mechanical hands is fixed in position, the box taking end on the other group of mechanical hands takes out the junction box and places it at the specified position of the photovoltaic panel, and the soldering paste is injected along the position of the junction box.
[0038] The universal positioning mechanism of the present application is used for fixing the glass plate in each process step, and has a simple structure. The lifting cylinder at the bottom of the conveying line is installed to realize the lifting effect of the conveying line. The output end connecting plate of the lifting cylinder is connected with the bottom rack of the conveying line to achieve the effect of stretching and lifting. The suction cups on the suction platform realize the adsorption of the bottom of the glass plate. The retraction effect of the clamping cylinder realizes the clamping of the two sides of the glass plate. BRIEF DESCRIPTION OF DRAWINGS
[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, other drawings can also be obtained by those skilled in the art without creative labor.
[0040] In the drawings:
[0041] Figure 1 It is a perspective view of the junction box taking and placing device of the present application;
[0042] Figure 2 It is an enlarged view of A in Figure 1
[0043] Figure 3 It is a top view of the junction box taking and placing device of the present application;
[0044] Figure 4 It is an enlarged view of B in Figure 3
[0045] Figure 5 It is a schematic view of the tray trolley of the present application;
[0046] Figure 6 It is a top view of the universal positioning mechanism of the present application;
[0047] Figure 7 It is a front view of the fixing platform of the present application.
[0048] Fig.:
[0049] 401, tray gripper; 402, buffer platform; 403, box end; 404, glue end; 405, fixed platform; 406, trolley library; 407, track X axis; 408, connecting Y axis; 409, bottom frame; 410, tray trolley; 411, junction box; 412, support column; 413, bottom frame plate; 414, bent column; 415, rectangular frame plate; 416, reinforcing plate; 417, net rack;
[0050] 700, general positioning mechanism; 701, limit switch; 702, lifting cylinder; 703, blocking cylinder; 704, clamping cylinder; 705, suction platform. DETAILED DESCRIPTION
[0051] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and not to limit the present application.
[0052] The photovoltaic panel of the present application is based on a perovskite solar cell. Before entering the wiring mounting equipment, the perovskite liquid has been set in the photovoltaic panel, which is believed to generate current. The perovskite solar cell is a solar cell that uses perovskite type organic metal halide semiconductor as light absorbing material, which belongs to the third generation solar cell, also known as new concept solar cell.
[0053] When receiving solar irradiation, the perovskite layer first absorbs photons to generate electron-hole pairs. Due to the difference in the excitation binding energy of the perovskite material, these carriers become free carriers or form excitons. Moreover, because these perovskite materials often have low carrier recombination probability and high carrier mobility, the diffusion distance and lifetime of the carriers are long. For specific perovskite cell power generation principle, refer to the prior art. Perovskite material needs to be concentrated: because perovskite belongs to ionic crystal material, it is more fragile and less stable than crystalline silicon, has the disadvantages of easy oxidation and poor high temperature resistance.
[0054] Overall, the present application includes the device. After the perovskite layer inside the photovoltaic glass panel is processed by the previous process, the internal perovskite layer can generate current by light. Then, after the installation and welding of the wiring, the glue coating, lamination and heating, the wiring bending, the installation and welding of the junction box, the glue injection and the frame assembly, the photovoltaic glass panel processing is completed.
[0055] The application principle of the present application is further described below in combination with the drawings and specific embodiments.
[0056] EMBODIMENT
[0057] As Figures 1 to 7As shown, in an embodiment of the present application, a photovoltaic panel junction box taking and placing device comprises a fixed platform 405, a trolley warehouse 406 and a double-end three-axis manipulator 400, which is suitable for moving on top of the fixed platform 405 and the trolley warehouse 406; a buffer platform 402 is installed between the trolley warehouse 406 and the fixed platform 405, which is suitable for carrying a tray.
