An exhaust gas treatment device with a self-heating water removal function
By designing the condensate treatment module and flow hole of the exhaust gas treatment device, the condensate is evaporated by thermal energy from the exhaust pipe, the problems of condensate discharge pollution and icing are solved, and the normal start of the car is achieved.
Patent Information
- Application Number
- CN202310413560.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-18
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2043-04-18
AI Technical Summary
When the internal combustion engine starts, the condensate water condenses into condensate water in the exhaust pipe and is discharged, causing pollution and icing, which may block the exhaust pipe and affect the start of the car.
设计一种尾气处理装置,包括冷凝水处理模块和导流孔,利用排气管的热能蒸发冷凝水,通过导流孔导入处理筒内,利用翅片和弧形片进行分级蒸发处理。
Effectively intercept and evaporate condensate to avoid condensate discharge causing pollution and freezing, and ensure that the car starts normally.
Smart Images

Figure CN116591807B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tail gas treatment, in particular to a tail gas treatment device with a self-heating water removal function. Background Art
[0002] When an internal combustion engine is just starting up, the air passing through the engine becomes hot due to the alternation of hot and cold air. After the hot air (commonly known as exhaust gas) flows into the exhaust pipe, the exhaust pipe is still cold because the engine has just started, causing the water vapor in the hot air to quickly condense into condensed water, which is the white smoke we often see coming out of the vehicle exhaust pipe, and a small amount of sewage will also flow out. If the carbon deposits in the exhaust pipe are serious, the sewage flowing out at this time will be relatively black. In this way, the sewage discharged through the exhaust pipe during driving will flow to the ground and cause pollution. If the sewage flows to the ground in cold areas, it will cause freezing, which can easily cause traffic hazards. In addition, due to the cold region, when the car has just started and has not traveled a long distance, the condensed water in the exhaust pipe that has not been completely discharged will flow back and freeze, thereby blocking the exhaust pipe and preventing the car from starting. Summary of the Invention
[0003] In response to the above problems, an exhaust gas treatment device with self-heating and water removal function is provided. By providing a device that can not only automatically collect condensed water but also use the heat energy of the exhaust pipe to remove the condensed water, it solves the technical problem in the existing technology that sewage discharged through the exhaust pipe is prone to pollution, freezing and backflow, resulting in the inability to start the car.
[0004] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0005] A tail gas treatment device with a self-heating dehydration function comprises an exhaust pipe and a condensed water treatment module coaxially arranged at the exhaust pipe outlet section, the condensed water treatment module is used to evaporate the condensed water discharged through the exhaust pipe; a guide hole connected to the interior of the condensed water treatment module is also provided at the exhaust pipe outlet end; the condensed water treatment module also includes a treatment cylinder, which is a hollow cylindrical shell with open ends; an annular cavity for treating condensed water is formed between the treatment cylinder and the exhaust pipe; a treatment module corresponding to the guide hole is also provided at the bottom of the inner wall of the treatment cylinder to evaporate the condensed water.
[0006] Preferably, the guide holes include a first hole group, a second hole group and a third hole group; the first hole group, the second hole group and the third hole group are opened in sequence from the far end of the exhaust port of the exhaust pipe to the exhaust port at the lower end of the exhaust pipe; the first hole group is opened longitudinally along the axis of the exhaust section of the exhaust pipe; the third hole group is opened in a horizontal state near the exhaust port of the exhaust pipe; the second hole group is densely distributed between the first hole group and the second hole group.
[0007] Preferably, the second hole group is a circular through hole and is densely distributed between the first hole group and the third hole group.
[0008] Preferably, a drainage hole is formed through the bottom of one end of the treatment cylinder close to the exhaust port of the exhaust pipe, and a connecting element is coaxially welded at the drainage hole; the sealing knob is threadedly connected to the connecting element.
[0009] Preferably, the processing module includes a pre-processing element and a post-processing element; the pre-processing element is fixedly arranged in a vertical state at the bottom of the inner wall of the processing tube and is arranged close to the end away from the exhaust port of the exhaust pipe, and the pre-processing element is used to perform pre-evaporation treatment on the large flow of condensed water; the post-processing element is fixedly arranged in a vertical state at the bottom of the inner wall of the processing tube and is arranged close to the end of the exhaust port of the exhaust pipe; the post-processing element is used to evaporate the residual small flow of condensed water.
[0010] Preferably, the preceding processing element is a fin; the fin is longitudinally arranged in the processing cylinder along the axial direction of the processing cylinder; multiple groups of fins are arranged circumferentially along the axis of the processing cylinder and are all arranged close to the bottom of the processing cylinder; the gap between adjacent fins is greater than the thickness of one fin and less than the thickness of two fins.
