Impeller rotor device and high-precision frozen trimming machine
By designing an impeller rotor device and using a sliding rod and motor to control and adjust the shot flow, the problem of dimensional instability caused by impurities on the surface of rubber parts was solved, and precise trimming of the high-precision cryogenic trimming machine was achieved.
Patent Information
- Application Number
- CN202310703835.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-13
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2043-06-13
AI Technical Summary
During the trimming process, the varying degrees of impurity adhesion on the surface of the rubber parts result in a fixed shot flow rate, leading to over-trimming of rubber parts with fewer impurities and affecting dimensional stability.
Design an impeller rotor device that uses a sliding rod to drive a valve plate to adjust the shot flow rate. Combined with a motor to control the rotation and pushing of the sleeve, the shot flow rate can be automatically adjusted. The slide groove is sealed by a baffle to prevent shot leakage.
This technology allows for adjusting the shot flow rate based on the surface impurities of rubber parts, reducing the impact on the dimensions of the rubber parts and improving trimming accuracy and stability.
Smart Images

Figure CN116494139B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of rotors, in particular to a vane rotor device and a high-precision frozen trimming machine. BACKGROUND
[0002] The high-precision frozen trimming machine is a device used for trimming and processing the surface of a material. It is commonly used in the fields of micro-machining, fine trimming and precision part manufacturing. The working principle of the machine is to use freezing technology and high-speed projectiles to process the surface of the material. The machine rapidly cools the surface of the material by using high-speed injection of frozen gas (such as liquid nitrogen), causing thermal stress and thermal contraction of the surface. Then, high-speed projectiles (such as metal particles, sand or ceramic microbeads) are fired to remove or trim the defects, oxides or other contaminants on the surface of the material. The high-speed projectiles cause surface deformation, peeling or trimming during impact, and can remove tiny impurities and fine defects, thereby improving the quality and precision of the surface.
[0003] Publication No. CN218965110U discloses a frozen trimming machine projectile launching guide system, which comprises a launching wheel and a launching motor driving the launching wheel to rotate. A launching cover is sleeved on the launching wheel, and the launching wheel and the launching cover are rotationally arranged. A guide assembly is provided on the launching cover and is inserted into and rotationally arranged with the launching wheel. A projectile delivery pipe is provided on the guide assembly. The guide assembly comprises a deflection sleeve, and the projectile delivery pipe is inserted into the deflection sleeve. The deflection sleeve is provided with a guide opening in communication with the launching channel. An expanded pipe is provided on the projectile delivery pipe and is inserted into the inner hole of the deflection sleeve. A pressing plate is provided on the expanded pipe for abutting against the fixed ring. A fixed plate is provided on the expanded pipe and is connected to the launching cover by a fixed bolt.
[0004] In view of the related technology in the above, when trimming the rubber part, the flow of the projectile is always kept constant due to different attachment of impurities on the rubber part, which is easy to over-trim the rubber part with less impurities and over-peel the surface of the rubber part, thereby causing the size of the rubber part to be smaller and affecting the normal use of the rubber part. SUMMARY
[0005] In order to realize that the trimming machine can adjust the flow of the projectile according to the attachment of impurities on the surface of the rubber part during trimming, and reduce the influence on the size of the rubber part, the application provides a vane rotor device and a high-precision frozen trimming machine thereof.
[0006] The vane rotor device provided by the application adopts the following technical scheme:
[0007] The impeller rotor device comprises a rotor body, a valve plate and a baffle, an opening for projectile ejection is formed on the side wall of the rotor body, a first sliding groove for slidingly arranging the valve plate in the rotor body is formed in the side wall of the rotor body, a second sliding groove for slidingly arranging the baffle in the rotor body is formed in the side wall of the rotor body, the first sliding groove and the second sliding groove are communicated with the opening, the first sliding groove and the second sliding groove extend from the top of the rotor body, the first sliding groove is located on one side of the opening, the second sliding groove is located above the opening, the valve plate is connected with the baffle, a sliding rod is arranged on the valve plate, and the sliding rod extends from the top of the first sliding groove.
