Flow pressure self-compensated intelligent high-pressure water pump and implementation method thereof
By designing internal and external impellers and a flying disc structure, the centrifugal force of the water flow is used to drive the impeller to rotate. Combined with pressure sensing to adjust the motor power, the problems of water flow impact and energy consumption are solved, achieving efficient water flow transportation and motor energy saving.
Patent Information
- Application Number
- CN202310685236.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-09
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-06-09
AI Technical Summary
The installation of the throttling screw on the existing high-pressure water pump affects the water flow rate, which increases the load on the motor, increases energy consumption, and may cause damage to the internal parts of the pump body due to the impact of the water flow.
It adopts a structure with two independent impellers and a flying disc, connected by bearings. It uses the centrifugal force of water flow to drive the impeller to rotate, and combines pressure sensing components to adjust the motor power, reduce water flow impact and optimize motor output.
This reduces motor power consumption, minimizes impact damage to pump components from water flow, and ensures normal flow rate and stable output of water within the pump body.
Smart Images

Figure CN116538103B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of high-pressure water pumps, in particular to a flow pressure self-compensating intelligent high-pressure water pump and an implementation method thereof. BACKGROUND
[0002] A pressure-compensating high-pressure water pump is disclosed in Chinese Patent No. CN205172924U, which connects the high-pressure outlet and the low-pressure sealing area through a pressure compensation channel, and installs a throttling screw in the middle of the pressure compensation channel. The pressure difference between the two ends of the pressure compensation channel is automatically adjusted through the throttling hole in the throttling screw, the pressure on the low-pressure side of the sealing element is increased, the pressure difference between the two ends of the sealing element is reduced, and the service life of the sealing element is improved. The throttling screw is installed into the pressure compensation channel by using a hexagonal wrench, which facilitates installation and disassembly.
[0003] In the above-mentioned patent, the installation of the throttling screw will affect the water flow rate inside the pump body, and the blocked water flow rate will indirectly increase the load burden of the motor, thereby increasing the energy consumption. Therefore, it does not meet the existing needs, and a flow pressure self-compensating intelligent high-pressure water pump and an implementation method thereof are proposed. SUMMARY
[0004] The purpose of the present application is to provide a flow pressure self-compensating intelligent high-pressure water pump and an implementation method thereof. The impeller flying disc is composed of two independent impellers and a flying disc structure. The bearing is used between the outer impeller and the flying disc to realize the rotating operation. When the flying disc rotates to drive the water flow, the centrifugal force will indirectly act on the impeller, thereby pushing the impeller to rotate in the same direction. This can not only reduce the impact of water flow on the pump body under the centrifugal action, but also use the impact of water flow to drive the impeller, thereby reducing the power consumption required by the motor and solving the problems in the prior art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a flow pressure self-compensating intelligent high-pressure water pump, comprising a motor body, a water pump body and a linkage shaft assembly, further comprising an impeller flying disc, which is arranged inside the water pump body. One side of the motor body is provided with a signal box. The motor body is connected with the linkage shaft assembly through a motor transmission shaft. The water pump body comprises an inner end cover, an outer end cover and a plurality of assembly shafts, which are installed between the inner end cover and the outer end cover. The impeller flying disc is located inside the assembly shaft. A water outlet is arranged above the inner end cover. A water inlet is arranged on the outer surface of the outer end cover. A penetrating screw rod is arranged on the outer side of the assembly shaft. The penetrating screw rod is connected with the assembly shaft through a screw rod tooth opening. The two ends of the penetrating screw rod are connected with the inner end cover and the outer end cover, respectively.
[0006] Preferably, one end of the assembly sleeve shaft is provided with a sealing ring groove, the assembly sleeve shafts are connected through the sealing ring groove, the inside of the water inlet is provided with a jet port turbine, the jet port turbine is rotationally connected with the water inlet, the inside of the jet port turbine is provided with a spring piston, one end of the spring piston extends to the outer surface of the jet port turbine.
[0007] Preferably, the other end of the spring piston is connected with a contact pin, the contact pin is connected with the jet port turbine through the spring piston, one side of the impeller flying disc is provided with a pressure sensing assembly, the pressure sensing assembly is connected with the contact pin, the output end of the pressure sensing assembly is connected with the input end of the motor main control module, the output end of the motor main control module is connected with the input end of the actuator unit, wherein the actuator unit includes an execution power module and a coupling speed change module.
[0008] Preferably, the linkage shaft assembly includes an adapter end and a bearing shaft support, one end of the adapter end is connected with a rotary link, the other end of the rotary link is connected with the jet port turbine through a thread, the outer surface of the rotary link is provided with a deflection joint, one side of the deflection joint is provided with a bearing sleeve.
[0009] Preferably, both ends of the bearing sleeve are provided with a sleeve bearing, the bearing sleeve is rotationally connected with the bearing shaft support through the sleeve bearing, the impeller flying disc includes a guide vane, an outer ring vane and an impeller inner disc, the impeller inner disc is installed in the inside of the outer ring vane through an inner bearing seat, the impeller inner disc is connected with the rotary link, and the impeller inner disc is rotationally connected with the outer ring vane.