[0011] Preferably, the subsequent processing element is an arc-shaped piece, which is transversely arranged at the bottom of the processing cylinder and close to one end of the exhaust port, and a plurality of arc-shaped pieces are equidistantly arranged along the axis of the processing cylinder.
[0012] Preferably, hydrophobic holes are also provided on the surface of the arc-shaped sheet.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The present invention realizes how to drain the condensed water generated in the exhaust pipe through the guide hole opened through the lower side of the exhaust pipe, thereby solving the technical problem that the condensed water in the traditional exhaust pipe will be sprayed out from the exhaust pipe mouth. At the same time, the condensed water treatment module is used to perform graded evaporation treatment on the condensed water drained through the guide hole, thereby realizing how to effectively intercept and remove the condensed water to prevent the condensed water from accumulating in the exhaust pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of an exhaust gas treatment device with self-heating water removal function;
[0016] Figure 2 This is a front view of an exhaust gas treatment device with self-heating and water removal function;
[0017] Figure 3 yes Figure 2 Cross-sectional view at AA of FIG;
[0018] Figure 4 It is an exploded perspective schematic diagram of an exhaust gas treatment device with a self-heating water removal function;
[0019] Figure 5 This is a three-dimensional diagram of a condensate treatment module in an exhaust gas treatment device with a self-heating water removal function;
[0020] Figure 6 The present invention is a cross-sectional perspective view of a condensate treatment module in an exhaust gas treatment device with a self-heating water removal function.
[0021] The numbers in the figure are:
[0022] 1-exhaust pipe; 11-guide hole; 111-first hole group; 112-second hole group; 113-third hole group;
[0023] 2- condensate treatment module; 21- treatment cylinder; 211- drain hole; 212- connection element; 213- sealing knob; 22- heat treatment module; 23- pre-processing element; 231- fin; 24- subsequent processing element; 241- arc-shaped sheet; 242- hydrophobic hole. DETAILED DESCRIPTION
[0024] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0025] See also Figures 1 to 6 Shown:
[0026] A tail gas treatment device with a self-heating dehydration function comprises an exhaust pipe 1 and a condensed water treatment module 2 coaxially arranged at the outlet section of the exhaust pipe 1, the condensed water treatment module 2 is used to evaporate the condensed water discharged through the exhaust pipe 1; the exhaust pipe 1 is also provided with a guide hole 11 at the outlet end thereof, which is connected to the interior of the condensed water treatment module 2; the condensed water treatment module 2 also includes a treatment cylinder 21, which is a hollow cylindrical shell with open ends; an annular cavity for treating condensed water is formed between the treatment cylinder 21 and the exhaust pipe 1; a treatment module 22 corresponding to the guide hole 11 is also provided at the bottom of the inner wall of the treatment cylinder 21 to evaporate the condensed water.
[0027] In the working state, the gasoline in the engine is fully burned, and water vapor and carbon dioxide are generated after the gasoline is completely burned. When the ambient temperature is low, white smoke and water vapor emerge from the exhaust pipe 1. When the water vapor flows through the metal pipe, it will condense into condensed water. Finally, the condensed water flows along the inner wall of the exhaust pipe 1 toward the exhaust port of the exhaust pipe 1. When the condensed water flows through the guide hole 11, the condensed water will pass through the guide hole 11 and enter the condensed water treatment module 2. The condensed water treatment module 2 performs thermal evaporation and removal on it, thereby preventing the condensed water from flowing along the exhaust port of the exhaust pipe 1 to the ground and causing freezing problems.
[0028] See also Figure 4 Shown:
[0029] The guide holes 11 include a first hole group 111, a second hole group 112 and a third hole group 113; the first hole group 111, the second hole group 112 and the third hole group 113 are sequentially opened at the lower end of the exhaust pipe from the far end of the exhaust port of the exhaust pipe 1 to the exhaust port; the first hole group 111 is opened longitudinally along the axis of the exhaust section of the exhaust pipe 1; the third hole group 113 is opened in a horizontal state near the exhaust port of the exhaust pipe 1; the second hole group 112 is densely distributed between the first hole group 111 and the second hole group 112.