[0008] By adopting the above technical scheme, the sliding rod is actuated by the sliding rod, the valve plate is actuated by the sliding rod, the size of the opening is controlled by the valve plate, the flow of the projectile can be adjusted according to the attachment of impurities on the surface of the rubber part during the trimming process of the trimming machine, the influence on the size of the rubber part is reduced, and the baffle cooperates with the valve plate to close the second sliding groove at any time, so that the projectile is prevented from penetrating through the second sliding groove during the projectile process.
[0009] Optionally, the motor, the rotating sleeve and the pushing sleeve are further included, the motor is arranged on the fixed plate, the rotating sleeve is rotatably arranged on the flared pipe, the first gear is arranged on the rotating sleeve, the second gear is arranged on the motor shaft of the motor, the first gear is engaged with the second gear, the rotating rod is arranged on the rotating sleeve, the rotating rod is connected with the pushing sleeve, and the pushing sleeve is sleeved on the sliding rod.
[0010] By adopting the above technical scheme, the motor drives the second gear to rotate, the second gear drives the first gear to rotate, the first gear drives the rotating sleeve to rotate, the rotating sleeve drives the rotating rod to move, the rotating rod drives the pushing sleeve to move, and the pushing sleeve drives the sliding rod to move, so as to realize automatic control of the valve.
[0011] Optionally, the rotating bearing is arranged in the pushing sleeve and sleeved on the sliding rod.
[0012] By adopting the above technical scheme, the rotating bearing reduces the resistance of the pushing sleeve during movement.
[0013] Optionally, the clamping clamp plate and the supporting plate are arranged on the pushing sleeve, the clamping block is slidably arranged in the clamping clamp plate, one end of the clamping block extends out of the clamping clamp plate and the end face of the clamping block is arranged as a guide surface, the rotating rod is located between the clamping clamp plate and the supporting plate, the clamping groove is formed in the rotating rod, the clamping block is inserted into the clamping groove, and the telescopic assembly for controlling the movement of the clamping block is arranged on the clamping clamp plate.
[0014] By adopting the technical scheme, the clamping block is controlled to be separated from or inserted into the clamping groove by the telescopic assembly, and the sleeve is conveniently separated from the rotating rod.
[0015] Optionally, the telescopic assembly comprises a pressing block, a first spring, a second spring and a pushing plate, the first spring is arranged in the clamping plate, one end of the clamping block away from the rotating rod is connected with the first spring, the second spring is arranged in the clamping plate, the second spring is connected with the pressing block, the pushing plate is hinged in the clamping plate, the clamping block is provided with a supporting groove, one end of the pushing plate is located in the supporting groove, the other end of the pushing plate abuts against the bottom of the pressing block, and the pressing block extends out of the clamping plate.
[0016] By adopting the technical scheme, the pressing block is completely pressed into the clamping plate, the pressing block presses the pushing plate, the other end of the pushing plate lifts the clamping block, and the clamping block moves in the direction of extending into the clamping plate, so that the separation of the clamping block and the clamping plate is completed.
[0017] Optionally, the telescopic assembly comprises a pressing block, a first spring, a second spring and a pushing plate, the first spring is arranged in the clamping plate, one end of the clamping block away from the rotating rod is connected with the first spring, the second spring is arranged in the clamping plate, the second spring is connected with the pressing block, the pushing plate is hinged in the clamping plate, the clamping block is provided with a supporting groove, one end of the pushing plate is located in the supporting groove, the other end of the pushing plate abuts against the bottom of the pressing block, and the pressing block extends out of the clamping plate.
[0018] By adopting the technical scheme, the two clamping blocks reinforce the connection between the sleeve and the rotating rod, when the pressing block is pressed, the pressing block simultaneously drives the two pushing plates to rotate, the pushing plates lift the corresponding clamping blocks into the clamping plate, so that the pressing block can control the two clamping blocks at the same time.