[0010] Preferably, the guide vane is installed in the inside of the inner end cover, one side of the impeller inner disc is provided with a water passage disc port, the inside of the impeller inner disc is provided with a convection groove, the convection groove and the water passage disc port are mutually penetrated, one side of the outer ring vane is provided with an integrally formed shunt side disc.
[0011] Preferably, a shunt groove is arranged between the shunt side disc and the outer ring vane, and a dispersion groove is arranged in the inside of the outer ring vane.
[0012] Preferably, a transition pipe is connected to the water inlet through a flange, a baffle is arranged in the transition pipe, the outer periphery of the baffle is fixedly connected with the inner wall of the transition pipe, a plurality of through holes are arranged on the baffle, the plurality of through holes are arranged in an annular array, a support rod is arranged on the side of the transition pipe away from the water inlet, the support rod is parallel to the baffle, the two ends of the support rod are fixedly connected with the inner wall of the transition pipe, a first rotating shaft is rotatably arranged at the center of the support rod, the first rotating shaft is perpendicular to the support rod, a first bevel gear is arranged at the end of the first rotating shaft away from the water inlet, the first bevel gear is meshed with a second bevel gear, one end of the second bevel gear is connected with a second rotating shaft, the end of the second rotating shaft away from the second bevel gear extends to the outside of the transition pipe and is connected with the output end of a driving motor, the second rotating shaft is sealingly and rotatably connected with the transition pipe at the penetration position, the driving motor is fixedly connected with the outer wall of the transition pipe, the end of the first rotating shaft close to the water inlet is rotatably connected with the center of the baffle, a shaft sleeve is arranged at the end of the first rotating shaft close to the baffle, a roller is arranged on the outer wall of the shaft sleeve, the roller is rotatably connected with the outer wall of the shaft sleeve through a rotating shaft, a mounting hole is arranged in the rotating shaft, a reset spring is arranged in the mounting hole, one end of the reset spring is connected with the inner wall of the mounting hole, the other end of the reset spring is connected with one end of a sliding rod, the sliding rod is slidingly connected with the inner wall of the mounting hole, the end of the sliding rod away from the shaft sleeve penetrates through the end of the roller away from the shaft sleeve and is provided with a contact block, the contact block is in the shape of a hemisphere, a plurality of arc blocks are arranged at equal intervals on the inner wall of the transition pipe, the arc blocks and the contact block are located on the same plane, a plurality of sliding holes are arranged in an array on the outer wall of the roller in the circumferential direction, a sliding column is slidingly arranged in each sliding hole, the end of the sliding column close to the sliding rod is obliquely provided with a connecting rod, the end of the connecting rod close to the contact block is hingedly connected with the side wall of the sliding rod, and the end of the connecting rod away from the contact block is hingedly connected with the sliding column.
[0013] Preferably, the pressure sensing assembly is used to detect the water flow pressure through the water inlet, a power regulator is arranged on the motor body, the power regulator is used to adjust the output power of the motor body, the motor main control module is electrically connected with the power regulator, the motor main control module controls the power regulator to adjust the output power of the motor body based on the detection value of the pressure sensing assembly, and the method comprises the following steps.
[0014] Step 101: based on the detection value of the pressure sensing assembly, the target output power of the motor body is calculated through the following formula:
[0015]
[0016] wherein P0 is the target output power of the motor body, ρ is the fluid density in the water pump body, g is the acceleration of gravity, H1 is the preset lift of the water pump body, Q1 is the preset flow rate at the water outlet of the water pump body 2, μ is the flow coefficient, S is the cross-sectional area at the water outlet of the water pump body 2, P1 is the detection value of the pressure sensing assembly, and η is the preset working efficiency of the motor body.
[0017] Step 102: based on the calculation result of step 101, the motor master module controls the power regulator to adjust the output power of the motor body to the target output power.
[0018] The implementation method of the flow pressure self-compensation intelligent high-pressure water pump comprises the following steps:
[0019] Step one: the motor drives the rotating connecting rod to rotate at high speed, and then the rotating connecting rod drives the impeller inner disc in the pump body to rotate, and the negative pressure generated by the high-speed rotating impeller inner disc can suck the water flow from the water inlet into the interior of the pump body;
[0020] Step two: when the water flow enters the interior of the pump body through the water inlet, the water flow can drive the jet port turbine at the water inlet to rotate, and the spring piston at the tip of the jet port turbine can shrink inward at the moment of contacting the water flow, so as to push the internal contact pin to contact the pressure sensing assembly, and after sensing the water flow pressure, the motor speed can be adjusted;
[0021] Step three: the water flow in the pump body enters the interior of the impeller inner disc through the water disc port, and under the action of centrifugal force, the water flow flows out from the counterflow groove into the outer ring impeller area, and the water flow pressure further increases by centrifugal throwing, and the centrifugal water flow is used to drive the outer ring impeller to rotate independently;
[0022] Step four: the water flow after the outer ring impeller enters the pump body through the diffuser groove, and then returns to another set of impeller inner discs through the shunt groove, and finally the water flow enters the water outlet through the high-speed rotating guide vane.
