A steel structure three-dimensional benchmark working platform
By designing a three-dimensional reference working platform for steel structures and using fixed and movable frames to adjust the reference planes in six directions, the problems of low accuracy and efficiency in steel structure assembly were solved, and fast and accurate steel structure processing was achieved.
Patent Information
- Application Number
- CN202310826620.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-07
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2043-07-07
AI Technical Summary
In the existing steel structure manufacturing, the assembly accuracy is not ideal, the assembly efficiency is low, the membrane preparation is difficult and not universal, and due to the limitations of the workers' technical level, it is difficult to achieve efficient and accurate steel structure processing.
A three-dimensional reference working platform for steel structures is designed. Through the fixed frame and movable frame on the track machine base, the reference surfaces in six directions of the steel structure, including the front and back, left and right, up and down, and two side reference surfaces, are adjusted. The sliding track and drive mechanism are used to achieve precise positioning and adjustment.
It realizes the rapid and accurate tire making of steel structural parts, improves the assembly accuracy and efficiency, solves the problems of unsatisfactory steel structure assembly accuracy and difficult tire membrane preparation in the existing technology, and is suitable for the universal processing of various components.
Smart Images

Figure CN116586876B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel structure processing, relates to operations of steel structure tire benchmarking, steel structure assembly, and welding positioning, and specifically relates to a steel structure three-dimensional benchmark working platform. Background Art
[0002] The existing steel structure manufacturing in the market is widely used in metallurgy, chemical industry, water conservancy, electric power, bridge, construction, and machinery manufacturing industries. In the steel structure industry, the manufacturing processes of steel structures are similar. Most of them are on a flat work platform, using marking assembly or tire making to assemble and weld the steel structure parts to be manufactured, and finally complete the steel structure product. However, this type of work platform usually only has horizontal requirements, some are larger, some are smaller, and some are just a bracket platform; and the existing steel structures are generally diverse in form. For the same components with a small number, they cannot be mass-produced, so the marking assembly method has been continued. For the same components with a large number, the tire membrane assembly method is adopted, and the steel structure tire membrane assembly method has many advantages, including: 1. It can effectively control the assembly accuracy of steel structure parts and product accuracy; 2. It can avoid assembly errors in steel structure assembly work; 3. It can improve the efficiency of steel structure assembly work.
[0003] Based on the above two steel structure assembly methods, a specific analysis is conducted. In the manufacturing process of steel structures, two assembly methods are usually used: (1) Marking assembly method. The marking assembly method is easily restricted and limited by the technical level of the assembly workers, and the structural linearity and dimensional errors fluctuate greatly, the work efficiency is low, and it is easy to make mistakes. (2) Membrane assembly method. Although the membrane assembly method has the advantages of controllable assembly accuracy and product accuracy, and the assembly work is not prone to errors and has high assembly efficiency, the preparation of the steel structure assembly membrane requires higher technical requirements for the steel structure membrane preparation workers. In addition, due to the limitations of measurement accuracy, technical worker level factors and preparation process, the accuracy of steel structure membrane production is not ideal. In actual work, there are very few skilled workers who have the ability to prepare membranes, the membrane structure accuracy is not ideal, and the steel structure membrane is single-pointed for finished components and is not universal. Summary of the Invention
[0004] In response to the above problems, the main purpose of the present invention is to design a three-dimensional reference working platform for steel structures. By determining and adjusting the six directional reference planes required for the manufacture of steel structures, it can solve the problems of assembly accuracy, assembly efficiency and easy errors in the manufacturing process of steel structures. At the same time, it can solve the technical problems of difficulty in preparing steel structure membranes, unsatisfactory accuracy, and non-universality.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A three-dimensional reference working platform for a steel structure, comprising a track machine base and a frame arranged on the track machine base for adjusting reference surfaces in six directions of the steel structure;
[0007] The front and rear sides of the track machine base are respectively provided with a fixed frame and a movable frame for fixing the front and rear reference surfaces of the steel structure. The fixed frame includes a first reference surface positioning frame and a first working panel, and the movable frame includes a second reference surface positioning frame and a second working panel.
[0008] Both sides of the first reference plane positioning frame and the second reference plane positioning frame are connected by side positioning beams, and an upper plane fixing frame for fixing the upper reference plane of the steel structure is provided above the side positioning beam, and the upper plane fixing frame includes an upper reference plane positioning frame and an upper working panel;
[0009] A side fixing frame is provided between the first working panel and the second working panel for fixing the left and right reference surfaces of the steel structure, and the side fixing frame includes a side reference surface positioning frame and a side working panel;
[0010] The track machine base is provided with a sliding track, the mobile frame is arranged on the sliding track, and a plurality of lower plane positioning beams for fixing the lower reference surface of the steel structure are provided on the sliding track between the fixed frame and the mobile frame;
[0011] The bottom of the movable frame is arranged on a sliding track through a movable seat, and a driving mechanism for driving the movable frame is provided on the movable seat.
[0012] As a further description of the present invention, the fixed frame and the movable frame are arranged opposite to each other and perpendicular to the track base, the first working panel and the second working panel are the same size, parallel to each other and opposite to each other, and are located on the same horizontal plane and the same axis.
[0013] As a further description of the present invention, both sides of the first reference plane positioning frame and the second reference plane positioning frame are provided with beam support plates for support, and the side positioning beam is provided above the beam support plates.
[0014] As a further description of the present invention, several beam sliding seats are provided on the sliding track, the lower plane positioning beams are fixedly connected to the beam sliding seats, and adjacent lower plane positioning beams are connected by connecting plates, and the upper part of the lower plane positioning beams forms a working table.
[0015] As a further description of the present invention, the work surface formed on the upper part of the lower plane positioning beam is arranged opposite to the upper working panel, and the height of the work surface is not lower than the lower planes of the fixed frame and the movable frame.
[0016] As a further description of the present invention, the crossbeam sliding seat is arranged in a double I-shaped structure with the upper and lower parts of the middle part closed, and a convex block is provided at the bottom of the lower plate of the crossbeam sliding seat. A groove is opened at the upper part of the sliding track, and the convex block is engaged with the groove, and the crossbeam sliding seat and the sliding track are fixed by a locking device;
[0017] Sliders are arranged at the bottom of the moving seat corresponding to the positions of the sliding tracks. The sliders are engaged with the grooves, and the moving seat and the sliding tracks are fixed by a locking device.
[0018] As a further description of the present invention, the locking device includes at least one hook plate and a locking bolt. The hook plate is arranged as a U-shaped plate and is stuck on the outer sides of the engaged crossbeam sliding seat and the sliding track. A long hole is vertically opened on the side of the upper plate of the hook plate perpendicular to the crossbeam sliding seat, and the locking bolt is fixed in the long hole and connected to the outer wall of the crossbeam sliding seat.
[0019] As a further description of the present invention, a steel wedge block is provided between the inner side of the upper plate of the hook plate and the upper edge of the lower plate of the crossbeam sliding seat. A steel wedge block stop is provided on one side of the steel wedge block, and a steel wedge block fastening bolt is provided on the other side. The steel wedge block is limited by the steel wedge block stop and the steel wedge block fastening bolt.
