A waste yarn recycling processing equipment and operation process of mixed fiber polyester filament
By installing pre-compression, side compression, and cleaning components in the waste filament recycling equipment for blended polyester filaments, the problems of inconvenient cutting and accumulation caused by the expansion height of polyester filaments have been solved, enabling smooth cutting of waste filaments and efficient operation of the equipment.
Patent Information
- Application Number
- CN202310548976.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-16
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2043-05-16
AI Technical Summary
In existing blended polyester filament waste recycling equipment, the polyester filaments expand to a high height during the conveying process, making cutting inconvenient and causing them to accumulate, which affects the reliability of the processing equipment.
The equipment is equipped with a pre-compression mechanism, a side compression mechanism, and a cleaning component. The pre-compression mechanism performs initial compression on the polyester waste yarn, the side compression mechanism squeezes the sides of the waste yarn, and the cleaning component cleans the surface of the pressure roller to ensure that the waste yarn smoothly enters the cutter for cutting.
This effectively prevents polyester waste yarn from accumulating at the pressure roller, improves the reliability and processing efficiency of the equipment, ensures that waste yarn can be cut normally, and enhances the ease of use and reliability of the equipment.
Smart Images

Figure CN116516530B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of polyester waste filament recycling technology, specifically to a waste filament recycling equipment and operating process for blended polyester filaments. Background Technology
[0002] Polyester has a wide range of uses, and is widely used in the manufacture of clothing and industrial products. Flame-retardant polyester has a wide range of applications due to its flame-retardant properties. Besides playing an irreplaceable role in industrial textiles, architectural interiors, and vehicle interior decoration, it also plays a significant role in protective clothing. Due to the wide range of applications and material properties of polyester filament, it has high recycling value. In the recycling and reuse of blended polyester filament, a cutting device is used. In existing polyester filament cutting devices, the polyester filament is conveyed by a conveyor mechanism to the area below a reciprocating cutter. However, because polyester filament has a certain degree of expansion, if there is a large amount of polyester filament on the conveyor mechanism, the expansion height is high, which is not conducive to cutting. Generally, a pressure roller assembly is installed in front of the cutter to compress the polyester filament entering below the cutter downwards. If the amount of polyester filament is large, the expansion height is too high, and it is easy for it to accumulate at the pressure roller. The reason for the accumulation is that the polyester filament cannot pass normally under the pressure roller, and due to slippage, the polyester filament moves upwards towards the pressure roller. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides a waste fiber recycling processing equipment and operating process for blended polyester filaments, which solves the problem that the high expansion height of polyester during the conveying process in existing blended polyester filament waste fiber recycling and cutting processing equipment is not conducive to cutting.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a waste polyester filament recycling processing equipment and operating process includes a protective housing with an internal cutting assembly, a conveying mechanism, and a pressure roller assembly. A cleaning assembly for cleaning the surface of the pressure roller assembly is located above the pressure roller assembly. A pre-compression mechanism for pre-compressing the waste polyester filament is located above the conveying mechanism and is situated at the inlet of the protective housing. The pre-compression mechanism includes a support frame, which is fixedly connected to the top of the conveying mechanism. A rotating shaft is rotatably connected between the left and right sides of the inner wall of the support frame. Both ends of the rotating shaft penetrate the support frame and extend to the left and right sides of the support frame, respectively. Each support frame is fixedly connected to a disc, and each disc has a limiting groove on its opposite side. A swing arm is rotatably connected to the left and right sides of the support frame, and a limiting block is fixedly connected to the opposite side of each swing arm. The left and right limiting blocks are respectively located inside the left and right limiting grooves, thereby enabling the swing arm to swing up and down. A sliding groove is provided at the other end of each swing arm, and an L-shaped connecting rod is slidably connected to the limiting block through the sliding groove. The other ends of each L-shaped connecting rod are connected to a detachable T-shaped pressure plate via a connecting assembly. An auxiliary assembly is provided above the T-shaped pressure plate for scraping and cleaning the bottom of the T-shaped pressure plate, and two side compression assemblies are provided below the T-shaped pressure plate for compressing the sides of the polyester waste yarn.
