A positioning tool, positioning mechanism and detection device

Abstract

The application relates to the technical field of commutator detection, and discloses a positioning tool, a positioning mechanism and a detection device, which comprise a fixed plate, the end surface of the fixed plate is provided with an accommodating groove for inserting a hook, the hook of the commutator is inserted into the accommodating groove, the hook is fixed in the accommodating groove, the commutator is fixed on the fixed plate, and the hook is aligned with the detection mechanism.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of commutator detection, in particular to a positioning tool, a positioning mechanism and a detection device. BACKGROUND

[0002] The commutator is an important part of a motor, and whether the commutator is qualified is an important factor affecting whether the motor can normally work. Therefore, the produced commutator needs to be inspected to ensure that the commutator is in a qualified state. If the unqualified commutator is installed in the motor, the motor will be adversely affected.

[0003] REFERENCE Figure 1 The commutator comprises a shell 600 and a plurality of hooks 601. The shell 600 is provided with a plurality of commutator segments 604, the plurality of commutator segments 604 are arrayed along the circumferential direction of the shell 600, the plurality of hooks 601 are respectively arranged on the corresponding commutator segments 604, the plurality of hooks 601 are arrayed along the circumferential direction of the shell 600, a through hole 602 is formed in the shell 600, a shaft sleeve 603 is arranged in the through hole 602, and a boss 605 is arranged on the end face of the shell 600.

[0004] When the commutator is detected, the detection device is usually used to detect the performance of the commutator in multiple aspects, such as segment-to-segment detection, segment-to-shaft detection and height detection. The segment-to-segment detection and the segment-to-shaft detection need to be powered, and the related detection structure will be pressed on the commutator during the height detection.

[0005] In the related art, the detection device comprises a moving mechanism for driving the commutator to move and a segment-to-segment detection structure for segment-to-segment detection. The segment-to-segment detection structure comprises a plurality of detection strips, and the detection strips are electrically connected to the same loop in a group of two. The detection strips are in contact with the corresponding hooks on the commutator to detect whether the two adjacent commutator segments are conductive. The moving mechanism comprises a moving block, the moving block is provided with a groove, the groove is arc-shaped, the groove is provided for the hooks to be inserted, and a fixing bead is arranged in the groove, and the end of the fixing bead extends into the adjacent two hooks.

[0006] The moving block is driven to move towards the commutator, the end of the fixing bead extends into the adjacent two hooks, the shell is fixed in the groove, the moving block is driven to move in the detection device, the commutator is moved to the next detection structure, then the moving block is separated from the commutator, and finally the moving block is reset.

[0007] When the diameter of the groove is the same as the diameter of the commutator, the small commutator is easily driven by the groove wall due to the small weight of the small commutator. However, the diameter of the groove needs to be larger than the diameter of the commutator to ensure that the moving block will not drive the commutator to move when the moving block is separated from the commutator.

[0008] When the moving block drives the commutator in the vertical state to move, the commutator generates inertia of movement. Since the head of the commutator is heavier than the tail, the center of gravity of the commutator is above, and the moving block exerts a force on the upper part of the commutator, so that the upper part of the commutator is not in a vertical state with the lower part of the commutator. In addition, the diameter of the groove is larger than the diameter of the commutator, so that the commutator has a place to tilt. When the moving block is separated from the commutator, the commutator is prone to tilting, so that the positioning between the commutator and the detection device is inaccurate, which affects the detection result of the detection device on the commutator, and the unqualified commutator is easily detected as a qualified commutator, which finally causes damage to the motor. SUMMARY

[0009] In order to improve the problem that the detection device is not accurate enough when detecting small commutators, the application provides a positioning tool, a positioning mechanism and a detection device.

[0010] The application provides a positioning tool, a positioning mechanism and a detection device, which adopt the following technical solutions:

[0011] A positioning tool includes a fixed plate, and an accommodation groove is formed in the end face of the fixed plate for inserting a hook.

[0012] By adopting the above technical solutions, the commutator can be installed on the fixed plate from top to bottom in the vertical direction, and the hook is inserted into the accommodation groove to fix the hook in the accommodation groove, so that the commutator is in a horizontal state, and the commutator will not tilt during movement. In addition, the hook is fixed with the fixed plate, and the hook is also fixed with the shell, so that the shell on the fixed plate can be fixed, and the hook is aligned with the detection structure, so that the detection structure can accurately detect the commutator.

[0013] Optionally, a placement hole is formed in the end face of the fixed plate and communicates with the accommodation groove, the placement hole is used for inserting the shell, the placement hole penetrates to the side face of the fixed plate, and a blocking block is arranged on the side face of the fixed plate and seals the opening of the placement hole in the extension direction.

[0014] By adopting the above technical solutions, since the hook is inserted into the accommodation groove, the shell is fixed on the fixed plate, the shell is inserted into the placement hole, and the blocking block seals the opening of the placement hole, so that the shell is not easy to separate from the placement hole, and the fixed plate restricts the shell, so that the shell is fixed on the fixed plate, and the detection mechanism can detect the hook on the commutator.

