Anhydrous oxygen type weighing packaging isolator

Abstract

The present invention relates to the technical field of production equipment, and specifically to an anhydrous oxygen weighing packaging isolator, which comprises: a bottle inlet buffer cabin; a packaging cabin, wherein a first partition door is provided at one end of the packaging cabin, and a second partition door is provided at the other end; a vertical screw filling machine connected to the interior is provided on the top of the packaging cabin, and an electronic scale is provided at the bottom; an empty bottle storage cabin is connected between the first partition door and the bottle outlet opening through a sealing flange, and a glove operation window is provided on the side of the empty bottle storage cabin; a bottle outlet buffer cabin, wherein one end of the bottle outlet buffer cabin is connected to the second partition door through a sealing flange, and the other end is provided with a third partition door; a gas circulation purification system, and the gas circulation purification system is connected to the bottle inlet buffer cabin, the empty bottle storage cabin, the packaging cabin and the bottle outlet buffer cabin; the present invention can not only ensure that materials do not come into contact with water and oxygen, but also ensure the personal safety of operators, and at the same time can meet the requirements of continuous large-scale high-precision packaging, saving manpower and labor.

Description

Technical Field

[0001] The invention relates to the technical field of production equipment, in particular to an anhydrous oxygen type weighing packaging isolator. Background Art

[0002] Some materials in the lithium battery and pharmaceutical chemical industries have extremely high requirements for moisture and oxygen content. Moisture and oxygen levels above 1 PPM will cause the materials to react or denature. Some materials are highly reactive or toxic and cannot come into contact with the human body. Therefore, these materials must be packaged in a completely isolated, water-free, and oxygen-free environment. Currently, the market only has single inert gas isolators and single filling machines. These existing equipment has the following main disadvantages:

[0003] 1. Single glove boxes are mainly operated manually, which is cumbersome and has low packaging efficiency, making it difficult to meet the requirements of mass production;

[0004] 2. Single filling is mainly exposed to the atmospheric environment, and the material will react with the atmosphere to cause material denaturation, or the material itself is highly active and highly toxic, causing harm to the human body;

[0005] 3. The packaging accuracy of solid powder materials is difficult to control when manually packaging them in an isolator through gloves, and the error is large.

[0006] Therefore, the present invention aims to solve the problem of continuous large-scale high-precision weighing and packaging of the above materials in a completely isolated and water-free and oxygen-free environment. Summary of the Invention

[0007] The present invention provides a water- and oxygen-free weighing and packaging isolator, which can ensure that materials do not come into contact with water and oxygen, and can also ensure the personal safety of operators. At the same time, it can also meet the requirements of continuous large-scale high-precision packaging, saving manpower and labor.

[0008] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anhydrous oxygen type weighing packaging isolator, which comprises: a bottle inlet buffer cabin, which is a horizontally arranged cylindrical cavity structure, one end of which is provided with a bottle inlet opening, the other end of which is provided with a bottle outlet opening, and the bottle inlet opening is provided with a manually sealed hatch; a packaging cabin, which is a cavity structure, and one end of which is provided with a first partition door, and the other end of which is provided with a second partition door; a vertical screw filling machine connected to the interior is provided on the top of the packaging cabin, and an electronic scale is provided at the bottom of the packaging cabin corresponding to the vertical screw filling machine; a first power roller is also provided on the bottom plane of the packaging cabin along the conveying direction, and a glove operation device is provided on the side of the packaging cabin. Window; an empty bottle storage cabin, which is a hollow structure with openings at both ends and is connected between the first partition door and the bottle outlet opening through a sealing flange, and a glove operation window is provided on the side of the empty bottle storage cabin; a bottle outlet buffer cabin, which is a hollow structure with openings at both ends, and one end of the bottle outlet buffer cabin is connected to the second partition door through a sealing flange, and the other end is provided with a third partition door, and a roller conveyor line is provided on the outside of the third partition door; a gas circulation purification system, which is connected to the bottle inlet buffer cabin, the empty bottle storage cabin, the packaging cabin and the bottle outlet buffer cabin; a dust removal filter, which is connected to the packaging cabin.

[0009] Preferably, the vertical screw filling machine includes a material buffer cabin embedded in the top of the packaging box, and a feeding servo motor and a stirring reduction motor are provided on the top of the material buffer cabin; a feeding port is provided on one side of the top of the material buffer cabin; a stirring device is provided inside the material buffer cabin, and the stirring device is connected to the stirring reduction motor through a hollow shaft and a belt drive; a vertical feeding channel is provided at the bottom of the material buffer cabin, and a feeding screw is provided in the feeding channel, and the feeding screw is connected to the feeding servo motor through a central axis passing through the hollow shaft; a docking device adapted to the container opening is provided at the bottom of the feeding channel; a bottle body positioning device is provided on the top of the weighing tray of the electronic scale.

