A foundation reinforcement device for industrial plants and a method of using the same

By designing a foundation reinforcement device for industrial plant including rack cylinder, chassis, support components and inspection components, the existing reinforcement devices have large land area and inconvenient transportation problems, and the collective use and stability of reinforcement devices are realized to meet the support needs of different wall forms.

CN116537582BActive Publication Date: 2025-05-16CHINA RAILWAY CONSTRUCTION ENGINEERING GROUP +1
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Patent Information

Application Number
CN202310513505.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-09
Publication Date
2025-05-16
Estimated Expiration
2043-05-09

AI Technical Summary

Technical Problem

The existing industrial plant reinforcement devices occupy a large area during transportation and use, which is inconvenient to transport, and lack the characteristics of collective use, making it difficult to effectively support walls of different inclinations.

Method used

A basic reinforcement device including a rack barrel, a chassis, a support assembly and a detection assembly is designed. The reinforcement components that are slidingly arranged on the rack can adjust the spacing as needed and ensure that the device is aligned parallel to the wall through the inspection components. The reinforcement assembly includes a rotatably mounted reinforcement rod and a support slide for precise adjustment and support through gear transmission and spiral substructure.

Benefits of technology

The collective use of reinforcement devices is realized, reducing the floor area and facilitating transportation and installation; the stability and accuracy of reinforcement are ensured through the use of inspection components; the design of reinforcement components allows flexible adjustments to adapt to different wall forms.

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Abstract

The invention discloses a foundation reinforcement device for an industrial plant and a method for using the same, and relates to the technical field of plant reinforcement devices; the device comprises a frame tube, both ends of which are provided with base frames, and the base frames are provided with support components; a lower support frame is connected to the base frame, and a detection component is slidably provided on the lower support frame for detecting whether the device is parallel to and abutting against a wall surface; reinforcement components arranged in a linear array are slidably provided on the frame tube, and the reinforcement components comprise an adjusting slide seat, a swivel is rotatably mounted on the adjusting slide seat, and a fixing piece is rotatably mounted on the swivel ring, and the fixing pieces on each reinforcement component are arranged in a circular array on the circumference of the frame tube; the wall surface is supported and reinforced by changing the form of the fixing piece, and the invention has the characteristics of collective use, is easy to transport, and occupies a small area.
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Description

Technical Field

[0001] The present invention relates to the technical field of plant reinforcement devices, and in particular to a foundation reinforcement device for an industrial plant and a use method thereof. Background Art

[0002] Industrial plant, as the name implies, is a house used in the industrial production process; in addition to the workshops used for production, industrial plant also includes its ancillary buildings, such as factory dormitories, canteens, office buildings and other supporting houses, all of which belong to the category of industrial plant, or part of industrial plant; when building industrial plant, it is generally necessary to reinforce it, and use reinforcement devices to reinforce its walls to ensure the stability of the plant; existing reinforcement devices generally support and reinforce its walls through angle adjustment, and the reinforcement devices are independent. When in use, they need to be carried and used separately, resulting in a large area and inconvenient transportation.

[0003] A Chinese patent with announcement number CN217871974U discloses a wall reinforcement device for reinforcing industrial plants. The technical solution is as follows: it includes a base, a vertical plate is rotatably connected to the base, and an adjustment mechanism and a splicing mechanism are provided on the base. The patent solves the problem of reinforcing walls with different inclinations; but from the technical solution point of view, the patent requires the reinforcement device to be transported separately when in use, that is, transported to different locations for use; it does not have the characteristics of collective use, occupies a large area, and is inconvenient to use. Summary of the invention

[0004] In view of the above technical problems, the present invention has the characteristics of collective use, is easy to transport, and occupies a small area.