[0015] Optionally, a giving slot is formed in the side face of the fixed plate and communicates with the placement hole, and the giving slot is used for inserting the hook. When the hook is inserted into the accommodation groove, the adjacent hook of the hook can be inserted into the giving slot.

[0016] By adopting the technical scheme, the shell is inserted into the placing hole, the volume of the shell inserted into the placing hole is increased, the commutator can be positioned in the placing hole more stably, the connection strength between the shell and the wall of the placing hole is enhanced, the shell is not easy to be separated from the fixed plate, and the commutator is more firmly positioned in the placing hole.

[0017] Optionally, the end surface of the fixed plate is provided with a guide plate, the guide plate is provided with a sliding hole communicating with the placing hole, the hole wall of the sliding hole is provided with a guide hole communicating with the accommodating groove, and the guide hole is used for sliding of the hook.

[0018] By adopting the technical scheme, the shell is inserted into the placing hole, the volume of the shell inserted into the placing hole is increased, the commutator can be positioned in the placing hole more stably, the connection strength between the shell and the wall of the placing hole is enhanced, the shell is not easy to be separated from the fixed plate, and the commutator is more firmly positioned in the placing hole.

[0019] Optionally, the hole wall of the accommodating groove is provided with a guide surface, and the guide surface is inclined to the axis direction of the accommodating groove along the insertion direction of the hook.

[0020] By adopting the technical scheme, the hook is inserted into the accommodating groove through the inclination of the guide surface, the possibility of being inserted into the accommodating groove is increased, the hook can be inserted into the accommodating groove without being completely aligned with the accommodating groove, the operation of inserting the hook into the accommodating groove has certain adjustment ability, the commutator can be rotated to a certain extent when being moved, the stability of the hook inserted into the accommodating groove is increased, and the commutator is conveniently fixed in the placing hole.

[0021] Optionally, the fixed plate is provided with a baffle, the end surface of the baffle is provided with a through hole communicating with the accommodating groove, the through hole is used for the shaft sleeve of the commutator to pass through, and the shell is not easy to pass through the through hole.

[0022] By adopting the technical scheme, when the detection mechanism detects the diameter of the through hole or the height of the commutator, the detection mechanism may drive the commutator to move, so that the commutator is separated from the placing hole, the commutator is not easy to be driven by the moving assembly, the shaft sleeve passes through the through hole, the shell is not easy to pass through the through hole, the detection mechanism is not easy to drive the commutator to move in the placing hole when detecting the commutator, and the commutator can be more stably positioned in the placing hole.

[0023] Optionally, the positioning tool comprises a plurality of positioning tools according to any one of claims 1-6.

[0024] By adopting the above technical scheme, the detection mechanism can detect multiple commutators by being provided with multiple positioning tools, and the speed of detecting the commutators is accelerated; meanwhile, the hook is inserted into the accommodating groove, so that the commutator can be fixed on the fixing plate, and the detection mechanism can more accurately detect the commutator.

[0025] Optionally, the multiple positioning tools include an insulating positioning tool and a supporting positioning tool.

[0026] By adopting the above technical scheme, since the inter-blade detection structure needs to be powered on for detection when detecting the commutator, the positioning tool needs to be insulated, so as to reduce the occurrence of inaccurate detection of the commutator by the inter-blade detection structure due to the conduction of the positioning tool; since the height detection structure needs to press against the commutator when detecting the commutator, the positioning tool needs to support the commutator, so as to keep the commutator stationary and improve the accuracy of detection of the commutator by the height detection structure.

[0027] Optionally, the device comprises a detection mechanism, one positioning mechanism in claim 7, a moving mechanism and an ejection mechanism, the detection mechanism is used for detecting the commutator, the positioning mechanism is used for positioning the commutator, the moving mechanism is used for moving the commutator, and the ejection mechanism is used for collecting unqualified commutators.

[0028] By adopting the above technical scheme, the commutator is positioned on the fixing plate, so that the detection mechanism can more accurately detect the commutator; when the commutator is qualified, the commutator is moved to the subsequent fixing plate by the moving mechanism, so that the commutator can continue to be detected; when the commutator is unqualified, the commutator is moved to the ejection mechanism by the moving mechanism, so that the ejection mechanism collects the unqualified commutator, the unqualified commutator is discharged from the positioning mechanism, the unqualified commutator is separated, and the commutator can be smoothly detected by the detection mechanism.

[0029] Optionally, the detection mechanism comprises a first inter-blade detection component, the first inter-blade detection component comprises a first driving member and an inter-blade detection piece, the first driving member is used for driving the inter-blade detection piece to abut against the commutator, and the inter-blade detection piece comprises a detection block and multiple detection strips, two detection strips in the multiple detection strips form a group, and the detection strips in the same group are electrically connected.