[0010] Preferably, the bottom of the empty bottle storage compartment and the packaging compartment are provided with an air inlet, and the top is provided with an exhaust port; each of the air inlets is connected to the air supply port of the gas circulation purification system through a pipeline; each of the exhaust ports is connected to the air return port of the gas circulation purification system through a pipeline.

[0011] Preferably, the sides of the packaging compartment and the empty bottle storage compartment are respectively provided with tempered glass panels, and the glove operation windows are respectively opened on the tempered glass panels.

[0012] Preferably, the dust removal filter is mounted on a lower end bracket of the packaging cabin and is connected to the packaging cabin through a pipeline.

[0013] Preferably, the first partition door, the second partition door and the third partition door are all composed of a door assembly that fits on the doorway, and the door assembly includes: a pair of horizontally arranged slide rails, an actuator cylinder parallel to the slide rails, and a door body that fits on the slide rails through a sliding sleeve and is connected to the telescopic end of the actuator cylinder. The fixed ends of the slide rails and the actuator cylinder are respectively fixed to the four sides of the doorway through brackets, and an annular inflatable airbag is provided around the doorway and between the door body.

[0014] Preferably, a method for weighing and packaging anhydrous oxygen comprises the following steps:

[0015] S1. The packaging materials are delivered in batches to the completely isolated bottle inlet buffer cabin through the packaging line;

[0016] S2, replacing the air in the bottle inlet buffer cabin and the packaging cabin with inert gas;

[0017] S3, using a vertical screw filling machine to feed the material into the packaging material;

[0018] S4, the packaged products are sent in batches to the bottle discharge buffer cabin;

[0019] S5. The product batches in the bottle discharging buffer cabin are conveyed onto the roller conveyor line, thus completing the anhydrous oxygen weighing and packaging of the material.

[0020] The beneficial effects of the present invention are:

[0021] 1) Independent bottle inlet buffer cabin: It can complete the replacement operation of multiple packaging bottles or outer packaging materials at one time, ensuring the continuous supply of outer packaging during subsequent filling;

[0022] 2) Set up a temporary storage compartment for empty bottles for outer packaging: reserve a certain number of packaging bottles to reduce the time for empty bottle replacement, thereby improving packaging efficiency;

[0023] 3) Vertical screw filling inside the box: The material enters the filling machine's material compartment from the feed port outside the box and is added to the packaging bottle through the vertical screw. The structure is compact, occupies a small area, has high sealing performance, and is controlled by a servo motor and an electronic scale in a closed loop, with high filling accuracy.

[0024] 4) The packaged materials can be automatically transported out, and the gas atmosphere in the packaging cabin is protected from being destroyed;

[0025] 5) Airbag sealed automatic partition door, the airbag can be inflated and deflated to achieve the sealing of the partition door, and after deflation, the cylinder controls the sliding switch of the partition door;

[0026] 6) The box is equipped with a gas purification circulation system. The entire packaging process is carried out in an environment where the water and oxygen concentration is less than 1ppm, while ensuring that the pressure inside the box is always at 3-5mbar. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0028] Figure 1 It is a cross-sectional view of the overall structure of the present invention;

[0029] Figure 2 It is a schematic diagram of the overall structure of the present invention;

[0030] Figure 3 This is a structural diagram of the bottle inlet buffer cabin of the present invention;

[0031] Figure 4 This is a structural schematic diagram of the vertical screw filling machine of the present invention;

[0032] Figure 5 Schematic diagram of the door assembly structure of the present invention. DETAILED DESCRIPTION