[0019] Optionally, the rotor body is rotatably provided with a first rotating shaft and a second rotating shaft, the first rotating shaft is provided with a driving gear, the second rotating shaft is provided with a driven gear, the driving gear and the driven gear are engaged, one end of the first rotating shaft extends out of the rotor body, an end surface of the first rotating shaft extending out of the rotor body is provided with a screw groove, one end of the second rotating shaft extends out of the rotor body, and one end of the second rotating shaft extending out of the rotor body is provided with a pressing plate, and the pressing plate presses the valve plate.
[0020] By adopting the technical scheme, the pressing plate is used to fix the valve plate, when the valve plate needs to be replaced, a screwdriver is inserted into the screw groove and the first rotating shaft is rotated, the first rotating shaft drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the second rotating shaft to rotate, the second rotating shaft drives the pressing plate to rotate and separates the pressing plate from the valve plate, so that the valve plate is conveniently replaced, and the situation that the valve plate is deformed by being hit by a bullet and causes the valve plate to slide unsmoothly is avoided.
[0021] Optionally, the driven gears are provided with two, and the two driven gears are engaged with the driving gear at the same time.
[0022] By adopting the above technical scheme, the two pressing plates strengthen the fixation of the valve plate, the driving gear drives the two driven gears to rotate at the same time, and the two pressing plates are separated from the valve plate at the same time.
[0023] The impeller rotor device provided by the application adopts the following technical scheme:
[0024] A high-precision refrigeration trimming machine comprises the rotor impeller device.
[0025] In summary, the application has at least one of the following beneficial technical effects:
[0026] 1. The movement of the valve plate is controlled by the motor, the rotating sleeve, the rotating rod, the pushing sleeve and the sliding rod, so that the opening size of the rotor body is adjusted, the flow of the pellets can be adjusted according to the attachment of impurities on the surface of the rubber part during the trimming process, and the influence on the size of the rubber part is reduced.
[0027] 2. When the clamping groove is opposite to the clamping block, the first spring drives the clamping block to insert into the clamping groove, so as to realize the connection of the pushing sleeve and the rotating rod, when the pressing block is completely pressed into the clamping clamp, the pressing block presses the push plate, the other end of the push plate pushes the clamping block, the clamping block moves in the direction of extending into the clamping clamp, so as to complete the separation of the clamping block and the clamping clamp, and the quick assembly and disassembly of the pushing sleeve and the rotating rod are realized. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is a schematic diagram of the overall structure of the embodiment of the application.
[0029] Figure 2 is Figure 1 is an enlarged schematic diagram of part A in
[0030] Figure 3 is a schematic diagram of the structure of the valve plate according to the embodiment of the application.
[0031] Figure 4 is Figure 3 is an enlarged schematic diagram of part B in
[0032] Explanation of reference signs: 1, rotor body; 11, opening; 12, first sliding groove; 13, second sliding groove; 14, sliding rod; 15, first rotating shaft; 151, twisting groove; 16, second rotating shaft; 17, driving gear; 18, driven gear; 19, pressing plate; 2, valve plate; 3, motor; 31, second gear; 4, baffle; 5, rotating sleeve; 51, first gear; 52, rotating rod; 521, clamping groove; 6, rotating bearing; 7, pushing sleeve; 71, clamping plate; 72, supporting plate; 73, clamping block; 731, guide surface; 732, supporting groove; 8, telescopic assembly; 81, pressing block; 82, second spring; 83, pushing plate; 84, first spring. DETAILED DESCRIPTION
[0033] The following will be described in detail below with reference to the accompanying drawings. Figures 1-4 The present application is further described in detail.
[0034] The present application discloses a kind of impeller rotor device.