[0005] Preferably, the connecting component includes a rhombus-shaped block, with a circular through groove at the center of the top of the rhombus-shaped block. Four grooves are equally spaced inside the rhombus-shaped block, and the grooves communicate with the circular through groove. Two T-shaped sliding rods are fixedly connected to the right side of the inner wall of the grooves. An arc-shaped plate is slidably connected to the surface of each of the two T-shaped sliding rods. A limiting spring is sleeved on the surface of the T-shaped sliding rod outside the arc-shaped plate. A circular block is fixedly connected to the surface of the T-shaped pressure plate, and an annular groove that mates with the arc-shaped plate is formed on the surface of the circular block.
[0006] Preferably, the auxiliary component includes a hollow shaft, which is rotatably connected to the top of the inner wall of the support frame. Multiple limiting cylinders are fixedly connected at equal intervals on the surface of the hollow shaft. A rotating rod is rotatably connected between the left and right sides of the inner wall of the support frame, and a drive wheel is fixedly connected to the middle position of the surface of the rotating rod.
[0007] Preferably, the surface of the drive wheel is provided with a plurality of guide grooves at equal intervals, the guide grooves cooperate with the limiting cylinder, the inner surface of the hollow shaft is slidably connected with a spline shaft, one end of the spline shaft located below the hollow shaft is fixedly connected to the top of the T-shaped pressure plate, and a second scraper is fixedly connected between the left and right sides of the inner wall of the support frame.
[0008] Preferably, a first gear is fixedly connected to the surface of the rotating shaft, a second gear is fixedly connected to the surface of the rotating rod, a drive motor is fixedly connected to the left side of the inner wall of the support frame, and a drive gear is fixedly connected to the output end of the drive motor. Both the first gear and the second gear mesh with the drive gear for transmission.
[0009] Preferably, the side compression assembly includes two racks, an upper rack and a lower rack. Both racks are slidably connected to the left side of the support frame. Both racks pass through the support frame and extend into the interior of the support frame. A side pressure plate is fixedly connected to one end of the lower rack inside the support frame, and an inclined plate is fixedly connected to one end of the upper rack inside the support frame.
[0010] Preferably, a baffle is fixedly connected to the left side of the support frame, a fixed rod is fixedly connected to the back of the baffle, an intermediate gear is rotatably connected to the surface of the fixed rod, both the upper and lower racks mesh with the intermediate gear for transmission, a torsion spring is sleeved on the surface of the fixed rod in front of the intermediate gear, one end of the torsion spring is fixedly connected to the front of the intermediate gear, and the other end of the torsion spring is fixedly connected to the surface of the fixed rod.
[0011] Preferably, the cleaning assembly includes two U-shaped plates, one on the left and one on the right. Both U-shaped plates are threadedly connected to the surface of a screw that drives the pressure roller assembly to move up and down. An adjusting screw is rotatably connected between the top and bottom of the inner wall of the U-shaped plates. The adjusting screw passes through the U-shaped plates and extends to the top of the U-shaped plates. A connecting block is threadedly connected to the surface of the adjusting screw. A first scraper is fixedly connected between the opposite sides of the two connecting blocks.
[0012] This invention also discloses a process for recycling waste polyester filament, specifically including the following steps:
[0013] Step 1: Remove the impurities from the recycled polyester waste yarn and put it into the washing tank for cleaning. After cleaning, spin dry.
[0014] Step 2: The spun-dry polyester waste yarn is placed into the waste yarn processing equipment of blended polyester filament for cutting. Before cutting, the polyester waste yarn is compressed by the pre-compression mechanism and the side compression mechanism to expand vertically and horizontally, so that the polyester waste yarn can enter the pressure roller assembly normally. Finally, the polyester waste yarn is cut into broken yarns with a length of 7-12mm by the up-and-down moving cutter.
[0015] Step 3: The cut waste filaments are fed into the bubble material making machine, where they rotate and heat up. As the temperature rises, the waste filaments soften and bind together into large granules, which are then poured into water to obtain small granules, which are the bubble material.
[0016] Step 4: The foam material obtained in Step 3 is fed into the crystallization bed through a rotary valve and kept in a boiling state. The thickness of the crystallization bed layer is 10-20cm, the crystallization time is 40-55min, and the crystallization temperature is 170-175℃.
[0017] Step 5: Dry the crystals from Step 4 and put them into extrusion and melt preparation to obtain a mixed melt.
[0018] Preferably, the length of the polyester waste filament in step two is controlled by controlling the up-and-down movement speed of the cutter or the moving speed of the conveying mechanism.