[0030] By adopting the above technical scheme, the inter-blade detection piece is driven by the first driving member to abut against the commutator, so as to realize the inter-blade detection of the commutator; since the two detection strips in the same group are electrically connected, when the detection strips abut against the commutating blades of the commutator, the detection strips in the same group can detect the inter-blade of the commutator by whether the loop is closed, so as to realize the detection of the inter-blade of the commutator by the first inter-blade detection component.

[0031] In summary, the present application has at least one of the following beneficial technical effects:

[0032] 1. The commutator is grabbed by the vertical direction, the hook of the commutator is inserted into the accommodating groove, the hook can be fixed in the accommodating groove, the commutator in the horizontal state is not easy to fall, the hook can be aligned with the detection structure, and the detection structure can accurately detect the commutator.

[0033] 2. By providing a plurality of positioning tools, the detection mechanism can detect the same commutator in different directions, and the detection speed of the commutator is accelerated; by inserting the hook into the accommodating groove, the detection structure can be aligned with the hook, and the detection structure can accurately detect the commutator.

[0034] 3. The commutator is positioned in the positioning mechanism, the detection mechanism is aligned with the commutator, the detection mechanism can accurately detect the commutator, when the commutator is detected to be qualified, the moving mechanism moves the commutator to the placement hole of the next fixed plate, when the commutator is detected to be unqualified, the moving mechanism moves the commutator to the discharge mechanism, and the discharge mechanism collects the unqualified commutator, thereby realizing the separation between the qualified commutator and the unqualified commutator, and the commutator can be smoothly detected by the detection mechanism. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 It is a structure diagram of the commutator in the background technology;

[0036] Figure 2 It is a structure diagram of the embodiment of the application;

[0037] Figure 3 It is a structure diagram highlighting the positioning mechanism;

[0038] Figure 4 It is a structure diagram highlighting the installation groove;

[0039] Figure 5 It is a structure diagram highlighting the fixed plate;

[0040] Figure 6 It is a structure diagram highlighting the baffle;

[0041] Figure 7 It is a structure diagram highlighting the guide plate;

[0042] Figure 8 It is a structure diagram highlighting the detection mechanism;

[0043] Figure 9 It is a structure diagram highlighting the outer diameter detection component;

[0044] Figure 10 It is a structure diagram highlighting the first piece detection component;

[0045] Figure 11 is a structural schematic view of a protruding hole detection component;

[0046] Figure 12 is a structural schematic view of a protruding height detection component;

[0047] Figure 13 is a structural schematic view of a protruding clamping assembly;

[0048] Figure 14 is a structural schematic view of a protruding driving assembly;

[0049] Figure 15 is a structural schematic view of a protruding anti-falling plate;

[0050] Figure 16 is an exploded schematic view of a protruding anti-falling block.

[0051] 100, base; 101, fixed rod; 102, fixed groove; 103, collection pipeline; 200, detection mechanism; 201, first inter-sheet detection component; 202, second inter-sheet detection component; 203, sheet shaft detection component; 204, outer diameter detection component; 205, through hole detection component; 206, height detection component; 207, transverse air cylinder; 208, longitudinal air cylinder; 209, outer diameter detection piece; 210, first support plate; 211, support column; 212, guide groove; 213, guide block; 214, limiting plate; 215, second support plate; 216, connecting hole; 217, fixed sleeve; 218, third support plate; 219, driving block; 220, detection rod; 221, support seat; 222, first driving piece; 223, inter-sheet detection piece; 224, first sliding block; 225, first clamping block; 226, first stop plate; 227, first air cylinder; 228, detection block; 229, detection rod; 230, detection strip; 231, second driving piece; 232, through hole detection piece; 233, second sliding block; 234, second clamping block; 235, second stop plate; 236, second air cylinder; 237, first measurement strip; 238, first measurement rod; 239, third driving piece; 240, height detection piece; 241, third sliding block; 242, spring; 243, third clamping block; 244, fourth clamping block; 245, third stop plate; 246, third air cylinder; 247, second measurement strip; 248, third measurement strip; 249, second measurement rod; 250, reinforcing groove; 251, reinforcing rod; 300, positioning mechanism; 301, positioning tool; 302, fixed plate; 303, bottom plate; 304, fixed hole; 305, mounting groove; 306, placement hole; 307, accommodation groove; 308, accommodation groove; 309, guide surface; 310, blocking block; 311, blocking sleeve; 312, guide plate; 313, sliding hole; 314, guide hole; 315, baffle; 316, perforation; 317, baffle piece; 400, moving mechanism; 401, clamping assembly; 402, driving assembly; 403, moving plate; 404, clamping cylinder; 405, clamping block; 406, clamping plate; 407, recess; 408, driving motor; 409, driving plate; 410, support frame; 411, moving groove; 412, connecting block; 413, moving block; 414, sliding block; 415, sliding groove; 416, stop strip; 417, stop plate; 418, stop hole; 419, driving groove; 420, rotating strip; 421, anti-dropping plate; 422, anti-dropping block; 423, rotating groove; 500, discharging mechanism; 501, discharging pipeline; 600, shell; 601, hook; 602, through hole; 603, shaft sleeve; 604, commutator. DETAILED DESCRIPTION

[0052] The application will be described in further detail below with reference to the drawings. Figures 1-16 The application will be described in further detail below with reference to the drawings.

