Tray box cover separation mechanism
The new material tray and lid separation mechanism, which integrates pulling, conveying, blocking, pressing and lifting functions, solves the problem of scattered material tray and lid separation structures on automated production lines, realizes automated and compact lid separation and storage, and improves production efficiency and product yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-26
- Publication Date
- 2026-07-28
AI Technical Summary
On existing automated production lines, the material trays and lids are separated and dispersed, occupying a large space, requiring many cycles, and the grippers are prone to damaging the lids. Furthermore, manual intervention is required, which affects production efficiency and product yield.
A novel material tray and lid separation mechanism is designed, integrating pulling, conveying, blocking, pressing, lifting and stacking functions into one unit. Driven by cylinders and motors, it realizes the automatic separation and storage of material trays and lids. It has a compact structure and occupies little space.
It achieves automated integration, separation, and storage of material trays and lids, reducing space occupation, improving production efficiency, reducing the risk of lid damage, with fewer cycle times and high overall integration.
Smart Images

Figure CN116534778B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated production lines, and in particular to a novel material tray lid separation mechanism. Background Technology
[0002] With the development of intelligent manufacturing and the rise of the automation industry, automated production lines have become indispensable and irreplaceable. Automated production lines can save a significant amount of manpower and resources, and significantly improve production efficiency.
[0003] On electronic product production lines, trays with lids are used to load electronic products. After a certain process is completed, the tray and lid need to be separated, and the lid removed. However, in current production lines, the loading and unloading of trays are not in the same working area, and a cylinder-driven gripper is used to separate the tray and lid. This results in a dispersed structure, large space occupation, and numerous operation cycles. Furthermore, the gripper is prone to damaging the lid when gripping it. To improve product yield, some companies still use manual separation methods. Therefore, a new technical solution is urgently needed to solve at least one of these problems. Summary of the Invention
[0004] In view of the above shortcomings, the purpose of this invention is to provide a novel material tray lid separation mechanism that integrates feeding, lid separation and storage into one unit, with high integration, compact structure and small space occupation.
[0005] To achieve the above-mentioned technical objectives and meet the above-mentioned technical requirements, the technical solution adopted by the present invention is as follows:
[0006] A novel material tray lid separation mechanism, characterized in that it comprises:
[0007] A frame-type support frame; a first support plate and a second support plate spaced laterally on the support frame; a pulling assembly on the second support plate for pulling a tray, the tray having a lid; a conveying assembly on the first and second support plates for conveying the tray; blocking assemblies on the first and second support plates for blocking the tray; a first pressing assembly on the first support plate for pressing the bottom of the tray, and a second pressing assembly on the second support plate for pressing the bottom of the tray; a lifting assembly on the support frame for moving multiple lid-removing pawl assemblies, the multiple lid-removing pawl assemblies being mounted on the lifting assembly for separating the lid; and multiple stacking pawl assemblies on the support frame for storing the lid.
[0008] As a preferred technical solution, the pulling assembly includes a pulling cylinder detachably mounted on the second support plate, a connecting seat detachably mounted on the output end of the pulling cylinder, and a pulling plate detachably mounted on the upper end of the connecting seat, wherein the connecting seat is slidably connected to the second support plate.
[0009] As a preferred technical solution, the conveying assembly includes a conveying rotary motor detachably mounted on the first support plate, a rotating shaft detachably connected to the conveying rotary motor, a first transmission wheel sleeved on the rotating shaft near the first support plate, a second transmission wheel sleeved on the rotating shaft near the second support plate, a third transmission wheel rotatably mounted on the first support plate, a fourth transmission wheel rotatably mounted on the second support plate, a first tensioning wheel rotatably mounted on the first support plate, a second tensioning wheel rotatably mounted on the second support plate, a first conveyor belt sleeved on the first transmission wheel, the third transmission wheel, and the first tensioning wheel, a second conveyor belt sleeved on the second transmission wheel, the fourth transmission wheel, and the second tensioning wheel, a first support wheel and a second support wheel respectively fixedly mounted on both sides of the first tensioning wheel, and a third support wheel and a fourth support wheel respectively fixedly mounted on both sides of the second tensioning wheel.