[0019] Beneficial effects
[0020] This invention provides a processing equipment and operating procedure for recycling waste polyester filament. Compared with the prior art, it has the following advantages:
[0021] 1. The waste polyester filament recycling equipment and operating process of this blended polyester filament uses a pre-compression mechanism set in front of the pressure roller assembly to compress the polyester waste filament downwards before it enters the pressure roller assembly. This avoids the problem that the polyester waste filament cannot enter the pressure roller correctly due to its high expansion, and also avoids the problem of polyester waste filament accumulating at the pressure roller, thus improving the reliability of the processing equipment.
[0022] 2. The waste fiber recycling equipment and operating process of this blended polyester filament uses a connecting component to connect the T-shaped pressure plate with two L-shaped connecting rods on the left and right sides, thereby driving the T-shaped pressure plate to move up and down. The T-shaped pressure plate can also rotate. In addition, when the T-shaped pressure plate is damaged, the T-shaped sliding rod, arc plate and limit spring inside the connecting component can be used to disassemble and replace the T-shaped pressure plate, which improves the convenience of using the equipment.
[0023] 3. The waste fiber recycling equipment and operation process of this blended polyester filament, through the set auxiliary components, allows the T-shaped pressure plate to rotate 180 degrees immediately after moving to the top, so that the bottom of the T-shaped pressure plate comes into contact with the second scraper, thereby scraping off the polyester waste fiber adhering to the bottom of the T-shaped pressure plate, avoiding the problem of a large amount of waste fiber adhering to the bottom of the T-shaped pressure plate.
[0024] 4. The waste polyester filament recycling equipment and operating process, through the side compression component, makes the left and right side pressure plates approach the polyester waste filament while the T-shaped pressure plate moves downward, squeezing the amount of expansion of the polyester waste filament to the left and right, thereby avoiding the problem that the polyester waste filament cannot enter the pressure roller due to excessive expansion on the side, and further ensuring that the polyester waste filament can be cut normally in the subsequent process.
[0025] 5. The waste fiber recycling equipment and operation process of this blended polyester filament uses a first scraper to clean the surface of the pressure roller in the pressure roller assembly, so as to avoid a large amount of waste fiber adhering to the surface of the pressure roller. In addition, the position of the first scraper can be adjusted to ensure that the bottom of the first scraper can still make good contact with the surface of the pressure roller after wear. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the appearance of the present invention;
[0027] Figure 2 This is a side view of the present invention;
[0028] Figure 3 This is an enlarged view of point A in the present invention;
[0029] Figure 4 This is a schematic diagram of the connecting assembly and L-shaped connecting rod of the present invention;
[0030] Figure 5 This is a cross-sectional view of the rhomboid block of the present invention;
[0031] Figure 6 This is a schematic diagram of the connection between the connecting component and the T-shaped pressure plate of the present invention;
[0032] Figure 7 This is a schematic diagram of the auxiliary components of this invention;
[0033] Figure 8 This is a partial schematic diagram of the present invention;
[0034] Figure 9 This is a schematic diagram of the interior of the protective housing of the present invention;
[0035] Figure 10 This is an enlarged view of section B of the present invention.
[0036] In the diagram: 1. Protective housing; 2. Conveying mechanism; 3. Pressure roller assembly; 4. Cleaning assembly; 41. U-shaped plate; 42. Adjusting screw; 43. Connecting block; 44. First scraper; 5. Pre-compression mechanism; 51. Support frame; 52. Rotating shaft; 53. First gear; 54. Disc; 55. Limiting groove; 56. Swing rod; 57. Limiting block; 58. Slide groove; 59. L-shaped connecting rod; 510. T-shaped pressure plate; 6. Connecting assembly; 61. Diamond block; 62. Circular through groove; 63. Groove; 64. T-shaped slide bar; 65. Arc plate; 66. Limiting spring; 67. Round block; 68. Circular groove; 7. Auxiliary component; 71. Hollow shaft; 72. Limiting cylinder; 73. Rotating rod; 74. Second gear; 75. Drive wheel; 76. Guide groove; 77. Splined shaft; 78. Second scraper; 8. Side compression component; 81. Rack; 82. Side pressure plate; 83. Inclined plate; 84. Baffle; 85. Fixed rod; 86. Intermediate gear; 87. Torsion spring; 9. Drive motor; 10. Drive gear. Detailed Implementation
[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0038] The waste fiber recycling equipment for this blended polyester filament offers five technical solutions:
[0039] like Figure 1-3The first embodiment is shown: it includes a protective housing 1 with a cutting assembly inside, a conveying mechanism 2, and a pressure roller assembly 3. A cleaning assembly 4 is provided above the pressure roller assembly 3 to clean the surface of the pressure roller assembly 3. A pre-compression mechanism 5 is provided above the conveying mechanism 2 to pre-compress waste polyester filaments, and the pre-compression mechanism 5 is located at the inlet of the protective housing 1. The pre-compression mechanism 5 includes a support frame 51, which is fixedly connected to the top of the conveying mechanism 2. A rotating shaft 52 is rotatably connected between the left and right sides of the inner wall of the support frame 51. Both ends of the rotating shaft 52 pass through the support frame 51 and extend to the left and right sides of the support frame 51, respectively. Both ends of the rotating shaft 52 are fixedly connected to a disc 54. The two discs 54 are open on opposite sides. The support frame 51 is provided with a limiting groove 55. The left and right sides of the support frame 51 are rotatably connected to the swing rods 56. The opposite sides of the two swing rods 56 are fixedly connected to the limiting blocks 57. The left and right limiting blocks 57 are respectively located inside the left and right limiting grooves 55, thereby realizing the up and down swing of the other end of the swing rods 56. The other end of the swing rods 56 is provided with a sliding groove 58. The limiting blocks 57 are slidably connected to the L-shaped connecting rods 59 through the sliding grooves 58. The other ends of the two L-shaped connecting rods 59 are connected to the detachable T-shaped pressure plates 510 through the connecting components 6. The T-shaped pressure plates 510 are provided with an auxiliary component 7 above them for scraping and cleaning the bottom of the T-shaped pressure plates 510. The T-shaped pressure plates 510 are provided with two side compression components 8 below them for compressing the sides of the polyester waste yarn.
[0040] By setting a pre-compression mechanism 5 in front of the pressure roller assembly 3, the polyester waste yarn is compressed downward before entering the pressure roller assembly 3, thereby avoiding the problem that the polyester waste yarn cannot enter the pressure roller correctly due to its high expansion, and also avoiding the problem of polyester waste yarn accumulating at the pressure roller, thus improving the reliability of the processing equipment.
[0041] like Figure 2 , 4 5 and 6 indicate the second implementation method. The main difference from the first implementation method is that the connecting component 6 includes a rhombus block 61. A circular through groove 62 is provided at the middle position of the top of the rhombus block 61. Four grooves 63 are provided at equal intervals inside the rhombus block 61. The grooves 63 are connected to the circular through groove 62. Two T-shaped slide rods 64 are fixedly connected to the right side of the inner wall of the groove 63. An arc plate 65 is slidably connected to the surface of the two T-shaped slide rods 64. A limiting spring 66 is sleeved on the surface of the T-shaped slide rods 64 outside the arc plate 65. A round block 67 is fixedly connected to the surface of the T-shaped pressure plate 510. A circular groove 68 that cooperates with the arc plate 65 is provided on the surface of the round block 67.
[0042] The T-shaped pressure plate 510 is connected to the two L-shaped connecting rods 59 on the left and right by the connecting component 6, which can drive the T-shaped pressure plate 510 to move up and down, and the T-shaped pressure plate 510 can also rotate. In addition, when the T-shaped pressure plate 510 is damaged, the T-shaped sliding rod 64, the arc plate 65 and the limit spring 66 set inside the connecting component 6 can disassemble and replace the T-shaped pressure plate 510, which improves the convenience of using the equipment.
[0043] like Figure 2 and 7 The third embodiment is shown, and its main difference from the second embodiment is that the auxiliary component 7 includes a hollow shaft 71, which is rotatably connected to the top of the inner wall of the support frame 51. Multiple limiting cylinders 72 are fixedly connected at equal intervals on the surface of the hollow shaft 71. A rotating rod 73 is rotatably connected between the left and right sides of the inner wall of the support frame 51. A drive wheel 75 is fixedly connected to the middle position of the surface of the rotating rod 73. Multiple guide grooves 76 are equidistantly arranged on the surface of the drive wheel 75. The guide grooves 76 cooperate with the limiting cylinders 72. A spline shaft 77 is slidably connected to the inner surface of the hollow shaft 71. One end of the spline shaft 77 located below the hollow shaft 71 is fixedly connected to the top of the T-shaped pressure plate 510. A second scraper 78 is fixedly connected between the left and right sides of the inner wall of the support frame 51.