[0053] The embodiment discloses a detection device. Referring to Figure 2 A detection device comprises a base 100, a detection mechanism 200, a positioning mechanism 300, a moving mechanism 400 and an ejection mechanism 500. The detection mechanism 200, the positioning mechanism 300, the moving mechanism 400 and the ejection mechanism 500 are all arranged on the base 100.

[0054] Referring to Figure 2 The detection mechanism 200 is used for detecting whether a commutator is qualified; the positioning mechanism 300 is used for positioning the commutator with the detection mechanism 200; the ejection mechanism 500 is used for collecting unqualified commutators; and the moving mechanism 400 is used for moving the qualified commutator on the positioning mechanism 300 so that the detection mechanism 200 detects the commutator, and moving the unqualified commutator to the ejection mechanism 500.

[0055] Referring to Figure 2 and Figure 3 The moving mechanism 400 comprises a clamping assembly 401 and a driving assembly 402. The clamping assembly 401 is used for clamping the commutator, and the driving assembly 402 is used for driving the clamping assembly 401 to move. The clamping assembly 401 comprises a moving plate 403, a plurality of clamping cylinders 404 and a plurality of clamping blocks 405. The number of the clamping blocks 405 is twice the number of the clamping cylinders 404. The moving plate 403 is provided with a plurality of clamping plates 406, and the plurality of clamping plates 406 are arrayed along the length direction of the moving plate 403. The number of the clamping plates 406 is the same as that of the clamping cylinders 404, and each clamping plate 406 and the corresponding clamping cylinder 404 are threadedly connected to the moving plate 403.

[0056] Referring to Figure 1 , Figure 3 Each of the two clamping blocks 405 is threadedly connected to the opposite two driving shafts of the clamping cylinder 404. On the same clamping cylinder 404, a groove 407 is formed on the end face of the clamping block 405 facing the other clamping block 405, and the groove 407 is used for inserting the commutator shell 600. When the clamping cylinder 404 is started, the commutator can be driven by the groove wall of the groove 407 of the clamping block 405, that is, the commutator can move with the movement of the clamping block 405.

[0057] Referring to Figure 2 and Figure 4 The driving assembly 402 comprises a driving motor 408 and a driving plate 409. The base 100 is provided with a support frame 410, and the driving plate 409 is threadedly connected to the support frame 410.

[0058] Referring to Figure 2 , Figure 4 and Figure 5The end surface of the driving plate 409 is provided with two moving grooves 411 which penetrate to the side surface of the driving plate 409 on opposite sides along the length direction of the bottom plate 303. The driving plate 409 is provided with a connecting block 412, and the connecting block 412 is fixedly connected with two moving blocks 413 on the end surface of the driving plate 409. The two moving blocks 413 can slide in the corresponding moving grooves 411 respectively. The end surface of the connecting block 412 away from the moving blocks 413 is fixedly connected with two sliding blocks 414. The end surface of the sliding block 414 away from the connecting block 412 is provided with a sliding groove 415 which penetrates the side surface of the sliding block 414 along the vertical direction. The extension direction of the sliding groove 415 is perpendicular to the extension direction of the moving groove 411.

[0059] With reference to Figure 4 and Figure 5 , the sliding groove 415 is slidably connected with a stop bar 416. The end surface of the moving plate 403 is threadedly connected with a stop plate 417, and the end surface of the stop plate 417 is provided with two stop holes 418 for the stop bar 416 to pass through. The two stop bars 416 are inserted into the stop holes 418, and the stop bar 416 is threadedly connected with the stop plate 417.

[0060] With reference to Figure 5 , the driving motor 408 penetrates the driving plate 409, and the end surface of the driving plate 409 provided with the moving groove 411 is provided with a driving groove 419 which surrounds along the axis direction of the driving shaft of the driving motor 408. The driving shaft of the driving motor 408 is fixedly connected with a rotating bar 420 which can rotate around the driving shaft of the driving motor 408.

[0061] With reference to Figure 5 and Figure 6 , the end surface of the stop bar 416 is fixedly connected with an anti-off plate 421, and the end surface of the anti-off plate 421 away from the driving plate 409 is threadedly connected with an anti-off block 422 which can rotate in the driving groove 419. The end surface of the rotating bar 420 is provided with a rotating groove 423 for the anti-off block 422 to pass through. When the driving motor 408 rotates, the rotating bar 420 can drive the anti-off block 422 to rotate along the driving groove 419, so as to move the moving block 413.