[0023] Compared with the prior art, the beneficial effects of the present application are:
[0024] 1、The impeller flying disc is composed of two independent impellers and a flying disc structure, wherein the flying disc structure is connected with the motor transmission shaft through a linkage shaft assembly, the motor can drive the flying disc in the interior to rotate at high speed when the motor works, so as to suck the water flow into the interior of the pump body, bearings are used between the outer impeller and the flying disc to realize rotating operation, when the flying disc rotates to drive the water flow, the centrifugal force of the water flow can indirectly act on the impeller, so as to drive the impeller to rotate in the same direction, so that the impact of the water flow on the pump body under the centrifugal force can be reduced, and the water flow impact can be used to drive the impeller, so as to reduce the power consumption of the motor;
[0025] 2、The water flow enters the pump body through the water inlet, pushes the nozzle turbine at the water inlet to rotate, and utilizes the rotation of the nozzle turbine to slow down the impact of the water flow on the impeller inner disc, and the spring piston at the tip of the nozzle turbine is retracted inward at the moment of contact with the water flow, pushes the internal contact pin to contact the pressure sensing assembly, senses the water flow pressure, and can adjust the motor speed, so that the output power of the motor can be appropriately reduced under strong water flow, so as to achieve the purpose of energy saving;
[0026] 3、The water flow in the pump body enters the inside of the impeller inner disc through the water disc opening, under the action of centrifugal force, the water flow flows out from the convection groove into the outer ring impeller area, and the pressure of the water flow thrown out by centrifugal force is further increased, the centrifugal water flow is utilized to drive the outer ring impeller to rotate independently, so that the impact force of the water flow output from the impeller inner disc can be consumed, the damage of the internal parts of the pump body caused by long-time water flow impact can be avoided, and at the same time, the rotating outer ring impeller also generates centrifugal force on the water flow, so that a part of the pressure consumed by the water flow can be compensated, and the normal flow rate of the water flow in the pump body can be ensured. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is the overall front view of the present application;
[0028] Figure 2 It is the expanded structure diagram of the outer end cover of the present application;
[0029] Figure 3 It is the cross-sectional structure diagram of the outer end cover of the present application;
[0030] Figure 4 It is the structure diagram of the impeller flying disc of the present application;
[0031] Figure 5 It is the structure diagram of the impeller inner disc of the present application;
[0032] Figure 6 It is the structure diagram of the outer ring impeller of the present application;
[0033] Figure 7 It is the internal structure diagram of the transition pipe of the present application;
[0034] Figure 8 It is the top view of the transition pipe of the present application;
[0035] Figure 9 It is the internal structure diagram of the roller of the present application;
[0036] Figure 10 It is the internal structure diagram of the roller of the present application; Figure 9 The enlarged view of the local structure at A in the present application;
[0037] Figure 11 The pressure sensing speed regulation process schematic diagram of the present application.
[0038] In the figure: 1, motor main body; 2, water pump main body; 3, linkage shaft assembly; 4, impeller fly disc; 101, signal machine box; 102, motor transmission shaft; 1011, motor main control module; 1012, actuator unit; 1013, execution power module; 1014, coupling variable speed module; 201, inner end cover; 202, outer end cover; 203, assembly sleeve shaft; 2011, water outlet; 2021, water inlet; 2022, jet port turbine; 2023, spring piston; 2024, contact thimble; 2031, through interface screw rod; 2032, sealing ring groove; 2033, screw rod tooth opening; 301, adapter end head; 302, bearing shaft support; 303, bearing sleeve; 304, sleeve bearing; 305, deflection joint; 306, rotary connecting rod; 401, pressure sensing assembly; 402, water passing disc port; 403, outer ring impeller; 404, guide vane impeller; 405, impeller inner disc; 4031, shunt side disc; 4032, diffusion groove; 4033, inner bearing seat; 4034, shunt groove; 4051, convection groove; 501, transition pipe; 502, baffle; 503, through hole; 504, support rod; 505, first rotating shaft; 506, first bevel gear; 507, second bevel gear; 508, second rotating shaft; 509, drive motor; 510, shaft sleeve; 511, roller; 512, return spring; 513, sliding rod; 514, contact block; 515, arc block; 516, sliding hole; 517, sliding column; 518, connecting rod. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0040] Please refer to Figures 1-2The application provides a kind of embodiment: a kind of flow pressure self-compensating intelligent high-pressure water pump, including motor main body 1, water pump main body 2 and linkage shaft assembly 3, still including impeller flying disc 4, it is set to the inside of water pump main body 2, the side of motor main body 1 is provided with signal machine box 101, motor main body 1 is connected with linkage shaft assembly 3 by motor transmission shaft 102, water pump main body 2 includes inner end cap 201, outer end cap 202 and multiple assembly sleeve shafts 203, assembly sleeve shaft 203 is installed between inner end cap 201 and outer end cap 202, impeller flying disc 4 is located inside assembly sleeve shaft 203, the top of inner end cap 201 is provided with water outlet 2011, the outer surface of outer end cap 202 is provided with water inlet 2021, the outer side of assembly sleeve shaft 203 is provided with through interface screw rod 2031, through interface screw rod 2031 is connected with assembly sleeve shaft 203 by screw rod tooth gap 2033, the two ends of through interface screw rod 2031 are connected with inner end cap 201 and outer end cap 202 respectively;
[0041] Impeller flying disc 4 is composed of two independent impellers and flying disc structures inside and outside, wherein the flying disc structure is connected with motor transmission shaft 102 by linkage shaft assembly 3, and the flying disc inside can be driven to rotate at high speed when the motor works, so as to suck water flow into the inside of the pump body, bearings are used between the outer impeller and the flying disc to realize rotating operation, and when the flying disc rotates to drive water flow, the centrifugal force of the flying disc will indirectly act on the impeller, so as to drive the impeller to rotate in the same direction, which can not only reduce the impact of water flow on the pump body under the centrifugal force, but also drive the impeller by using the impact of water flow, to reduce the power consumption of the motor.