[0033] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0034] according to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5As shown, an anhydrous oxygen type weighing packaging isolator comprises: a bottle inlet buffer cabin 1, which is a horizontally arranged cylindrical cavity structure, one end of which is provided with a bottle inlet opening, the other end of which is provided with a bottle outlet opening, and the bottle inlet opening is provided with a manually sealed hatch 2; a packaging cabin 3, which is a cavity structure, and one end of the packaging cabin 3 is provided with a first partition door 4, and the other end of the packaging cabin 3 is provided with a second partition door 5; a vertical screw filling machine 10 connected to the interior is provided on the top of the packaging cabin 3, and an electric screw is provided at the bottom of the packaging cabin 3 corresponding to the vertical screw filling machine 10. Sub-scale 11; a first power roller 12 is also provided on the bottom plane of the packaging cabin 3 along the conveying direction, and a glove operation window 7 is provided on the side of the packaging cabin 3; an empty bottle storage cabin 6, the empty bottle storage cabin 6 is a cavity structure with openings at both ends, and is connected between the first partition door 4 and the bottle outlet opening through a sealing flange, and a glove operation window 7 is provided on the side of the empty bottle storage cabin 6; tempered glass panels 24 are respectively provided on the sides of the packaging cabin 3 and the empty bottle storage cabin 6, and each of the glove operation windows 7 is respectively opened on the tempered glass panel 24. The bottle discharging buffer cabin 8 is a hollow structure with openings at both ends. One end of the bottle discharging buffer cabin 8 is connected to the second partition door 5 via a sealing flange, and the other end is provided with a third partition door 9. A roller conveyor line 13 is provided on the outside of the third partition door 9. A gas circulation purification system 14 is connected to the bottle inlet buffer cabin 1, the empty bottle storage cabin 6, the packaging cabin 3, and the bottle discharging buffer cabin 8. The bottoms of the empty bottle storage cabin 6 and the packaging cabin 3 are each provided with an air inlet 22 and the tops are each provided with an exhaust port 23. Each of the air inlets 22 is connected to the air supply port of the gas circulation purification system 14 via a pipeline. Each of the exhaust ports 23 is connected to the air return port of the gas circulation purification system 14 via a pipeline. A dust removal filter 15 is connected to the packaging cabin 3. The dust removal filter 15 is mounted on the lower end bracket of the packaging cabin 3 and connected to the packaging cabin 3 via a pipeline.

[0035] Among them, the vertical screw filling machine 10 includes a material buffer cabin 16 embedded in the top of the packaging box, and a feeding servo motor 17 and a stirring reduction motor 18 are provided on the top of the material buffer cabin 16; a feeding port is provided on one side of the top of the material buffer cabin 16; a stirring device 19 is provided inside the material buffer cabin 16, and the stirring device 19 is connected to the stirring reduction motor 18 through a hollow shaft and a belt drive; a vertical feeding channel is provided at the bottom of the material buffer cabin 16, and a feeding screw 20 is provided in the feeding channel, and the feeding screw 20 is connected to the feeding servo motor 17 through a central axis passing through the hollow shaft; a docking device 21 adapted to the container opening is provided at the bottom of the feeding channel; a bottle body positioning device is provided on the top of the weighing tray of the electronic scale.

[0036] The first partition door 4, the second partition door 5 and the third partition door 9 are all composed of a door assembly that fits on the doorway. The door assembly includes: a pair of horizontally arranged slide rails 25, an actuator cylinder 26 parallel to the slide rails 25, and a door body 27 that fits on the slide rails 25 through a sliding sleeve and is connected to the telescopic end of the actuator cylinder 26. The fixed ends of the slide rails 25 and the actuator cylinder 26 are respectively fixed to the four sides of the doorway through brackets, and an annular inflatable airbag 28 is provided between the four sides of the doorway and the door body 27.

[0037] In the above arrangement, the packaging materials (packaging bottles / packaging bags) are first placed into the bottle inlet buffer cabin 1, and the bottle inlet buffer cabin 1 is closed by manually sealing the hatch 2. The gas circulation purification system 14 is started by the controller to evacuate the cabin and then replenish the purified inert gas. The packaging materials are then passed through the cabin outlet to the empty bottle storage cabin 6 for storage. The empty bottle storage cabin 6 can cache multiple packaging materials (packaging bottles / packaging bags) at a time to meet batch requirements. The empty bottle storage cabin 6 is separated from the packaging cabin 3 by a second partition door 5. After the packaging materials pass through, the second partition door 5 is closed and inflated and sealed to ensure that the water and oxygen content in the core area of ​​the packaging cabin 3 is not destroyed. After the outer packaging material is fed, and the water and oxygen content of the box body meets the standard, the partition door is opened and packaging begins.

[0038] Specifically, during operation, the anhydrous oxygen weighing and packaging isolator implements the anhydrous oxygen weighing and packaging method through the following steps:

[0039] S1, through the packaging line, the packaging materials are sent in batches into the completely isolated bottle inlet buffer cabin 1;

[0040] S2, replacing the air in the bottle inlet buffer cabin 1 and the packaging cabin 3 with inert gas;

[0041] S3, using a vertical screw filling machine 10 to feed the material into the packaging material;

[0042] S4, the packaged products are sent in batches to the bottle discharge buffer cabin 8;

[0043] S5. The product batches in the bottle discharge buffer cabin 8 are transported to the roller conveyor line 13, thus completing the anhydrous oxygen weighing and packaging of the material.

[0044] During this process, the environment where the packaging material is located is isolated from the outside atmosphere. The air inside the isolator is replaced by inert gas. When the water and oxygen inside are reduced to a certain range, the gas purification circulation system of the isolator is turned on, and the residual water and oxygen in the box are removed through the purification column to reach a water and oxygen concentration of 1ppm. Weighing and packaging are then carried out in this independent and completely enclosed area.