[0062] With reference to Figure 2 and Figure 7 , the positioning mechanism 300 comprises a plurality of positioning tools 301, and the positioning tool 301 comprises a fixed plate 302. The machine base 100 is provided with a bottom plate 303, and the plurality of fixed plates 302 are arranged on the bottom plate 303.

[0063] With reference to Figure 7 and Figure 8A plurality of fixing holes 304 are formed on the bottom plate 303 and are arrayed along the length direction of the bottom plate 303. A plurality of fixing rods 101 are fixedly connected to the base 100, are linearly arranged, and are arrayed along the length direction of the bottom plate 303. A fixing groove 102 is formed on the end face of the fixing rod 101 away from the base 100 and is communicated with the fixing hole 304. The bolt is embedded into the fixing groove 102 through the fixing hole 304, so as to realize the mutual fixation between the fixing rod 101 and the bottom plate 303.

[0064] With reference to Figure 1 , Figure 7 and Figure 8 , a plurality of installation grooves 305 for inserting the fixing plate 302 are formed on the end face of the bottom plate 303 away from the base 100 and are arrayed along the length direction of the bottom plate 303. The number of the fixing plate 302 is one more than that of the installation groove 305. One fixing plate 302 is fixedly connected to the base 100, and the rest of the fixing plates 302 are fixed in the corresponding installation groove 305 through the threaded connection.

[0065] With reference to Figure 8 and Figure 9 , a placing hole 306 is formed on the side face of the fixing plate 302, the extension direction of the placing hole 306 is perpendicular to the length direction of the bottom plate 303, and the extension direction of the placing hole 306 is perpendicular to the length direction of the fixing rod 101. The placing hole 306 penetrates the end face of the fixing plate 302 in the direction away from the bottom plate 303.

[0066] With reference to Figure 1 , Figure 8 and Figure 9 , a giving-way groove 307 communicated with the placing hole 306 is formed on the side face of the fixing plate 302, and the giving-way groove 307 is for inserting the hook 601. An accommodating groove 308 communicated with the giving-way groove 307 is formed on the side face of the fixing plate 302, and the accommodating groove 308 is for inserting the hook 601. Two guide faces 309 are formed on the groove wall of the accommodating groove 308 close to the giving-way groove 307, the two guide faces 309 are oppositely distributed along the opening direction of the accommodating groove 308, and the guide face 309 is inclined to the direction of the other guide face 309 in the insertion direction of the hook 601.

[0067] With reference to Figure 7 and Figure 9A plurality of blocking blocks 310 are arranged on the bottom plate 303, and the blocking blocks 310 are used to block the commutator from being pulled out of the placement hole 306 in the direction of the placement hole 306. The blocking blocks 310 are threadedly connected to the side of the fixed plate 302 away from the accommodation slot 307, and the blocking blocks 310 block the openings of the placement hole 306. Blocking sleeves 311 are threadedly connected to the end face of the blocking blocks 310 facing the placement hole 306. When the commutator is in the placement hole 306, the blocking sleeves 311 abut the end face of the commutator facing the blocking blocks 310, and the hooks 601 are inserted into the accommodation slot 308, and the two adjacent hooks 601 inserted into the accommodation slot 308 can be located in the accommodation slot 307.

[0068] With reference to Figure 1 , Figure 7 and Figure 10 , a baffle plate 315 is threadedly connected to the end face of the fixed plate 302 away from the blocking blocks 310, and the baffle plate 315 blocks the openings of the accommodation slot 308 and the accommodation slot 307 away from the blocking blocks 310. A through hole 316 is formed in the end face of the baffle plate 315 away from the fixed plate 302, the through hole 316 penetrates the baffle plate 315 in the direction away from the bottom plate 303, the through hole 316 is used for the shaft sleeve 603 of the commutator to pass through, and the shell 600 of the commutator cannot pass through the through hole 316.

[0069] With reference to Figure 1 and Figure 7 , a guide plate 312 is threadedly connected to the base 100.

[0070] With reference to Figure 1 and Figure 11 , a sliding hole 313 is formed in the side of the guide plate 312 for the shell 600 of the commutator to slide, the sliding hole 313 extends along the length direction of the guide plate 312, and the sliding hole 313 communicates with the placement hole 306. Three guide holes 314 are formed in the hole wall of the guide plate 312 where the sliding hole 313 is formed, the three guide holes 314 all communicate with the sliding hole 313, and the three guide holes 314 are arranged in the circumferential direction of the sliding hole 313. The three guide holes 314 are used for the three adjacent hooks 601 on the commutator to slide. The accommodation slot 308 penetrates to the end face of the fixed plate 302 facing the guide plate 312, and the accommodation slot 308 communicates with the middle guide hole 314. The accommodation slot 307 penetrates to the end face of the fixed plate 302 facing the guide plate 312, and the accommodation slot 307 communicates with the two side guide holes 314. A baffle 317 is threadedly connected to the end face of the fixed plate 302 away from the guide plate 312, and the baffle 317 can block the accommodation slot 307 and the accommodation slot 308.

