An exhaust device for the replacement chamber of an atmosphere roller hearth furnace

By designing a pumping filter and recycling device in the atmosphere roller furnace replacement chamber, combining inclined surface guidance and filter plate vibration, the problem of low condensate dripping and ventilation efficiency is solved, and efficient gas replacement and production stability is achieved.

CN116576685BActive Publication Date: 2025-07-18XUANCHENG HONGHAI EQUIP TECH CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202310705041.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-14
Publication Date
2025-07-18
Estimated Expiration
2043-06-14

AI Technical Summary

Technical Problem

There is a risk of condensate water dropping on the product surface in the existing atmosphere roller furnace replacement chamber, and the ventilation efficiency is low, which affects production stability and efficiency.

Method used

An air exhaust device for the atmosphere roller furnace replacement chamber is designed, including a pumping and discharge filter, an intake pipe, an outlet pipe, a baffle and a recycling device. It guides water droplets to prevent condensation through the inclined surface, and the pumping and discharge filter adjusts the air volume and controls the pressure, combines the frequency conversion function to improve the ventilation efficiency, and vibration of the filter plate prevents impurities from being blocked, the water suction pipe collects moisture, and the spiral pipe cools down.

Benefits of technology

Effectively prevent condensate water from falling on the surface of the material, improves the gas replacement efficiency of the replacement chamber, reduces the risk of impurities blockage, and improves production quality and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116576685B_ABST
    Figure CN116576685B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of roller hearth furnaces, and discloses an exhaust device for the replacement chamber of an atmosphere roller hearth furnace, which includes a transfer table, and also includes a processing device and a replacement device; the processing device includes a base, a guide plate, a replacement chamber body, a calcining furnace and an exhaust pipe, the base is fixedly connected to the bottom of the transfer table, the guide plate is fixedly connected to the inner wall of the base, the replacement chamber body is fixedly connected to the top of the transfer table, the calcining furnace is fixedly connected to the top of the transfer table, and the exhaust pipe is communicated with the top of the calcining furnace; the replacement device includes a suction and exhaust filter, an intake pipe, an outlet pipe and a baffle, and the suction and exhaust filter is fixedly connected to the top of the calcining furnace; the present invention has the characteristics of strong practicability, preventing water vapor from condensing and dripping on the material, and improving the gas replacement efficiency in the replacement chamber.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of roller hearth furnaces, and in particular to an exhaust device for the replacement chamber of an atmosphere roller hearth furnace. Background Art

[0002] Since products are placed on closely spaced horizontal ceramic rollers, and the rotation of the roller rods is used to convey the products from the inlet of the kiln to the outlet of the kiln body, this type of furnace is called a roller rod type tunnel furnace, and the atmosphere roller hearth furnace is an important production equipment for the sintering process of materials in the lithium battery industry.

[0003] The patent with the application number 202123162888.3 discloses an exhaust device for the replacement chamber of an atmosphere roller hearth furnace, belonging to the technical field of lithium battery material equipment, including a roller hearth furnace, an exhaust device is provided on the roller hearth furnace, the exhaust device includes a water-cooling component, a drying component and a filtering component, the exhaust port on the roller hearth furnace is connected to the air inlet of the water-cooling component through a water-cooling pipe, the exhaust port of the water-cooling component is connected to the air inlet of the drying component through a drying pipe, and the exhaust port of the drying component is connected to the filtering component through a filtering pipe; the water-cooling component includes a water-cooling box and a water-cooling pipe arranged in the water-cooling box; the drying component includes a dryer, and an adsorption layer, a buffer baffle and a drying layer are sequentially arranged in the dryer from top to bottom; the filtering component includes a filter, and a plurality of filtering areas are arranged in the filter; this patent is convenient to operate and has strong practicability, effectively solving the problem that a large amount of water vapor remains in the inlet replacement chamber during the use of the existing atmosphere roller hearth furnace, affecting the processing stability of materials, but there is still a little condensed water in the replacement chamber of this device, so there is still a risk of condensed water droplets falling on the product surface. At the same time, the replacement chamber discharges naturally during ventilation, and the ventilation efficiency is low, affecting the overall working efficiency. Therefore, it is very necessary to design an exhaust device for the replacement chamber of an atmosphere roller hearth furnace with strong practicability, which can prevent water vapor from condensing and dripping on the material and improve the gas replacement efficiency in the replacement chamber. Summary of the Invention

