Formwork attachment type vibrating device and method of using same

Abstract

This invention discloses a template-attached vibratory compaction device and its usage method, comprising: a functional mechanism, including a bottom frame, limiting components, and a linkage component. The top frame of the bottom frame has an installation groove, and an installation frame is embedded inside the installation groove. Three limiting frames are equidistantly fixed to the outer surface of the installation frame. The limiting components are disposed on the three limiting frames, and the linkage component is disposed on the limiting components. In use, by rotating the first and second bidirectional threaded rods, the rotating first bidirectional threaded rod can effectively move and adjust the position between the two first adjusting blocks. Simultaneously, the rotating second bidirectional threaded rod can effectively move and adjust the position between the two second adjusting blocks. This allows the moving mechanism to accommodate different spacing of the beam bodies. Furthermore, the device is effectively moved intermittently to both sides of the bottom steel template body via the steering wheels and support wheels, and the support rod is adjusted by rotation.

Description

Technical Field

[0001] This invention belongs to the technical field of bridge construction equipment, specifically a template-attached vibratory compaction device and its usage method. Background Technology

[0002] Bridges generally refer to structures built over rivers, lakes, and seas to allow vehicles and pedestrians to pass smoothly. To adapt to the modern, rapidly developing transportation industry, bridges have also been extended to refer to buildings that cross mountains, adverse geological conditions, or meet other transportation needs to make travel more convenient. Currently, during the hardening process of concrete, in order to better remove air bubbles mixed inside, it is necessary to insert a vibrator to remove the air inside by vibration, thereby increasing the density of the hardened concrete.

[0003] However, in the current technology, when constructing large components such as bridges, the concrete beams to be poured at the same time are tens of meters long. The existing vibrator has a simple structure and a small vibration coverage area. It is necessary to constantly change the position of the vibrator, which leads to uneven mixing of concrete and easy generation of air bubbles. At the same time, during the construction of concrete beams, the vibrator is prone to hitting the tensioned steel strands, which poses a great safety hazard. Moreover, if multiple vibrators are used at the same time, the difference in vibration amplitude will cause the concrete aggregate to accumulate and segregate. If only one vibrator is used, it needs to be constantly moved and inserted, which takes a long time and wastes manpower and resources. Summary of the Invention

[0004] The purpose of this invention is to provide a formwork-attached vibratory compaction device and its usage method that can improve the concrete mixing effect, effectively prevent the generation of air bubbles, and avoid affecting the construction structure.

[0005] The technical solution adopted in this invention is as follows: A template-attached vibratory compaction device, comprising: a functional mechanism, the functional mechanism including a bottom frame, a limiting component, and a linkage component; the top frame of the bottom frame has an installation groove; an installation frame is embedded inside the installation groove; three limiting frames are equidistantly fixedly connected to the outer surface of the installation frame; the limiting component is disposed on the three limiting frames; and the linkage component is disposed on the limiting component; and

[0006] A moving mechanism includes an adjusting frame. Limiting openings are formed on both sides of the top center of the adjusting frame. A first bidirectional threaded rod is rotatably connected between the two sides of the adjusting frame relative to its inner surface. Two first adjusting blocks are threadedly connected to the outer surface of the first bidirectional threaded rod. Each first adjusting block extends into a corresponding limiting opening at its top. A support shaft is rotatably connected to one side of the outer surface of each first adjusting block. A second bidirectional threaded rod is rotatably connected between the adjusting frame and its inner surface. One end of the second bidirectional threaded rod slides through one side of the outer surface of the two first adjusting blocks. Two second adjusting blocks are threadedly connected to the outer surface of the second bidirectional threaded rod. Each second adjusting block extends into a corresponding limiting opening at its top. A support shaft is also rotatably connected to one side of the outer surface of each second adjusting block. A support wheel is slidably sleeved on the outer surface of each support shaft. A limiting groove is formed on one side of the outer surface of each support wheel. An adjusting spring is slidably sleeved on the outer surface of each support shaft within a corresponding limiting groove. One end of the first bidirectional threaded rod slides through one side of the outer surface of the two second adjusting blocks.