[0020] As a further description of the present invention, at least one steel wedge block is provided. The steel wedge block fastening bolt is arranged at the inlet and outlet of the steel wedge block, and the steel wedge block stop is arranged on the opposite side of the steel wedge block fastening bolt.
[0021] As a further description of the present invention, the driving mechanism includes an electric strut. Strut connectors are respectively provided at both ends of the electric strut. One of the strut connectors is connected to the moving seat, and the other strut connector is connected to the lower plane positioning crossbeam close to the moving seat.
[0022] Compared with the prior art, the technical effect of the present invention is:
[0023] The present invention provides a three-dimensional reference working platform for steel structures, providing reference planes in six directions required for the manufacture of steel structure parts. A fixed frame and a moving frame are arranged on the track base. By moving the moving frame, the distance between the first reference plane positioning frame and the second reference plane positioning frame is adjusted, and the number and spacing of the lower plane positioning crossbeams, the distance between the left and right fixed frames, the height of the side positioning crossbeams, and the positioning of the upper plane fixed frame are coordinated to quickly and accurately adjust and position the six-direction references required for the manufacture of steel structure parts, which is beneficial to quickly complete the precise tire-making work of steel structure parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 1-1 is a cross-sectional schematic diagram of the overall structure of the present invention;
[0026] Figure 3 2-2 is a cross-sectional schematic diagram of the overall structure of the present invention;
[0027] Figure 4 It is a side view of the overall structure of the track machine base of the present invention;
[0028] Figure 5 It is a left side view of the overall structure of the track machine base of the present invention;
[0029] Figure 6 This is a right side view of the overall structure of the track machine base of the present invention;
[0030] Figure 7 It is a top view of the overall structure of the track machine base of the present invention;
[0031] Figure 8 This is a bottom view of the overall structure of the track machine base of the present invention;
[0032] Figure 9 7-7, 8-8, and 9-9 are structural views of the fixed rack and the movable rack of the present invention;
[0033] Figure 10 A view of a first working panel and a second working panel of a fixed rack and a movable rack of the present invention;
[0034] Figure 11 It is a front view of the mainboard of the fixed rack and the mobile rack of the present invention;
[0035] Figure 12 This is a back view of the mainboards of the fixed rack and the mobile rack of the present invention;
[0036] Figure 13 This is a front structural view of the mobile seat of the present invention;
[0037] Figure 14 13-13 is a cross-sectional view of the movable seat of the present invention;
[0038] Figure 15 14-14 is a cross-sectional view of the movable seat of the present invention;
[0039] Figure 16 15-15 is a cross-sectional view of a side working panel of a side fixed frame of the present invention;
[0040] Figure 17 FIG16-16 is a cross-sectional view of the front side of the mainboard of the side fixed rack of the present invention;
[0041] Figure 18 17-17 is a cross-sectional view of the back side of the mainboard of the side fixed frame of the present invention, and a view of the stiffening plate on the back side of the mainboard;
[0042] Figure 19 It is a cross-sectional view of the side fixed frame back plate 18-18 of the present invention;
[0043] Figure 20 The side fixed frame 19-19 and 20-20 of the present invention are cross-sectional views;
[0044] Figure 21 It is a cross-sectional view of the side fixed frame 21-21 of the present invention;
[0045] Figure 22 It is a view of the upper working panel 22-22 of the upper plane fixed frame of the present invention;
[0046] Figure 23 23 - 23 is a cross-sectional view of the front side of the mainboard of the upper plane fixed rack of the present invention;
[0047] Figure 24 24-24 is a cross-sectional view of the back side of the mainboard of the upper plane fixed rack of the present invention;
[0048] Figure 25 25-25 is a cross-sectional view of the back plate of the upper plane fixed frame of the present invention;
[0049] Figure 26 26-26 and 27-27 are cross-sectional views of the upper plane fixed frame of the present invention;
[0050] Figure 27 28-28 is a cross-sectional view of the upper plane fixed frame of the present invention;
[0051] Figure 28 29-29, 30-30, and 31-31 are cross-sectional views of the side positioning beam of the present invention;
[0052] Figure 29 A cross-sectional view of a side positioning beam 32-32 and a cross-beam support plate seat 33-33 of the present invention are shown;
[0053] Figure 30 Positioning beam view for the lower plane of the present invention;
[0054] Figure 31 View 34-34 of the lower plane positioning beam of the present invention;
[0055] Figure 32 A view of the crossbeam sliding seat of the present invention (including a cross-sectional view of the crossbeam sliding seat 35-35);
[0056] Figure 33 is a schematic diagram of the locking device of the present invention;
[0057] Figure 34 This is a hook plate view of the locking device of the present invention (including a cross-sectional view of the hook plate 36-36).
[0058] In the figure, 1. Track base, 101. Base, 102. Sliding track, 1021. Groove, 103. First reference plane positioning frame connecting seat, 104. Lower plane positioning beam connecting seat, 2. Fixed frame, 3. Mobile frame, 4. Mobile seat, 401. Mobile base, 402. Slider, 5. Lower plane positioning beam, 6. Connecting plate, 7. Beam sliding seat, 71. Bump, 8. Locking device, 9. Side positioning beam, 10. Beam support plate seat, 11. Side fixed frame, 12. Upper plane fixed frame, 13. Electric support rod, 14. Support rod connector;
[0059] Regarding the character number part: A1-A12 are specific components of the track base;
[0060] B1-B12 and B7' are specific components of the fixed rack and the mobile rack;
[0061] C1-C8 and C8' are specific components of the mobile seat;
[0062] D1-D10 and D3' are specific components of the side fixed frame;
[0063] E1-E10 and E3' are specific components of the upper plane fixed rack;
[0064] F1-F5 are specific components of the side positioning rack;
[0065] G1-G5 are the specific components of the lower plane positioning beam;
[0066] G6-G9 are specific components of the beam sliding seat;
[0067] H1-H9 are specific components of the locking device. Implementation Method
[0068] The present invention is described in detail below with reference to the accompanying drawings:
[0069] In one embodiment of the present invention, a steel structure three-dimensional reference working platform is disclosed, referring to Figure 1-3 As shown, it includes a track machine base 1 and a frame arranged on the track machine base 1 for adjusting the six direction reference surfaces of the steel structure.
[0070] Specifically, in this embodiment, the front and rear sides of the track machine base 1 are respectively provided with a fixed frame 2 and a mobile frame 3 for fixing the front and rear reference surfaces of the steel structure. The lower part of the track machine base 1 is provided with a sliding rail 102, and a mobile seat 4 is provided on the sliding rail 102. The bottom of the mobile frame 3 is set on the sliding rail 102 through the mobile seat 4, and the mobile seat 4 is provided with a driving mechanism for driving the mobile frame 3 to move. By moving the mobile frame 3, the distance between the fixed frame 2 and the mobile frame 3 is adjusted, that is, the distance between the front and rear reference surfaces of the steel structure is adjusted;
[0071] The fixed frame 2 includes a first reference surface positioning frame and a first working panel, and the movable frame 3 includes a second reference surface positioning frame and a second working panel. A side fixed frame 11 is provided between the first working panel and the second working panel for fixing the left and right reference surfaces of the steel structure. The side fixed frame 11 includes a side reference surface positioning frame and a side working panel. The distance between the left and right reference surfaces of the steel structure is adjusted by moving the two side fixed frames 11.