[0004] The purpose of the present invention is to provide an exhaust device for the replacement chamber of an atmosphere roller hearth furnace to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the present invention provides the following technical solution: An exhaust device for a replacement chamber of an atmosphere roller hearth furnace, comprising a transfer table, and further comprising a processing device and a replacement device; the processing device includes a base, a guide plate, a replacement chamber body, a calcination furnace and an exhaust pipe, the base is fixedly connected to the bottom of the transfer table, the guide plate is fixedly connected to the inner wall of the base, the replacement chamber body is fixedly connected to the top of the transfer table, the calcination furnace is fixedly connected to the top of the transfer table, and the exhaust pipe is communicated with the top of the calcination furnace; the replacement device includes a suction and exhaust filter, an intake pipe, an outlet pipe and a baffle, the suction and exhaust filter is fixedly connected to the top of the calcination furnace, the intake pipe is communicated with the left side of the suction and exhaust filter, the outlet pipe is communicated with the top of the suction and exhaust filter, and the baffle is fixedly connected to the inner walls of the replacement chamber body and the calcination furnace. The water vapor in the replacement chamber body will condense on the top wall inside the replacement chamber body, and the water droplets will be guided to both sides through the inclined surface on the top wall to prevent the water droplets from dripping directly after condensation. When the water droplets flow and drip to both sides, they will fall on the baffle and slide down from both sides of the replacement chamber body to the base under the guidance of the baffle, so as to effectively prevent the condensed water droplets in the replacement chamber from falling on the surface of the material. At the same time, when the replacement chamber body is ventilated, the suction and exhaust filter will start and extract the gas in the replacement chamber body into the exhaust pipe and discharge it together. The suction and exhaust filter has a frequency conversion function, which can adjust the size of the suction and exhaust air volume, control the suction and exhaust pressure of the replacement chamber, and will not affect the density of the product. Through the suction and exhaust function of the suction and exhaust filter, the replacement efficiency of the air in the replacement chamber is improved; the right side of the replacement chamber body is in contact with the left side of the calcination furnace, one end of the intake pipe away from the suction and exhaust filter is communicated with the top of the replacement chamber body, and one end of the outlet pipe away from the suction and exhaust filter is communicated with the surface of the exhaust pipe.

[0006] According to the above technical solution, recovery devices are arranged on the front and rear sides of the extraction filter. The recovery device includes a water suction pipe, a mounting box, an impeller, a turntable, a pulling rope, an inclined block and a limiting plate. The water suction pipe is communicated with the front and rear sides of the extraction filter. The mounting box is communicated with the lower surface of the water suction pipe. The impeller is rotatably connected to the inner wall of the mounting box. The turntable is fixedly connected to the axles on both sides of the impeller through connecting rods. The pulling rope is wound around the surface of the turntable. The inclined block is fixedly connected to the end of the pulling rope away from the turntable. The limiting plate is slidably connected to the inner wall of the water suction pipe. The condensed water droplets in the replacement chamber and the calcination furnace will eventually fall into the base under the guidance of the baffle and be collected. Each time the extraction filter is started, the accumulated water in the base will be pumped out together through the water suction pipe. When the water flow moves to the impeller, the water flow will push the impeller to rotate. The impeller will drive the turntable to rotate. The turntable will drive the pulling rope to wind around its own surface. The pulling rope will pull the inclined block to move. The limiting plate above the inclined block will move downward along the inclined surface of the inclined block, so that the through holes on the limiting plate move out of the water suction pipe, and the water suction pipe will no longer be driven by the extraction filter to pump water. At this time, the water flow will flow out through the mounting box, so that the water collected in the base can be pumped out while replacing the air, preventing the water from accumulating and then contacting the transfer table, and indirectly contacting the discharged material, affecting the production quality. The bottom of the limiting plate is in contact with the top of the inclined block. A plurality of through holes are formed on the surface of the limiting plate, and the limiting plate is located on the side of the impeller close to the extraction filter. The end of the water suction pipe away from the extraction filter is communicated with the front and rear sides of the base.