[0071] With reference to Figure 2 , Figure 12, the detection mechanism 200 includes outer diameter detection component 204, the first interlamination detection component 201, the second interlamination detection component 202, the lamina axis detection component 203, the through hole detection component 205 and the height detection component 206. The outer diameter detection component 204 is used to detect the outer diameter of the commutator, the first interlamination detection component 201 is used to detect the circuit between the commutator lamina, the second interlamination detection component 202 is used to recheck the circuit between the commutator lamina, the lamina axis detection component 203 is used to detect the circuit of the commutator lamina axis, the through hole detection component 205 is used to detect the diameter size of the commutator through hole 602, and the height detection component 206 is used to detect the height of the commutator.

[0072] Referring to Figure 2 and Figure 12 , the discharge mechanism 500 includes five discharge pipes 501, and the five discharge pipes 501 are fixedly connected to the base 100. The five discharge pipes 501 are respectively located between the outer diameter detection component 204 and the first interlamination detection component 201, between the second interlamination detection component 202 and the lamina axis detection component 203, between the lamina axis detection component 203 and the through hole detection component 205, between the through hole detection component 205 and the height detection component 206, and on the side of the height detection component 206 away from the through hole detection component 205. The base 100 is fixedly connected with a collection pipe 103, and the collection pipe 103 is located on the side of the height detection component 206 away from the through hole detection component 205. The collection pipe 103 is used to collect qualified commutators.

[0073] Referring to Figure 2 , Figure 3 and Figure 7 , at this time, the clamping cylinder 404 moves towards the commutator, so that the clamping block 405 clamps the commutator. The clamping block 405 clamps the qualified commutator to move from one fixed plate 302 to the next fixed plate 302 or the collection pipe 103, or clamps the unqualified commutator to move from one fixed plate 302 to the discharge pipe 501.

[0074] Referring to Figure 7 and Figure 12 , under the driving of the moving mechanism 400, the commutator sequentially passes through the outer diameter detection component 204, the first interlamination detection component 201, the second interlamination detection component 202, the lamina axis detection component 203, the through hole detection component 205 and the height detection component 206. In other embodiments, the commutator can pass through different order detection mechanisms 200. The outer diameter detection component 204 cooperates with the fixed plate 302 and the guide plate 312, and the first interlamination detection component 201, the second interlamination detection component 202, the lamina axis detection component 203, the through hole detection component 205 and the height detection component 206 all cooperate with the fixed plate 302 and the blocking block 310.

[0075] Referring toFigure 12 And Figure 13 The outer diameter detection component 204 comprises a transverse air cylinder 207, a longitudinal air cylinder 208, and an outer diameter detection piece 209. A plurality of support columns 211 are fixedly connected to the base 100, and the base 100 is provided with a first support plate 210. The plurality of support columns 211 are all threadedly connected to the first support plate 210 through bolts. Two guide blocks 213 are bolted to the end face of the first support plate 210 away from the base 100. The first support plate 210 is provided with a limiting plate 214, and the end face of the limiting plate 214 is provided with a guide groove 212 for sliding of the guide block 213. The transverse air cylinder 207 is fixedly connected to the limiting plate 214.

[0076] With reference to Figure 11 And Figure 13 The end face of the first support plate 210 away from the base 100 is threadedly connected with a second support plate 215, and the end face of the second support plate 215 is provided with a connecting hole 216 for the driving shaft of the transverse air cylinder 207 to pass through. Two fixed sleeves 217 are sleeved on the driving shaft of the transverse air cylinder 207, and the two fixed sleeves 217 are respectively located on the two sides of the second support plate 215. The end face of the limiting plate 214 is threadedly connected with a third support plate 218, and the longitudinal air cylinder 208 is fixedly connected to the third support plate 218.

[0077] With reference to Figure 1 , Figure 11 And Figure 13 The outer diameter detection piece 209 is used for detecting the outer diameter of the commutator, and comprises a driving block 219 fixedly connected to the driving shaft of the longitudinal air cylinder 208, and a detection rod 220 provided on the driving block 219. When the hook 601 of the commutator is inserted into the accommodating groove 308, and the commutator shell 600 is located in the placement hole 306, the transverse air cylinder 207 drives the limiting plate 214 to move transversely, and the longitudinal air cylinder 208 drives the detection rod 220 to move longitudinally until the detection rod 220 abuts against the surface of the shell 600, and the detection rod 220 detects the outer diameter of the commutator.

[0078] With reference to Figure 12 And Figure 14 Five support seats 221 are threadedly connected to the base 100, and the five support seats 221 are arrayed along the length direction of the bottom plate 303, and the length direction of the support seat 221 is perpendicular to the length direction of the bottom plate 303. The five support seats 221 are respectively used for supporting the first inter-blade detection component 201, the second inter-blade detection component 202, the blade shaft detection component 203, the through hole detection component 205, and the height detection component 206.