[0072] Both sides of the first reference plane positioning frame and the second reference plane positioning frame are connected by side positioning beams 9, and an upper plane fixed frame 12 for fixing the upper reference plane of the steel structure is provided above the side positioning beams 9, and the upper plane fixed frame 12 includes an upper reference plane positioning frame and an upper working panel; a plurality of lower plane positioning beams 5 for fixing the lower reference plane of the steel structure are provided on the sliding rail 102 between the fixed frame 2 and the movable frame 3, and the upper part of the lower plane positioning beam 5 forms a working table; by adjusting the upper plane fixed frame 12, in conjunction with the working platform formed on the upper part of the lower plane positioning beam 5, the distance between the upper and lower reference planes of the steel structure is adjusted.
[0073] Through the various racks disclosed above, the adjustment and limitation of the six-direction reference surfaces of the steel structure are realized, and the dimensions of the six-direction reference surfaces of the steel structure are standardized and normalized, thereby improving the accuracy of the six-direction reference surfaces of the steel structure and helping to improve the efficiency of steel structure processing.
[0074] Specifically, this embodiment takes the 4000×2700×1700 model as an example to specifically illustrate the coordination between the above racks, as follows:
[0075] 1. The above-mentioned track machine base 1 includes: a machine base 101 and a sliding track 102 arranged on the machine base 101. A groove 1021 is provided on the upper portion of the sliding track 102. A first reference plane positioning frame connecting seat 103 and a lower plane positioning beam connecting seat 104 are provided at one end of the machine base 101. The upper plane of the first reference plane positioning frame connecting seat 103 is higher than the upper plane of the lower plane positioning beam connecting seat 104. Figure 4-8As shown, the specific components of the track machine base 1 are: track flange plate A1, track web plates A2, A3, connecting plate A4 for first reference plane positioning frame, first lower plane positioning beam connecting plate A5, sliding track plate A6, frame mounting plate stiffening plates A7, A8, stiffening end plate A9, track web inner stiffening plate A10; the above-mentioned sliding track 102, first reference plane positioning frame connecting seat 103, lower plane positioning beam connecting seat 104 are divided into two parts, left and right sides, which are connected into a whole by steel plates and steel sections, specifically including A11, A12, A13, and A14. More specifically, in this embodiment, two rail webs A2 and A3 are provided in the vertical direction of the first reference plane positioning frame, the first lower plane positioning beam connecting plate A5 and the sliding track plate A6 on one side. The web spacing is 200mm and is connected to the track flange plate A1. The track flange plate is 350mm wide. A stiffening plate A10 is provided in the track web. The connecting plate A4 of the first reference plane positioning frame and the first lower plane positioning beam connecting plate A5 are matched in height according to their respective functions; the lower plane positioning beam connecting seat 104 is connected to the sliding track 102, and the middle of the left and right parts is formed by The structural parts are connected to form a whole. The base 101 is connected with H-shaped steel A14. The stiffening plate A10 and the H-shaped steel web are on the same section. The first reference plane positioning frame connecting seat 103 on the left and right sides and the lower plane positioning beam connecting seat 104 are connected with rectangular components made of steel plates, and correspond to the stiffening plate A10 in their webs; the top surface, connecting holes, positioning holes, sliding rails 102 and related parts of the first reference plane positioning frame connecting seat 103 and the lower plane positioning beam connecting seat 104 are all subjected to secondary overall fine processing by a CNC machining center to ensure the overall processing accuracy of the components.
[0076] It should be noted that, in this embodiment, in order to take into account the stability and accuracy of the lower plane positioning beam, and to avoid the lower plane positioning beam 5 being too far away from the fixed frame 2, which is not conducive to the use of small-size steel structures, in this embodiment, the first lower plane positioning beam 5 is directly fixedly connected to the rail machine base 1, that is, the first lower plane positioning beam 5 close to the fixed frame 2 is fixed on the lower plane positioning beam connecting seat 104, and is specifically connected to the first lower plane positioning beam connecting plate A5. In addition, the connecting plate A4 of the first reference plane positioning frame is higher than the first lower plane positioning beam connecting plate A5.
[0077] In this embodiment, a fixed frame 2, a first lower plane positioning beam 5, a movable frame 3, a movable seat 4, and a beam sliding seat 7 are provided on the track machine base 1.
[0078] 2. The fixed frame 2 and the movable frame 3 have the same components, are parallel to each other and perpendicular to the track base 1, and are arranged relative to each other and are set on the same horizontal plane and the same axis; specifically, the fixed frame 2 and the movable frame 3 are welded by steel plates and section steel; Figure 9-12 As shown, the specific components include: the first reference plane positioning frame and the second reference plane positioning frame enclosure B1, B2, the first reference plane positioning frame and the second reference plane positioning frame mainboard B3, the first working panel and the second working panel B4, the first reference plane positioning frame and the second reference plane positioning frame mainboard stiffening plates B5, B6, B7, B7', B8, the first working panel and the second working panel positioning sleeve B11, the positioning pin B12, the fixing nut B9 and the countersunk bolt B10 for fixing the first working panel and the second working panel.
[0079] More specifically, the first working panel B4 is fixedly connected to the first reference plane positioning rack mainboard B3 by a countersunk bolt B10, and the first reference plane positioning rack mainboard stiffening plates B5, B6, B7, B7', and B8 are arranged perpendicular to the first reference plane positioning rack mainboard B3. The first reference plane positioning rack enclosure B1 and B2 are arranged on the upper, lower, left, and right four sides of the first reference plane positioning rack mainboard B3 and the first reference plane positioning rack mainboard stiffening plates B5, B6, B7, B7', and B8. The first reference plane positioning rack enclosure arranged at the lower part is connected to the first reference plane positioning rack connecting seat 103. The second working panel B4 is fixedly connected to the second reference plane positioning rack mainboard B3 by countersunk bolts B10, and the second reference plane positioning rack mainboard stiffening plates B5, B6, B7, B7', and B8 are arranged perpendicular to the second reference plane positioning rack mainboard B3. The second reference plane positioning rack enclosures B1 and B2 are arranged on the upper, lower, left, and right four sides of the second reference plane positioning rack mainboard B3 and the second reference plane positioning rack mainboard stiffening plates B5, B6, B7, B7', and B8, and the second reference plane positioning rack enclosure arranged at the lower part is connected to the movable seat 4.