[0058] A conveying line is installed in the fixed platform 405, and a universal positioning mechanism is installed on the conveying line, which is suitable for adsorbing and fixing a photovoltaic panel 100;
[0059] The trolley warehouse 406 comprises a bottom frame 409, which is provided with multiple groups of and is distributed at equal intervals, and a tray trolley 410 is installed in the bottom frame 409, a tray is placed on the tray trolley 410, a junction box 411 is placed on the tray, and the double-end three-axis manipulator 400 is suitable for installing the junction box 411 on the photovoltaic panel 100 and applying solder paste.
[0060] As shown in the figure, Figure 2 and 3 The double-end three-axis manipulator 400 comprises two groups of parallel tracks X-axis 407, which are installed on both sides of the fixed platform 405, the buffer platform 402 and the trolley warehouse 406, and the fixed platform 405, the buffer platform 402 and the trolley warehouse 406 are sequentially arranged in the two groups of tracks X-axis 407; a support column 412 is installed at the bottom of the track X-axis 407, and a net rack 417 is installed at both ends of the junction box taking and placing device. The net rack 417 realizes the isolation of the device.
[0061] Two groups of connecting Y-axis 408 are installed between the two groups of tracks X-axis 407, a tray taking gripper 401 is installed on the connecting Y-axis 408 close to the trolley warehouse 406, and a rotating gripper is installed on the other group of connecting Y-axis 408, which comprises a box taking end hand 403 and a paste injecting end 404.
[0062] The tray taking gripper 401 is suitable for taking out the tray from the tray trolley 410 and placing it on the buffer platform 402, the box taking end hand 403 is suitable for placing the junction box 411 in the tray on the buffer platform 402 on the photovoltaic panel 100, and the paste injecting end 404 is suitable for injecting solder paste on the junction box 411.
[0063] As shown in the figure, Figure 5The tray cart 410 comprises a bottom frame plate 413, four groups of placement areas are arranged on the bottom frame plate 413, four groups of bent columns 414 are installed in each group of the placement areas, the bent columns 414 are right-angle columns, and four groups of the bent columns 414 are symmetrically arranged and adapted to install four corners of a tray; a rectangular frame plate 415 is installed on the tray cart 410 and fixedly connected with the corresponding bent columns 414; and a reinforcing plate 416 is installed between the bottom of the bent column 414 and the bottom frame plate 413.
[0064] As shown in Figure 6 and Figure 7 The universal positioning mechanism 700 comprises a limit switch 701, a lifting cylinder 702, a blocking cylinder 703, a clamping cylinder 704 and a suction platform 705. The lifting cylinder 702 is arranged in multiple groups and is adapted to be installed at the bottom of a conveying line and is connected. Two groups of the suction platforms 705 are respectively installed on the two sides of the conveying line, and a suction disc is installed on the top of the suction platform 705. The clamping cylinder 704 is installed at the lower part of the suction platform 705 and is arranged in multiple groups at the outer side of the suction platform 705. A fixed column is installed at the output end of the clamping cylinder 704, the height of the fixed column is higher than the height of the photovoltaic panel and is adapted to clamp the photovoltaic panel from both sides. When the photovoltaic panel does not pass through the limit switch 701, the piston rod of the clamping cylinder 704 is in an elongated state. The blocking cylinder 703 is installed in the conveying line and is adapted to lift the output end to block the photovoltaic panel from advancing.
[0065] When entering the wire box mounting device 400, the universal positioning mechanism 700 blocks and fixes the photovoltaic panel, the tray grabber 401 takes out the tray from the tray library 406 and places it on the buffer platform 402, the wire box end 403 takes out the wire box from the tray and places it on the position of the photovoltaic panel which is glued in step 4, and presses; the rear rotation makes the solder paste end 404 apply solder paste to the wire box, and enters the next station;
[0066] The wire box mounting device 400 is provided with a buffer platform 402 beside it, and the wire boxes are fed by being stacked on one side through the tray. The buffer amount of the wire boxes is 2160, 32 in a tray, and about 30 trays in a stack; when the tray reaches the buffer platform 402, the wire box end 403 starts to take out the wire boxes and install them. After the wire boxes in the tray are taken out, the tray is conveyed to the lower conveying line by the lifting mechanism and returned to the tray library 406. An installation process of a photovoltaic panel wire box taking and placing device comprises the following steps:
[0067] Step 1, a wire is mounted on the photovoltaic panel, one end of the wire is connected with an electrode of the photovoltaic panel, and glue is coated on the wire. The photovoltaic panel enters the wire box mounting device.