[0079] With reference to Figure 12 And Figure 14The first inter-sheet detection component 201 comprises a first driving member 222 and an inter-sheet detection member 223. A first sliding block 224 is threadedly connected to the end face of the support base 221 away from the base 100, and extends along the length direction of the support base 221. A first clamping block 225 is slidingly connected to the first sliding block 224, and slides along the length direction of the first sliding block 224. A first stop plate 226 is threadedly connected to the end face of the support base 221 away from the base 100.

[0080] With reference to Figure 14 The first driving member 222 is configured to drive the inter-sheet detection member 223 to move towards the commutator, and comprises a first air cylinder 227. The first air cylinder 227 is fixedly connected to the end face of the first stop plate 226, and the driving shaft of the first air cylinder 227 is fixedly connected to the inter-sheet detection member 223.

[0081] With reference to Figure 1 and Figure 14 The inter-sheet detection member 223 comprises a detection block 228, a detection rod 229, and a plurality of detection strips 230. The detection block 228 is fixedly connected to the driving shaft of the first air cylinder 227. The detection block 228 is threadedly connected to the end face of the first clamping block 225 away from the support base 221, and the detection rod 229 and the plurality of detection strips 230 pass through the detection block 228. The plurality of detection strips 230 are arranged in the circumferential direction of the detection rod 229, and each detection strip 230 abuts against a corresponding hook 601. The detection rod 229 can be inserted into the through hole 602 of the commutator, the detection rod 229 is not electrified, and the plurality of detection strips 230 are not electrified with each other. The detection strips 230 are arranged in groups of two, and the detection strips 230 in the same group are electrically connected to the same circuit. When the first air cylinder 227 is started, the first air cylinder 227 drives the detection block 228 to move towards the commutator, so that the detection strips 230 abut against the corresponding hooks 601 on the commutator, and whether the adjacent two commutator sheets 604 are conductive is detected.

[0082] With reference to Figure 12 and Figure 14 The second inter-sheet detection component 202 has the same structure as the first inter-sheet detection component 201. The sheet shaft detection component 203 has the same structure as the first inter-sheet detection component 201, except that the detection rod 229 is electrically connected to one group of detection strips 230.

[0083] With reference to Figure 12 and Figure 15The through hole detecting member 205 comprises a second driving member 231 and a through hole detecting member 232. A second sliding block 233 is threadedly connected to the end face of the support base 221 away from the base 100, and extends along the length direction of the support base 221. A second clamping block 234 is slidably connected to the second sliding block 233, and slides along the length direction of the second sliding block 233. A second stop plate 235 is threadedly connected to the end face of the support base 221 away from the base 100.

[0084] With reference to Figure 15 , the second driving member 231 is used to drive the through hole detecting member 232 to press against the commutator, and the second driving member 231 comprises a second cylinder 236. The second cylinder 236 is fixedly connected to the second stop plate 235, and the driving shaft of the second cylinder 236 is fixedly connected to the through hole detecting member 232.

[0085] With reference to Figure 1 , Figure 10 and Figure 15 , the through hole detecting member 232 comprises a first measuring strip 237 and a first measuring rod 238. The first measuring strip 237 is threadedly connected to the second clamping block 234, and the first measuring rod 238 is fixedly connected to the first measuring strip 237. When the second cylinder 236 is started, the second cylinder 236 drives the first measuring strip 237 to move towards the commutator, so that the first measuring rod 238 can pass through the through hole 316, and the first measuring rod 238 is inserted into the through hole 602 of the commutator. The first detecting rod 229 presses against the hole wall of the through hole 602 to measure the diameter of the through hole 602 of the commutator.

[0086] With reference to Figure 7 , Figure 12 and Figure 16 , the height detecting member 206 comprises a third driving member 239 and a height detecting member 240. A third sliding block 241 is threadedly connected to the end face of the support base 221 away from the base 100. The third sliding block 241 extends along the length direction of the support base 221. A third clamping block 243 is slidably connected to the third sliding block 241, and slides along the length direction of the third sliding block 241. A fourth clamping block 244 is slidably connected to the third sliding block 241, and slides along the length direction of the third sliding block 241. The third clamping block 243 is located on the side of the fourth clamping block 244 facing the fixed plate 302. A third stop plate 245 is threadedly connected to the end face of the support base 221 away from the fixed plate 302.

[0087] With reference to Figure 16 , the third driving member 239 is used to drive the height detecting member 240 to press against the commutator, and the third driving member 239 comprises a third cylinder 246 fixedly connected to the third stop plate 245. The driving shaft of the third cylinder 246 is fixedly connected to the height detecting member 240.

[0088] Referring to Figure 1 , Figure 10 and Figure 16 , the height detection piece 240 comprises a second measurement strip 247, a third measurement strip 248 and a second measurement rod 249. The second measurement strip 247 is threadedly connected to the third clamping block 243, the third measurement strip 248 is threadedly connected to the fourth clamping block 244, and the second measurement rod 249 is fixedly connected to the end face of the third measurement strip 248 away from the second measurement strip 247. The second measurement strip 247 can pass through the through hole 316, but cannot be inserted into the through hole 602 of the commutator.