[0007] The bottom frame is rotatably connected to two corners, and the mounting frame has sliding holes on the bottom surface near the four corners.

[0008] The limiting components are provided in three sets, and each set of the limiting components includes a limiting rod. There are two limiting rods, and the two limiting rods are fixedly connected between the inner walls of the corresponding limiting frame on both sides.

[0009] Each of the limiting rods has two limiting springs slidably sleeved on its outer surface, and the six limiting rods are divided into three groups.

[0010] The linkage component includes support rods and linkage blocks. There are four support rods in total, and the lower end of each support rod is slidably inserted into the corresponding sliding hole. A movable plate is threadedly connected between the outer surfaces of the four support rods. A vibration motor is fixedly connected to the top of the movable plate. There are three linkage blocks in total, and each linkage block is slidably sleeved between the outer surfaces of a corresponding set of two limit rods.

[0011] Each of the support rods has a support spring slidably sleeved on its outer surface. The top end of each support spring is fixedly connected to the bottom of the moving plate, and the bottom end of each support spring is connected to the ground inside the mounting frame.

[0012] One of the linkage blocks has an extension block fixedly connected to its bottom, and an extension rod fixedly connected to one side of the outer surface of the extension block. A first abutment is inserted into the top of the extension rod near one end edge. A top frame is fixedly connected between the tops of the other two linkage blocks, and a mounting bracket is fixedly connected to the top of the top frame.

[0013] The mounting bracket is fixedly connected to a clamping frame at its top, and a second abutment is slidably embedded in the top of the clamping frame. A threaded hole is provided at the bottom end of the second abutment.

[0014] The threaded hole is internally threaded with an adjusting bolt, the outer surface of the adjusting bolt is slidably fitted with a linkage spring, and the bottom end of the adjusting bolt is fixedly connected with an elastic washer.

[0015] A method for using a template-attached vibratory compaction device includes the following steps:

[0016] S1. Installation and Adjustment: By rotating the first bidirectional threaded rod and the second bidirectional threaded rod, the first bidirectional threaded rod can be moved to adjust the position between the two first adjusting blocks. At the same time, the second bidirectional threaded rod can be moved to adjust the position between the two second adjusting blocks. This allows the moving mechanism to meet the spacing of different distribution beam bodies. The equipment is then moved intermittently to both sides of the bottom steel formwork body by the steering wheel and support wheel. By rotating the support rod, the height of the moving plate can be adjusted. The height of the extension block can be adjusted by the moving plate. The height of the first abutment can be effectively adjusted by the extension rod. The first abutment can fit against the bottom of the bottom steel formwork body. By rotating the adjusting bolt, the adjusting bolt can be locked inside the side steel formwork body by the elastic pad and the second abutment. This allows the equipment to be attached to one side of the corresponding side steel formwork body.

[0017] S2. Control and Adjustment: By controlling the start of the vibration motor, the vibration motor can drive the extension rod and the top frame to vibrate through the moving plate and the connecting block. This allows the extension rod to provide a vibration effect to the distribution beam body through the first abutment, while the top frame can provide a vibration effect to the side steel formwork body through the connecting spring, the second abutment, and the adjusting bolt. This allows the staggered equipment to simultaneously vibrate and mix the concrete between the bottom steel formwork body and the side steel formwork body.