[0010] As a preferred technical solution, the blocking assembly includes a blocking cylinder and a baffle that is detachably disposed at the output end of the blocking cylinder.
[0011] As a preferred technical solution, the first pressing assembly includes a first pressing cylinder and a first pressing plate detachably disposed at the output end of the first pressing cylinder, and the second pressing assembly includes a second pressing cylinder and a second pressing plate detachably disposed at the output end of the second pressing cylinder, with one end of the first pressing plate passing through the first support plate and one end of the second pressing plate passing through the second support plate.
[0012] As a preferred technical solution, the lifting assembly includes a lifting cylinder detachably disposed at the bottom of the support frame and a lifting frame detachably disposed at the output end of the lifting cylinder. The lifting frame includes a lifting base plate, a first lifting support plate and a second lifting support plate vertically spaced on the upper surface of the lifting base plate, and a lifting upper plate detachably disposed on the upper surface of the first lifting support plate and the second lifting support plate. A cap-retrieving groove is vertically penetrating the lifting upper plate, and a plurality of cap-retrieving pawl assemblies are disposed along the inner edge of the cap-retrieving groove. The first support plate and the second support plate are located between the first lifting support plate and the second lifting support plate. The first support plate is slidably connected to the first lifting support plate, and the second support plate is slidably connected to the second lifting support plate.
[0013] As a preferred technical solution, the cap-removing pawl assembly includes a cap-removing fixing block, a cap-removing pawl rotatably mounted on the cap-removing fixing block, a first cover plate disposed on the cap-removing fixing block at one end opposite to the cap-removing pawl, a cap-removing push block passing through the cap-removing fixing block, a cap-removing spring disposed within the cap-removing push block, and a cap-removing limiting screw passing through the cap-removing fixing block. One end of the cap-removing spring abuts against the cap-removing push block, and the other end of the cap-removing spring abuts against the inner wall of the first cover plate. The cap-removing push block abuts against the cap-removing pawl.
[0014] As a preferred technical solution, the stacking pawl assembly includes a stacking fixing block, a stacking pawl rotatably mounted on the stacking fixing block, a second cover plate mounted on the stacking fixing block at one end opposite to the stacking pawl, a stacking push block passing through the stacking fixing block, a stacking spring mounted within the stacking push block, and a stacking limiting screw passing through the stacking fixing block. One end of the stacking spring abuts against the stacking push block, and the other end of the stacking spring abuts against the inner wall of the second cover plate. The stacking push block abuts against the stacking pawl.
[0015] As a preferred technical solution, the support frame includes a support upper plate, two support columns detachably disposed on the lower surface of the support upper plate, and a support bottom plate detachably disposed at the bottom of the two support columns.
[0016] As a preferred technical solution, a material stacking trough is provided vertically through the upper support plate, and a limiting plate is provided at each of the four corners of the material stacking trough.
[0017] The beneficial effects of this invention are:
[0018] 1) The pulling component pulls the tray into the production line, the conveying component conveys the tray to the support frame to complete the loading, the blocking component extends to block the tray for positioning, the first pressing component and the second pressing component press the bottom of the tray, the lifting component drives the lid-removing pawl component to descend, the lid-removing pawl component hooks the lid and rises to separate the lid from the tray, the lid-removing pawl component raises the lid above the stacking pawl component, then the lifting component drives the lid-removing pawl component to descend, the stacking pawl component hooks the lid to complete the stacking, and the lid is subsequently collected manually or by a robotic arm. The loading, lid separation and lid storage are integrated into one unit, with high integration, compact structure and small space occupation.
[0019] 2) Preferably, the pull cylinder drives the pull plate to pull the material tray into the production line, and the connecting seat and the second support plate are slidably connected to improve sliding stability. The structure is simple and easy to disassemble and assemble.
[0020] 3) Preferably, the first and second conveyor belts are driven to rotate by a conveyor rotary motor, thereby conveying the material tray to the cover removal position, which has good conveying stability.
[0021] 4) Preferably, the blocking cylinder drives the baffle to move, the baffle abuts against the material tray, and positions the material tray to the cover removal position to achieve fast and accurate positioning.