[0042] Please refer to Figures 2-3 and Figure 11 One end of assembly sleeve shaft 203 is provided with sealing ring groove 2032, and assembly sleeve shaft 203 is connected through sealing ring groove 2032, the inside of water inlet 2021 is provided with impact port turbine 2022, impact port turbine 2022 is rotatably connected with water inlet 2021, spring piston 2023 is arranged in the inside of impact port turbine 2022, one end of spring piston 2023 extends to the outer surface of impact port turbine 2022, the other end of spring piston 2023 is connected with contact pin 2024, contact pin 2024 is telescopically connected with impact port turbine 2022 through spring piston 2023, one side of impeller flying disc 4 is provided with pressure sensing assembly 401, pressure sensing assembly 401 is attached to contact pin 2024, the output end of pressure sensing assembly 401 is interacted with the input end of motor main control module 1011, and the output end of motor main control module 1011 is interacted with the input end of execution mechanism unit 1012, wherein the execution mechanism unit 1012 includes execution power module 1013 and coupling variable speed module 1014;
[0043] Each impeller fly disc 4 corresponds to an assembly shaft 203 on the outer side, and a buffer gap is arranged between the assembly shaft 203 and the outer ring impeller 403;
[0044] The spring piston 2023 at the tip of the ported turbine 2022 will shrink inward at the moment of contact with the water flow, pushing the internal contact pin 2024 to contact the pressure sensing assembly 401, and after sensing the water flow pressure, the motor speed can be adjusted, and in the case of strong water flow, the output power of the motor can be appropriately reduced to achieve the purpose of energy saving.
[0045] Please refer to Figures 4-6 , the linkage shaft assembly 3 includes a switching end 301 and a bearing shaft frame 302, one end of the switching end 301 is connected with a rotating connecting rod 306, the other end of the rotating connecting rod 306 is connected with the ported turbine 2022 through threads, the outer surface of the rotating connecting rod 306 is provided with a deflection joint 305, one side of the deflection joint 305 is provided with a bearing sleeve 303, both ends of the bearing sleeve 303 are provided with sleeve bearings 304, the bearing sleeve 303 is rotatably connected with the bearing shaft frame 302 through the sleeve bearings 304, the impeller fly disc 4 includes a guide vane 404, an outer ring impeller 403 and an impeller inner disc 405, the impeller inner disc 405 is installed inside the outer ring impeller 403 through an inner bearing 4033, the impeller inner disc 405 is connected with the rotating connecting rod 306, the impeller inner disc 405 is rotatably connected with the outer ring impeller 403, the guide vane 404 is installed inside the inner end cover 201, one side of the impeller inner disc 405 is provided with a water passage disc port 402, the inside of the impeller inner disc 405 is provided with a convection groove 4051, the convection groove 4051 and the water passage disc port 402 are mutually penetrated, one side of the outer ring impeller 403 is provided with an integrally formed shunt side disc 4031, a shunt groove 4034 is arranged between the shunt side disc 4031 and the outer ring impeller 403, and a dispersion groove 4032 is arranged inside the outer ring impeller 403;
[0046] When the water flow enters the inside of the pump body through the water inlet 2021, it will push the ported turbine 2022 at the water inlet 2021 to rotate, and the rotation of the ported turbine 2022 can slow down the impact of the water flow on the impeller inner disc 405, and the rotating ported turbine 2022 can uniformly diffuse the water flow entering the inside of the pump body;
[0047] The water flow inside the pump body enters the inside of the impeller inner disc 405 through the water passage disc port 402. Under the action of centrifugal force, the water flow flows out from the convection groove 4051 into the outer ring impeller 403 area. The pressure of the water flow thrown out by centrifugal force is further increased. The centrifugal water flow is used to drive the outer ring impeller 403 to rotate independently. In this way, the impact force of the water flow output from the impeller inner disc 405 can be consumed, avoiding the damage of the internal parts of the pump body caused by long-time water flow impact. At the same time, the rotating outer ring impeller 403 also generates centrifugal force on the water flow, which can compensate for part of the pressure consumed by the water flow, ensuring the normal flow rate of the water flow inside the pump body. The water flow after the outer ring impeller 403 enters the pump body through the diffuser groove 4032, and then flows back to another set of impeller inner discs 405 through the shunt groove 4034. Finally, the water flow enters the water outlet 2011 through the high-speed rotating guide vane 404.