[0007] According to the above technical solution, a cooling device is provided on the inner wall of the exhaust filter. The cooling device includes a filter plate, a knocking block, a moving rod, a pushing block, a spiral pipe, a pipe and a collecting plate. The filter plate is installed on the inner wall of the exhaust filter. The knocking block is fixedly connected to the top of the filter plate. The moving rod is slidably connected to the inner wall of the exhaust filter. The pushing block is fixedly connected to the side of the limiting plate close to the exhaust filter. The spiral pipe is wound around the surface of the exhaust pipe. The pipe is communicated with the surface of the spiral pipe. The collecting plate is fixedly connected to the top of the calciner. When gas replacement is carried out, the filter plate in the exhaust filter filters the replaced air, so that impurities adhere to the filter plate. When the limiting plate moves downward, it drives the pushing block to move downward. The pushing block pushes the moving rod to move through an inclined surface. The moving rod moves and impacts the knocking block, so that the knocking block drives the filter plate to vibrate. The vibration can prompt the impurities on the surface of the filter plate to spread out, prevent the impurities from accumulating on the filter plate, and thus cause blockage of the filter plate, improve the collection and filtration amount of impurities. At the same time, the water discharged from the water suction pipe falls into the collecting plate, and the water pump outside the workshop pumps the water in the collecting plate out of the workshop through the spiral pipe and the pipe for discharge. At the same time, the water in the spiral pipe can cool the exhaust pipe by water cooling, improve the cooling efficiency and reduce heat emission; One end of the moving rod away from the exhaust filter contacts the side of the pushing block away from the limiting plate, and inclined surfaces are provided on both the end of the moving rod away from the exhaust filter and the side of the pushing block away from the limiting plate.

[0008] According to the above technical solution, a separating device is provided on the top of the guiding plate. The separating device includes an elastic rod, a scraping plate, an elastic plate and a filter screen. The elastic rod is fixedly connected to the top of the guiding plate. The scraping plate is fixedly connected to the end of the elastic rod away from the guiding plate. The elastic plates are fixedly connected to the front and back sides of the scraping plate. The filter screen is installed on the inner wall of the base. When the conveying table operates, its roller rotates to drive the product to move. At the same time, the rotation of the roller pushes the scraping plate in contact with it to move. The moved scraping plate will reset again under the elastic action of the elastic rod, so that the scraping plate contacts the surface of the roller reciprocally, and thus the impurities and moisture on the surface of the roller can be scraped off, preventing the moisture and impurities from affecting the placement of the next material. At the same time, the filter screen can filter the impurities in the condensed water to prevent the impurities from entering the water suction pipe and causing blockage. When the scraping plate moves, it drives the elastic plate to move together, and the elastic plate pushes the impurities blocked on the surface of the filter screen to displace, preventing the impurities from blocking at the filter screen and thus affecting the water absorption effect of the water suction pipe; The side of the scraping plate away from the elastic rod contacts the surface of the roller in the conveying table, and the side of the elastic plate away from the scraping plate contacts the side of the filter screen away from the base.

[0009] Compared with the prior art, the beneficial effects achieved by the present invention are:

[0010] In the present invention, through the coordinated operation among the transfer table, the base, the guide plate, the replacement chamber body, the calcination furnace, the exhaust pipe, the exhaust filter, the intake pipe, the outlet pipe, and the baffle, the water droplets are guided to both sides by the inclined surface on the top wall, preventing the water droplets from directly dripping after condensation. When the water droplets flow and drip to both sides, they will fall on the baffle and slide down from both sides of the replacement chamber body to the base under the guidance of the baffle, thus effectively preventing the condensed water droplets in the replacement chamber from falling on the surface of the material. At the same time, the exhaust filter will extract the gas in the replacement chamber body into the exhaust pipe and discharge it together. The exhaust filter has a variable frequency function, which can adjust the size of the exhaust air volume, control the exhaust pressure of the replacement chamber, and will not affect the density of the product. Through the exhaust function of the exhaust filter, the air replacement efficiency in the replacement chamber is improved.

