An automated processing platform for light steel keels

Abstract

The present invention relates to an automated processing platform for light steel keels, belonging to the technical field of light steel keel packaging equipment. It includes a placement table and a bundling machine. One end of the bundling machine is provided with a first roller conveyor line, and the other end is provided with a second roller conveyor line. One end of the placement table is provided with a rake component and a grating sensor. One side of the first roller conveyor line is provided with a first support seat, on which a horizontal driving component is arranged. A vertical driving component is arranged on the horizontal driving component, and the vertical driving component is connected with a second support seat. Clamping components are respectively arranged at both ends of the second support seat. A flipping component is arranged on one of the clamping components. A positioning rod is fixedly connected to the side wall of the first support plate, and a pressure sensor is fixedly connected to the positioning rod. This device realizes the automation of light steel keel packaging, not only improving the efficiency of the light steel keel packaging process, but also saving labor costs and reducing the labor cost expenditure of enterprises.

Description

Technical Field

[0001] The present invention relates to the technical field of light steel keel packing equipment, and in particular to an automatic processing platform for light steel keels. Background Art

[0002] Light steel keel is a new type of building material. With the development of China's modernization drive, light steel keels are widely used in places such as hotels, airport terminals, railway stations, amusement parks, shopping malls, office buildings, etc. Light steel keels are classified into C-shaped, L-shaped, T-shaped, U-shaped, and V-shaped keels according to their end face forms.

[0003] The processing process of U-shaped keels is as follows: feeding, leveling, forming, sizing, straightening, length measurement, punching round holes for tension ribs, punching oval connection holes, forming and cutting, and packing. Among them, from the feeding to the forming and cutting process, it is automatically processed on existing equipment, and only the packing process needs to be carried out manually.

[0004] The existing packing process is as follows: A workbench is placed at the end of the forming and cutting machine, and a bundling machine is placed at the end of the workbench far from the forming and cutting machine. A total of three workers are required. Two of the workers stand on both sides of the workbench respectively. The worker on the side close to the forming and cutting machine is responsible for receiving the materials, and the other worker is responsible for buckling two C-shaped keels with their grooves facing each other, as Figure 12 shown. The third worker stands on the side of the bundling machine and is responsible for bundling and packing the buckled keels. The labor cost required for the packing process is relatively high, and the packing efficiency is relatively low. In view of the problems in the prior art, we propose an automatic processing platform for light steel keels. Summary of the Invention

[0005] In view of the above problems in the prior art, the present invention provides an automatic processing platform for light steel keels, which is achieved through the following technical solutions:

[0006] A light steel keel automatic processing platform, comprising a placement table and a bundling machine. One end of the bundling machine is provided with a first roller conveyor line, and the other end thereof is provided with a second roller conveyor line. The first roller conveyor line is arranged on one side of the placement table. One end of the placement table far from the first roller conveyor line is provided with a raking component and a grating sensor. One side of the first roller conveyor line far from the placement table is provided with a first support seat. A horizontal driving component is arranged on the first support seat. A vertical driving component is arranged on the horizontal driving component. The vertical driving component is connected with a second support seat. The second support seat is U-shaped and its opening is downward. Clamping components are respectively arranged at both ends of the second support seat. A flipping component is arranged on one of the clamping components. A positioning rod is fixedly connected to the vertical side wall of the first support seat. A pressure sensor is fixedly connected to one side of the positioning rod close to the placement table. The pressure sensor is signal-connected to a control unit. The control unit is signal-connected to the first roller conveyor line, the raking component, the horizontal driving component, the vertical driving component, the clamping components and the flipping component.

[0007] The present invention is further arranged as follows: The raking component includes a raking air cylinder and a raking plate. The raking air cylinder is fixedly connected to the lower end surface of the placement table. The raking plate is placed on the upper end surface of the placement table. A connecting rod is fixedly connected to the lower end surface of the raking plate. The lower end of the connecting rod is fixedly connected to the piston rod of the raking air cylinder. A raking groove for the connecting rod to slide is formed on the placement table. A baffle plate and a guiding plate are fixedly connected to the upper end surface of the placement table. The baffle plate and the guiding plate are respectively located at both ends of the raking plate. The baffle plate is located at one end of the placement table close to the bundling machine. The guiding plate is located at one end of the placement table far from the bundling machine. The length of the guiding plate is less than that of the baffle plate. The grating sensor is arranged at one end of the guiding plate close to the raking plate. The raking air cylinder and the grating sensor are signal-connected to the control unit.