[0022] 5) Preferably, the lifting component drives the lid-removing pawl component to push the lid out of the lid-removing slot. The overall structure is compact, the lifting position is reasonable, and the lid removal efficiency is high.
[0023] 6) Preferably, the lid-removing push block and the lid-removing spring work together to push the lid-removing pawl to rotate and reset, and the material-stacking push block and the material-stacking spring work together to push the material-stacking pawl to rotate and reset, which can quickly hook the lid, and the structure is simple and practical.
[0024] 7) Preferably, the limiting plate cooperates with the box cover to limit the box cover, so that the box cover can be better stored in the stacking trough. Attached Figure Description
[0025] Figure 1 This is a three-dimensional view of a tray box cover separation mechanism provided in one embodiment of the present invention.
[0026] Figure 2 yes Figure 1 Another view from a different direction.
[0027] Figure 3 This is a partial structural diagram of a tray box cover separation mechanism provided in one embodiment of the present invention.
[0028] Figure 4 This is a structural diagram of a lifting assembly provided in one embodiment of the present invention.
[0029] Figure 5 This is a structural diagram of a cap-removing pawl assembly provided in one embodiment of the present invention.
[0030] Figure 6 This is a structural diagram of a material stacking ratchet assembly provided in one embodiment of the present invention.
[0031] exist Figures 1-6In the middle, 1. Support frame; 101. Support upper plate; 1001. Stacking trough; 102. Support column; 103. Support base plate; 2. First support plate; 3. Second support plate; 4. Pulling assembly; 401. Pulling cylinder; 402. Connecting seat; 403. Pulling plate; 5. Conveying assembly; 501. Conveying rotary motor; 502. Rotating shaft; 503. First transmission wheel; 504. Second transmission wheel; 505. Third transmission wheel; 506. Fourth transmission wheel; 507. First tensioning wheel; 508. Second tensioning wheel; 509. First conveyor belt; 510. Second conveyor belt; 511. First support wheel; 512. Second support wheel; 513. Third support wheel; 514. Fourth support wheel; 6. Blocking assembly; 601. Blocking cylinder; 602. Baffle; 7. First clamping Components; 701, First clamping cylinder; 702, First clamping plate; 8, Second clamping assembly; 801, Second clamping cylinder; 802, Second clamping plate; 9, Lifting assembly; 901, Lifting cylinder; 902, Lifting base plate; 903, First lifting support plate; 904, Second lifting support plate; 905, Lifting upper plate; 9051, Cover removal slot; 10, Cover removal pawl assembly; 100 1. Lid removal fixing block; 1002. Lid removal pawl; 10021. First pawl part; 1003. First cover plate; 1004. Lid removal push block; 1005. Lid removal spring; 1006. Lid removal limiting screw; 11. Material stacking pawl assembly; 1101. Material stacking fixing block; 1102. Material stacking pawl; 11021. Second pawl part; 12. Limiting plate; A. Material tray; B. Box cover. Detailed Implementation
[0032] The invention will now be further described with reference to the accompanying drawings.
[0033] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "top", "bottom", "left", "right", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0034] Please refer to Figures 1-6An embodiment of the present invention provides a novel tray lid separation mechanism, comprising a frame-type support frame 1, a first support plate 2 and a second support plate 3 arranged laterally on the support frame 1, a pulling component 4 for pulling a tray A arranged on the second support plate 3, a conveying component 5 for conveying the tray A arranged on the first support plate 2 and the second support plate 3, a blocking component 6 for blocking the tray A arranged on the first support plate 2 and the second support plate 3 respectively, a first pressing component 7 for pressing the bottom of the tray A arranged on the first support plate 2, a second pressing component 8 for pressing the bottom of the tray A arranged on the second support plate 3, a lifting component 9 arranged on the support frame 1 for moving multiple lid-removing pawl assemblies 10, multiple stacking pawl assemblies 11 arranged on the support frame 1 for storing lids B, and multiple lid-removing pawl assemblies 10 arranged on the lifting component 9. This system is used to separate lid B, which is mounted on a material tray A. After a process is completed, the material tray A needs to be separated from the lid B. Pulling component 4 pulls the material tray A into the production line, conveying component 5 conveys the material tray A to the lid picking position, blocking component 6 extends to block the material tray A, thereby positioning the material tray A at the lid picking position. First clamping component 7 and second clamping component 8 extend to clamp the bottom of the material tray A, lifting component 9 drives the lid picking pawl component 10 to descend and hook the lid B, then lifting component 9 drives the lid picking pawl component 10 to rise, thereby separating the lid B from the material tray A. Then the lid B continues to rise above the stacking pawl component 11, then lifting component 9 drives the lid B to descend, and the stacking pawl component 11 hooks the lid B to complete the stacking. The whole process is fast and reasonable, integrating feeding, separating lid B and storing lid B into one unit. It has a high degree of integration, compact structure, small space occupation, and short operation cycle.