[0089] Referring to Figure 16 , the end face of the third measurement strip 248 facing the second measurement strip 247 is fixedly connected with a spring 242. The end face of the second measurement strip 247 facing the third measurement strip 248 is provided with a reinforcing groove 250, and the reinforcing groove 250 penetrates through the end face away from the third clamping block 243. The end face of the third measurement strip 248 facing the second measurement strip 247 is fixedly connected with a reinforcing rod 251, the spring 242 is sleeved on the reinforcing rod 251, and the reinforcing rod 251 can be inserted into the reinforcing groove 250.

[0090] Referring to Figure 1 , Figure 10 and Figure 16 , the third cylinder 246 is started, the third cylinder 246 drives the second measurement strip 247 to move, the second measurement strip 247 drives the third measurement strip 248 to move towards the commutator through the spring 242, and the second measurement rod 249 abuts against the commutator. Since the commutator is limited by the blocking block 310, the commutator cannot move in the placement hole 306, and the second detection strip 230 can measure the height of the commutator.

[0091] The implementation principle of the positioning tool according to an embodiment of the present application is that the hook 601 of the commutator is inserted into the accommodating groove 308, and at the same time, the shell 600 is located in the placement hole 306, so that the commutator is not easy to move on the fixed plate 302.

[0092] The above only describes the preferred embodiments of the present application, and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the design concept of the present application shall be included in the protection scope of the present application.

Claims

1. A detection device, characterized by: The utility model relates to a kind of commutator detection and positioning device, including base (100), detection mechanism (200), positioning mechanism, moving mechanism (400), the detection mechanism (200) is used to detect commutator, the positioning mechanism is used to position commutator, the moving mechanism (400) is used to move commutator, The positioning mechanism includes a plurality of positioning tools, The positioning tool includes a fixed plate (302), an accommodation groove (308) is opened on the upper end surface of the fixed plate (302) for inserting the hook (601), The upper end surface of the fixed plate (302) is provided with a placement hole (306) communicating with the accommodation groove (308), the placement hole (306) is used for inserting the shell (600) of the commutator, and the placement hole (306) penetrates to the side surface of the fixed plate (302), the side surface of the fixed plate (302) where the placement hole (306) penetrates is provided with a blocking block (310), and the blocking block (310) blocks the opening of the extension direction of the placement hole (306). The other side surface of the fixed plate (302) where the placement hole (306) penetrates is provided with a give-way groove (307) communicating with the placement hole (306), and the give-way groove (307) is used for inserting the hook (601), when the hook (601) is inserted into the accommodation groove (308), the adjacent hook (601) of the hook (601) can be inserted into the give-way groove (307). The base (100) is provided with a bottom plate (303), and a plurality of fixed plates (302) are arranged on the bottom plate (303).

2. The detection device of claim 1, wherein: The end surface of the bottom plate (303) away from the base (100) is provided with a plurality of mounting grooves (305) for inserting the fixed plate (302), the number of the fixed plate (302) is one more than the number of the mounting grooves (305), one fixed plate (302) is fixedly connected to the base (100), and the remaining fixed plates (302) are fixed in the corresponding mounting grooves (305) through threaded connection, the base (100) is threadedly connected with a guide plate (312), the guide plate (312) is arranged on the base (100), the guide plate (312) is provided with a sliding hole (313) communicating with the placement hole (306) in the fixed plate (302) on the base (100), a guide hole (314) communicating with the accommodation groove (308) is opened on the hole wall of the sliding hole (313), and the shell (600) slides in the sliding hole (313).

3. The detection device of claim 1, wherein: A guide surface (309) is opened on the groove wall of the accommodation groove (308), and the guide surface (309) is inclined to the axis direction of the accommodation groove (308) along the insertion direction of the hook (601).

4. The detection device of claim 1, wherein: The fixed plate (302) is provided with a baffle (315), a through hole (316) communicating with the accommodation groove (308) is opened on the end surface of the baffle (315), the shaft sleeve (603) of the commutator passes through the through hole (316), and the shell (600) is not easy to pass through the through hole (316).

5. The detection device of claim 1, wherein: The plurality of positioning tools include an insulating positioning tool and a supporting positioning tool.

6. The detection device of claim 1, wherein: The detection mechanism (200) comprises a first inter-sheet detection component (201), the first inter-sheet detection component (201) comprises a first driving member (222) and an inter-sheet detection member (223), the first driving member (222) is used for driving the inter-sheet detection member (223) to abut against the commutator, the inter-sheet detection member (223) comprises a detection block (228) and a plurality of detection strips (230), the plurality of detection strips (230) are two in a group, and the detection strips (230) in the same group are electrically connected.

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