[0035] As Figure 1 And Figure 2 A kind of impeller rotor device includes rotor body 1, valve plate 2, motor 3 and baffle 4, the side wall of rotor body 1 is provided with opening 11, the first sliding groove 12 and the second sliding groove 13 are opened in the side wall of rotor body 1, the first sliding groove 12 is opened along the profile direction of the side wall of rotor body 1, the first sliding groove 12 is located in one side of opening 11, and it is stretched out from one side of opening 11, the second sliding groove 13 is also opened along the profile direction of the side wall of rotor body 1, the second sliding groove 13 is located above opening 11 and is communicated with the top of opening 11, the width of the second sliding groove 13 is greater than the width of opening 11, the first sliding groove 12 is communicated with the second sliding groove 13, and the first sliding groove 12 and the second sliding groove 13 are stretched out from the top of rotor body 1. Valve plate 2 is connected with baffle 4, valve plate 2 is located in the first sliding groove 12, baffle 4 is located in the second sliding groove 13, the thickness of baffle 4 is the same as the width of the second sliding groove 13, valve plate 2 is connected with baffle 4, the top surface of valve plate 2 and the top surface of baffle 4 are flush with the top of rotor body 1, and the top of valve plate 2 is connected with sliding rod 14. The first rotating shaft 15 and two second rotating shafts 16 are arranged in the rotor, the driving gear 17 is arranged on the first rotating shaft 15, the top surface of the first rotating shaft 15 is flush with the top surface of rotor body 1, the top surface of the first rotating shaft 15 is provided with twisting groove 151, the driven gear 18 is arranged on the two second rotating shafts 16, the driving gear 17 is located between the two driven gears 18, the driving gear 17 is engaged with the two driven gears 18 at the same time, the top of the second rotating shaft 16 is stretched out from the top surface of rotor body 1, the top of the second rotating shaft 16 is provided with pressing plate 19, one end of pressing plate 19 is abutted with the top surface of valve plate 2, and sliding rod 14 is staggered with pressing plate 19.
[0036] The motor 3 is arranged on the fixed plate, a second gear 31 is arranged on the motor shaft of the motor 3, a rotating sleeve 5 is rotatably arranged on the flared pipe, a first gear 51 is sleeved on the flared pipe, the first gear 51 is fixed with the rotating sleeve 5, the first gear 51 is engaged with the second gear 31, and a rotating rod 52 is arranged on the rotating sleeve 5.
[0037] As Figure 3 And Figure 4 The rotating bearing 6 is sleeved on the sliding rod 14, the pushing sleeve 7 is sleeved on the rotating bearing 6, the clamping clamping plate 71 and the supporting plate 72 are arranged on the side wall of the pushing sleeve 7, the clamping clamping plate 71 is located above the supporting plate 72, two clamping blocks 73 are slidably arranged in the clamping clamping plate 71, the bottom of the clamping block 73 is provided as a guide surface 731, the guide surface 731 is an inclined surface, the guide surface 731 is inclined along the width direction of the clamping clamping plate 71, and the clamping clamping plate 71 is provided with a telescopic assembly 8 for controlling the movement of the clamping block 73. Two clamping grooves 521 are formed in the rotating rod 52, and the clamping grooves 521 correspond to the clamping blocks 73 one by one, and the clamping blocks 73 are inserted into the clamping grooves 521.
[0038] The user starts the motor 3, the motor 3 drives the second gear 31 to rotate, the second gear 31 drives the first gear 51 to rotate, the first gear 51 drives the rotating sleeve 5 to rotate, the rotating sleeve 5 drives the rotating rod 52 to rotate around the flared pipe, the rotating rod 52 drives the pushing sleeve 7 to move, the pushing sleeve 7 drives the sliding rod 14 to move, and the sliding rod 14 drives the valve plate 2 to move, so that the size of the opening 11 of the rotor body 1 is adjusted, so that the flow of the projectile can be adjusted according to the situation of impurities attached to the surface of the rubber part, and the influence on the size of the rubber part is reduced.