[0068] Step 2, manually push the tray cart 410 into the bottom frame 409 before the device starts.
[0069] Step 3, the general positioning mechanism 700 is installed on the fixed platform 405, when the limit switch 701 detects the passing of the photovoltaic panel, the output end of the blocking cylinder 703 is lifted and blocks the photovoltaic panel from advancing; at the same time, the output end of the lifting cylinder 702 is retracted downward, driving the conveying line to descend and placing the photovoltaic panel on the suction platform 705, and the output end of the clamping cylinder 704 is retracted inward, clamping the photovoltaic panel, and the suction disc on the suction platform 705 adsorbs the photovoltaic panel firmly;
[0070] Step 4, the tray gripper 401 moves along the track X axis 407 and the connecting Y axis 408, and extends downward to clamp the tray, and then moves upward to a height H, which is greater than the height of the buffer platform, and then descends to the buffer platform 402;
[0071] Step 5, after the photovoltaic panel is fixed, the buffer platform is provided with a lateral clamping cylinder 4021 and a sensing module 4022, the lateral clamping cylinder 4021 is suitable for clamping the tray, and the sensing module 4022 is suitable for judging the presence of the tray, the box gripper end 403 moves to the buffer platform 402, the box gripper end 403 on the rotating gripper clamps the junction box downward and then resets upward, and moves to the junction box mounting position along the track X axis 407 and the connecting Y axis 408, presses the junction box downward on the photovoltaic panel, and then resets upward;
[0072] Step 6, the rotating disc of the rotating gripper rotates, and the solder paste applicator end 404 applies solder paste along the circumference of the junction box downward, and then resets upward;
[0073] Step 7, the general positioning mechanism 700 on the fixed platform 405 releases the photovoltaic panel, and enters the next process.
[0074] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the foregoing description, and all changes falling within the meaning and range of equivalent elements of the claims are intended to be encompassed by the present application.
[0075] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A photovoltaic panel junction box pick-and-place apparatus, characterized by, The utility model relates to a kind of photovoltaic panel terminal box taking and placing equipment, including: Fixed platform is installed in fixed platform, conveying line is installed in the fixed platform, general positioning mechanism is installed on the conveying line, the general positioning mechanism is suitable for clamping and adsorbing photovoltaic panel; Trolley library includes bottom frame, the bottom frame is provided with multiple groups and equidistant distribution, tray trolley is installed in the bottom frame, tray is placed on the tray trolley, terminal box is placed on the tray; Buffer platform is installed in fixed platform and trolley library, buffer platform is suitable for carrying tray on the buffer platform; Double-end three-axis manipulator is installed in the top of fixed platform and is suitable for moving in the top of fixed platform and trolley library;Double-end three-axis manipulator includes take tray gripper and rotary gripper, the take tray gripper is suitable for fetching tray to buffer platform, the rotary gripper is suitable for installing terminal box on photovoltaic panel and smearing solder paste; The rotary gripper includes turntable, the turntable includes take box end and paste end, the take box end is suitable for taking terminal box in tray and placing on photovoltaic panel, the paste end is suitable for smearing solder paste around terminal box; The general positioning mechanism includes limit switch, lifting cylinder, blocking cylinder, clamping cylinder and suction platform; The lifting cylinder is provided with multiple groups and is suitable for being installed in the bottom of conveying line and being connected; Two sides of the conveying line are respectively installed with suction platform, and the top of the suction platform is installed with suction disc; The clamping cylinder is installed in the lower part of suction platform, and is provided with multiple groups and is located on the outer side of suction platform, the output end of the clamping cylinder is installed with fixed column, the height of the fixed column is higher than the height of photovoltaic panel and is suitable for clamping photovoltaic panel from both sides; The blocking cylinder is installed in the conveying line, and is suitable for lifting the output end to block photovoltaic panel from advancing.