[0030] In the working state, the first hole group 111 is an oblong through hole opened longitudinally along the axis of the exhaust pipe 1, and the oblong through holes are arranged at three locations circumferentially along the axis of the exhaust pipe 1 and are all arranged close to the bottom of the exhaust pipe 1. The third hole group 113 is an oblong through hole opened horizontally and arranged perpendicular to the first hole group 111. The third hole group 113 is arranged at two locations along the axis of the exhaust pipe 1. When condensed water is generated in the exhaust pipe 1, the condensed water with a larger flow rate will first be intercepted by the first hole group 111, and then spread toward the second hole group 112 and the third hole group 113 in sequence; until it is intercepted by one of the second hole group 112 and the third hole group 113, all the condensed water generated in the exhaust pipe 1 will be intercepted and diverted into the condensed water treatment module 2. Since the third hole group 113 is arranged horizontally, all the condensed water generated in the exhaust pipe 1 can be intercepted, and the technical problem of condensed water flowing out of the exhaust port can be completely avoided.
[0031] See also Figure 4 Shown:
[0032] The second hole group 112 is a circular through hole and is densely distributed between the first hole group 111 and the third hole group 113 .
[0033] In the working state, the second hole group 112 is provided with multiple groups equidistantly along the axis of the exhaust pipe 1 circumferentially, and the third hole group 113 is used to intercept a small amount of condensed water flowing along the upper wall of the exhaust pipe 1 , thereby achieving all-round interception of the condensed water in the exhaust pipe 1 .
[0034] See also Figures 2 to 4 Shown:
[0035] A drainage hole 211 is formed through the bottom of one end of the treatment cylinder 21 close to the exhaust port of the exhaust pipe 1 , and a connecting element 212 is coaxially welded to the drainage hole 211 ; a sealing knob 213 is screwed to the connecting element 212 .
[0036] In the working state, the connecting element 212 is a nut; when the condensed water enters the treatment tube 21 under the guidance of the guide hole 11, the treatment tube 21 uses the high temperature of the exhaust pipe 1 itself and cooperates with the treatment module 22 to treat the condensed water, and uses high temperature to continuously evaporate the condensed water, thereby realizing how to remove the intercepted condensed water by high-temperature evaporation, preventing the condensed water from flowing out of the exhaust port while realizing how to effectively remove the condensed water.
[0037] See also Figure 5 Shown:
[0038] The processing module 22 includes a pre-processing element 23 and a post-processing element 24; the pre-processing element 23 is fixedly arranged in a vertical state at the bottom of the inner wall of the processing tube 21 and is arranged close to the end away from the exhaust port of the exhaust pipe 1. The pre-processing element 23 is used to perform pre-evaporation treatment on a large flow of condensed water; the post-processing element 24 is fixedly arranged in a vertical state at the bottom of the inner wall of the processing tube 21 and is arranged close to the end of the exhaust port of the exhaust pipe 1; the post-processing element 24 is used to evaporate the residual small flow of condensed water.
[0039] Under the working state, the large flow of condensed water generated in the exhaust pipe 1 first enters the front end of the treatment tube 21, that is, the end away from the exhaust port, under the guidance of the guide hole 11; the condensed water entering the treatment tube 21 first falls on the pre-processing element 23, and the pre-processing element 23 performs preliminary evaporation treatment on a large amount of condensed water, first evaporating and removing a large amount of condensed water, and the water vapor that is not evaporated and removed by the pre-processing element 23 will flow to the subsequent processing element 24 and be removed by the subsequent processing element 24.
[0040] See also Figure 6 Shown:
[0041] The preceding processing element 23 is a fin 231; the fin 231 is longitudinally arranged in the processing cylinder 21 along the axial direction of the processing cylinder 21; multiple groups of fins 231 are arranged circumferentially along the axis of the processing cylinder 21 and are all arranged close to the bottom of the processing cylinder 21; the gap between adjacent fins 231 is greater than the thickness of one fin 231 and less than the thickness of two fins 231.
[0042] In the working state, since the fins 231 are used to increase the heat dissipation area, that is, to increase the contact surface with the air, when the fins 231 are placed in the treatment tube 21, they absorb the heat energy of the exhaust pipe 1 and at the same time greatly increase the heating surface in the treatment tube 21. When the condensed water is conducted to multiple groups of fins 231 and flows down along the fins 231, the evaporation area of the condensed water can be greatly increased, thereby realizing the rapid evaporation and removal of the condensed water and reducing the accumulation of condensed water in the treatment tube 21.
[0043] See also Figure 6 Shown:
[0044] The subsequent processing element 24 is an arc-shaped piece 241 , which is laterally arranged at the bottom of the processing cylinder 21 and close to one end of the exhaust port. A plurality of arc-shaped pieces 241 are equidistantly arranged along the axis of the processing cylinder 21 .