[0048] Please refer to Figures 7-10The transition pipe 501 is connected with the water inlet 2021 through a flange, a baffle plate 502 is arranged in the transition pipe 501, the outer periphery of the baffle plate 502 is fixedly connected with the inner wall of the transition pipe 501, a plurality of through holes 503 are arranged on the baffle plate 502, the plurality of through holes 503 are arranged in an annular array, a support rod 504 is arranged on the side of the transition pipe 501 away from the water inlet 2021, the support rod 504 is parallel to the baffle plate 502, the two ends of the support rod 504 are fixedly connected with the inner wall of the transition pipe 501, a first rotating shaft 505 is rotatably arranged at the center of the support rod 504, the first rotating shaft 505 is perpendicular to the support rod 504, a first bevel gear 506 is arranged at the end of the first rotating shaft 505 away from the water inlet 2021, the first bevel gear 506 is meshed with a second bevel gear 507, one end of the second bevel gear 507 is connected with a second rotating shaft 508, the second rotating shaft 508 extends to the outside of the transition pipe 501 at the end away from the second bevel gear 507 and is connected with the output end of a driving motor 509, the second rotating shaft 508 is sealingly and rotatably connected with the transition pipe 501 at the position penetrating the transition pipe 501, the driving motor 509 is fixedly connected with the outer wall of the transition pipe 501, the end of the first rotating shaft 505 close to the water inlet 2021 is rotatably connected with the center of the baffle plate 502, a shaft sleeve 510 is arranged at the end of the first rotating shaft 505 close to the baffle plate 502, a roller 511 is arranged on the outer wall of the shaft sleeve 510, the roller 511 is rotatably connected with the outer wall of the shaft sleeve 510 through a rotating shaft, a mounting hole is arranged in the rotating shaft, a reset spring 512 is arranged in the mounting hole, one end of the reset spring 512 is connected with the inner wall of the mounting hole, the other end of the reset spring 512 is connected with one end of a sliding rod 513, the sliding rod 513 is slidingly connected with the inner wall of the mounting hole, the end of the sliding rod 513 away from the shaft sleeve 510 penetrates the end of the roller 511 away from the shaft sleeve 510 and is provided with a contact block 514, the contact block 514 is in the shape of a hemisphere, a plurality of arc-shaped blocks 515 are arranged on the inner wall of the transition pipe 501 at equal intervals, the arc-shaped blocks 515 and the contact block 514 are located in the same plane, a plurality of sliding holes 516 are arranged on the outer wall of the roller 511 in a circumferential direction and arranged in an array, a sliding column 517 is slidingly arranged in the sliding hole 516, the end of the sliding column 517 close to the sliding rod 513 is obliquely provided with a connecting rod 518, the end of the connecting rod 518 close to the contact block 514 is hingedly connected with the side wall of the sliding rod 513, and the end of the connecting rod 518 away from the contact block 514 is hingedly connected with the sliding column 517.
[0049] The working principle and beneficial effects of the above technical solution are: in order to avoid that large impurities are wound on the punching port turbine 2022 or enter the water pump body 2 to affect the work of the water pump body 2, a transition pipe 501 is arranged at the water inlet 2021, a baffle 502 is arranged in the transition pipe 501, the baffle 502 is used to block the impurities passing through the transition pipe 501, a plurality of through holes 503 are arranged on the baffle 502, the plurality of through holes 503 can ensure that the water flow passes through the baffle 502 smoothly, when the water flow pressure at the water inlet 2021 detected by the pressure sensing assembly 401 is small, it indicates that the baffle 502 is blocked, at this time, the driving motor 509 is started, the driving motor 509 rotates to drive the second shaft 508 to rotate, the second shaft 508 rotates to drive the second bevel gear 507 to rotate, the second bevel gear 507 drives the first bevel gear 506 to rotate, the first bevel gear 506 drives the first shaft 505 to rotate in the support rod 504, the support rod 504 is long strip-shaped and will not affect the passing of the water flow in the transition pipe 501, the first shaft 505 can drive the shaft sleeve 510 to move synchronously when rotating, the shaft sleeve 510 drives the roller 511 to move, a plurality of sliding holes 516 are arranged on the outer wall of the roller 511, the plurality of sliding holes 516 arranged along the axial direction of the roller 511 correspond to the through holes 503 distributed along the radial direction of the baffle 502, the roller 511 moves with the shaft sleeve 510 and drives the sliding rod 513 in the roller 511 to move at the same time, the contact block 514 moves away from the inner wall of the transition pipe 501 under the action of the return spring 512, when the contact block 514 slides to contact the arc-shaped block 515, the sliding column 517 is opposite to the through hole 503 on the baffle 502, under the action of the arc-shaped block 515, the contact block 514 drives the sliding rod 513 to slide towards the first shaft 505, the return spring 512 is compressed in the mounting hole, the sliding rod 513 slides and drives the sliding column 517 to move away from the sliding rod 513 through the connecting rod 518, the sliding column 517 slides along the sliding hole 516 to the outside of the roller 511, the sliding column 517 opposite to the through hole 503 slides into the through hole 503, which can dredge the corresponding through hole 503, solve the problem of blockage of the through hole 503 on the baffle 502, and the roller 511 moves with the shaft sleeve 510, and the roller 511 rotates on the shaft sleeve 510 at the same time, which can crush the impurities blocked by the baffle 502, reduce the volume of the impurities, the sliding column 517 continuously slides into different groups of through holes 503 to continuously crush the impurities until the impurities can pass through the through hole 503, avoid the problem that the impurities enter the water pump body 2 and are wound, and ensure the water flow pressure in the water pump body 2, avoid high-power work of the motor body 1 due to blockage, and further achieve the effect of energy saving.