[0011] In the present invention, through the coordinated operation among the water suction pipe, the installation box, the impeller, the turntable, the pull rope, the inclined block, and the limiting plate, the water collected in the base can be extracted while replacing the air, preventing the water from accumulating and then contacting the transfer table, and indirectly contacting the discharged material, thus affecting the production quality.

[0012] In the present invention, through the coordinated operation among the filter plate, the knocking block, the moving rod, the pushing block, the spiral pipe, the pipeline, and the collecting plate, the knocking block drives the filter plate to vibrate. The vibration can cause the impurities on the surface of the filter plate to spread out, preventing the impurities from accumulating on the filter plate and causing blockage of the filter plate, improving the collection and filtration amount of impurities. At the same time, the water discharged from the water suction pipe will fall into the collecting plate, and the water pump outside the factory building will extract the water in the collecting plate through the spiral pipe and the pipeline and discharge it outside the factory building. At the same time, the water in the spiral pipe can cool the exhaust pipe by water cooling, improving the cooling efficiency and reducing the heat emission.

[0013] In the present invention, through the coordinated operation among the elastic rod, the scraper, the elastic plate, and the filter screen, the scraper reciprocally contacts the surface of the roller shaft, thereby scraping the impurities and moisture on the surface of the roller shaft, preventing the moisture and impurities from affecting the placement of the next material. At the same time, the filter screen can filter the impurities in the condensed water, preventing the impurities from entering the water suction pipe and causing blockage. When the scraper moves, it will drive the elastic plate to move together, and the elastic plate will push the impurities blocked on the surface of the filter screen to displace, preventing the impurities from blocking at the filter screen and affecting the water absorption effect of the water suction pipe. Description of the Drawings

[0014] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0015] Figure 1 is the overall structural schematic diagram of the present invention;

[0016] Figure 2 is the semi-sectional view of the structure of the replacement chamber body of the present invention;

[0017] Figure 3 is a schematic diagram of the baffle structure of the present invention;

[0018] Figure 4 is an enlarged view of the impeller structure of the present invention;

[0019] Figure 5 is a schematic diagram of the filter plate structure of the present invention;

[0020] Figure 6 is a schematic diagram of the collection plate structure of the present invention;

[0021] Figure 7 is a schematic diagram of the elastic plate structure of the present invention;

[0022] In the figure: 1, conveyor table; 2, base; 3, guide plate; 4, replacement chamber body; 5, calciner; 6, exhaust pipe; 7, recovery device; 71, water suction pipe; 72, installation box; 73, impeller; 74, turntable; 75, pull rope; 76, inclined block; 77, limit plate; 8, cooling device; 81, filter plate; 82, knocking block; 83, moving rod; 84, push block; 85, spiral pipe; 86, pipe; 87, collection plate; 9, detachment device; 91, elastic rod; 92, scraper; 93, elastic plate; 94, filter screen; 10, exhaust filter; 11, intake pipe; 12, outlet pipe; 13, baffle. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Embodiment 1