[0005] The technical solution used in the present invention is: a foundation reinforcement device for an industrial plant, comprising a frame tube, base frames are arranged at both ends of the frame tube, and a supporting assembly is arranged on the base frame; a lower supporting frame is connected to the base frame, and a detection assembly is slidably arranged on the lower supporting frame, the detection assembly comprises a detection slide, a detection electric cylinder is arranged on the detection slide, a detection rod is slidably connected to the telescopic rod of the detection electric cylinder, a contact wheel is arranged on one end of the detection rod, a spring 1 is connected between the detection rod and the telescopic rod of the detection electric cylinder, and a pressure sensor is arranged on the telescopic rod of the detection electric cylinder for detecting the change of the elastic force of the spring 1; reinforcement assemblies arranged in a linear array are slidably arranged on the frame tube, and the reinforcement assembly The parts include an adjusting slide, a swivel is rotatably mounted on the adjusting slide, a fixing part is rotatably mounted on the swivel, and the fixing parts on each reinforcement component are arranged in a circular array on the circumference of the frame tube; the reinforcement part includes a reinforcing rod 1 rotatably mounted on the swivel, the reinforcing rod 1 is L-shaped, a reinforcing rod 2 is slidably mounted on one end of the reinforcing rod 1, a reinforcing rod 3 is rotatably mounted on the end of the reinforcing rod 2 away from the reinforcing rod 1, a supporting slide is slidably mounted on the reinforcing rod 2, a supporting connecting rod is rotatably mounted on the supporting slide, a matching oil cylinder is provided at one end of the supporting connecting rod, a positioning hole is provided on the reinforcing rod 3, and the reinforcement rod 3 is supported by the telescopic rod of the supporting slide and the positioning hole on the reinforcing rod 3.

[0006] Furthermore, the support assembly comprises a support cylinder arranged on the base frame, and a universal wheel is arranged on the telescopic rod of the support cylinder.

[0007] Furthermore, a slide groove is provided on the lower support frame, and the detection slide seat on the detection assembly is slidably connected to the slide groove.

[0008] Furthermore, the detection assembly includes a detection motor arranged at one end of the lower support frame, and a detection screw rod rotatably mounted on the lower support frame, the detection motor is used to drive the detection screw rod to rotate, and the detection screw rod and the detection slide seat form a spiral pair.

[0009] Furthermore, an adjusting motor is provided on one end of the frame tube, and an adjusting screw is rotatably installed inside the frame tube, the adjusting motor is used to drive the adjusting screw to rotate, a rectangular groove is provided on the circumference of the frame tube, the adjusting slide on the reinforcement component is slidably connected to the rectangular groove, and the adjusting slide and the adjusting screw form a spiral pair.

[0010] Furthermore, the rotating ring and the adjusting slide seat are respectively provided with fixing holes, and the rotating ring and the adjusting slide seat are fixed by fixing pins.

[0011] Furthermore, an arc-shaped fixing rod is movably provided on the rotating ring, and a spring 2 for providing elastic force is sleeved on the arc-shaped fixing rod. A matching hole is provided on one end of the reinforcement rod 1, and the arc-shaped fixing rod matches with the matching hole to fix the reinforcement rod 1.

[0012] Furthermore, a height motor is fixedly provided on the reinforcement rod one, a height gear is connected to the output shaft of the height motor, and a screw gear is rotatably installed on one end of the reinforcement rod one, and the screw gear and the height gear constitute a gear pair; a height screw and a guide rod are fixedly connected to the end of the reinforcement rod two facing the reinforcement rod one, the guide rod is slidably connected to the reinforcement rod one, and the height screw and the screw gear constitute a spiral pair; a slide motor is provided on the end of the reinforcement rod two facing the reinforcement rod one, and a support screw is rotatably installed on the reinforcement rod two, and the slide motor is used to drive the support screw to rotate; the support slide and the support screw constitute a spiral pair.

[0013] Furthermore, a connecting rod motor is provided on one side of the supporting slide, and the output shaft of the connecting rod motor is fixedly connected to the supporting connecting rod to drive the supporting connecting rod to rotate. A supporting electric cylinder is also provided on the supporting slide for supporting the supporting connecting rod; a rotating motor is provided on the end of the reinforcement rod two away from the reinforcement rod one, and a rotating gear is connected to the output shaft of the rotating motor. A connecting gear is fixedly connected to the reinforcement rod three, and the connecting gear and the rotating gear constitute a gear pair to drive the reinforcement rod three to rotate.