[0080] That is, the first reference plane positioning rack panels B1 and B2 are connected to the first reference plane positioning rack mainboard B3 and the first reference plane positioning rack mainboard stiffening plates B5, B6, B7, B7', and B8 to form a fixed rack 2, and the second reference plane positioning rack panels B1 and B2 are connected to the second reference plane positioning rack mainboard B3 and the second reference plane positioning rack mainboard stiffening plates B5, B6, B7, B7', and B8 to form a mobile rack 3. The mainboard stiffening plates B5, B6, B7, B7', and B8 of the first reference plane positioning rack and the second reference plane positioning rack are divided into two types: one is a partition stiffening plate and the other is an inner-partition stiffening plate; one transverse partition stiffening plate is set in the middle of the back of the mainboard of the fixed rack 2 / mobile rack 3, and two vertical partition stiffening plates are set; the partition stiffening plate is 300mm wide and 12mm thick, and the inner-partition stiffening plate is 150mm wide and 8mm thick; the inner-partition stiffening plate is set with four stiffening plates in each partition in the transverse and vertical directions; the spacing between the transverse and vertical stiffening plates is 200mm, and the distance between the transverse and vertical stiffening plates and the inner edge of the enclosure is 50mm; Working panel fixing nuts B9 and working panel locating sleeves B11 are installed on the front of the mainboard in fixed rack 2 / mobile rack 3, corresponding to the intersection points of the stiffening plates on the back of the mainboard. There are a total of 126 locations, including four locating sleeves B11 for the first and second working panels and 122 fixing nut B9 locations. Locating sleeves B11 are installed in the first row at the lower end of fixed rack 2 / mobile rack 3, spaced evenly apart. Locating sleeves B11 pass through the mainboards B3 of the first and second reference plane positioning racks, and the mainboard stiffening plates B7 and B8 of the first and second reference plane positioning racks. Locating sleeves B11 are made of φ50mm diameter and 118mm long round steel with a φ20mm through-hole for positioning and a φ20 locating pin. Fixing nuts B9 are made of φ40mm diameter and 118mm long round steel with an M16mm bolt hole for mounting an M16 countersunk bolt. The first datum plane positioning frame and the second datum plane positioning frame mainboard B3 are circular, with the center of the square formed by the horizontal and vertical stiffeners as the center, and are provided with a φ120mm working hole to facilitate fixing and disassembly operations. After the first datum plane positioning frame and the second datum plane positioning frame enclosure panels B1 and B2, the first datum plane positioning frame and the second datum plane positioning frame mainboard B3, the first datum plane positioning frame and the second datum plane positioning frame mainboard stiffeners B5, B6, B7, B7', B8, the first working panel and the second working panel positioning sleeves B11, and the fixing nuts B9 are completely assembled, the outer surface, the front end face, the inner surface of the front 20mm range, as well as the outer surface positioning holes, fixing holes, and the end faces and inner walls of the positioning sleeves and fixing nuts are all subjected to secondary overall finishing using a CNC machining center to ensure overall processing accuracy.
[0081] It should also be noted that in this embodiment, the first and second working panels B4 are composed of a steel plate with a length of 2700mm, a width of 1700mm, and a thickness of 16mm. The first and second working panels B4 are provided with positioning holes and fixing holes corresponding to the first reference plane positioning rack and the second reference plane positioning rack. The positioning holes of the first and second working panels have the same diameter as the first and second reference plane positioning racks, which is φ20mm. The fixing holes of the first and second working panels are countersunk bolt holes with a diameter of φ17mm. The countersunk bolts are sunk into the surfaces of the first and second working panels to facilitate the smoothing of the surfaces of the first and second working panels. The positioning holes, countersunk bolt fixing holes, and the periphery of the first and second working panels are subjected to secondary overall fine processing using a CNC machining center to ensure overall processing accuracy.
[0082] 3. The above-mentioned movable seat 4 includes two movable bases 401 on the left and right, and the two movable bases 401 are connected in the middle. The lower part of the movable base 401 is provided with a slider 402 that cooperates with the sliding track 102. The slider 402 is engaged with the groove 1021. Figure 13-15 As shown, the specific components of the mobile base 4 are: a mobile base mounting plate C1, a mobile base web C2, a mobile base end plate C3, a mobile base panel C4, a mobile base web inner stiffening plate C5, and mobile base connecting plates C6, C7, C8, and C8'.
[0083] Specifically, the second reference surface positioning frame panel arranged at the lower part is fixedly connected to the mobile base mounting plate C1; the left and right mobile bases 401 respectively correspond to the two sliding rails 102 of the track base 1; the two mobile bases 401 are connected into a whole by a rectangular component spliced by steel plates; further, the mobile base 401 is spliced by the mobile base mounting plate C1, the mobile base web C2, the mobile base panel C4 and the mobile base web inner stiffening plate C5, the mobile base connecting plates C8 and C8' correspond to the mobile base end plate C3 and the mobile base web inner stiffening plate C5, the relevant parts of the mobile base panel C4, the outer surface of the mobile base mounting plate C1, the positioning holes, and the fixing holes are subjected to secondary overall fine processing by a CNC machining center to ensure the overall processing accuracy.
[0084] 4. The above-mentioned side fixed frame 11 includes a side reference surface positioning frame and a side working panel; Figure 16-21As shown, the specific components include: left and right fixed rack panels D1, D2, left and right fixed rack mainboard D3 backboard D3', left and right fixed rack working panels D4, left and right fixed rack mainboard stiffening plates D5, D6, left and right fixed rack working panel positioning sleeves D9, positioning pins D10, left and right fixed rack working panel positioning nuts D7, countersunk bolts D8; the left and right fixed rack panels D1 at the ends are fixedly connected to the first working panel and the second working panel B4 and are detachable.