[0025] Please refer to Figures 1-4, the present invention provides a technical solution: an exhaust device for the replacement chamber of an atmosphere roller hearth furnace, which includes a transfer table 1, and also includes a processing device and a replacement device; the processing device includes a base 2, a guide plate 3, a replacement chamber body 4, a calcination furnace 5 and an exhaust pipe 6. The base 2 is fixedly connected to the bottom of the transfer table 1, the guide plate 3 is fixedly connected to the inner wall of the base 2, the replacement chamber body 4 is fixedly connected to the top of the transfer table 1, the calcination furnace 5 is fixedly connected to the top of the transfer table 1, and the exhaust pipe 6 is communicated with the top of the calcination furnace 5; the replacement device includes an exhaust filter 10, an intake pipe 11, an outlet pipe 12 and a baffle 13. The exhaust filter 10 is fixedly connected to the top of the calcination furnace 5, the intake pipe 11 is communicated with the left side of the exhaust filter 10, the outlet pipe 12 is communicated with the top of the exhaust filter 10, and the baffle 13 is fixedly connected to the inner walls of the replacement chamber body 4 and the calcination furnace 5. The water vapor in the replacement chamber body 4 will condense on the top wall inside the replacement chamber body 4, and the water droplets will be guided to both sides through the inclined surface on the top wall to prevent the water droplets from dripping directly after condensation. When the water droplets flow and drip to both sides, they will fall on the baffle 13 and slide down from both sides of the replacement chamber body 4 to the base 2 under the guidance of the baffle 13. Thus, it can effectively prevent the condensed water droplets in the replacement chamber from falling on the surface of the material. At the same time, when the replacement chamber body 4 is ventilated, the exhaust filter 10 will start and extract the gas in the replacement chamber body 4 into the exhaust pipe 6 and discharge it together. The exhaust filter 10 has a frequency conversion function, which can adjust the size of the exhaust air volume, control the exhaust pressure of the replacement chamber, and will not affect the density of the product. Through the exhaust function of the exhaust filter 10, the replacement efficiency of the air in the replacement chamber is improved; the right side of the replacement chamber body 4 is in contact with the left side of the calcination furnace 5, one end of the intake pipe 11 away from the exhaust filter 10 is communicated with the top of the replacement chamber body 4, and one end of the outlet pipe 12 away from the exhaust filter 10 is communicated with the surface of the exhaust pipe 6.

[0026] Recovery devices 7 are arranged on the front and rear sides of the exhaust filter 10. The recovery device 7 includes a water suction pipe 71, a mounting box 72, an impeller 73, a turntable 74, a pull rope 75, an inclined block 76 and a limiting plate 77. The water suction pipe 71 is connected to the front and rear sides of the exhaust filter 10. The mounting box 72 is connected to the lower surface of the water suction pipe 71. The impeller 73 is rotatably connected to the inner wall of the mounting box 72. The turntable 74 is fixedly connected to the axial centers on both sides of the impeller 73 through a connecting rod. The pull rope 75 is wound around the surface of the turntable 74. The inclined block 76 is fixedly connected to the end of the pull rope 75 away from the turntable 74. The limiting plate 77 is slidably connected to the inner wall of the water suction pipe 71. The condensed water droplets in the replacement chamber and the calcining furnace 5 will eventually fall into the base 2 under the guidance of the baffle 13 and be collected. Each time the exhaust filter 10 is started, the accumulated water in the base 2 will be pumped out together through the water suction pipe 71. When the water flow moves to the impeller 73, the water flow will push the impeller 73 to rotate. The impeller 73 will drive the turntable 74 to rotate. The turntable 74 will drive the pull rope 75 to wind around its own surface. The pull rope 75 will pull the inclined block 76 to move. The limiting plate 77 above the inclined block 76 will move downward along the inclined surface of the inclined block 76, so that the through hole on the limiting plate 77 moves out of the water suction pipe 71, and the water suction pipe 71 will no longer be driven by the exhaust filter 10 to pump water. At this time, the water flow will flow out through the mounting box 72, so that the water collected in the base 2 can be pumped out while replacing the air, preventing the water from accumulating and then contacting the transfer table 1, and indirectly contacting the discharged material, affecting the production quality; the bottom of the limiting plate 77 is in contact with the top of the inclined block 76. A plurality of through holes are formed on the surface of the limiting plate 77, and the limiting plate 77 is located on the side of the impeller 73 close to the exhaust filter 10. One end of the water suction pipe 71 away from the exhaust filter 10 is communicated with the front and rear sides of the base 2;

[0027] Working principle: The water vapor in the replacement chamber body 4 will condense on the top wall inside the replacement chamber body 4, and the water droplets will be guided to both sides through the inclined surface on the top wall to prevent the water droplets from dripping directly after condensation. When the water droplets flow and drip to both sides, they will fall on the baffle 13 and slide down from both sides of the replacement chamber body 4 to the base 2 under the guidance of the baffle 13. Thus, it can effectively prevent the condensed water droplets in the replacement chamber from falling on the surface of the material. At the same time, when the replacement chamber body 4 is ventilated, the exhaust filter 10 will be started and the gas in the replacement chamber body 4 will be pumped out and discharged together through the exhaust pipe 6. The exhaust filter 10 has a frequency conversion function, which can adjust the size of the exhaust air volume, control the exhaust pressure of the replacement chamber, and will not affect the density of the product. Through the exhaust function of the exhaust filter 10, the replacement efficiency of the air in the replacement chamber is improved.