[0035] like Figures 1-6 As shown, the pulling assembly 4 includes a pulling cylinder 401 detachably mounted on the second support plate 3, a connecting seat 402 detachably mounted on the output end of the pulling cylinder 401, and a pulling plate 403 detachably mounted on the upper end of the connecting seat 402. The connecting seat 402 is slidably connected to the second support plate 3. The pulling plate 403 has an upwardly bent portion at the end facing the material tray A. The pulling cylinder 401 drives the pulling plate 403 to move, pulling the material tray A into the production line. The connecting seat 402 is slidably connected to the second support plate 3 through a linear guide rail, ensuring good sliding stability.
[0036] like Figures 1-6As shown, the conveying assembly 5 includes a conveying rotary motor 501 detachably mounted on the first support plate 2, a rotating shaft 502 detachably connected to the conveying rotary motor 501, a first transmission wheel 503 mounted on the rotating shaft 502 near the first support plate 2, a second transmission wheel 504 mounted on the rotating shaft 502 near the second support plate 3, a third transmission wheel 505 rotatably mounted on the first support plate 2, a fourth transmission wheel 506 rotatably mounted on the second support plate 3, a first tensioning wheel 507 rotatably mounted on the first support plate 2, a second tensioning wheel 508 rotatably mounted on the second support plate 3, a first conveyor belt 509 mounted on the first transmission wheel 503, the third transmission wheel 505, and the first tensioning wheel 507, a second conveyor belt 510 mounted on the second transmission wheel 504, the fourth transmission wheel 506, and the second tensioning wheel 508, and a first support wheel 511 and a second support wheel 512 respectively fixedly mounted on both sides of the first tensioning wheel 507. The third support wheel 513 and the fourth support wheel 514 are fixedly set on both sides of the second tensioning wheel 508. The transmission rotary motor 501 drives the rotating shaft 502 to rotate. The rotating shaft 502 simultaneously drives the first transmission wheel 503 and the second transmission wheel 504 to rotate. The first transmission wheel 503 drives the first conveyor belt 509 to rotate and drives the third transmission wheel 505 to rotate. Similarly, the second transmission wheel 504 and the fourth transmission wheel 506 rotate, thereby conveying the material tray A. The first tensioning wheel 507 ensures the tension of the first conveyor belt 509 and provides support for the first conveyor belt 509 through the first support wheel 511 and the second support wheel 512, ensuring the conveying stability of the first conveyor belt 509. The second tensioning wheel 508 ensures the tension of the second conveyor belt 510 and provides support for the second conveyor belt 510 through the third support wheel 513 and the fourth support wheel 514, ensuring the conveying stability of the second conveyor belt 510. The entire conveying assembly 5 has an accurate conveying route and good conveying stability.
[0037] like Figures 1-6 As shown, the blocking assembly 6 includes a blocking cylinder 601 and a baffle 602 detachably mounted at the output end of the blocking cylinder 601. The baffle 602 on the first support plate 2 moves at the upper end of the first support plate 2, and the baffle 602 on the second support plate 3 moves at the upper end of the second support plate 3. The blocking cylinder 601 drives the baffle 602 to extend out of the blocking tray A, thereby positioning the tray A to the cover removal position, which is fast and accurate.