[0014] A method for using a foundation reinforcement device, characterized in that it comprises the following steps:

[0015] S10: The frame tube is transferred to the wall to be reinforced, and the detection component is used to detect whether the lower support frame is parallel to the wall;

[0016] S20: adjusting the distance between the reinforcement components by adjusting the motor to drive the adjusting screw to rotate;

[0017] S30: The reinforcing member on the reinforcing assembly is rotated and adjusted to the position of the wall surface, and the wall surface is supported and reinforced by adjusting the positions of the reinforcing rod 1, the reinforcing rod 2 and the reinforcing rod 3.

[0018] Compared with the prior art, the present invention has the following advantages: (1) the detection assembly provided in the present invention can detect whether the device is parallel to the wall, so as to facilitate the subsequent adjustment of the position of the device and ensure the stability of the reinforcement; (2) the reinforcement assemblies provided in the present invention are arranged linearly, and the operator can use different numbers of reinforcement assemblies according to the actual situation, which has the characteristics of collective use, reduces the floor space, and is convenient for transfer and transportation; (3) the fixing parts provided in the present invention are easy to store and organize. When not in use, they are in a horizontal shape and parallel to the axial direction of the frame tube, occupying a small space area and easy to adjust. By rotating the orientation, they can be transformed into a vertical shape for use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2It is a schematic diagram of the overall structure of the present invention from another angle.

[0021] Figure 3 For the present invention Figure 2 A partial enlarged view of the area marked A in the middle.

[0022] Figure 4 Schematic diagram of the reinforcement assembly of the present invention.

[0023] Figure 5 This is a schematic diagram of the installation of the reinforcement rod 1 of the present invention.

[0024] Figure 6 It is a schematic diagram of the support connecting rod and the support sliding seat of the present invention.

[0025] Figure numerals: 1-frame tube; 101-base frame; 2-adjusting motor; 3-lower support frame; 4-supporting oil cylinder; 5-universal wheel; 6-adjusting screw rod; 7-detection motor; 8-detection screw rod; 9-detection slide; 10-detection electric cylinder; 11-contact wheel; 12-detection rod; 13-spring 1; 14-adjusting slide; 1401-fixing pin; 15-swivel; 16-reinforcement rod 1; 1601-matching hole; 17-height Degree motor; 18-height gear; 19-screw gear; 20-guide rod; 21-height screw; 22-slide motor; 23-reinforcement rod 2; 24-support screw; 25-support slide; 26-support connecting rod; 27-reinforcement rod 3; 28-connecting gear; 29-rotating motor; 30-rotating gear; 31-arc fixing rod; 32-spring 2; 33-connecting rod motor; 34-support electric cylinder; 35-matching cylinder. DETAILED DESCRIPTION

[0026] The present invention will be specifically described below in conjunction with the accompanying drawings: Figures 1 to 3 As shown, a base frame 101 is provided at both ends of the frame tube 1, and a support assembly is provided on the base frame 101, and the support assembly includes a support cylinder 4 provided on the base frame 101, and a universal wheel 5 is provided on the telescopic rod of the support cylinder 4; a lower support frame 3 is connected to the base frame 101, and a detection assembly is slidably provided on the lower support frame 3, and the detection assembly includes a detection slide 9, and a detection electric cylinder 10 is provided on the detection slide 9, and a detection rod 12 is slidably connected to the telescopic rod of the detection electric cylinder 10, and a contact wheel 11 is provided on one end of the detection rod 12, A spring 13 is connected between the detection rod 12 and the telescopic rod of the detection electric cylinder 10, and a pressure sensor is arranged on the telescopic rod of the detection electric cylinder 10 for detecting the change in the elastic force of the spring 13; a slide groove is arranged on the lower support frame 3, and the detection slide 9 on the detection component is slidably connected with the slide groove; the detection component also includes a detection motor 7 arranged at one end of the lower support frame 3, and a detection screw rod 8 rotatably installed on the lower support frame 3, the detection motor 7 is used to drive the detection screw rod 8 to rotate, and the detection screw rod 8 and the detection slide seat 9 form a spiral pair.