[0044] A first gear 53 is fixedly connected to the surface of the rotating shaft 52, a second gear 74 is fixedly connected to the surface of the rotating rod 73, a drive motor 9 is fixedly connected to the left side of the inner wall of the support frame 51, and a drive gear 10 is fixedly connected to the output end of the drive motor 9. Both the first gear 53 and the second gear 74 mesh with the drive gear 10 for transmission.
[0045] By using the auxiliary component 7, the T-shaped pressure plate 510 rotates 180 degrees immediately after moving to the top, so that the bottom of the T-shaped pressure plate 510 contacts the second scraper 78, thereby scraping off the polyester waste filaments adhering to the bottom of the T-shaped pressure plate 510 and avoiding the problem of a large amount of waste filaments adhering to the bottom of the T-shaped pressure plate 510.
[0046] like Figure 1 , 2The fourth embodiment is shown in Figure 8. The main difference between this embodiment and the third embodiment is that the side compression assembly 8 includes two racks 81, one upper and one lower. Both racks 81 are slidably connected to the left side of the support frame 51. Both racks 81 pass through the support frame 51 and extend into the interior of the support frame 51. A side pressure plate 82 is fixedly connected to one end of the lower rack 81 inside the support frame 51, and an inclined plate 83 is fixedly connected to one end of the upper rack 81 inside the support frame 51. A baffle 84 is fixedly connected to the left side of the support frame 51, and a fixing rod 85 is fixedly connected to the back of the baffle 84. An intermediate gear 86 is rotatably connected to the surface of the fixing rod 85. Both the upper and lower racks 81 mesh with the intermediate gear 86 for transmission. A torsion spring 87 is sleeved on the surface of the fixing rod 85 in front of the intermediate gear 86. One end of the torsion spring 87 is fixedly connected to the front of the intermediate gear 86, and the other end of the torsion spring 87 is fixedly connected to the surface of the fixing rod 85.
[0047] By using the side compression component 8, as the T-shaped pressure plate 510 moves downward, the two side pressure plates 82 on the left and right sides approach the polyester waste yarn, squeezing the amount of expansion of the polyester waste yarn on the left and right sides. This avoids the problem that the polyester waste yarn expands too much on the side and cannot enter the pressure roller, and further ensures that the polyester waste yarn can be cut normally in the subsequent process.
[0048] like Figure 9 and 10 The fifth embodiment is shown. The main difference between the fifth and fourth embodiments is that the pressure roller assembly 3 is mounted on two rotatable lead screws on the left and right. The rotation of the lead screws drives the pressure roller assembly 3 to move up and down. The cleaning assembly 4 includes two U-shaped plates 41 on the left and right. Both U-shaped plates 41 are threadedly connected to the surface of the lead screws that drive the pressure roller assembly 3 to move up and down. An adjusting lead screw 42 is rotatably connected between the top and bottom of the inner wall of the U-shaped plate 41. The adjusting lead screw 42 passes through the U-shaped plate 41 and extends to the top of the U-shaped plate 41. A connecting block 43 is threadedly connected to the surface of the adjusting lead screw 42. A first scraper 44 is fixedly connected between the opposite sides of the two connecting blocks 43.
[0049] The first scraper 44 is used to clean the surface of the pressure roller in the pressure roller assembly 3, so as to avoid a large amount of waste filaments adhering to the surface of the pressure roller. In addition, the position of the first scraper 44 can be adjusted to ensure that the bottom of the first scraper 44 can still make good contact with the surface of the pressure roller after wear.
[0050] This invention also discloses a process for recycling waste polyester filament, specifically including the following steps:
[0051] Step 1: Remove the impurities from the recycled polyester waste yarn and put it into the washing tank for cleaning. After cleaning, spin dry.
[0052] Step 2: The spun-dry polyester waste yarn is placed into the waste yarn processing equipment of blended polyester filament for cutting. Before cutting, the polyester waste yarn is compressed by the pre-compression mechanism and the side compression mechanism to expand vertically and horizontally, so that the polyester waste yarn can enter the pressure roller assembly normally. Finally, the polyester waste yarn is cut into broken yarns with a length of 7-12mm by the up-and-down moving cutter.