[0028] The water droplets condensed in the replacement chamber and the calciner 5 will eventually fall into the base 2 under the guidance of the baffle 13 and be collected. Each time the exhaust filter 10 is started, the accumulated water in the base 2 will be pumped out together through the water suction pipe 71. When the water flow moves to the impeller 73, the water flow will push the impeller 73 to rotate. The impeller 73 will drive the turntable 74 to rotate. The turntable 74 will drive the pull rope 75 to wind around its surface, and the pull rope 75 will pull the inclined block 76 to move. The limit plate 77 above the inclined block 76 will move downward along the inclined surface of the inclined block 76, so that the through hole on the limit plate 77 moves out of the water suction pipe 71, and the water suction pipe 71 will no longer be driven by the exhaust filter 10 to pump water. At this time, the water flow will flow out through the installation box 72, so that the air can be replaced while the water collected in the base 2 is pumped out, preventing the water from accumulating and then contacting the transfer table 1, and indirectly contacting the discharge, which affects the production quality.

[0029] Embodiment 2

[0030] Please refer to Figures 5-7 , based on Embodiment 1, in this embodiment, a cooling device 8 is provided on the inner wall of the exhaust filter 10. The cooling device 8 includes a filter plate 81, a knocking block 82, a moving rod 83, a pushing block 84, a spiral pipe 85, a pipe 86 and a collecting plate 87. The filter plate 81 is installed on the inner wall of the exhaust filter 10. The knocking block 82 is fixedly connected to the top of the filter plate 81. The moving rod 83 is slidably connected to the inner wall of the exhaust filter 10. The pushing block 84 is fixedly connected to the side of the limit plate 77 close to the exhaust filter 10. The spiral pipe 85 is wound around the surface of the exhaust pipe 6. The pipe 86 is communicated with the surface of the spiral pipe 85. The collecting plate 87 is fixedly connected to the top of the calciner 5. When the gas is replaced, the filter plate 81 in the exhaust filter 10 will filter the replaced air, so that impurities adhere to the filter plate 81. When the limit plate 77 moves downward, it will drive the pushing block 84 to move downward. The pushing block 84 will push the moving rod 83 to move through the inclined surface. The moving rod 83 will move and collide with the knocking block 82, so that the knocking block 82 drives the filter plate 81 to vibrate. The vibration can prompt the impurities on the surface of the filter plate 81 to spread out, preventing the impurities from accumulating on the filter plate 81 and causing the blockage of the filter plate 81, improving the collection and filtration amount of impurities. At the same time, the water discharged from the water suction pipe 71 will fall into the collecting plate 87, and the water pump outside the factory building will pump the water in the collecting plate 87 out of the factory building through the spiral pipe 85 and the pipe 86 for discharge. At the same time, the water in the spiral pipe 85 can cool the exhaust pipe 6 by water cooling, improve the cooling efficiency and reduce the heat emission; the end of the moving rod 83 away from the exhaust filter 10 contacts the side of the pushing block 84 away from the limit plate 77, and inclined surfaces are provided on both the end of the moving rod 83 away from the exhaust filter 10 and the side of the pushing block 84 away from the limit plate 77.