[0038] like Figures 1-6As shown, the first pressing assembly 7 includes a first pressing cylinder 701 and a first pressing plate 702 detachably disposed at the output end of the first pressing cylinder 701. The second pressing assembly 8 includes a second pressing cylinder 801 and a second pressing plate 802 detachably disposed at the output end of the second pressing cylinder 801. One end of the first pressing plate 702 passes through the first support plate 2, and one end of the second pressing plate 802 passes through the second support plate 3. The first pressing cylinder 701 drives the first pressing plate 702 to move towards the bottom of the tray A, and the second pressing cylinder 801 drives the second pressing plate 802 to move towards the bottom of the tray A. The first pressing plate 702 and the second pressing plate 802 press the bottom of the tray A tightly to prevent the tray A from rising along with the lid B when the lid is removed.
[0039] like Figures 1-6 As shown, the lifting assembly 9 includes a lifting cylinder 901 detachably mounted at the bottom of the support frame 1, and a lifting frame detachably mounted at the output end of the lifting cylinder 901. The lifting frame includes a lifting base plate 902, a first lifting support plate 903 and a second lifting support plate 904 vertically spaced on the upper surface of the lifting base plate 902, and a lifting upper plate 905 detachably mounted on the upper ends of the first lifting support plate 903 and the second lifting support plate 904. A cover-retrieving groove 9051 is vertically penetrating the lifting upper plate 905, and multiple cover-retrieving pawl assemblies 10 are arranged along the cover-retrieving groove 9051. The inner edge of 051 is set with the first support plate 2 and the second support plate 3 located between the first lifting support plate 903 and the second lifting support plate 904. The first support plate 2 is slidably connected to the first lifting support plate 903, and the second support plate 3 is slidably connected to the second lifting support plate 904. Specifically, there are 8 lid-removing pawls 1002. The lid-removing groove 9051 is rectangular and matches the shape of the lid B. Two lid-removing pawls 1002 are set on each edge of the lid, which makes the lid removal effect better and the lid B more stable during the lid removal process and less likely to fall off.
[0040] like Figures 1-6As shown, the cap-removing pawl assembly 10 includes a cap-removing fixing block 1001, a cap-removing pawl 1002 rotatably mounted on the cap-removing fixing block 1001, a first cover plate 1003 disposed on the end of the cap-removing fixing block 1001 opposite to the cap-removing pawl 1002, a cap-removing push block 1004 passing through the cap-removing fixing block 1001, a cap-removing spring 1005 disposed within the cap-removing push block 1004, and a cap-removing limiting screw 1006 passing through the cap-removing fixing block 1001. One end of the cap-removing spring 1005 abuts against the cap-removing push block 1004, and the other end of the cap-removing spring 1005 abuts against the inner wall of the first cover plate 1003. The cap-removing push block 1004 and the cap-removing pawl 1002... The lower end of the lid-removing pawl 1002 is provided with a straight hook-shaped first pawl part 10021. The lifting component 9 drives the lid-removing pawl 1002 to move upward. The lid B pushes the lid-removing pawl 1002 to rotate and pushes the lid-removing push block 1004 to compress the lid-removing spring 1005. When the lid B moves to the upper end of the first pawl part 10021, the lid-removing spring 1005 pushes the lid-removing pawl 1002 to rotate and reset due to the elastic force. The first pawl part 10021 hooks the lid B. Then the lifting component 9 rises to separate the lid B from the material tray A. In this way, the lid-removing pawl 1002 can automatically hook the lid B without manual operation. Compared with the gripper structure, it is not easy to damage the lid B.