[0039] When the projectile strikes the valve plate 2 and causes the valve plate 2 to deform, the screwdriver is inserted into the slot 151 and rotated, the first shaft 15 is rotated to drive the driving gear 17 to rotate, the driving gear 17 drives the two driven gears 18 to rotate, the driven gears 18 drive the second shaft 16 to rotate, and the second shaft 16 drives the pressing plate 19 to rotate, so that the pressing plate 19 is separated from the valve plate 2, then the telescopic assembly 8 is adjusted, the telescopic assembly 8 drives the clamping block 73 to extend into the clamping clamping plate 71, then the pushing sleeve 7 is rotated, the rotating rod 52 is disengaged from the clamping clamping plate 71, and finally the sliding rod 14 is pulled out to pull out the valve plate 2 from the first sliding groove 12, so that the valve plate 2 is disassembled and replaced.
[0040] As Figure 4The telescopic assembly 8 comprises a pressing block 81, a second spring 82, two push plates 83 and two first springs 84, the second spring 82 is located on the inner bottom wall of the clamping plate 71, the second spring 82 is connected with the pressing block 81, one end of the pressing block 81 extends from the top of the clamping plate 71, the two first springs 84 are located on the inner top wall of the clamping plate 71, the first spring 84 corresponds to the clamping block 73 and is connected with the clamping block 73, the pressing block 81 is located between the two clamping blocks 73, the side of the clamping block 73 facing the pressing block 81 is provided with a supporting groove 732, the two push plates 83 are rotationally arranged in the clamping plate 71, the pressing block 81 is located between the two push plates 83, the bottom of the pressing block 81 abuts against one end of the two push plates 83, the push plate 83 corresponds to the clamping block 73, and one end of the push plate 83 away from the pressing block 81 extends into the supporting groove 732 of the corresponding clamping block 73.
[0041] When the rotating rod 52 gradually rotates into the clamping plate 71 and the supporting plate 72, the rotating rod 52 abuts against the clamping block 73, the clamping block 73 gradually penetrates into the clamping plate 71, when the clamping groove 521 is opposite to the clamping block 73, the first spring 84 drives the clamping block 73 to insert into the clamping groove 521, so that the connection of the push sleeve 7 and the rotating rod 52 is realized.
[0042] When it is needed to separate the rotating rod 52 from the push sleeve 7, the pressing block 81 simultaneously presses down the two push plates 83, the two push plates 83 simultaneously lift up the corresponding clamping blocks 73, the two clamping blocks 73 simultaneously move in the direction of penetrating into the clamping plate 71, so that the separation of the two clamping blocks 73 from the rotating rod 52 is realized, and the quick disassembly of the rotating rod 52 from the push sleeve 7 is realized.
[0043] An embodiment of the high-precision freeze trimming machine uses the impeller rotor device, and thus has the advantages of the impeller rotor device.
[0044] The principle of the embodiment is that the motor 3 controls the movement of the rotating sleeve 5, the rotating sleeve 5 drives the movement of the rotating rod 52, the rotating rod 52 drives the movement of the push sleeve 7, the push sleeve 7 drives the movement of the slide rod, and then the movement of the valve plate 2 is realized to adjust the size of the opening 11 of the rotor body 1, the flow of the pellets can be adjusted according to the attachment of impurities on the surface of the rubber part in the trimming process, and the influence on the size of the rubber part is reduced.
[0045] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so that: any equivalent changes made on the structure, shape and principle of the application should be covered in the protection scope of the application.