[0085] Specifically, in this embodiment, the side fixed frame 11 is welded by steel plates and section steels, and the left and right side fixed frame panels D1, D2, the left and right side fixed frame mainboard D3 back panel D3', the left and right side fixed frame mainboard stiffening plates D5, D6 form the main body of the left and right side fixed frames 11; the left and right side fixed frame mainboard stiffening plates D5, D6 are divided into two types: transverse stiffening plates and vertical stiffening plates, three transverse stiffening plates are provided, and N vertical stiffening plates are provided (specifically determined according to the length of the steel structure processing components, and the structural form and function are the same as the left and right side fixed frames 11); the transverse stiffening plate is 150mm wide and 12mm thick, and the vertical stiffening plate is 150mm wide and 8mm thick; the spacing between the transverse and vertical stiffening plates is 200mm, and the specific spacing between the transverse stiffening plate and the inner edge of the frame panel is 50mm. The distance between the vertical stiffeners and the inner edges of the left and right fixed frame enclosures is determined by the length of the steel structure. Work panel fixing nuts and work panel locating sleeves are installed on the front of the mainboards of the left and right fixed frames, corresponding to the intersection of the stiffeners on the back of the mainboards of the left and right fixed frames. The locating sleeves pass through the mainboards and the stiffeners on the back of the mainboards of the left and right fixed frames, and the stiffeners on the back of the mainboards of the left and right fixed frames are adjusted accordingly. The work panel locating sleeves are installed in the first row at the lower end of the frame and are arranged symmetrically. The work panel locating sleeves are made of round steel with a diameter of φ50mm and a length of 118mm, with a φ20mm locating hole through the center and equipped with a φ20 locating pin. The work panel fixing nuts are made of round steel with a diameter of φ40mm and a length of 118mm, with an M16mm bolt hole in the center and equipped with an M16 countersunk bolt. A φ120mm work hole is drilled in the mainboards and backboards of the left and right fixed frames, centered on the square formed by the horizontal and vertical stiffeners, to facilitate fixing and removal operations. The two end panels of the left and right fixed rack panels D1 and D2 are provided with eight positioning and fixing holes for positioning and connecting with the first working panel of the fixed rack 2 and the second working panel of the mobile rack 3, and for supporting between the first working panel and the second working panel. After the left and right fixed rack panels, the left and right fixed rack inner mainboards, the left and right fixed rack inner mainboard back stiffeners, the left and right fixed rack back panels, the left and right fixed rack inner mainboard front working panel positioning sleeves and fixing nuts are completed as a whole. The outer surface, the front end surface, the front 20mm section of the inner surface of the left and right fixed rack panels, the positioning and fixing holes, the working panel positioning sleeves, the fixing nut end faces and the inner wall are subjected to secondary overall finishing using a CNC machining center to ensure overall processing accuracy.
[0086] It should also be noted that in this embodiment, the length of the left and right fixed frame work panels D4 is determined based on the required length of the steel structure processing components. Specifically, they are machined from 500mm wide and 16mm thick steel plates. They correspond to the holes in the left and right fixed frame positioning sleeves D9 and fixing nuts D7. The positioning holes have the same diameter as positioning sleeves D9, which is 20mm. The fixing bolt holes are countersunk bolt holes with a diameter of 17mm. The countersunk bolts are sunk into the side work panels to facilitate a smooth surface. The side work panel countersunk bolt holes, side work panel positioning holes, and the surrounding and working surfaces of the side work panels are subjected to secondary overall finishing using a CNC machining center to ensure overall machining accuracy.
[0087] 5. The upper plane fixed frame 12 includes an upper reference plane positioning frame and an upper working panel; Figure 22-27 As shown, the specific components include: upper reference plane positioning rack enclosure E1, E2, upper reference plane positioning rack mainboard E3 back plate E3', upper reference plane positioning rack working panel E4, upper reference plane positioning rack mainboard stiffening plates E5, E6, upper reference plane positioning rack working panel positioning sleeve E9, positioning pin E10; upper reference plane positioning rack working panel fixing nut E7, countersunk bolt E8, upper reference plane positioning rack working panel E4 is fixedly connected to the side positioning beam 9 and is detachable.
[0088] Specifically, in this embodiment, the upper plane fixed frame 12 is welded by steel plates and steel sections, the upper reference plane positioning frame enclosure E1, E2, the upper reference plane positioning frame inner mainboard E3, the upper reference plane positioning frame inner mainboard stiffening plates E5, E6, and the upper reference plane positioning frame back plate E3' are connected to form the main body of the upper plane fixed frame 12; the upper reference plane positioning frame inner mainboard stiffening plate is divided into two types: horizontal stiffening plates and vertical stiffening plates; three horizontal stiffening plates are set, and 16 vertical stiffening plates are set; the horizontal stiffening plate is 150mm wide and 12mm thick, and the vertical stiffening plate is 150mm wide and 8mm thick; the spacing between the horizontal and vertical stiffening plates is 200mm, the distance between the horizontal stiffening plate and the inner edge of the upper reference plane positioning frame enclosure is 50mm, and the vertical stiffening plate is 8mm thick. The distance between the inner edges of the positioning rack enclosure is 160mm. A work panel fixing nut and a work panel locating sleeve are installed on the front of the mainboard in the upper reference plane positioning rack, corresponding to the intersection of the stiffening plates on the back of the mainboard. The locating sleeve passes through the mainboard in the upper reference plane positioning rack and the stiffening plates on the back of the mainboard, and the stiffening plates on the back of the mainboard in the upper reference plane positioning rack are adjusted accordingly. The work panel locating sleeves are installed in the first row at the lower end of the upper reference plane positioning rack, arranged symmetrically. The work panel locating sleeves are made of round steel with a diameter of φ50mm and a length of 118mm, with a φ20mm locating hole through the center and equipped with a φ20 locating pin. The work surface fixing nut is made of round steel with a diameter of φ40mm and a length of 118mm, with an M16mm bolt hole in the center and equipped with an M16 countersunk bolt. The mainboard in the upper reference plane positioning rack and the back panel of the upper reference plane positioning rack are centered around the center of the square formed by the horizontal and vertical stiffening plates, and a φ120mm working hole is opened to facilitate fixing and disassembly operations. After the upper reference surface positioning rack enclosure, the upper reference surface positioning rack mainboard, the upper reference surface positioning rack mainboard back stiffening plate, the upper reference surface positioning rack back plate, the upper reference surface positioning rack mainboard front working panel positioning sleeve and the fixing nut are completed as a whole assembly welding machine, the outer surface, the positive end face, the front 20mm of the inner surface of the upper reference surface positioning rack enclosure, the positioning and fixing holes, the upper reference surface positioning rack working panel positioning sleeve, the fixing nut end face and the inner wall are subjected to secondary overall finishing by a CNC machining center to ensure the overall machining accuracy.
[0089] It should also be noted that in this embodiment, the upper reference surface positioning frame work panel E4 is machined from a 3320mm long, 500mm wide, and 16mm thick steel plate. It corresponds to the holes in the upper reference surface positioning frame positioning sleeve E9 and the fixing nut E7. The positioning hole diameter is the same as the positioning sleeve diameter, φ20mm. The fixing bolt holes are φ17mm countersunk bolt holes, and the countersunk bolts are sunk into the upper work panel to facilitate a smooth surface. The upper work panel countersunk bolt holes, upper work panel positioning holes, and the surrounding area and working surface of the upper work panel are subjected to secondary overall finishing using a CNC machining center to ensure overall machining accuracy.
[0090] 6. The above-mentioned side positioning beam 9, such as Figure 28 As shown, the specific components include: a beam end plate F1, upper and lower beam covers F2, a beam panel F3, a beam back plate F4, and a beam stiffening plate F5; the beam panel F3 is the same size as the beam back plate F4, and the beam end plate F1 fixes the beam panel F3 and the beam back plate F4, and the upper and lower sides of the beam panel F3 and the beam back plate F4 are closed by the upper and lower beam covers F2, and a number of beam stiffening plates F5 are arranged between the upper and lower covers, and the upper reference surface positioning frame working panel E4 of the upper plane fixed frame 12 is connected to the beam upper cover.