[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0019] In this invention, during use, by rotating the first bidirectional threaded rod and the second bidirectional threaded rod, the rotating first bidirectional threaded rod can effectively move and adjust the position between the two first adjusting blocks, and simultaneously, the rotating second bidirectional threaded rod can effectively move and adjust the position between the two second adjusting blocks. This allows the moving mechanism to accommodate different spacing of the distribution beam bodies. Furthermore, the steering wheels and support wheels effectively move the equipment intermittently to both sides of the bottom steel formwork body. By rotating and adjusting the support rod, the height of the moving plate can be effectively adjusted, which in turn allows the height of the extension block to be effectively adjusted. The extension block can then effectively adjust the height of the first abutment rod, ensuring that the first abutment rod effectively fits against the bottom of the bottom steel formwork body. Rotating the adjusting bolt allows it to be engaged inside the side steel formwork body via elastic pads and a second abutment. This enables the equipment to effectively attach to the corresponding side of the steel formwork body. Controlling the start of the vibration motor then drives the extension rod and top frame to vibrate via a moving plate and connecting block. The extension rod, through the first abutment, effectively provides vibration to the distribution beam body. Simultaneously, the top frame, through the connecting spring, the second abutment, and the adjusting bolt, provides vibration to the side steel formwork body. This allows the staggered placement of the equipment to simultaneously vibrate and mix the concrete between the bottom and side steel formwork bodies, effectively preventing any impact on the construction structure during concrete mixing and enabling the equipment to efficiently perform its intended functions. Attached Figure Description

[0020] Figure 1 This is a perspective view taken from the front when the invention is in use;

[0021] Figure 2 This is a frontal perspective view of the present invention;

[0022] Figure 3 This is a rear perspective view of the present invention;

[0023] Figure 4 This is a frontal sectional perspective view of the present invention;

[0024] Figure 5 This is a rear sectional perspective view of the functional mechanism of the present invention;

[0025] Figure 6 This is a frontal sectional perspective view of the moving mechanism of the present invention.

[0026] The diagram shows the following markings: 1. Functional Mechanism; 101. Base Frame; 102. Mounting Frame; 103. Support Rod; 104. Support Spring; 105. Moving Plate; 106. Vibration Motor; 107. Linkage Block; 108. Limit Spring; 109. Extension Block; 110. Extension Rod; 111. First Abutment Rod; 112. Top Frame; 113. Mounting Frame; 114. Clamping Frame; 115. Second Abutment Rod; 116. Elastic Shim; 117. Adjusting Bolt; 2. Moving Mechanism; 201. Adjusting Frame; 202. First Bidirectional Threaded Rod; 203. First Adjusting Block; 204. Second Bidirectional Threaded Rod; 205. Second Adjusting Block; 206. Support Shaft; 207. Support Wheel; 3. Distribution Beam Body; 4. Bottom Steel Formwork Body; 5. Side Steel Formwork Body. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Example

[0028] Reference Figures 1-6A template-attached vibratory compaction device includes a functional mechanism 1 and a moving mechanism 2. The functional mechanism 1 includes a base frame 101, limiting components, and a linkage component. The base frame 101 provides an installation foundation for other functional components. An installation groove is provided on the top frame of the base frame 101, facilitating the installation of other functional components. An installation frame 102 is embedded inside the installation groove, facilitating the installation of other functional components. Three limiting frames are equidistantly fixed to the outer surface of the installation frame 102, facilitating the installation of other functional components. The limiting components are mounted on the three limiting frames, and the linkage component is mounted on the limiting components. The moving mechanism 2 includes an adjusting frame 201. The adjusting frame 201 facilitates the installation of other functional components of the moving mechanism 2. Limiting openings are provided on both sides of the top center of the adjusting frame 201, effectively restricting the positional movement of the first adjusting block 203 and the second adjusting block 205. A first bidirectional threaded rod 202 is rotatably connected between the two sides of the adjusting frame 201 relative to their inner surfaces. The first bidirectional threaded rod 202 effectively restricts the adjustment of the first adjusting block 203's position. Two first adjusting blocks 203 are threadedly connected to the outer surface of the first bidirectional threaded rod 202. The first adjusting blocks 203 facilitate the installation of the support shaft 206. Each first adjusting block 203... Inside the corresponding limiting port extending from the top of segment 203, a support shaft 206 is rotatably connected to one side of the outer surface of each first adjusting block 203. The support shaft 206 facilitates the installation of the support wheel 207. A second bidirectional threaded rod 204 is rotatably connected between the adjusting frame 201 and its inner wall. The second bidirectional threaded rod 204 facilitates the installation of the second adjusting block 205. One end of the second bidirectional threaded rod 204 slides through one side of the outer surface of two first adjusting blocks 203. Two second adjusting blocks 205 are threadedly connected to the outer surface of the second bidirectional threaded rod 204. The second adjusting blocks 205 facilitate the installation of the support shaft 206. The top of each second adjusting block 205 extends... Inside the corresponding limiting port, each second adjusting block 205 is also rotatably connected to a support shaft 206 on one side of its outer surface. Each support shaft 206 has a support wheel 207 slidably sleeved on its outer surface. The support wheel 207 facilitates the support restriction for equipment movement and transfer. Each support wheel 207 has a limiting groove on one side of its outer surface. The limiting groove facilitates the installation of the adjusting spring. Each support shaft 206 has an adjusting spring slidably sleeved inside the corresponding limiting groove on its outer surface. The adjusting spring can effectively limit the position movement of the support wheel 207, so that the support wheel 207 can fit against the side of the distribution beam body 3. One end of the first bidirectional threaded rod 202 slides through the outer surface of one side of the two second adjusting blocks 205.