[0027] like Figures 1 to 6 As shown, a reinforcement component arranged in a linear array is slidably arranged on the frame tube 1, and the reinforcement component includes an adjusting slide 14, on which a swivel 15 is rotatably mounted, and on which a fixing part is rotatably mounted, and the fixing parts on each reinforcement component are arranged in a circular array on the circumference of the frame tube 1; the reinforcement part includes a reinforcement rod 16 rotatably mounted on the swivel 15, and the reinforcement rod 16 is L-shaped, and a reinforcement rod 23 is slidably mounted on one end of the reinforcement rod 16, and a reinforcement rod 3 27 is rotatably mounted on the end of the reinforcement rod 23 away from the reinforcement rod 16, and a support slide 25 is slidably mounted on the reinforcement rod 23, and a support connecting rod 26 is rotatably mounted on the support slide 25, and a matching oil cylinder 35 is provided at one end of the support connecting rod 26, A positioning hole is provided on the reinforcement rod 3 27, and the telescopic rod of the support slide 25 cooperates with the positioning hole on the reinforcement rod 3 27 to support the reinforcement rod 3 27; an adjusting motor 2 is provided on one end of the frame tube 1, and an adjusting screw 6 is rotatably installed inside the frame tube 1, and the adjusting motor 2 is used to drive the adjusting screw 6 to rotate, and a rectangular groove is provided on the circumference of the frame tube 1, and the adjusting slide 14 on the reinforcement component is slidably connected with the rectangular groove, and the adjusting slide 14 and the adjusting screw 6 form a spiral pair; fixing holes are respectively provided on the swivel 15 and the adjusting slide 14, and the swivel 15 and the adjusting slide 14 are fixed by a fixing pin 1401; an arc-shaped fixing rod 31 is movably provided on the swivel 15, and a sleeve for providing elastic force is provided on the arc-shaped fixing rod 31 Spring 2 32, a matching hole 1601 is set on one end of the reinforcement rod 16, and the arc-shaped fixing rod 31 is matched with the matching hole 1601 to fix the reinforcement rod 16; a height motor 17 is fixedly set on the reinforcement rod 16, and a height gear 18 is connected to the output shaft of the height motor 17, and a screw gear 19 is rotatably installed on one end of the reinforcement rod 16, and the screw gear 19 and the height gear 18 constitute a gear pair; a height screw 21 and a guide rod 20 are fixedly connected to one end of the reinforcement rod 16 facing the reinforcement rod 16, and the guide rod 20 is slidably connected to the reinforcement rod 16, and the height screw 21 and the screw gear 19 constitute a spiral pair; a slide motor 22 is set on the end of the reinforcement rod 23 facing the reinforcement rod 16, and A support screw 24 is rotatably installed on the reinforcement rod 23, and the slide motor 22 is used to drive the support screw 24 to rotate; the support slide 25 and the support screw 24 form a spiral pair; a connecting rod motor 33 is arranged on one side of the support slide 25, and the output shaft of the connecting rod motor 33 is fixedly connected to the support connecting rod 26 to drive the support connecting rod 26 to rotate, and a supporting electric cylinder 34 is also arranged on the support slide 25 to support the support connecting rod 26; a rotating motor 29 is arranged on the end of the reinforcement rod 23 away from the reinforcement rod 1 16, and a rotating gear 30 is connected to the output shaft of the rotating motor 29, and a connecting gear 28 is fixedly connected to the reinforcement rod 3 27, and the connecting gear 28 and the rotating gear 30 form a gear pair to drive the reinforcement rod 3 27 to rotate.

[0028] The working principle of the present invention is as follows: the frame tube 1 is moved to the wall to be reinforced. After arriving at the designated location, the supporting cylinder 4 controls the universal wheel 5 to retract so that one end of the base frame 101 contacts the ground to stabilize the entire device; at the same time, the lower support frame 3 is against the wall. To ensure that the lower support frame 3 is parallel to the wall, the detection motor 7 drives the detection screw rod 8 to rotate, so that the detection slide 9 slides, and the detection electric cylinder 10 controls the detection rod 12 to move, so that the contact wheel 11 is against the wall, and then the contact wheel 11 moves along the wall. When the lower support frame 3 is not parallel to the wall, the elastic force of the spring 13 will change, which is detected by the pressure sensor to output feedback information, and then the position of the device is adjusted to make the lower support frame 3 parallel to the wall.