[0053] The specific operating process of the waste polyester filament recycling equipment is as follows: The waste polyester filament is placed into the conveyor mechanism 2. The conveyor mechanism 2 is started to move the waste polyester filament. When it enters below the T-shaped pressure plate 510, the drive motor 9 is started. The drive motor 9 rotates, driving the drive gear 10 to rotate. The drive gear 10 rotates and transmits power to the support frame 51. The first gear 53 rotates, driving the rotating shaft 52 to rotate. The rotating shaft 52 rotates, driving the two discs 54 to rotate simultaneously. The rotation of the discs 54, combined with the pre-compression mechanism 5 and the limiting block 57, causes the other end of the swing rod 56 to swing up and down. The swing rod 56 swings up and down, thereby driving the T-shaped pressure plate 510 to move up and down. When the T-shaped pressure plate 510 moves upward, it compresses the waste polyester filament downward, allowing the waste filament to enter normally below the pressure roller. Simultaneously, while the drive gear 10 rotates, it transmits power to the second gear 74. The second gear 74 rotates, driving the rotating rod 73 to rotate. The rotating rod 73 rotates and drives the drive wheel 75 to rotate. Through the cooperation of the guide groove 76 and the limiting cylinder 72, when the T-shaped pressure plate 510 is at its highest position, it rotates 180 degrees. When the T-shaped pressure plate 510 rotates, the ground contacts the second scraper 78, thereby scraping off the waste wires adhering to the bottom of the T-shaped pressure plate 510 and causing them to fall into the moving waste wires. When the T-shaped pressure plate 510 moves downward, it contacts the tops of the two inclined plates 83 on the left and right, thereby pushing the two inclined plates 83 away from each other. The inclined plate 83 moves, causing the rack 81 connected to it to move. The rack 81 moves, causing the fixing rod 85 to rotate. The rotation of the fixing rod 85 causes the lower rack 81 to move in the direction of the fixed rod 85, thereby pushing the two side pressure plates 82 close to the sides of the polyester waste yarn. When the T-shaped pressure plate 510 moves upward, the fixing rod 85 is flipped by the left and right sides of the torsion spring 87, thereby resetting the inclined plate 83 and the side pressure plates 82. After passing through the pressure roller assembly 3, the polyester waste yarn enters the cutter position and is cut.
[0054] In addition, the T-shaped pressure plate 510 can be disassembled. When disassembling the T-shaped pressure plate 510, the four arc-shaped plates 65 enter the groove 63, so that the arc-shaped plates 65 are separated from the annular groove 68. At this time, the T-shaped pressure plate 510 can be removed from the diamond block 61.
[0055] When the pressure roller in the pressure roller assembly 3 rotates, the surface of the pressure roller is scraped and cleaned by the first scraper 44 above. In addition, rotating the adjusting screw 42 allows the first scraper 44 to move up and down, thereby adjusting so that the first scraper 44 can maintain good contact with the surface of the pressure roller.
[0056] Step 3: The cut waste filaments are fed into the bubble material making machine, where they rotate and heat up. As the temperature rises, the waste filaments soften and bind together into large granules, which are then poured into water to obtain small granules, which are the bubble material.
[0057] Step 4: Add the foam material obtained in Step 3 to the crystallization bed through a rotary valve, maintain a boiling state, the thickness of the material layer in the crystallization bed is 10-20 cm, the crystallization time is 40-55 min, and the crystallization temperature is 170-175℃.
[0058] Step 5: Dry the crystals from Step 4 and put them into extrusion and melt preparation to obtain a mixed melt.