[0050] The pressure sensing assembly 401 is used to detect the water flow pressure through the water inlet 2021. A power regulator is arranged on the motor body 1 and is used to adjust the output power of the motor body 1. The motor control module 1011 is electrically connected with the power regulator. The motor control module 1011 controls the power regulator to adjust the output power of the motor body 1 based on the detection value of the pressure sensing assembly 401, including the following steps:
[0051] Step 101: Based on the detection value of the pressure sensing assembly 401, the target output power of the motor body 1 is calculated by the following formula:
[0052]
[0053] Wherein, P0 is the target output power of the motor body 1, ρ is the fluid density inside the water pump body 2, g is the acceleration of gravity, H1 is the preset lift of the water pump body 2, Q1 is the preset flow rate at the water outlet 2011 of the water pump body 22, μ is the flow coefficient, S is the cross-sectional area at the water outlet 2011 of the water pump body 22, P1 is the detection value of the pressure sensing assembly 401, and η is the preset working efficiency of the motor body 1.
[0054] Step 102: Based on the calculation result of step 101, the motor control module 1011 controls the power regulator to adjust the output power of the motor body 1 to the target output power.
[0055] The principle and beneficial effects of the above technical solution are as follows: In the present application, the power regulator can adjust the output power of the motor body 1. Specifically, after the pressure sensing assembly 401 senses the water flow pressure at the water inlet 2021, the motor control module 1011 can obtain the detection value of the pressure sensing assembly 401 in real time, and then accurately calculate the target output power of the motor body 1 based on the above formula. The motor control module 1011 can control the power regulator to adjust the output power of the motor body 1 to the target output power. Through the above scheme, the water flow through the water outlet 2011 of the water pump body 2 can always be maintained at the preset flow rate. When the water flow pressure at the water inlet 2021 decreases, the motor control module 1011 can automatically control the power regulator to increase the output power of the motor body 1, so as to ensure the water output at the water outlet 2011 and ensure the stable output of the water pump body 2. When the water flow pressure at the water inlet 2021 increases, the motor control module 1011 can automatically control the power regulator to reduce the output power of the motor body 1, so as to optimize the output power of the motor body 1 and achieve the purpose of energy saving.
[0056] An implementation method of a flow pressure self-compensating intelligent high-pressure water pump, including the following steps:
[0057] Step one: by motor driven rotating link 306 high-speed rotation, and then by rotating link 306 driven pump body inside the impeller inner disc 405 rotation, impeller inner disc 405 under the high-speed rotation of the negative pressure will flow from the water inlet 2021 into the pump body inside;
[0058] Step two: when the water flow through the water inlet 2021 into the pump body inside, will push the water inlet 2021 at the jet turbine 2022 rotation, in the jet turbine 2022 tip of the spring piston 2023 in contact with the water flow in the moment will be inward shrink, push the inside of the contact pin 2024 and pressure sensing assembly 401 contact, sensing water flow pressure, can adjust the motor speed;
[0059] Step three: the water flow in the pump body through the water disc mouth 402 into the impeller inner disc 405 inside, under the action of centrifugal force, water flow from the convection groove 4051 out into the outer ring impeller 403 area, the water flow pressure will be further increased by centrifugal, use centrifugal flow to push the outer ring impeller 403 to rotate independently;
[0060] Step four: after the water flow through the outer ring impeller 403 by the flow tank 4032 into the pump body, and then through the shunt groove 4034 back to another group of impeller inner disc 405 in, finally the water flow through the high-speed rotating guide vane 404 into the water outlet 2011.
[0061] The working principle is that the impeller disc 4 is composed of two independent impellers and disc structures inside and outside. The disc structure is connected with the motor transmission shaft 102 through the linkage shaft assembly 3. When the motor works, it can drive the disc inside to rotate at high speed, so as to suck the water flow into the inside of the pump body. The bearing is used between the outer impeller and the disc to realize the rotating operation. When the disc rotates to drive the water flow, the centrifugal force will indirectly act on the impeller, so as to drive the impeller to rotate in the same direction. In this way, the impact of the water flow on the pump body under the centrifugal force can be reduced, and the water flow impact can be used to drive the impeller, so as to reduce the power consumption of the motor. When the water flow enters the inside of the pump body through the water inlet 2021, the impact jet turbine 2022 at the water inlet 2021 is driven to rotate. The rotation of the impact jet turbine 2022 can slow down the impact of the water flow on the inner disc 405 of the impeller. Meanwhile, the rotating impact jet turbine 2022 can uniformly diffuse the water flow entering the inside of the pump body. The spring piston 2023 at the tip of the impact jet turbine 2022 will shrink inward at the moment of contacting the water flow, so as to drive the internal contact pin 2024 to contact the pressure sensing assembly 401. After sensing the water flow pressure, the motor speed can be adjusted. In the case of strong water flow, the output power of the motor can be appropriately reduced to achieve the purpose of energy saving. The water flow in the inside of the pump body enters the inside of the inner disc 405 of the impeller through the water disc port 402. Under the action of the centrifugal force, the water flow flows out from the counterflow groove 4051 into the outer ring impeller 403 area. The pressure of the water flow thrown out by the centrifugal force will be further increased. The centrifugal water flow is used to drive the outer ring impeller 403 to rotate independently. In this way, the impact force of the water flow output from the inner disc 405 of the impeller can be consumed, so as to avoid the damage of the internal parts of the pump body caused by long-time water flow impact. Meanwhile, the rotating outer ring impeller 403 will also generate centrifugal force on the water flow, so as to compensate part of the pressure consumed by the water flow, so as to ensure the normal flow rate of the water flow in the inside of the pump body. The water flow after the outer ring impeller 403 enters the pump body through the diffuser groove 4032, and then flows back to another set of inner disc 405 through the flow distribution groove 4034. Finally, the water flow enters the water outlet 2011 through the high-speed rotating guide vane 404.