[0041] like Figures 1-6As shown, the stacking pawl assembly 11 includes a stacking fixing block 1101, a stacking pawl 1102 rotatably mounted on the stacking fixing block 1101, a second cover plate disposed on the end of the stacking fixing block 1101 opposite to the stacking pawl 1102, a stacking push block passing through the stacking fixing block 1101, a stacking spring disposed within the stacking push block, and a stacking limiting screw passing through the stacking fixing block 1101. One end of the stacking spring abuts against the stacking push block, and the other end of the stacking spring abuts against the inner wall of the second cover plate. The stacking push block abuts against the stacking pawl 1102. The lower end of the stacking pawl 1102 is provided with a hook-shaped second pawl portion 11021. The stacking pawl assembly 11 is structurally similar to the cover removal pawl assembly 10, the main difference being that the vertical length of the stacking pawl 1102 is greater than the vertical length of the cover removal pawl 1002. It is worth noting that some components of the stacking pawl assembly 11 are not shown in the attached drawings. After the lid-removing pawl 1002 separates the lid B, it continues to rise. The lid B pushes the stacking pawl 1102 to rotate, and the stacking pawl 1102 pushes the stacking pusher block to compress the stacking spring. When the lid B moves above the second pawl part 11021, the stacking spring pushes the stacking pawl 1102 to reset due to the elastic force. The second pawl part 11021 hooks the lid B, and the lifting component 9 drives the lid-removing pawl 1002 to descend. The lid-removing pawl 1002 separates from the lid B, and the lid B stays on the stacking pawl 1102, that is, it is temporarily stored in the stacking trough 1001, waiting for subsequent manual or robotic arm collection of the lid B. Meanwhile, the material tray A is conveyed to other workstations through the conveying component 5. The stacking pawl component 11 has a simple structure and is easy to disassemble and assemble, realizing the automatic stacking and storage of the lid B.
[0042] like Figures 1-6 As shown, the support frame 1 includes a support upper plate 101, two support columns 102 detachably disposed on the lower surface of the support upper plate 101, and a support base plate 103 detachably disposed at the bottom of the two support columns 102. The overall structure is simple, lightweight, easy to disassemble and assemble, and allows observation of the working status of each component.
[0043] like Figures 1-6 As shown, a stacking trough 1001 is vertically oriented along the upper support plate 101. A limiting plate 12 is installed at each of the four corners of the stacking trough 1001. Four stacking pawl assemblies 11 are symmetrically arranged along the inner edge of the stacking trough 1001. The lid B is stored in the stacking trough 1001. During subsequent collection, improper collection methods may cause the lid B to collide with other components, potentially leading to deformation. The four limiting plates 12, working in conjunction with the lid B, provide a limiting and guiding function, preventing deformation when the lid B is removed. Furthermore, the limiting plates 12 are made of angle steel, and the limiting area formed by the four limiting plates 12 matches the shape of the lid B. Each limiting plate 12 corresponds to one corner of the lid B, resulting in a good limiting effect.
[0044] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on describing the differences from other embodiments. In particular, system embodiments are basically similar to method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions in the method embodiments. In the description of this specification, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this specification. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0045] The above description is merely an embodiment of one or more embodiments of this specification and is not intended to limit the scope of these embodiments. Various modifications and variations can be made to these embodiments by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this specification should be included within the scope of the claims.
Claims
1. A tray box cover separation mechanism characterized by, include: Frame-type support structure; A first support plate and a second support plate are arranged laterally on the support frame; A pulling assembly for pulling a tray is provided on the second support plate, and the tray is provided with a box cover; A conveying assembly for conveying the material tray is disposed on the first support plate and the second support plate; Blocking components for blocking the material tray are respectively disposed on the first support plate and the second support plate; A first clamping component for clamping the bottom of the material tray is disposed on the first support plate, and a second clamping component for clamping the bottom of the material tray is disposed on the second support plate; A lifting assembly is mounted on the support frame to move multiple lid-removing pawl assemblies. The multiple lid-removing pawl assemblies are mounted on the lifting assembly to separate the lid. Multiple stacking pawl assemblies for storing the box lid are mounted on the support frame. Each stacking pawl assembly includes a stacking fixing block, a stacking pawl rotatably mounted on the stacking fixing block, a second cover plate mounted on the stacking fixing block at one end away from the stacking pawl, a stacking push block passing through the stacking fixing block, a stacking spring mounted within the stacking push block, and a stacking limiting screw passing through the stacking fixing block. One end of the stacking spring abuts against the stacking push block, and the other end of the stacking spring abuts against the inner wall of the second cover plate. The stacking push block abuts against the stacking pawl. The lid-removing pawl assembly includes a lid-removing fixing block, a lid-removing pawl rotatably mounted on the lid-removing fixing block, a first cover plate disposed on the lid-removing fixing block at one end opposite to the lid-removing pawl, a lid-removing push block passing through the lid-removing fixing block, a lid-removing spring disposed within the lid-removing push block, and a lid-removing limiting screw passing through the lid-removing fixing block. One end of the lid-removing spring abuts against the lid-removing push block, and the other end of the lid-removing spring abuts against the inner wall of the first cover plate. The lid-removing push block abuts against the lid-removing pawl. The conveying assembly conveys the material tray to the support frame to complete the loading. The blocking assembly extends out to block the material tray for positioning. The first pressing assembly and the second pressing assembly press the bottom of the material tray. The lifting assembly drives the lid-removing pawl assembly to descend. After the lid-removing pawl assembly hooks the lid, it rises to separate the lid from the material tray. The lid-removing pawl assembly raises the lid above the stacking pawl assembly. Then, the lifting assembly drives the lid-removing pawl assembly to descend, and the stacking pawl assembly hooks the lid to complete the stacking.