2. The photovoltaic panel terminal box taking and placing equipment according to claim 1, wherein: The photovoltaic panel is installed with wire harness, and the bent end of the wire harness is connected with the electrode of the photovoltaic panel, and the wire harness is coated with glue.
3. The photovoltaic panel terminal box taking and placing equipment according to claim 2, wherein: The double-end three-axis manipulator includes two groups of parallel tracks X-axis, and the two groups of tracks X-axis are installed on both sides of the fixed platform, buffer platform and trolley library, and the fixed platform, buffer platform and trolley library are sequentially arranged in the two groups of tracks X-axis; Two groups of connecting Y-axis are installed between the two groups of tracks X-axis, the take tray gripper is installed on the connecting Y-axis close to the trolley library, and the rotary gripper is installed on the other group of connecting Y-axis.
4. The photovoltaic panel terminal box taking and placing equipment according to claim 3, wherein: The bottom of the track X-axis is installed with support column, and the both ends of the terminal box taking and placing equipment are installed with net rack.
5. The photovoltaic panel terminal box taking and placing equipment according to claim 4, wherein: The tray trolley includes bottom frame plate, and four groups of placing areas are arranged on the bottom frame plate, four groups of bent columns are installed in each group of placing areas, the bent columns are right-angle columns, and the four groups of bent columns are symmetrically arranged and suitable for installing four corners of the tray;Rectangular frame plate is installed on the tray trolley and fixedly connected with the corresponding bent columns. The reinforcing plate is arranged between the bottom of the bent column and the bottom frame plate.
6. A mounting process of a photovoltaic panel junction box pick-and-place apparatus as claimed in claim 5, characterized in that, The method comprises the following steps: Step 1, a wire is arranged on the photovoltaic panel, and one end of the wire is connected with an electrode of the photovoltaic panel, the wire is coated with glue, and the photovoltaic panel enters a wire box installation device; Step 2, a tray cart is manually pushed into the bottom frame before the device starts; Step 3, a universal positioning mechanism is arranged on the fixed platform, when a limit switch detects that the photovoltaic panel passes, the output end of a blocking cylinder is lifted to block the photovoltaic panel; at the same time, the output end of a lifting cylinder is retracted downward to drive a conveying line to descend and place the photovoltaic panel on a suction platform, the output end of a clamping cylinder is retracted inward to clamp the photovoltaic panel, and a suction disc on the suction platform adsorbs the photovoltaic panel firmly; Step 4, a tray grabbing hand moves along a track X axis and a connecting Y axis, extends downward to clamp the tray, and moves upward to a height H, the height H is greater than the height of a buffer platform, and then the tray grabbing hand moves downward to the buffer platform; Step 5, after the photovoltaic panel is fixed, the buffer platform is provided with a lateral clamping cylinder and a sensing module, the lateral clamping cylinder is suitable for clamping the tray, and the sensing module is suitable for judging the existence of the tray, a box grabbing end of a rotating grabber moves to the buffer platform, the box grabbing end rotates downward to clamp a wire box, and then moves upward to reset, and moves to a wire box installation position along the track X axis and the connecting Y axis, presses the wire box downward on the photovoltaic panel, and then moves upward to reset; Step 6, a rotating disc of the rotating grabber rotates, a solder paste applying end rotates downward to apply solder paste along the circumference of the wire box, and then rotates upward to reset; Step 7, the universal positioning mechanism on the fixed platform releases the photovoltaic panel, and enters the next process.
Citation Information
Patent Citations
Automatic mounting and effect detecting device for solar cell module junction box cover
CN109282847A
Photovoltaic backboard junction box assembling equipment
CN112846761A