[0008] The present invention is further arranged as follows: The horizontal driving component includes two horizontally arranged horizontal slide rails which are respectively fixedly connected to the upper end surface of the first support seat. A rack is arranged between the two horizontal slide rails. A horizontal support plate is slidably connected to the horizontal slide rails. A first motor is fixedly connected to the horizontal support plate. The output shaft of the first motor is fixedly connected to a first gear meshing with the rack. The vertical driving component is arranged on the horizontal support plate. The first motor is signal-connected to the control unit.

[0009] The present invention is further configured as follows: The vertical driving assembly includes a vertical support plate, on which two parallel vertical sliding rails are fixedly connected. The vertical support plate is rotatably connected to a horizontal support plate by a lead screw, which is arranged between the two vertical sliding rails. On the upper end surface of the vertical support plate, a second motor is fixedly connected, and the output shaft of the second motor is fixedly connected to the lead screw. A moving plate is slidably connected to the vertical sliding rails and is threadedly connected to the lead screw. At both ends of the moving plate, support rods are respectively fixedly connected, and the lower ends of the support rods are fixedly connected to the second support seat. A first clearance groove for the movement of the support rod is formed on the first support seat. The second motor is in signal connection with the control unit.

[0010] The present invention is further configured as follows: The clamping assembly includes a U-shaped fixed seat, the two ends of which are fixedly connected to the side walls of the second support seat. On the side wall of the fixed seat away from the second support seat, a clamping cylinder is fixedly connected. A push plate is fixedly connected to the piston rod of the clamping cylinder, and the push plate is slidably connected to the groove of the fixed seat. A bearing is fixedly connected to the push plate, and a clamping rod is fixedly connected to the inner ring of the bearing. The clamping rod is slidably connected to the side wall of the second support seat. At the end of the clamping rod away from the bearing, a U-shaped clamping seat is fixedly connected. Second clearance grooves are formed on the two parallel walls of the clamping seat. The clamping cylinder is in signal connection with the control unit.

[0011] The present invention is further configured as follows: The flipping assembly includes a flipping motor, a second gear, and a third gear. The flipping motor is fixedly connected to the upper end surface of the fixed seat, and the second gear is fixedly connected to the output shaft of the flipping motor. One of the clamping rods protrudes from the side wall of the fixed seat and is fixedly connected to the third gear, and the third gear meshes with the second gear. The flipping motor is in signal connection with the control unit.

[0012] In summary, the beneficial technical effects of the present invention are as follows:

[0013] The grating sensor is used to detect whether the light steel keel moves to the placement table and feeds back to the control unit to control the rake component to push the light steel keel. When the pressure sensor is used to detect whether the light steel keel moves onto the first roller conveyor line and feeds back to the control unit, the horizontal driving assembly, the vertical driving assembly, the clamping assembly, and the flipping assembly are controlled to flip and buckle the light steel keel, and then the first roller conveyor line is controlled to convey the buckled light steel keel to the bundling machine for bundling, realizing the automation of the light steel keel packaging. It not only improves the efficiency of the light steel keel packaging process but also saves labor costs and reduces the labor cost expenditure of the enterprise. Description of the Drawings

[0014] Figure 1 is an axonometric view for showing the overall structure of this embodiment;

[0015] Figure 2 is a top view for showing the overall structure of this embodiment;

[0016] Figure 3 is along Figure 2 the sectional view taken along the A-A section line in

[0017] Figure 4 is a first view for showing the first roller conveyor line;

[0018] Figure 5 is Figure 4 the enlarged schematic view of part B in

[0019] Figure 6 is a second view for showing the first roller conveyor line;

[0020] Figure 7 is Figure 6 the enlarged schematic view of part C in

[0021] Figure 8 is the first enlarged schematic view for showing the clamping assembly;

[0022] Figure 9 is the second enlarged schematic view for showing the clamping assembly;

[0023] Figure 10 is the enlarged schematic view for showing the placement table;

[0024] Figure 11 is the schematic view for showing the buckling of the light steel keel of this embodiment;

[0025] Figure 12 is the schematic view for showing the buckling of the light steel keel in the prior art;

[0026] Figure 13 is the schematic view of the packaging process in the prior art.