[0062] It should be noted that, in the present document, the terms such as first and second, etc. are used merely to differentiate one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between such entities or operations. Moreover, the terms "comprising", "containing", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include those elements only, but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0063] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. A flow pressure self-compensated intelligent high-pressure water pump, comprising a motor body (1), a water pump body (2) and a linkage shaft assembly (3), characterized in that ; Also include the impeller fly disc (4), which is arranged in the inside of water pump body (2), the motor body (1) one side is provided with signal box (101), motor body (1) is connected with linkage shaft assembly (3) through motor drive shaft (102), the water pump body (2) includes inner end cover (201), outer end cover (202) and a plurality of assembly shaft (203), assembly shaft (203) is installed between inner end cover (201) and outer end cover (202), the impeller fly disc (4) is located in the inside of assembly shaft (203), the upper portion of the inner end cover (201) is provided with water outlet (2011), the outer surface of the outer end cover (202) is provided with water inlet (2021), the outer side of the assembly shaft (203) is provided with the through silk rod (2031), the through silk rod (2031) is connected with the assembly shaft (203) through the screw rod tooth mouth (2033), the both ends of the through silk rod (2031) are connected with the inner end cover (201) and the outer end cover (202) respectively, The impeller fly disc (4) includes guide vane (404), outer ring impeller (403) and impeller inner disc (405), the impeller inner disc (405) is installed in the inside of outer ring impeller (403) through inner bearing (4033), the impeller inner disc (405) is connected with rotary link (306), the impeller inner disc (405) is rotatably connected with outer ring impeller (403), The guide vane (404) is installed in the inside of inner end cover (201), one side of the impeller inner disc (405) is provided with water passing disc mouth (402), the inside of the impeller inner disc (405) is provided with counterflow groove (4051), the counterflow groove (4051) and water passing disc mouth (402) are mutually penetrated, one side of the outer ring impeller (403) is provided with integrally formed shunt side disc (4031), The shunt side disc (4031) and the outer ring impeller (403) are provided with shunt groove (4034), the inside of the outer ring impeller (403) is provided with dispersion groove (4032).
2. The flow pressure self-compensated intelligent high-pressure water pump according to claim 1, characterized in that: One end of the assembly shaft (203) is provided with sealing ring groove (2032), the assembly shaft (203) is connected through sealing ring groove (2032), the inside of the water inlet (2021) is provided with the impeller turbine (2022), the impeller turbine (2022) is rotatably connected with the water inlet (2021), the inside of the impeller turbine (2022) is provided with spring piston (2023), one end of the spring piston (2023) extends to the outer surface of the impeller turbine (2022).
3. The flow pressure self-compensated intelligent high-pressure water pump according to claim 2, characterized in that: The other end of the spring piston (2023) is connected with a contact pin (2024), the contact pin (2024) is connected with the impeller turbine (2022) through the spring piston (2023), one side of the impeller fly disc (4) is provided with a pressure sensing assembly (401), the pressure sensing assembly (401) is connected with the contact pin (2024), the output end of the pressure sensing assembly (401) is connected with the input end of the motor main control module (1011), the output end of the motor main control module (1011) is connected with the input end of the actuator unit (1012), wherein the actuator unit (1012) comprises an execution power module (1013) and a coupling variable speed module (1014).
4. The flow pressure self-compensated intelligent high-pressure water pump according to claim 3, characterized in that: The linkage shaft assembly (3) comprises a rotary adapter end (301) and a bearing shaft support (302), one end of the rotary adapter end (301) is connected with a rotary connecting rod (306), the other end of the rotary connecting rod (306) is connected with the impeller turbine (2022) through a threaded connection, the outer surface of the rotary connecting rod (306) is provided with a deflection joint (305), one side of the deflection joint (305) is provided with a bearing sleeve (303).
5. The flow pressure self-compensated intelligent high-pressure water pump according to claim 4, characterized in that: Both ends of the bearing sleeve (303) are provided with sleeve bearings (304), the bearing sleeve (303) is rotatably connected with the bearing shaft support (302) through the sleeve bearings (304).