[0031] A separation device 9 is provided at the top of the guide plate 3. The separation device 9 includes an elastic rod 91, a scraping plate 92, an elastic plate 93, and a filter screen 94. The elastic rod 91 is fixedly connected to the top of the guide plate 3. The scraping plate 92 is fixedly connected to the end of the elastic rod 91 away from the guide plate 3. The elastic plates 93 are fixedly connected to the front and back sides of the scraping plate 92. The filter screen 94 is installed on the inner wall of the base 2. When the conveyor table 1 operates, its roller shaft rotates to drive the product to move. At the same time, the rotation of the roller shaft will push the scraping plate 92 in contact with it to move. After the scraping plate 92 moves, it will reset again under the elastic action of the elastic rod 91, so that the scraping plate 92 reciprocally contacts the surface of the roller shaft, thereby scraping off impurities and moisture on the surface of the roller shaft, preventing moisture and impurities from affecting the placement of the next material. At the same time, the filter screen 94 can filter impurities in the condensed water to prevent impurities from entering the water suction pipe 71 and causing blockage. When the scraping plate 92 moves, it will drive the elastic plate 93 to move together, and the elastic plate 93 will push the impurities blocked on the surface of the filter screen 94 to displace, preventing impurities from blocking at the filter screen 94 and thus affecting the water absorption effect of the water suction pipe 71; the side of the scraping plate 92 away from the elastic rod 91 is in contact with the surface of the roller shaft in the conveyor table 1, and the side of the elastic plate 93 away from the scraping plate 92 is in contact with the side of the filter screen 94 away from the base 2;

[0032] Working principle: When gas replacement is carried out, the filter plate 81 in the exhaust and suction filter 10 will filter the replaced air, so that impurities adhere to the filter plate 81. When the limit plate 77 moves downward, it will drive the push block 84 to move downward. The push block 84 will push the moving rod 83 to move through the inclined plane. The moving rod 83 will move and impact the knocking block 82, so that the knocking block 82 drives the filter plate 81 to vibrate. The vibration can cause the impurities on the surface of the filter plate 81 to spread out, preventing impurities from accumulating on the filter plate 81 and thus causing blockage of the filter plate 81, improving the collection and filtration amount of impurities. At the same time, the water discharged from the water suction pipe 71 will fall into the collection plate 87, and the water pump outside the factory building will pump the water in the collection plate 87 out of the factory building through the spiral pipe 85 and the pipe 86 for discharge. At the same time, the water in the spiral pipe 85 can cool the exhaust pipe 6 by water cooling, improving the cooling efficiency and reducing heat emission.

[0033] When the conveyor table 1 operates, its roller shaft rotates to drive the product to move. At the same time, the rotation of the roller shaft will push the scraping plate 92 in contact with it to move. After the scraping plate 92 moves, it will reset again under the elastic action of the elastic rod 91, so that the scraping plate 92 reciprocally contacts the surface of the roller shaft, thereby scraping off impurities and moisture on the surface of the roller shaft, preventing moisture and impurities from affecting the placement of the next material. At the same time, the filter screen 94 can filter impurities in the condensed water to prevent impurities from entering the water suction pipe 71 and causing blockage. When the scraping plate 92 moves, it will drive the elastic plate 93 to move together, and the elastic plate 93 will push the impurities blocked on the surface of the filter screen 94 to displace, preventing impurities from blocking at the filter screen 94 and thus affecting the water absorption effect of the water suction pipe 71.

[0034] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0035] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An exhaust device for the replacement chamber of an atmosphere roller hearth furnace, comprising a transfer table (1), characterized in that: It also includes a processing device and a replacement device; The processing device includes a base (2), a guide plate (3), a replacement chamber body (4), a calciner (5) and an exhaust pipe (6). The base (2) is fixedly connected to the bottom of the transfer table (1). The guide plate (3) is fixedly connected to the inner wall of the base (2). The replacement chamber body (4) is fixedly connected to the top of the transfer table (1). The calciner (5) is fixedly connected to the top of the transfer table (1). The exhaust pipe (6) is communicated with the top of the calciner (5); The replacement device includes a suction and discharge filter (10), an intake pipe (11), an outlet pipe (12) and a baffle (13). The suction and discharge filter (10) is fixedly connected to the top of the calciner (5). The intake pipe (11) is communicated with the left side of the suction and discharge filter (10). The outlet pipe (12) is communicated with the top of the suction and discharge filter (10). The baffle (13) is fixedly connected to the inner walls of the replacement chamber body (4) and the calciner (5); Recovery devices (7) are arranged on the front and rear sides of the suction and discharge filter (10). The recovery device (7) includes a water suction pipe (71), a mounting box (72), an impeller (73), a turntable (74), a pull rope (75), an inclined block (76) and a limit plate (77). The water suction pipe (71) is communicated with the front and rear sides of the suction and discharge filter (10). The mounting box (72) is communicated with the lower surface of the water suction pipe (71). The impeller (73) is rotatably connected to the inner wall of the mounting box (72). The turntable (74) is fixedly connected to the axles on both sides of the impeller (73) through a connecting rod. The pull rope (75) is wound around the surface of the turntable (74). The inclined block (76) is fixedly connected to the end of the pull rope (75) away from the turntable (74). The limit plate (77) is slidably connected to the inner wall of the water suction pipe (71); One end of the intake pipe (11) away from the suction and discharge filter (10) is communicated with the top of the replacement chamber body (4).