[0027] Reference numerals: 1, placing table; 2, bundling machine; 3, first roller conveyor line; 4, second roller conveyor line; 5, raking component; 6, grating sensor; 7, first support base; 8, horizontal driving component; 9, vertical driving component; 10, second support base; 11, clamping component; 12, flipping component; 13, positioning rod; 14, pressure sensor; 15, raking cylinder; 16, raking plate; 17, connecting rod; 18, raking groove; 19, baffle; 20, guiding plate; 21, horizontal sliding rail; 22, rack; 23, horizontal support plate; 24, first motor; 25, first gear; 26, vertical support plate; 27, vertical sliding rail; 28, lead screw; 29, second motor; 30, moving plate; 31, support rod; 32, first clearance groove; 33, fixed seat; 34, clamping cylinder; 35, pushing plate; 36, bearing; 37, clamping rod; 38, clamping seat; 39, second clearance groove; 40, third clearance groove; 41, flipping motor; 42, second gear; 43, third gear. Detailed implementation mode

[0028] The present invention will be further described in detail below with reference to the accompanying drawings.

[0029] Embodiment

[0030] As Figure 1-11As shown in the figure, an automated processing platform for light steel keels disclosed by the present invention includes a placement table 1 and a bundling machine 2. One end of the bundling machine 2 is provided with a first roller conveyor line 3, and the other end is provided with a second roller conveyor line 4. The first roller conveyor line 3 is arranged on one side of the placement table 1. A raking component 5 and a grating sensor 6 are arranged at one end of the placement table 1 away from the first roller conveyor line 3. A first support base 7 is arranged on the side of the first roller conveyor line 3 away from the placement table 1. A horizontal driving component 8 is arranged on the first support base 7. A vertical driving component 9 is arranged on the horizontal driving component 8. The vertical driving component 9 is connected to a second support base 10. The second support base 10 is U-shaped and its opening faces downward. Clamping components 11 are respectively arranged at both ends of the second support base 10. A flipping component 12 is arranged on one of the clamping components 11. A positioning rod 13 is fixedly connected to the vertical side wall of the first support base 7. A pressure sensor 14 is fixedly connected to the side of the positioning rod 13 close to the placement table 1. The pressure sensor 14 is signal-connected to a control unit (not shown in the figure). The control unit is signal-connected to the first roller conveyor line 3, the raking component 5, the horizontal driving component 8, the vertical driving component 9, the clamping components 11 and the flipping component 12. The placement table 1 is placed at the end of a forming and cutting machine (not shown in the figure). The grating sensor 6 is used to detect whether the light steel keel moves onto the placement table 1 and feeds back to the control unit. The control unit controls the raking component 5 to push the light steel keel. When the pressure sensor 14 is used to detect whether the light steel keel moves onto the first roller conveyor line 3 and feeds back to the control unit, the control unit controls the horizontal driving component 8, the vertical driving component 9, the clamping components 11 and the flipping component 12 to flip and buckle the light steel keel, and then controls the first roller conveyor line 3 to convey the buckled light steel keel to the bundling machine 2 for bundling, realizing the automation of light steel keel packaging. It not only improves the efficiency of the light steel keel packaging process, but also saves labor costs and reduces the labor cost expenditure of enterprises.