[0029] Reference Figures 4-6The bottom frame 101 has rotatable steering wheels near two corners, allowing for easy movement of the equipment. The mounting frame 102 has sliding holes near four corners on its inner bottom surface, facilitating the installation of support rods 103. Three sets of limiting components are provided, each including a limiting rod. These limiting rods facilitate the installation of the linkage block 107. Two limiting rods are fixedly connected to the inner walls of the corresponding limiting frames on both sides. Two limiting springs 108 are slidably fitted onto the outer surface of each limiting rod, effectively restricting the movement of the linkage block 107. The six limiting rods are divided into three sets, and the linkage components include support rods 103. The linkage block 107 and the support rod 103 facilitate the installation of the movable plate 105. The linkage block 107 also facilitates the installation of other functional components of the equipment. Four support rods 103 are provided, each with its lower end slidably inserted into a corresponding sliding hole. The movable plate 105 is threadedly connected between the outer surfaces of the four support rods 103. The movable plate 105 facilitates the installation of the vibration motor 106. The vibration motor 106 is fixedly connected to the top of the movable plate 105, providing the power required for equipment operation. Three linkage blocks 107 are provided, each slidably sleeved between the outer surfaces of a corresponding set of two limit rods. Each support rod 103 has a support rod slidably sleeved on its outer surface. Support springs 104 provide partial support for the movable plate 105. The top of each support spring 104 is fixedly connected to the bottom of the movable plate 105. The bottom of each support spring 104 is also fixed to the ground inside the mounting frame 102. An extension block 109 is fixedly connected to the bottom of one of the linkage blocks 107. The extension block 109 facilitates the installation of the extension rod 110. An extension rod 110 is fixedly connected to one outer surface of the extension block 109. The extension rod 110 facilitates the installation of the first abutment rod 111. The first abutment rod 111 is inserted near one edge of the top of the extension rod 110. The first abutment rod 111 effectively fits the bottom steel template body 4. The tops of the other two linkage blocks 107 are fixedly connected... The top frame 112 facilitates the installation of other functional components of the equipment. A mounting bracket 113 is fixedly connected to the top of the top frame 112, facilitating the installation of the clamping frame 114. The clamping frame 114 also facilitates the installation of the second abutment 115. The second abutment 115 is slidably embedded in the top of the clamping frame 114, effectively conforming to the inner wall of the side steel template body 5. A threaded hole is provided at the bottom of the second abutment 115, facilitating the installation of an adjusting bolt 117. The adjusting bolt 117 is threadedly connected inside the threaded hole, effectively restricting the position of the second abutment 115.A linkage spring is slidably fitted onto the outer surface of the adjusting bolt 117. The linkage spring, in conjunction with the elastic washer 116, provides positional support and limitation for the adjusting bolt 117. The elastic washer 116 is fixedly connected to the bottom end of the adjusting bolt 117.