[0091] Specifically, the side positioning beam 9 is welded from steel plates. Its function is to determine the height of the upper reference plane positioning frame and the upper working panel by adjusting the height of the side positioning beam 9 on the first reference plane positioning frame and the second reference plane positioning frame. In addition, a φ120mm working hole is opened on the back plate F4 of the beam to facilitate fixing and disassembly operations. A φ23mm bolt positioning hole is opened on the upper cover plate of the beam and is equipped with an M23 pin for fixing the upper reference plane positioning frame working panel E4 of the upper plane fixing frame 12.
[0092] It should also be noted that a beam support plate seat 10 for supporting is also provided at the lower part of the side positioning beam 9. Figure 29 As shown, the beam support plate seat 10 includes an upper plane panel F6, a side panel F7, and a stiffening plate F8; the side panel F7 is fixed on the first reference plane positioning frame and the second reference plane positioning frame enclosure B2 of the fixed frame 2 and the movable frame 3, and the side positioning beam 9 is located above the beam support plate seat 10.
[0093] Specifically, in this embodiment, the beam support plate seat 10 is welded by steel plates. Its function is to keep the side positioning beam 9 at its original relative height after the side positioning beam 9 is released from the constraints on the sides of the first reference plane positioning frame and the second reference plane positioning frame, so as to facilitate the second reference plane positioning frame to move back and forth with the movable seat 4.
[0094] 7. The above-mentioned lower plane positioning beam 5, such as Figure 30-31As shown, it includes an upper flange plate G1 of the beam, a lower flange plate G2, a web plate G3 of the beam, and beam stiffening plates G4 and G5. Specifically, the lower plane positioning beam 5 is assembled and welded by the upper flange plate G1 of the beam, the lower flange plate G2, the web plate G3 of the beam, and the beam stiffening plates G4 and G5. In this embodiment, each lower plane positioning beam 5 is provided with eighteen stiffening plates G4 and G5, eight of which correspond to the webs of the beam sliding seat 7, and the remaining stiffening plates are arranged at intervals of 400mm. Each stiffening plate is provided with two φ20mm positioning holes and equipped with M20 pins, which cooperate with the connecting plate 6 to fix the required lower plane. The surface positioning beams 5 are connected to form an integral platform to meet the needs of supporting the manufacturing of steel structural parts; a driving mechanism is set between the lower plane positioning beam 5 close to the side of the mobile frame 3 and the stiffening plate corresponding to the mobile seat 4, and the driving mechanism is set as an electric strut 13; in this embodiment, the first lower plane positioning beam 5 is installed on the track machine base 1-lower plane positioning beam connecting seat 104; the second, third, fourth, fifth, sixth, seventh, and eighth lower plane positioning beams 5 are selected according to the needs of steel structural parts, and the spacing between the connecting plates 6 between each lower plane positioning beam 5 is adjusted to meet the needs of the processing length of the steel structural parts. The upper surface of the upper flange plate of the lower plane positioning beam 5, the part connected to the mobile seat 4, the connecting hole, the positioning hole and related parts are subjected to secondary overall fine processing by a CNC machining center to ensure the overall processing accuracy.
[0095] It should also be noted that, in this embodiment, the connecting plate 6 is used for connecting the lower plane positioning beams 5. The spacing between the lower plane positioning beams 5 can be adjusted according to the needs of structural member manufacturing by adjusting the center distance of the connecting plate 6. The accuracy of the connecting holes requires high-precision assembly by CNC drilling machines. Specifically, the connecting plate 6 is made of steel plate blanking and precision processing, and connects each lower plane positioning beam 5, so that the lower plane positioning beam 5 cooperates with the beam sliding seat 7 and the locking device 8 to form the required lower plane positioning beam 5 and the beam sliding seat 7 into a whole - a lower plane positioning reference surface platform.
[0096] In addition, in this embodiment, the beam sliding seat 7, as Figure 32As shown in the figure, it includes the upper flange plate G6 of the sliding seat, the web plate G7 of the sliding seat, the sliding panel G8 of the sliding seat, and the stiffening plate G9 inside the web plate of the sliding seat. Specifically, the crossbeam sliding seat 7 is assembled and welded by the upper flange plate G6 of the sliding seat, the web plate G7 of the sliding seat, the sliding panel G8 of the sliding seat, and the stiffening plate G9 inside the web plate of the sliding seat. And two web plates G7 of the sliding seat are provided, which form a double I-shaped structure with the upper flange plate G6 and the sliding panel G8 of the sliding seat closed at the upper and lower parts of the middle part. A convex block 71 is provided at the bottom of the lower plate of the crossbeam sliding seat 7, and a groove 1021 is opened at the upper part of the sliding track 102. The convex block 71 is engaged with the groove 1021, and the crossbeam sliding seat 7 and the sliding track 102 are fixed by the locking device 8. The sliding panel of the sliding seat, the crossbeam sliding seat 7, the upper plane of the connecting plate 6, and the connecting holes and positioning holes of the connecting plate 6 are secondarily and integrally machined by a numerical control machining center to ensure the overall machining accuracy.
[0097] 8. The above-mentioned locking device 8, as Figures 33-34 shown in the figure, includes two opposite hook plates H1, steel wedge blocks H5, steel wedge block stoppers H6, steel wedge block fastening bolts H7, nuts H8, and locking bolts H9. The hook plate H1 is set as a U-shaped plate, which is composed of connecting plates H2, H3, and H4 between the hooks, and is clamped on the outer sides of the engaged crossbeam sliding seat 7 and the sliding track 102. A long hole is vertically opened on the side of the upper plate of the hook plate H1 perpendicular to the crossbeam sliding seat 7, and the locking bolt H9 is fixed in the long hole and connected to the outer wall of the crossbeam sliding seat 7.
[0098] Specifically, in this embodiment, the locking device 8 is formed by welding steel plates, and its function is to fix the relative positions of the crossbeam sliding seat 7 and the sliding track 102, so as to fix the relative position of the lower plane positioning crossbeam 5 on the steel structure three-dimensional reference plane platform.
[0099] It should also be noted that in this embodiment, two steel wedge blocks H5 are provided. The two steel wedge blocks H5 are assembled vertically to form a square. The steel wedge block fastening bolt is arranged at the inlet and outlet of the upper steel wedge block H5 (the lower head end of the lower steel wedge block H5), and the steel wedge block stopper H6 is arranged on the opposite side of the steel wedge block fastening bolt (the high head end of the lower steel wedge block H5), and the high head end of the upper steel wedge block H5 is tightened by the fastening bolt.
[0100] 9. The above-mentioned electric strut 13 is a mature electric strut device in the market, and its function is to provide moving power for the mobile frame. In this embodiment, the electric strut 13 is arranged in the mobile seat web C2 of the mobile seat 4, and the two ends of the electric strut 13 are respectively provided with a strut connector 14. The strut connector 14 at one end is connected to the mobile seat 4, and the strut connector 14 at the other end is connected to the stiffening plate of the lower plane positioning beam 5 close to the mobile seat 4. According to work needs, the translation of the mobile frame 3 is achieved by pushing and pulling the strut connector 14 of the electric strut 13.