[0031] The raking component 5 includes a raking cylinder 15 and a raking plate 16. The raking cylinder 15 is fixedly connected to the lower end surface of the placing table 1, and the raking plate 16 is placed on the upper end surface of the placing table 1. A connecting rod 17 is fixedly connected to the lower end surface of the raking plate 16, and the lower end of the connecting rod 17 is fixedly connected to the piston rod of the raking cylinder 15. A raking groove 18 for the connecting rod 17 to slide is formed on the placing table 1. A baffle 19 and a guiding plate 20 are fixedly connected to the upper end surface of the placing table 1. The baffle 19 and the guiding plate 20 are respectively located at both ends of the raking plate 16. The baffle 19 is located at one end of the placing table 1 close to the bundling machine 2, and the guiding plate 20 is located at one end of the placing table 1 far from the bundling machine 2. The length of the guiding plate 20 is less than that of the baffle 19. The grating sensor 6 is arranged at one end of the guiding plate 20 close to the raking plate 16. The raking cylinder 15 and the grating sensor 6 are in signal connection with the control unit. When the light steel keel passes through the grating sensor 6, the grating sensor 6 feeds back a signal to the control unit, and the control unit controls the piston rod of the raking cylinder 15 to contract, so as to convey the light steel keel towards the first roller conveyor line 3. The distance that the raking cylinder 15 pushes the light steel keel to move each time is the width of one light steel keel.

[0032] The horizontal driving component 8 includes two horizontally arranged parallel sliding rails 21, and the horizontal sliding rails 21 are respectively fixedly connected to the upper end surface of the first support base 7. A rack 22 is arranged between the two horizontal sliding rails 21. A horizontal support plate 23 is slidably connected to the horizontal sliding rails 21. A first motor 24 is fixedly connected to the horizontal support plate 23, and an output shaft of the first motor 24 is fixedly connected to a first gear 25 meshing with the rack 22. A vertical driving component 9 is arranged on the horizontal support plate 23, and the first motor 24 is in signal connection with the control unit. The first motor 24 drives the first gear 25 to rotate, and the first gear 25 meshes with the rack 22, so as to drive the horizontal support plate 23 (vertical driving component 9) to move horizontally.

[0033] The vertical driving component 9 includes a vertical support plate 26. Two vertically arranged parallel sliding rails 27 are fixedly connected to the vertical support plate 26. A lead screw 28 is rotatably connected between the vertical support plate 26 and the horizontal support plate 23, and the lead screw 28 is arranged between the two vertical sliding rails 27. A second motor 29 is fixedly connected to the upper end surface of the vertical support plate 26, and an output shaft of the second motor 29 is fixedly connected to the lead screw 28. A moving plate 30 is slidably connected to the vertical sliding rails 27, and the moving plate 30 is in threaded connection with the lead screw 28. Two support rods 31 are respectively fixedly connected to both ends of the moving plate 30, and the lower ends of the support rods 31 are fixedly connected to the second support base 10. A first clearance groove 32 for the support rod 31 to move is formed on the first support base 7. The second motor 29 is in signal connection with the control unit. The second motor 29 drives the lead screw 28 to rotate, so as to drive the moving plate 30 to move up and down along the vertical sliding rails 27.

[0034] The clamping assembly 11 includes a U-shaped fixed seat 33. Both ends of the fixed seat 33 are fixedly connected to the side walls of the second support seat 10. A clamping cylinder 34 is fixedly connected to the side wall of the fixed seat 33 away from the second support seat 10. A push plate 35 is fixedly connected to the piston rod of the clamping cylinder 34. The push plate 35 is slidably connected to the groove of the fixed seat 33. A bearing 36 is fixedly connected to the push plate 35. A clamping rod 37 is fixedly connected to the inner ring of the bearing 36. The clamping rod 37 is slidably connected to the side wall of the second support seat 10. A U-shaped clamping seat 38 is fixedly connected to the end of the clamping rod 37 away from the bearing 36. Second clearance grooves 39 are formed on the two parallel side walls of the clamping seat 38. The clamping cylinder 34 is signal-connected to the control unit. When clamping the light steel keel, the piston rod of the clamping cylinder 34 extends, and the light steel keel is clamped in the U-shaped groove of the clamping seat 38, thereby clamping the light steel keel. Third clearance grooves 40 through which the clamping seat 38 passes are respectively formed at both ends of the placing table 1, so as to avoid interference between the clamping seat 38 and the placing table 1 when clamping the light steel keel.