[0030] The following provides a detailed description of the method of using a template-attached vibratory compaction device according to an embodiment of the present invention, which includes the following steps:

[0031] Step 1, Installation and Adjustment: By rotating the first bidirectional threaded rod 202 and the second bidirectional threaded rod 204, the rotating first bidirectional threaded rod 202 can effectively move and adjust the position between the two first adjusting blocks 203. Simultaneously, the rotating second bidirectional threaded rod 204 can effectively move and adjust the position between the two second adjusting blocks 205. This allows the moving mechanism 2 to accommodate different spacing of the distribution beam bodies 3. Furthermore, the steering wheels and support wheels 207 effectively move the equipment intermittently to both sides of the bottom steel formwork body 4. Finally, the support rod 1 is rotated and adjusted... 03, thereby effectively adjusting the height of the movable plate 105, thereby enabling the movable plate 105 to effectively adjust the height of the extension block 109, thereby enabling the extension block 109 to effectively adjust the height of the extension rod 110, thereby enabling the first abutment rod 111 to effectively fit the bottom of the bottom steel template body 4. By rotating the adjusting bolt 117, the adjusting bolt 117 can be locked inside the side steel template body 5 through the elastic pad 116 and the second abutment rod 115, thereby enabling the equipment to effectively attach to one side of the corresponding side steel template body 5.

[0032] Step 2, Control and Adjustment: By controlling the start of the vibration motor 106, the vibration motor 106 can effectively drive the extension rod 110 and the top frame 112 to vibrate through the moving plate 105 and the linkage block 107. This allows the extension rod 110 to effectively provide vibration to the distribution beam body 3 through the first abutment rod 111, while the top frame 112 can provide vibration to the side steel formwork body 5 through the linkage spring, the second abutment rod 115, and the adjusting bolt 117. This allows the staggered equipment to simultaneously vibrate and mix the concrete between the bottom steel formwork body 4 and the side steel formwork body 5, effectively preventing the concrete mixing process from affecting the construction structure and enabling the equipment to efficiently perform its intended functions.

[0033] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A template-attached vibratory compaction device, characterized in that, include: The functional mechanism (1) includes a base frame (101), a limiting component, and a linkage component. The top frame of the base frame (101) has an installation groove, and an installation frame (102) is embedded inside the installation groove. Three limiting frames are fixedly connected at equal intervals on the outer surface of the installation frame (102). The limiting component is set on the three limiting frames, and the linkage component is set on the limiting component. The bottom of the base frame (101) is rotatably connected to two corners. The bottom surface of the installation frame (102) is provided with sliding holes near four corners. The linkage component includes a support rod (103) and a linkage block (107). There are four support rods (103). The lower end of each support rod (103) is slidably inserted into the corresponding sliding hole. A moving plate (105) is threaded between the outer surfaces of the four support rods (103). The top of the moving plate (105) is fixedly connected to... A vibration motor (106) is connected. Three linkage blocks (107) are provided. Each linkage block (107) is slidably sleeved between the outer surfaces of two corresponding limit rods. A support spring (104) is slidably sleeved on the outer surface of each support rod (103). The top of each support spring (104) is fixedly connected to the bottom of the moving plate (105). The bottom of each support spring (104) is connected to the ground inside the mounting frame (102). An extension block (109) is fixedly connected to the bottom of one linkage block (107). An extension rod (110) is fixedly connected to one side of the outer surface of the extension block (109). A first abutment rod (111) is inserted near one edge of the top of the extension rod (110). A top frame (112) is fixedly connected between the tops of the other two linkage blocks (107). A mounting frame (113) is fixedly connected to the top of the top frame (112). The moving mechanism (2) includes an adjusting frame (201). Limiting openings are provided on both sides of the top center of the adjusting frame (201). A first bidirectional threaded rod (202) is rotatably connected between the two sides of the adjusting frame (201) relative to its inner surface. Two first adjusting blocks (203) are threadedly connected to the outer surface of the first bidirectional threaded rod (202). Each first adjusting block (203) extends into the corresponding limiting opening at its top. A support shaft (206) is rotatably connected to one side of the outer surface of each first adjusting block (203). A second bidirectional threaded rod (204) is rotatably connected between the adjusting frame (201) and its inner surface. One end of the second bidirectional threaded rod (204) slides through the frame. Two first adjusting blocks (203) are threadedly connected to the outer surface of one side of the second bidirectional threaded rod (204). Two second adjusting blocks (205) are threadedly connected to the outer surface of the second bidirectional threaded rod (204). The top of each second adjusting block (205) extends into the corresponding limiting port. A support shaft (206) is also rotatably connected to the outer surface of one side of each second adjusting block (205). A support wheel (207) is slidably sleeved on the outer surface of each support shaft (206). A limiting groove is opened on the outer surface of one side of each support wheel (207). An adjusting spring is slidably sleeved on the outer surface of each support shaft (206) located in the corresponding limiting groove. One end of the first bidirectional threaded rod (202) slides through the outer surface of one side of the two second adjusting blocks (205).