[0101] Through the above-disclosed embodiments, it can be seen that the steel structure three-dimensional reference work platform of the present invention directly provides the six reference surfaces required for steel structure operations: up and down, front and back, and left and right. By adjusting the distance between the two relative reference surface working panels and the relative positional relationship between the six reference surfaces, the shape and size of the components related to the steel structure's external contour, such as the external flange hole position, external docking position, steel structure positioning points, lines, surfaces, and process hole positions of the structural component, are copied to the six reference surface panels of the steel structure three-dimensional reference work platform. With the support and positioning of the relevant components, the internal structural dimensions and positioning points of the steel structure are improved and positioned on the six reference surface panels of the steel structure three-dimensional reference work platform. The steel structure tire membrane is quickly completed. The tire membrane is used to accurately position the manufactured steel structure and provide a good rigid fixation during the steel structure welding process. After the steel structure is completed, the positioning pins and fixing bolts between the steel structure and the steel structure three-dimensional reference work platform are unlocked; the relevant positioning reference surface rack is removed, and the steel structure is hoisted out to complete the steel structure.
[0102] Based on the technical structural features of the present invention disclosed above, the operation process of the steel structure three-dimensional reference working platform includes:
[0103] (1) According to the design drawing of the steel structure, combined with the position relationship of the positioning pins of the six reference surface working panels of the steel structure three-dimensional reference working platform, adjust and determine the shape, position, and size of the components related to the outer contour of the steel structure, and then determine the relative position relationship of the six reference surfaces of the steel structure three-dimensional reference working platform, such as the flange hole position, connection plate hole position, docking interface position, positioning point, line, surface and process hole position of the structural member, as well as the length and spacing of the required internal positioning reference rack, and the height and position of the upper plane fixed rack; prepare the process drawing of the steel structure three-dimensional reference working platform. Note: When preparing the process drawing, the process holes on the various reference surface working panels should avoid the positioning pin holes and the fixing countersunk bolt holes of the various reference surface working panels.
[0104] (2) According to the process drawing of the three-dimensional reference working platform for steel structure parts, adjust the number and spacing of the lower plane positioning beams. The first lower plane positioning beam is directly installed on the lower plane positioning beam connecting seat of the track machine base, and the other lower plane positioning beams are installed on the beam sliding seat. The connecting plates between the lower plane positioning beams are installed, and the locking device is locked. The required lower plane positioning beams are connected into a whole to adapt to the required length of the steel structure. The height of the lower plane positioning beam platform can also be raised according to the needs of the operation. Specifically, a spacer (standard part) of the corresponding height is added between the lower plane positioning beam and the beam sliding seat to complete the adjustment of the height of the lower plane positioning reference platform.
[0105] (3) According to the process drawings of the membrane of the three-dimensional reference working platform for steel structures, the shape, position and size relationship of the components related to the outer contour of the steel structures are prepared on the working panels of the six reference surfaces of the three-dimensional reference working platform for steel structures, such as the flange hole positions, connection plate hole positions, docking interface positions, positioning points, lines, surfaces and process hole positions of the structural parts; the various prepared hole positions should avoid the positioning pin holes and fixing countersunk bolt holes of the working panel as much as possible.
[0106] (4) According to the process drawing of the three-dimensional reference working platform of the steel structure, install the prepared reference surface working panels on each reference surface frame; first install the positioning pins for positioning, and then install the countersunk bolts to fix the working panels;
[0107] (5) According to the membrane process drawing of the three-dimensional reference work platform of the steel structure, after the installation of each reference surface working panel is completed, first adjust the distance between the second reference surface positioning frame and the first reference surface positioning frame; specifically, first adjust the electric strut to an appropriate distance; install a connecting plate that cooperates with the lower plane positioning beam on the push-pull head of the electric strut, and then connect it to the lower plane positioning beam through the connecting plate. At this time, adjust the distance between the second reference surface positioning frame and the first reference surface positioning frame to be slightly larger than the distance required by the steel structure process drawing, so as to facilitate the installation of the internal positioning reference surface frame.
[0108] (6) According to the process drawing of the three-dimensional reference work platform of the steel structure, install the left and right reference plane positioning frames. The end plates of the left and right reference plane positioning frames are connected to the first working panel of the fixed frame and the second working panel of the movable frame by positioning pins and bolts. Auxiliary parts are set between the left and right reference plane positioning frames and the working table formed by the lower plane positioning beam to meet the height requirements of the left and right reference plane positioning frames; and oblong holes are opened on the upper plane of the auxiliary parts to connect with the left and right reference plane positioning frames, so as to facilitate the lateral movement of the left and right reference plane positioning frames when the steel structure is demoulded. According to the requirements of the process drawing, adjust the distance between the fixed frame and the movable frame to complete the positioning and connection of the left and right reference plane positioning frames with the first working panel and the second working panel.
[0109] (7) According to the process drawing of the steel structure three-dimensional reference work platform, install the beam support plate seat and the side positioning beam of the side positioning beam, and complete the positioning and connection of the side positioning beam with the first reference plane positioning frame and the second reference plane positioning frame. The positioning holes and fixing holes of the side positioning beam and the beam support plate seat are adjusted according to the specific height of the upper reference plane positioning frame and the position of the side positioning holes of the first reference plane positioning frame and the position of the side positioning holes of the second reference plane positioning frame.
[0110] (8) According to the membrane process drawing of the three-dimensional reference working platform of the steel structure, the upper reference plane positioning frame is installed on the two side positioning beams, and the positioning and connection between the upper reference plane positioning frame and the side positioning beams are completed.
[0111] (9) According to the process drawing of the steel structure 3D reference work platform, improve the auxiliary support and positioning of the steel structure. With the support of the 3D reference work platform, the steel structure 3D reference work platform can be accurately and quickly produced.
[0112] (10) According to the process diagram of the steel structure three-dimensional reference work platform, start assembling the steel structure parts; 1. Assemble the components connected to the six reference surface working panels of the three-dimensional reference work platform, such as flanges, docking ports, and connecting plates; when each unit component is connected to the reference surface working panel, use at least two or more positioning pins and several bolts to fix it. 2. Assemble the main body of the steel structure and related components; 3. Finally, assemble the components connected to the flanges, docking ports, and connecting plates;
[0113] (11) After the steel structure is assembled, the main body of the steel structure is fixed on the three-dimensional reference working platform - the lower plane positioning beam platform through the external auxiliary parts of the pull rod and the pressure plate; together with the various working panels of the three-dimensional reference working platform, the rigid fixation of the steel structure is completed.
[0114] (12) After the steel structure is fixed and the welds are welded, weld according to the steel structure welding process and welding process. Pay attention to the last welding of the components connected to the flange, docking port, connecting plate;
[0115] (13) After the welding of steel structure parts is completed, do not rush to open the mold; 1. Wait until the weld temperature drops to room temperature; 2. Perform high-frequency vibration hammering on the weld area to release the weld stress.