[0035] The flipping assembly 12 includes a flipping motor 41, a second gear 42 and a third gear 43. The flipping motor 41 is fixedly connected to the upper end surface of the fixed seat 33. The second gear 42 is fixedly connected to the output shaft of the flipping motor 41. One of the clamping rods 37 protrudes from the side wall of the fixed seat 33 and is fixedly connected to the third gear 43. The third gear 43 meshes with the second gear 42. The flipping motor 41 is signal-connected to the control unit. The flipping motor 41 drives the clamping rod 37 to rotate through the second gear 42 and the third gear 43, thereby clamping the light steel keel.

[0036] In this application, the buckling of the keels no longer adopts the pairwise buckling method in the prior art, but buckles four keels at one time. The specific buckling method is as Figure 11 shown. After actual measurement, when four keels are buckled and packaged, packing straps can be saved.

[0037] The specific working process of this application is (for the convenience of description, the light steel keels to be buckled are respectively named: Steel A, Steel B, Steel C and Steel D. Steel A and Steel B are arranged side by side on the first roller conveyor line 3, and Steel C and Steel D are arranged side by side on the placing table 1. The zero point of the horizontal driving assembly 8 is located above the placing table 1, that is, above Steel C and Steel D):

[0038] Step 1: When the grating sensor 6 detects that the light steel keel moves to the placing table 1, it feeds back the signal to the control unit, and the control unit controls the piston rod of the rake cylinder 15 to contract, and pushes the light steel keel to one end of the first roller conveyor line 3;

[0039] Step 2: When the pressure sensor 14 detects Steel A, it feeds back the signal to the control unit;

[0040] Step 3: The control unit controls the second motor 29 to rotate forward, moves the clamping assembly 11 and the flipping assembly 12 downward, and the clamping assembly 11 is located on both sides of the light steel keel;

[0041] Step 4: The control unit controls the piston rod of the clamping cylinder 34 to extend, and clamps the C-steel and D-steel;

[0042] Step 5: The control unit controls the second motor 29 to rotate reversely, resets the vertical driving assembly 9, and drives the clamping assembly 11, the flipping assembly 12 and the light steel keel to move upward;

[0043] Step 6: The control unit controls the flipping motor 41 to rotate, and flips the C-steel and D-steel by 180°;

[0044] Step 7: The control unit controls the first motor 24 to rotate forward, and moves the C-steel and D-steel above the A-steel and B-steel;

[0045] Step 8: The control unit controls the C-steel and D-steel to move downward through the vertical driving assembly 9, and controls the piston rod of the clamping cylinder 34 to contract, so as to release the C-steel and D-steel and buckle them with the A-steel and B-steel;

[0046] Step 9: The control unit controls the vertical driving assembly 9 to reset, and controls the horizontal moving assembly to reset;

[0047] Step 10: The control unit controls the first roller conveyor line 3 to convey the buckled light steel keel to one side of the bundling machine 2.

[0048] Among them, Steps 2-10 are carried out in sequence, and Step 1 is not restricted by Steps 2-10.