Claims
1. An impeller rotor device, characterized by: The utility model provides a kind of projectile throwing device, including rotor body (1), valve plate (2) and baffle (4), the rotor body (1) side wall is equipped with the opening (11) for projectile to be jetted out the rotor body (1), the first sliding chute (12) for the valve plate (2) is slidably arranged in the rotor body (1) is equipped in the rotor body (1) side wall, the second sliding chute (13) for the baffle (4) is slidably arranged in the rotor body (1) is equipped in the rotor body (1) side wall, the first sliding chute (12) and the second sliding chute (13) are communicated with opening (11), the first sliding chute (12) and the second sliding chute (13) are all from the rotor body (1) top and penetrate, the first sliding chute (12) is located in one side of the opening (11), the second sliding chute (13) is located above the opening (11), the valve plate (2) is connected with the baffle (4), the valve plate (2) is equipped with sliding rod (14), the sliding rod (14) is stretched out from the first sliding chute (12) top; The valve plate (2) is used to control the size of the opening (11), and the baffle (4) is used to close the second sliding chute (13) at all times when cooperating with the valve plate (2) to avoid the projectile from passing through the second sliding chute (13) during the throwing process; Further comprising motor (3), rotating sleeve (5) and push sleeve (7), the motor (3) is arranged on the fixed plate, the rotating sleeve (5) is rotatably arranged on the flared tube, the first gear (51) is arranged on the rotating sleeve (5), the second gear (31) is arranged on the motor shaft of the motor (3), the first gear (51) is engaged with the second gear (31), the rotating rod (52) is arranged on the rotating sleeve (5), the rotating rod (52) is connected with the push sleeve (7), and the push sleeve (7) is sleeved on the sliding rod (14); The push sleeve (7) is provided with a clamping plate (71) and a support plate (72), a clamping block (73) is slidably arranged in the clamping plate (71), one end of the clamping block (73) extends out of the clamping plate (71) and the end face thereof is provided as a guide surface (731), the rotating rod (52) is located between the clamping plate (71) and the support plate (72), a clamping groove (521) is formed in the rotating rod (52), the clamping block (73) is inserted into the clamping groove (521), and a telescopic assembly (8) is arranged on the clamping plate (71) for controlling the movement of the clamping block (73). The rotor body (1) is provided with a first rotating shaft (15) and a second rotating shaft (16), the first rotating shaft (15) is provided with a driving gear (17), the second rotating shaft (16) is provided with a driven gear (18), the driving gear (17) and the driven gear (18) are engaged, one end of the first rotating shaft (15) extends out of the rotor body (1), an end face of the first rotating shaft (15) is provided with a screw groove (151), one end of the second rotating shaft (16) extends out of the rotor body (1), and one end of the rotor body (1) is provided with a pressing plate (19) which is pressed on the valve plate (2).
2. The impeller rotor device of claim 1, wherein: The push sleeve (7) is provided with a rotating bearing (6) which is sleeved on the sliding rod (14).
3. The impeller rotor device of claim 1, wherein: The telescopic assembly (8) comprises a pressing block (81), a first spring (84), a second spring (82) and a pushing plate (83), the first spring (84) is arranged in the clamping plate (71), one end of the clamping block (73) away from the rotating rod (52) is connected with the first spring (84), the second spring (82) is arranged in the clamping plate (71), the second spring (82) is connected with the pressing block (81), the pushing plate (83) is hinged in the clamping plate (71), the clamping block (73) is provided with a supporting groove (732), one end of the pushing plate (83) is located in the supporting groove (732), the other end of the pushing plate (83) abuts against the bottom of the pressing block (81), the pressing block (81) extends out of the clamping plate (71), and the extending direction of the pressing block (81) is opposite to the extending direction of the clamping block (73).
4. The impeller rotor device of claim 3, wherein: The clamping block (73) and the pushing plate (83) are both provided with two, the pushing plate (83) corresponds to the clamping block (73) one by one, two pushing plates (83) are located between two clamping blocks (73), and the pressing block (81) is located between two pushing plates (83).
5. The impeller rotor device of claim 1, wherein: The driven gear (18) is provided with two, and the two driven gears (18) are engaged with the driving gear (17) at the same time.
6. A high-precision freeze trimmer, characterized by: The impeller rotor device comprises the impeller rotor device according to any one of claims 1-5. The impeller rotor device comprises the impeller rotor device according to any one of claims 1-5.
Citation Information
Patent Citations
Bullet casting guide system of freezing edge trimmer
CN218965110U
Centrifugal wheel system
EP1360035B1