2. A tray cover separation mechanism according to claim 1, wherein The pulling assembly includes a pulling cylinder detachably mounted on the second support plate, a connecting seat detachably mounted on the output end of the pulling cylinder, and a pulling plate detachably mounted on the upper end of the connecting seat. The connecting seat is slidably connected to the second support plate.
3. A tray cover separation mechanism according to claim 1, wherein The conveying assembly includes a conveying rotary motor detachably mounted on the first support plate, a rotating shaft detachably connected to the conveying rotary motor, a first transmission wheel sleeved on the rotating shaft near the first support plate, a second transmission wheel sleeved on the rotating shaft near the second support plate, a third transmission wheel rotatably mounted on the first support plate, a fourth transmission wheel rotatably mounted on the second support plate, a first tensioning wheel rotatably mounted on the first support plate, a second tensioning wheel rotatably mounted on the second support plate, a first conveyor belt sleeved on the first transmission wheel, the third transmission wheel, and the first tensioning wheel, a second conveyor belt sleeved on the second transmission wheel, the fourth transmission wheel, and the second tensioning wheel, a first support wheel and a second support wheel respectively fixedly mounted on both sides of the first tensioning wheel, and a third support wheel and a fourth support wheel respectively fixedly mounted on both sides of the second tensioning wheel.
4. A tray cover separation mechanism according to claim 1, wherein The blocking assembly includes a blocking cylinder and a baffle that is detachably disposed at the output end of the blocking cylinder.
5. A tray cover separation mechanism according to claim 1 wherein, The first pressing assembly includes a first pressing cylinder and a first pressing plate detachably disposed at the output end of the first pressing cylinder. The second pressing assembly includes a second pressing cylinder and a second pressing plate detachably disposed at the output end of the second pressing cylinder. One end of the first pressing plate passes through the first support plate, and one end of the second pressing plate passes through the second support plate.
6. A tray cover separation mechanism according to claim 1, wherein The lifting assembly includes a lifting cylinder detachably disposed at the bottom of the support frame and a lifting frame detachably disposed at the output end of the lifting cylinder. The lifting frame includes a lifting base plate, a first lifting support plate and a second lifting support plate vertically spaced on the upper surface of the lifting base plate, and a lifting upper plate detachably disposed on the upper surface of the first lifting support plate and the second lifting support plate. A cap-retrieving groove is vertically penetrating the lifting upper plate, and a plurality of cap-retrieving pawl assemblies are disposed along the inner edge of the cap-retrieving groove. The first support plate and the second support plate are located between the first lifting support plate and the second lifting support plate. The first support plate is slidably connected to the first lifting support plate, and the second support plate is slidably connected to the second lifting support plate.
7. The material tray lid separation mechanism according to claim 1, characterized in that, The support frame includes a support upper plate, two support columns detachably disposed on the lower surface of the support upper plate, and a support bottom plate detachably disposed at the bottom of the two support columns.
8. The material tray lid separation mechanism according to claim 7, characterized in that, The upper support plate is provided with a material stacking trough running vertically through it, and a limiting plate is provided at each of the four corners of the material stacking trough.