[0045] The servo motor is controlled by the controller to enable the feeding screw 20 to feed the material, and at the same time, closed-loop control is performed with the weighing data of the electronic scale to ensure the weighing accuracy.

[0046] In summary, the anhydrous oxygen type weighing packaging isolator can not only ensure that the material does not come into contact with water and oxygen, but also ensure the personal safety of the operator. At the same time, it can also meet the requirements of continuous large-scale high-precision packaging, saving manpower and labor.

[0047] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A method for weighing and packaging anhydrous oxygen, characterized in that A water-free oxygen-type weighing packaging isolator is used, which includes: The bottle inlet buffer cabin is a horizontally arranged cylindrical cavity structure with a bottle inlet opening at one end and a bottle outlet opening at the other end. The bottle inlet opening is provided with a manually sealed hatch; The packaging cabin has a hollow structure and is provided with a first partition door at one end and a second partition door at the other end; a vertical screw filling machine communicating with the interior is provided on the top of the packaging cabin, and an electronic scale is provided inside the packaging cabin corresponding to the bottom of the vertical screw filling machine; a first power roller is also provided on the bottom plane of the packaging cabin along the conveying direction, and a glove operation window is provided on the side of the packaging cabin; An empty bottle storage compartment, which is a hollow structure with openings at both ends and is connected between the first partition door and the bottle outlet opening via a sealing flange, and a glove operation window is provided on the side of the empty bottle storage compartment; A bottle discharging buffer cabin is a hollow structure with openings at both ends, one end of which is connected to the second partition door via a sealing flange, and the other end is provided with a third partition door, and a roller conveyor line is provided on the outside of the third partition door; A gas circulation purification system, the gas circulation purification system is connected to the bottle inlet buffer cabin, the empty bottle storage cabin, the packaging cabin and the bottle outlet buffer cabin; a dust removal filter, the dust removal filter being in communication with the packaging compartment; The vertical screw filling machine includes a material buffer cabin embedded in the top of the packaging cabin, a feeding servo motor and a stirring reduction motor are provided on the top of the material buffer cabin; a feeding port is provided on one side of the top of the material buffer cabin; a stirring device is provided inside the material buffer cabin, and the stirring device is connected to the stirring reduction motor through a hollow shaft and a belt drive; a vertical feeding channel is provided at the bottom of the material buffer cabin, a feeding screw is provided in the feeding channel, and the feeding screw is connected to the feeding servo motor through a central axis passing through the hollow shaft; a docking device adapted to the container opening is provided at the bottom of the feeding channel; a bottle body positioning device is provided on the top of the weighing tray of the electronic scale; The anhydrous oxygen weighing packaging method comprises the following steps: S1. The packaging materials are delivered in batches to the completely isolated bottle inlet buffer cabin through the packaging line; S2, replace the air in the bottle inlet buffer cabin and packaging cabin with inert gas; S3, using a vertical screw filling machine to feed the material into the packaging material; S4, the packaged products are sent in batches to the bottle discharge buffer cabin; S5. The product batches in the bottle discharge buffer cabin are transported to the roller conveyor line, thus completing the anhydrous oxygen weighing and packaging of the material.

2. The anhydrous oxygen weighing and packaging method according to claim 1, characterized in that: The bottom of the empty bottle storage compartment and the packaging compartment are both provided with an air inlet, and the top is provided with an exhaust port; each of the air inlets is connected to the air supply port of the gas circulation purification system through a pipeline; each of the exhaust ports is connected to the air return port of the gas circulation purification system through a pipeline.

3. The anhydrous oxygen weighing and packaging method according to claim 1, characterized in that: The sides of the packaging compartment and the empty bottle storage compartment are respectively provided with tempered glass panels, and the glove operation windows are respectively opened on the tempered glass panels.

4. The anhydrous oxygen weighing and packaging method according to claim 1, characterized in that: The dust removal filter is installed on the lower end bracket of the packaging cabin and is connected to the packaging cabin through a pipeline.

5. The anhydrous oxygen weighing and packaging method according to claim 1, characterized in that: The first partition door, the second partition door and the third partition door are all composed of a door assembly that fits on the doorway. The door assembly includes: a pair of horizontally arranged slide rails, an actuator cylinder parallel to the slide rails, and a door body that fits on the slide rails through a sliding sleeve and is connected to the telescopic end of the actuator cylinder. The fixed ends of the slide rails and the actuator cylinder are respectively fixed to the four sides of the doorway through brackets, and an annular inflatable airbag is provided around the doorway and between the door body.

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