[0029] The adjusting motor 2 drives the adjusting screw 6 to rotate, so that the adjusting slide 14 slides to adjust the spacing between the reinforcement components; when using the fixing member, such as Figure 1 , change the fixing part from a horizontal state to a vertical state, that is, rotate the reinforcing rod 16 so that the long end of the reinforcing rod 16 is first facing away from the wall, and then rotate the swivel 15 to make the fixing part in a vertical state; then, the arc-shaped fixing rod 31 cooperates with the matching hole 1601 to fix the reinforcing rod 16, and at the same time, the fixing pin 1401 cooperates with the fixing holes on the swivel 15 and the adjusting slide 14 to fix the swivel 15.

[0030] Through the operation of the height motor 17, the screw gear 19 rotates under the gear transmission, and under the connection of the spiral pair, the height screw 21 and the reinforcement rod 23 move to adjust the height of the reinforcement rod 23; then the rotation motor 29 works to rotate the rotation gear 30, and under the gear transmission, the connecting gear 28 and the reinforcement rod 3 27 rotate, that is, the reinforcement rod 3 27 is away from the reinforcement rod 23 and forms an angle, and the top of the wall is supported and reinforced by the reinforcement rod 3 27; the initial state of the reinforcement rod 3 27 is parallel to the reinforcement rod 23, which is convenient for storage and arrangement; when the reinforcement rod 3 27 and the reinforcement rod 23 are parallel, the height screw 21 and the reinforcement rod 23 are parallel to each other, and ... After the second reinforcement rod 23 forms an angle, the slide motor 22 drives the support screw 24 to rotate, causing the support slide 25 to slide, and then the connecting rod motor 33 drives the support connecting rod 26 to rotate, so that the matching cylinder 35 is located at the positioning hole on the reinforcement rod three 27, and the telescopic rod of the matching cylinder 35 cooperates with the positioning hole on the reinforcement rod three 27 to support the reinforcement rod three 27; it should be noted that when the fixing parts are not used, the support connecting rod 26 is parallel to the reinforcement rod two 23, and is supported by the telescopic rod of the support electric cylinder 34; the operator can use different numbers of fixing parts according to actual conditions.

Claims

1. A foundation reinforcement device for an industrial plant, comprising a frame tube (1), a base frame (101) being arranged at both ends of the frame tube (1), and a support assembly being arranged on the base frame (101), characterized in that: A lower support frame (3) is connected to the bottom frame (101), a detection assembly is slidably arranged on the lower support frame (3), the detection assembly comprises a detection slide (9), a detection electric cylinder (10) is arranged on the detection slide (9), a detection rod (12) is slidably connected to the telescopic rod of the detection electric cylinder (10), a contact wheel (11) is arranged on one end of the detection rod (12), a spring (13) is connected between the detection rod (12) and the telescopic rod of the detection electric cylinder (10), and a pressure sensor is arranged on the telescopic rod of the detection electric cylinder (10) for detecting the change in the elastic force of the spring (13); a reinforcement assembly arranged in a linear array is slidably arranged on the frame tube (1), the reinforcement assembly comprises an adjustment slide (14), a swivel (15) is rotatably mounted on the adjustment slide (14), and a swivel (15) is rotatably mounted on the swivel (15). A fixing part is installed, and the fixing parts on each reinforcement component are arranged in a circular array on the circumference of the frame tube (1); the reinforcement part includes a reinforcement rod 1 (16) rotatably mounted on a swivel (15), the reinforcement rod 1 (16) is L-shaped, one end of the reinforcement rod 1 (16) is slidably mounted with a reinforcement rod 2 (23), and one end of the reinforcement rod 2 (23) away from the reinforcement rod 1 (16) is rotatably mounted with a reinforcement rod 3 (27), a support slide (25) is slidably mounted on the reinforcement rod 2 (23), and a support connecting rod (26) is rotatably mounted on the support slide (25), a matching oil cylinder (35) is provided at one end of the support connecting rod (26), and a positioning hole is provided on the reinforcement rod 3 (27), and the reinforcement rod 3 (27) is supported by the telescopic rod of the support slide (25) cooperating with the positioning hole on the reinforcement rod 3 (27).