[0116] (14) Open the mold; 1. Release the positioning and constraints of the six reference surface working panels of the steel structure three-dimensional reference working platform and the steel structure processing parts; 2. Release the positioning and constraints of the left and right reference surface positioning racks and the first working panel and the second working panel; 3. Move the left and right reference surface positioning racks away from the steel structure processing parts; 4. Release the positioning and constraints of the left and right side positioning beams and the second reference surface positioning rack; 5. Lift the upper reference surface positioning rack away from the steel structure three-dimensional reference working platform; 6. Release the locking device of the moving seat and the sliding track; 7. Turn on the power of the electric support rod and start the electric support rod to move the second reference surface positioning rack away from the steel structure processing parts to facilitate the membrane;
[0117] (15) After the steel structure is demoulded, repeat the above steps (1) to (14) to enter the next round of operations.
[0118] Compared with the prior art, the beneficial effects of the present invention include the following:
[0119] (1) The steel structure three-dimensional reference work platform of the present invention provides six reference surfaces required for steel structure operations. With the help of the auxiliary components of the steel structure three-dimensional reference work platform, the tire making work of steel structure parts can be completed quickly, making the preparation of steel structure tire membrane simple and fast;
[0120] (2) All relevant components of the steel structure three-dimensional reference working platform of the present invention are integrally processed by a CNC machining center, so that the overall structural precision of the steel structure three-dimensional reference working platform is high. Therefore, the precision of the steel structure parts prepared by the steel structure three-dimensional reference working platform is high and guaranteed;
[0121] (3) The steel structure three-dimensional reference working platform of the present invention can adjust the distance between the six reference surfaces relative to two reference surfaces according to the requirements of the steel structure to adapt to the size changes of the steel structure;
[0122] (4) The steel structure three-dimensional reference working platform of the present invention can adapt to the needs of manufacturing different steel structures by replacing the working panels of each reference surface of the steel structure three-dimensional reference working platform;
[0123] (5) The steel structure three-dimensional reference working platform of the present invention has positioning pins for each component of the structure, and has a stable structure and strong rigidity. During the manufacturing process of steel structure parts, it has a rigid fixing effect on the steel structure parts, effectively reducing or preventing welding deformation of the structure parts, thereby ensuring the quality of the steel structure parts;
[0124] (6) The steel structure three-dimensional reference working platform of the present invention makes it easier to precisely control the structural dimensions of structural parts that require multi-faceted positioning, assembly, positioning and welding.
[0125] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the scope of the present invention. Other modifications or equivalent substitutions made to the technical solutions of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.
Claims
1. A steel structure three-dimensional reference working platform, characterized by: It includes a track base and a frame set on the track base for adjusting the reference planes of a steel structure in six directions. Among them, fixed frames and movable frames for fixing the front and rear reference planes of the steel structure are respectively arranged on the front and rear sides of the track base. The fixed frame includes a first reference plane positioning frame and a first working panel, and the movable frame includes a second reference plane positioning frame and a second working panel. Both sides of the first reference plane positioning frame and the second reference plane positioning frame are connected by side positioning crossbeams. An upper plane fixing frame for fixing the upper reference plane of the steel structure is arranged above the side positioning crossbeams. The upper plane fixing frame includes an upper reference plane positioning frame and an upper working panel. A side fixing frame for fixing the left and right reference planes of the steel structure is arranged between the first working panel and the second working panel. The side fixing frame includes a side reference plane positioning frame and a side working panel. Sliding tracks are arranged on the track base. The movable frame is arranged on the sliding tracks, and several lower plane positioning crossbeams for fixing the lower reference plane of the steel structure are arranged on the sliding tracks between the fixed frame and the movable frame. The bottom of the movable frame is arranged on the sliding tracks through a movable seat, and a driving mechanism for driving the movable frame is arranged on the movable seat.
2. A steel structure three-dimensional reference working platform according to claim 1, characterized in that: The fixed frame and the movable frame are arranged oppositely and perpendicular to the track base. The first working panel and the second working panel are of the same size, parallel to each other and arranged oppositely, and are located on the same horizontal plane and the same axis.
3. The steel structure three-dimensional reference working platform according to claim 1, characterized in that: Crossbeam support seat for support is arranged on both sides of the first reference plane positioning frame and the second reference plane positioning frame, and the side positioning crossbeam is arranged above the crossbeam support seat.
4. The steel structure three-dimensional reference working platform according to claim 1, characterized in that: Several crossbeam sliding seats are arranged on the sliding tracks. The lower plane positioning crossbeams are fixedly connected to the crossbeam sliding seats, and the adjacent lower plane positioning crossbeams are connected by connecting plates. The upper part of the lower plane positioning crossbeam forms a workbench surface.
5. The steel structure three-dimensional reference working platform according to claim 4, characterized in that: The workbench surface formed by the upper part of the lower plane positioning crossbeam is arranged oppositely to the upper working panel, and the height of the workbench surface is not lower than the lower planes of the fixed frame and the movable frame.
6. The steel structure three-dimensional reference working platform according to claim 4, characterized in that: The crossbeam sliding seat is set as a double I-shaped structure with the upper and lower parts of the middle part closed, and a convex block is arranged at the bottom of the lower plate of the crossbeam sliding seat. A groove is opened at the upper part of the sliding track. The convex block is engaged with the groove, and the crossbeam sliding seat and the sliding track are fixed by a locking device. Sliders are arranged at the positions of the bottom of the movable seat corresponding to the sliding tracks. The sliders are engaged with the grooves, and the movable seat and the sliding tracks are fixed by a locking device.
7. The steel structure three-dimensional reference working platform according to claim 6, characterized in that: The locking device includes at least one hook plate and a locking bolt. The hook plate is set as a U-shaped plate and is stuck on the outer sides of the engaged crossbeam sliding seat and the sliding track. A long hole is vertically opened on the side of the upper plate of the hook plate perpendicular to the crossbeam sliding seat. The locking bolt is fixed in the long hole and is connected to the outer wall of the crossbeam sliding seat.
8. The steel structure three-dimensional reference working platform according to claim 7, characterized in that: A steel wedge is provided between the inner side of the upper plate of the hook plate and the upper edge of the lower plate of the beam sliding seat. A steel wedge stop is provided on one side of the steel wedge, and a steel wedge fastening bolt is provided on the other side. The steel wedge is limited by the steel wedge stop and the steel wedge fastening bolt.
9. The steel structure three-dimensional reference working platform according to claim 8, characterized in that: At least one steel wedge is provided, the steel wedge fastening bolts are provided at the inlet and outlet of the steel wedge, and the steel wedge stop iron is provided on the opposite side of the steel wedge fastening bolts.
10. A steel structure three-dimensional reference working platform according to any one of claims 1 to 9, characterized in that: The driving mechanism includes an electric strut, and both ends of the electric strut are provided with strut connectors. The strut connector at one end is connected to the moving seat, and the strut connector at the other end is connected to the lower plane positioning beam close to the moving seat.
Citation Information
Patent Citations
Steel structure three-dimensional reference working platform
CN220388428U