2. The template-attached vibratory compaction device as described in claim 1, characterized in that: The limiting components are provided in three sets. Each set of the limiting components includes a limiting rod. There are two limiting rods in total. The two limiting rods are fixedly connected between the inner walls of the corresponding limiting frame on both sides.

3. The template-attached vibratory compaction device as described in claim 2, characterized in that: Two limiting springs (108) are slidably sleeved on the outer surface of each of the six limiting rods, which are divided into three groups.

4. The template-attached vibratory compaction device as described in claim 3, characterized in that: The mounting bracket (113) is fixedly connected to a clamping frame (114) at the top. A second abutment (115) is slidably embedded in the top of the clamping frame (114). A connecting threaded hole is opened at the bottom of the second abutment (115).

5. The template-attached vibratory compaction device as described in claim 4, characterized in that: An adjusting bolt (117) is threaded inside the threaded hole. A linkage spring is slidably sleeved on the outer surface of the adjusting bolt (117). An elastic washer (116) is fixedly connected to the bottom end of the adjusting bolt (117).

6. A method of using a template-attached vibratory compaction device, characterized in that, When applied to a template-attached vibratory compaction device as described in claim 5, the method includes the following steps: S1. Installation and Adjustment: By rotating the first bidirectional threaded rod (202) and the second bidirectional threaded rod (204), the first bidirectional threaded rod (202) can be moved to adjust the position between the two first adjusting blocks (203), and the second bidirectional threaded rod (204) can be moved to adjust the position between the two second adjusting blocks (205). This allows the moving mechanism (2) to meet the spacing of different distribution beam bodies (3). The equipment is then moved intermittently to both sides of the bottom steel formwork body (4) by the steering wheel and support wheel (207). The support rod (103) is then rotated to adjust the position. This allows the movable plate (105) to adjust its height, which in turn allows the movable plate (105) to adjust the height of the extension block (109), which in turn allows the extension block (109) to adjust the height of the extension rod (110), which in turn allows the extension rod (110) to effectively adjust the height of the first abutment (111), which in turn allows the first abutment (111) to fit against the bottom of the bottom steel template body (4). By rotating the adjusting bolt (117), the adjusting bolt (117) can be locked inside the side steel template body (5) through the elastic pad (116) and the second abutment (115), so that the equipment can be attached to one side of the corresponding side steel template body (5). S2. Control and Adjustment: By controlling the start of the vibration motor (106), the vibration motor (106) can drive the extension rod (110) and the top frame (112) to vibrate through the moving plate (105) and the linkage block (107). This allows the extension rod (110) to provide vibration to the distribution beam body (3) through the first abutment (111), while the top frame (112) can provide vibration to the side steel formwork body (5) through the linkage spring, the second abutment (115) and the adjusting bolt (117). This allows the staggered equipment to simultaneously vibrate and mix the concrete between the bottom steel formwork body (4) and the side steel formwork body (5).

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