2. The foundation reinforcement device for industrial plants according to claim 1 is characterized in that: The support assembly comprises a support oil cylinder (4) arranged on a base frame (101), and a universal wheel (5) is arranged on a telescopic rod of the support oil cylinder (4).

3. The foundation reinforcement device for industrial plants according to claim 1, characterized in that: The lower support frame (3) is provided with a slide groove, and the detection slide seat (9) on the detection component is slidably connected to the slide groove.

4. The foundation reinforcement device for industrial plants according to claim 3 is characterized in that: The detection assembly comprises a detection motor (7) arranged at one end of the lower support frame (3), and a detection screw rod (8) rotatably mounted on the lower support frame (3); the detection motor (7) is used to drive the detection screw rod (8) to rotate, and the detection screw rod (8) and the detection slide seat (9) form a spiral pair.

5. The foundation reinforcement device for industrial plants according to claim 1 is characterized in that: An adjusting motor (2) is provided at one end of the frame tube (1), and an adjusting screw (6) is rotatably installed inside the frame tube (1). The adjusting motor (2) is used to drive the adjusting screw (6) to rotate. A rectangular groove is provided on the circumference of the frame tube (1). The adjusting slide (14) on the reinforcement component is slidably connected to the rectangular groove, and the adjusting slide (14) and the adjusting screw (6) form a spiral pair.

6. The foundation reinforcement device for industrial plants according to claim 1, characterized in that: The rotating ring (15) and the adjusting slide seat (14) are respectively provided with fixing holes, and the rotating ring (15) and the adjusting slide seat (14) are fixed via a fixing pin (1401).

7. The foundation reinforcement device for industrial plants according to claim 6, characterized in that: An arc-shaped fixing rod (31) is movably provided on the rotating ring (15), and a second spring (32) for providing elastic force is sleeved on the arc-shaped fixing rod (31). A matching hole (1601) is provided on one end of the reinforcing rod (16), and the arc-shaped fixing rod (31) is matched with the matching hole (1601) to fix the reinforcing rod (16).

8. The foundation reinforcement device for industrial plants according to claim 7, characterized in that: A height motor (17) is fixedly arranged on the reinforcing rod one (16), a height gear (18) is connected to the output shaft of the height motor (17), and a screw gear (19) is rotatably mounted on one end of the reinforcing rod one (16), and the screw gear (19) and the height gear (18) form a gear pair; a height screw (21) and a guide rod (20) are fixedly connected to one end of the reinforcing rod two (23) facing the reinforcing rod one (16), the guide rod (20) is slidably connected to the reinforcing rod one (16), and the height screw (21) and the screw gear (19) form a spiral pair; a slide motor (22) is arranged on one end of the reinforcing rod two (23) facing the reinforcing rod one (16), and a support screw (24) is rotatably mounted on the reinforcing rod two (23), and the slide motor (22) is used to drive the support screw (24) to rotate; the support slide (25) and the support screw (24) form a spiral pair.

9. The foundation reinforcement device for industrial plants according to claim 8, characterized in that: A connecting rod motor (33) is provided on one side of the support slide (25), and an output shaft of the connecting rod motor (33) is fixedly connected to the support connecting rod (26) to drive the support connecting rod (26) to rotate. A supporting electric cylinder (34) is also provided on the support slide (25) for supporting the support connecting rod (26). A rotating motor (29) is provided on an end of the second reinforcement rod (23) away from the first reinforcement rod (16), and a rotating gear (30) is connected to the output shaft of the rotating motor (29). A connecting gear (28) is fixedly connected to the third reinforcement rod (27), and the connecting gear (28) and the rotating gear (30) form a gear pair to drive the third reinforcement rod (27) to rotate.

Citation Information

Patent Citations

  • Wall surface flatness detection device for supervision

    CN213208891U

  • Stable assembly type stair auxiliary installation equipment

    CN213626724U

  • Wall reinforcing device for reinforcing industrial factory building

    CN217871974U