Claims

1. An automated processing platform for light steel keels, comprising a placement table (1) and a bundling machine (2), characterized in that, One end of the bundling machine (2) is provided with a first roller conveyor line (3), and the other end thereof is provided with a second roller conveyor line (4). The first roller conveyor line (3) is arranged on one side of the placing table (1). A raking component (5) and a grating sensor (6) are arranged at one end of the placing table (1) away from the first roller conveyor line (3). A first support seat (7) is arranged on the side of the first roller conveyor line (3) away from the placing table (1). A horizontal driving component (8) is arranged on the first support seat (7). A vertical driving component (9) is arranged on the horizontal driving component (8). The vertical driving component (9) is connected to a second support seat (10). The second support seat (10) is U-shaped with its opening facing downwards. Clamping components (11) are respectively arranged at both ends of the second support seat (10). A turning component (12) is arranged on one of the clamping components (11). A positioning rod (13) is fixedly connected to the vertical side wall of the first support seat (7). A pressure sensor (14) is fixedly connected to the side of the positioning rod (13) close to the placing table (1). The pressure sensor (14) is signal-connected to a control unit. The control unit is signal-connected to the first roller conveyor line (3), the raking component (5), the horizontal driving component (8), the vertical driving component (9), the clamping components (11) and the turning component (12). The clamping component (11) includes a U-shaped fixed seat (33). Both ends of the fixed seat (33) are fixedly connected to the side wall of the second support seat (10). A clamping cylinder (34) is fixedly connected to the side wall of the fixed seat (33) away from the second support seat (10). A push plate (35) is fixedly connected to the piston rod of the clamping cylinder (34). The push plate (35) is slidably connected to the groove of the fixed seat (33). A bearing (36) is fixedly connected to the push plate (35). A clamping rod (37) is fixedly connected to the inner ring of the bearing (36). The clamping rod (37) is slidably connected to the side wall of the second support seat (10). A U-shaped clamping seat (38) is fixedly connected to the end of the clamping rod (37) away from the bearing (36). Second clearance grooves (39) are formed in two parallel side walls of the clamping seat (38). The clamping cylinder (34) is signal-connected to the control unit. The turning component (12) includes a turning motor (41), a second gear (42) and a third gear (43). The turning motor (41) is fixedly connected to the upper end surface of the fixed seat (33). The second gear (42) is fixedly connected to the output shaft of the turning motor (41). One of the clamping rods (37) protrudes from the side wall of the fixed seat (33) and is fixedly connected to the third gear (43). The third gear (43) meshes with the second gear (42). The turning motor (41) is signal-connected to the control unit.

2. The automated processing platform for light steel keels according to claim 1, wherein The material raking assembly (5) includes a material raking cylinder (15) and a material raking plate (16). The material raking cylinder (15) is fixedly connected to the lower end surface of the placing table (1). The material raking plate (16) is placed on the upper end surface of the placing table (1). A connecting rod (17) is fixedly connected to the lower end surface of the material raking plate (16). The lower end of the connecting rod (17) is fixedly connected to the piston rod of the material raking cylinder (15). A material raking groove (18) for the connecting rod (17) to slide is formed on the placing table (1). A baffle (19) and a guide plate (20) are fixedly connected to the upper end surface of the placing table (1). The baffle (19) and the guide plate (20) are respectively located at both ends of the material raking plate (16). The baffle (19) is located at one end of the placing table (1) close to the bundling machine (2). The guide plate (20) is located at one end of the placing table (1) away from the bundling machine (2). The length of the guide plate (20) is less than the length of the baffle (19). The grating sensor (6) is arranged at one end of the guide plate (20) close to the material raking plate (16). The material raking cylinder (15) and the grating sensor (6) are in signal connection with the control unit.

3. The automated processing platform for light steel keels according to claim 2, characterized in that, The horizontal driving assembly (8) includes two horizontally arranged parallel horizontal slide rails (21). The horizontal slide rails (21) are respectively fixedly connected to the upper end surface of the first support base (7). A rack (22) is arranged between the two horizontal slide rails (21). A horizontal support plate (23) is slidably connected to the horizontal slide rails (21). A first motor (24) is fixedly connected to the horizontal support plate (23). A first gear (25) meshing with the rack (22) is fixedly connected to the output shaft of the first motor (24). The vertical driving assembly (9) is arranged on the horizontal support plate (23). The first motor (24) is in signal connection with the control unit.

4. The automated processing platform for light steel keels according to claim 3, wherein The vertical driving assembly (9) includes a vertical support plate (26). Two vertically arranged parallel vertical slide rails (27) are fixedly connected to the vertical support plate (26). A lead screw (28) is rotatably connected between the vertical support plate (26) and the horizontal support plate (23). The lead screw (28) is arranged between the two vertical slide rails (27). A second motor (29) is fixedly connected to the upper end surface of the vertical support plate (26). The output shaft of the second motor (29) is fixedly connected to the lead screw (28). A moving plate (30) is slidably connected to the vertical slide rails (27). The moving plate (30) is in threaded connection with the lead screw (28). Support rods (31) are respectively fixedly connected to both ends of the moving plate (30). The lower ends of the support rods (31) are fixedly connected to the second support base (10). A first clearance groove (32) for the support rod (31) to move is formed on the first support base (7). The second motor (29) is in signal connection with the control unit.

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