2. The exhaust device for the replacement chamber of an atmosphere roller hearth furnace according to claim 1, wherein: The right side of the replacement chamber body (4) is in contact with the left side of the calciner (5). One end of the outlet pipe (12) away from the suction and discharge filter (10) is communicated with the surface of the exhaust pipe (6).

3. An exhaust device for the replacement chamber of an atmosphere roller hearth furnace according to claim 2, characterized in that: The bottom of the limit plate (77) is in contact with the top of the inclined block (76). A plurality of through holes are formed in the surface of the limit plate (77), and the limit plate (77) is located on the side of the impeller (73) close to the suction and discharge filter (10). One end of the water suction pipe (71) away from the suction and discharge filter (10) is communicated with the front and rear sides of the base (2).

4. The exhaust device for the replacement chamber of an atmosphere roller hearth furnace according to claim 3, wherein: The inner wall of the exhaust filter (10) is provided with a cooling device (8). The cooling device (8) includes a filter plate (81), a knocking block (82), a moving rod (83), a pushing block (84), a spiral tube (85), a pipe (86) and a collecting plate (87). The filter plate (81) is installed on the inner wall of the exhaust filter (10). The knocking block (82) is fixedly connected to the top of the filter plate (81). The moving rod (83) is slidably connected to the inner wall of the exhaust filter (10). The pushing block (84) is fixedly connected to the side of the limiting plate (77) close to the exhaust filter (10). The spiral tube (85) is wound around the surface of the exhaust pipe (6). The pipe (86) is communicated with the surface of the spiral tube (85). The collecting plate (87) is fixedly connected to the top of the calcining furnace (5).

5. An exhaust device for the replacement chamber of an atmosphere roller hearth furnace according to claim 4, characterized in that: One end of the moving rod (83) away from the exhaust filter (10) is in contact with the side of the pushing block (84) away from the limiting plate (77). Both the end of the moving rod (83) away from the exhaust filter (10) and the side of the pushing block (84) away from the limiting plate (77) are provided with inclined surfaces.

6. The exhaust device for the replacement chamber of an atmosphere roller hearth furnace according to claim 5, wherein: A separating device (9) is arranged on the top of the guide plate (3). The separating device (9) includes an elastic rod (91), a scraping plate (92), an elastic plate (93) and a filter screen (94). The elastic rod (91) is fixedly connected to the top of the guide plate (3). The scraping plate (92) is fixedly connected to the end of the elastic rod (91) away from the guide plate (3). The elastic plates (93) are fixedly connected to the front and rear sides of the scraping plate (92). The filter screen (94) is installed on the inner wall of the base (2).

7. An exhaust device for the replacement chamber of an atmosphere roller hearth furnace according to claim 6, characterized in that: The side of the scraping plate (92) away from the elastic rod (91) is in contact with the surface of the roller shaft in the transfer table (1). The side of the elastic plate (93) away from the scraping plate (92) is in contact with the side of the filter screen (94) away from the base (2).

Citation Information

Patent Citations

  • Exhaust device for replacement chamber of atmosphere roller furnace

    CN216558236U

  • Full-automatic efficient roller bed furnace equipment

    CN109458837A

  • Novel tunnel furnace

    CN208998534U