6. The flow pressure self-compensated intelligent high-pressure water pump according to claim 3, characterized in that: The transition pipe (501) is connected with the water inlet (2021) through a flange, a baffle (502) is arranged in the transition pipe (501), the outer periphery of the baffle (502) is fixedly connected with the inner wall of the transition pipe (501), a plurality of through holes (503) are arranged on the baffle (502), the plurality of through holes (503) are arranged in an annular array, a support rod (504) is arranged on the side of the transition pipe (501) away from the water inlet (2021), the support rod (504) is parallel to the baffle (502), the two ends of the support rod (504) are fixedly connected with the inner wall of the transition pipe (501), a first rotating shaft (505) is rotatably arranged at the center of the support rod (504), the first rotating shaft (505) is perpendicular to the support rod (504), a first bevel gear (506) is arranged at the end of the first rotating shaft (505) away from the water inlet (2021), the first bevel gear (506) is meshed with a second bevel gear (507), the second bevel gear (507) is connected with one end of a second rotating shaft (508), the second rotating shaft (508) extends to the outside of the transition pipe (501) at the end away from the second bevel gear (507) and is connected with the output end of a driving motor (509), the second rotating shaft (508) is sealingly and rotatably connected with the transition pipe (501) at the penetration position, the driving motor (509) is fixedly connected with the outer wall of the transition pipe (501), the end of the first rotating shaft (505) close to the water inlet (2021) is rotatably connected with the center of the baffle (502), a shaft sleeve (510) is arranged at the end of the first rotating shaft (505) close to the baffle (502), a roller (511) is arranged on the outer wall of the shaft sleeve (510), the roller (511) is rotatably connected with the outer wall of the shaft sleeve (510) through a rotating shaft, a mounting hole is arranged in the rotating shaft, a reset spring (512) is arranged in the mounting hole, one end of the reset spring (512) is connected with the inner wall of the mounting hole, the other end of the reset spring (512) is connected with one end of a sliding rod (513), the sliding rod (513) is slidingly connected with the inner wall of the mounting hole, the end of the sliding rod (513) away from the shaft sleeve (510) penetrates through the end of the roller (511) away from the shaft sleeve (510) and is provided with a contact block (514), the contact block (514) is a hemisphere, a plurality of arc-shaped blocks (515) are arranged at equal intervals on the inner wall of the transition pipe (501), the arc-shaped blocks (515) and the contact block (514) are located in the same plane, a plurality of sliding holes (516) are formed in the circumferential direction of the outer wall of the roller (511) and are arranged in an array, a sliding column (517) is slidingly arranged in the sliding hole (516), the end of the sliding column (517) close to the sliding rod (513) is obliquely provided with a connecting rod (518), the end of the connecting rod (518) close to the contact block (514) is hingedly connected with the side wall of the sliding rod (513), and the end of the connecting rod (518) away from the contact block (514) is hingedly connected with the sliding column (517).
7. The flow pressure self-compensated intelligent high-pressure water pump according to claim 3, characterized in that: The pressure sensing assembly (401) is used to detect the water flow pressure through the water inlet (2021), and a power regulator is arranged on the motor body (1) for adjusting the output power of the motor body (1). The motor main control module (1011) is electrically connected with the power regulator, and the motor main control module (1011) controls the power regulator to adjust the output power of the motor body (1) based on the detection value of the pressure sensing assembly (401), including the following steps: Step 101: based on the detection value of the pressure sensing assembly (401), the target output power of the motor body (1) is calculated by the following formula: Wherein, P0 is the target output power of the motor body (1), ρ is the fluid density inside the water pump body (2), g is the acceleration of gravity, H1 is the preset lift of the water pump body (2), Q1 is the preset flow rate at the water outlet (2011) of the water pump body (2) 2, μ is the flow coefficient, S is the cross-sectional area at the water outlet (2011) of the water pump body (2) 2, P1 is the detection value of the pressure sensing assembly (401), and η is the preset working efficiency of the motor body (1); Step 102: based on the calculation result of step 101, the motor main control module (1011) controls the power regulator to adjust the output power of the motor body (1) to the target output power.
8. A method for implementing a flow pressure self-compensated intelligent high pressure water pump, based on the flow pressure self-compensated intelligent high pressure water pump of any one of claims 1-7, wherein, Including the following steps: Step one: the motor drives the rotating connecting rod (306) to rotate at high speed, and then the rotating connecting rod (306) drives the impeller inner disc (405) inside the pump body to rotate, and the negative pressure generated by the high-speed rotation of the impeller inner disc (405) draws the water flow from the water inlet (2021) into the inside of the pump body; Step two: when the water flow enters the inside of the pump body through the water inlet (2021), it pushes the jet turbine (2022) at the water inlet (2021) to rotate, and the spring piston (2023) at the tip of the jet turbine (2022) will shrink inward at the moment of contact with the water flow, pushing the internal contact pin (2024) to contact the pressure sensing assembly (401), and after sensing the water flow pressure, the motor speed is adjusted; Step three: the water flow in the pump body enters the inside of the impeller inner disc (405) through the water disc port (402), and under the action of centrifugal force, the water flow flows out from the convection groove (4051) into the outer ring impeller (403) area, and the water flow pressure is further increased by centrifugal throwing, and the centrifugal water flow is used to drive the outer ring impeller (403) to rotate independently; Step four: the water flow after the outer ring impeller (403) enters the pump body through the diffuser groove (4032), and then flows back to another set of impeller inner disc (405) through the shunt groove (4034), and finally the water flow enters the water outlet (2011) through the high-speed rotating guide vane (404).
Citation Information
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Pressure compensation high pressure water pump
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