[0059] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0060] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste filament recycling processing device for blended polyester filaments, comprising a protective housing (1) with an internal cutting assembly, a conveying mechanism (2), and a pressure roller assembly (3), characterized in that: A cleaning component (4) for cleaning the surface of the pressure roller assembly (3) is provided above the pressure roller assembly (3). A pre-compression mechanism (5) for pre-compressing waste polyester filament is provided above the conveying mechanism (2). The pre-compression mechanism (5) is located at the inlet of the protective box (1). The pre-compression mechanism (5) includes a support frame (51). The support frame (51) is fixedly connected to the top of the conveying mechanism (2). A rotating shaft (52) is rotatably connected between the left and right sides of the inner wall of the support frame (51). Both ends of the rotating shaft (52) pass through the support frame (51) and extend to the left and right sides of the support frame (51) respectively. Both ends of the rotating shaft (52) are fixedly connected to a disc (54). Limit grooves (55) are opened on the opposite sides of the two discs (54). The left side of the support frame (51) A swing arm (56) is rotatably connected to the right side of each of the two swing arms (56). A limit block (57) is fixedly connected to the opposite side of each swing arm (56). The two limit blocks (57) are respectively located inside the two limit grooves (55) on the left and right sides, thereby realizing the up and down swing of the other end of the swing arm (56). A sliding groove (58) is provided at the other end of the swing arm (56). An L-shaped connecting rod (59) is slidably connected to the limit block (57) through the sliding groove (58). The other ends of the two L-shaped connecting rods (59) are connected to a detachable T-shaped pressure plate (510) through a connecting component (6). An auxiliary component (7) is provided above the T-shaped pressure plate (510) for scraping and cleaning the bottom of the T-shaped pressure plate (510). Two side compression components (8) are provided below the T-shaped pressure plate (510) for compressing the sides of the polyester waste yarn. The connecting component (6) includes a rhombus block (61), a circular through groove (62) is provided at the middle position of the top of the rhombus block (61), and four grooves (63) are provided at equal intervals inside the rhombus block (61). The grooves (63) are connected to the circular through groove (62). Two T-shaped slide rods (64) are fixedly connected to the right side of the inner wall of the groove (63). An arc plate (65) is slidably connected to the surface of the two T-shaped slide rods (64). A limiting spring (66) is sleeved on the surface of the T-shaped slide rod (64) outside the arc plate (65). A round block (67) is fixedly connected to the surface of the T-shaped pressure plate (510). An annular groove (68) that cooperates with the arc plate (65) is provided on the surface of the round block (67). The auxiliary component (7) includes a hollow shaft (71), which is rotatably connected to the top of the inner wall of the support frame (51). Multiple limiting cylinders (72) are fixedly connected at equal intervals on the surface of the hollow shaft (71). A rotating rod (73) is rotatably connected between the left and right sides of the inner wall of the support frame (51). A drive wheel (75) is fixedly connected to the middle position of the surface of the rotating rod (73). The surface of the drive wheel (75) is provided with a plurality of guide grooves (76) at equal intervals. The guide grooves (76) cooperate with the limiting cylinder (72). The inner surface of the hollow shaft (71) is slidably connected with a spline shaft (77). One end of the spline shaft (77) located below the hollow shaft (71) is fixedly connected to the top of the T-shaped pressure plate (510). A second scraper (78) is fixedly connected between the left and right sides of the inner wall of the support frame (51). The side compression assembly (8) includes two racks (81), one upper and one lower. Both racks (81) are slidably connected to the left side of the support frame (51). Both racks (81) penetrate the support frame (51) and extend into the interior of the support frame (51). The lower rack (81) is fixedly connected to a side pressure plate (82) at one end inside the support frame (51), and the upper rack (81) is fixedly connected to an inclined plate (83) at one end inside the support frame (51). The left side of the support frame (51) is fixedly connected to... There is a baffle (84), and a fixed rod (85) is fixedly connected to the back of the baffle (84). An intermediate gear (86) is rotatably connected to the surface of the fixed rod (85). Both the upper and lower racks (81) mesh with the intermediate gear (86) for transmission. A torsion spring (87) is sleeved on the surface of the fixed rod (85) in front of the intermediate gear (86). One end of the torsion spring (87) is fixedly connected to the front of the intermediate gear (86), and the other end of the torsion spring (87) is fixedly connected to the surface of the fixed rod (85). The cleaning assembly (4) includes two U-shaped plates (41) on the left and right. Both U-shaped plates (41) are threadedly connected to the surface of the screw that drives the pressure roller assembly (3) to move up and down. An adjusting screw (42) is rotatably connected between the top and bottom of the inner wall of the U-shaped plate (41). The adjusting screw (42) passes through the U-shaped plate (41) and extends to the top of the U-shaped plate (41). A connecting block (43) is threadedly connected to the surface of the adjusting screw (42). A first scraper (44) is fixedly connected between the opposite sides of the two connecting blocks (43).
2. The waste fiber recycling equipment for blended polyester filaments according to claim 1, characterized in that: The surface of the rotating shaft (52) is fixedly connected to a first gear (53), the surface of the rotating rod (73) is fixedly connected to a second gear (74), the left side of the inner wall of the support frame (51) is fixedly connected to a drive motor (9), the output end of the drive motor (9) is fixedly connected to a drive gear (10), and the first gear (53) and the second gear (74) are both meshed with the drive gear (10) for transmission.