[0045] In the working state, when the condensed water that has not been completely evaporated by the previous processing element 23 is conducted to the arc piece 241, since the arc piece 241 is arranged horizontally and vertically with the previous processing element 23, the condensed water that has not been completely evaporated can be intercepted and evaporated for a second time. When there is a lot of condensed water, it will overflow from both sides of the arc piece 241 and flow to the arc piece 241 behind the current arc piece 241 until the condensed water is completely evaporated.
[0046] See also Figure 6 Shown:
[0047] The surface of the arc-shaped piece 241 is further provided with hydrophobic holes 242 .
[0048] The hydrophobic holes 242 formed on the surface of the arc-shaped piece 241 are used to slowly drain the condensed water intercepted by the current arc-shaped piece 241, so that the condensed water can flow along the hydrophobic holes 242 toward the rear arc-shaped piece 241 at a relatively slow speed, thereby accelerating the evaporation efficiency of the condensed water.
[0049] The present invention can not only intercept and store all the condensed water in the exhaust pipe, but also use the exhaust pipe's own heat energy to quickly evaporate the condensed water, thereby avoiding the technical problem that the condensed water flows to the ground and causes ice and flows back to cause ice, making it impossible for the car to start normally.
[0050] The above embodiments merely represent one or several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A tail gas treatment device with self-heating and water removal function, characterized in that: The invention comprises an exhaust pipe (1) and a condensed water treatment module (2) coaxially arranged at the exhaust pipe (1) outlet section, the condensed water treatment module (2) being used for evaporating the condensed water discharged through the exhaust pipe (1); a guide hole (11) communicating with the interior of the condensed water treatment module (2) is also provided at the exhaust pipe (1) outlet end; the condensed water treatment module (2) comprises a treatment cylinder (21), the treatment cylinder (21) being a hollow cylindrical shell with two ends open; an annular cavity for treating the condensed water is formed between the treatment cylinder (21) and the exhaust pipe (1); a treatment module (22) corresponding to the guide hole (11) is provided at the bottom of the inner wall of the treatment cylinder (21) for evaporating the condensed water; The processing module (22) includes a pre-processing element (23) and a post-processing element (24); the pre-processing element (23) is fixedly arranged in a vertical state at the bottom of the inner wall of the processing cylinder (21) and is arranged close to one end away from the exhaust port of the exhaust pipe (1); the pre-processing element (23) is used to perform pre-evaporation treatment on a large flow of condensed water; the post-processing element (24) is fixedly arranged in a vertical state at the bottom of the inner wall of the processing cylinder (21) and is arranged close to one end of the exhaust port of the exhaust pipe (1); the post-processing element (24) is used to perform evaporation treatment on the residual small flow of condensed water; The preceding processing element (23) is a fin (231); the fin (231) is longitudinally arranged in the processing cylinder (21) along the axial direction of the processing cylinder (21); multiple groups of fins (231) are arranged circumferentially along the axial direction of the processing cylinder (21) and are all arranged close to the bottom of the processing cylinder (21); the gap between adjacent fins (231) is greater than the thickness of one fin (231) and less than the thickness of two fins (231); The subsequent processing element (24) is an arc-shaped piece (241), which is arranged transversely at the bottom of the processing cylinder (21) and close to one end of the exhaust port. A plurality of arc-shaped pieces (241) are arranged at equal distances along the axis of the processing cylinder (21); The surface of the arc-shaped piece (241) facing the bottom of the inner wall of the treatment cylinder (21) is also provided with a hydrophobic hole (242); A drainage hole (211) is also provided through the bottom of one end of the treatment cylinder (21) close to the exhaust port of the exhaust pipe (1), and a connecting element (212) is coaxially welded to the drainage hole (211); a sealing knob (213) is screwed to the connecting element (212).
2. The tail gas treatment device with self-heating water removal function according to claim 1, characterized in that: The guide holes (11) include a first hole group (111), a second hole group (112) and a third hole group (113); the first hole group (111), the second hole group (112) and the third hole group (113) are sequentially arranged from the far end of the exhaust port of the exhaust pipe (1) to the exhaust port, and are opened at the lower end of the exhaust pipe; the first hole group (111) is opened longitudinally along the axis of the exhaust section of the exhaust pipe (1); the third hole group (113) is opened in a horizontal state near the exhaust port of the exhaust pipe (1); and the second hole group (112) is densely distributed between the first hole group (111) and the third hole group (113).
3. The tail gas treatment device with self-heating water removal function according to claim 2, characterized in that: The second hole group (112) is a circular through hole and is densely distributed between the first hole group (111) and the third hole group (113).
Citation Information
Patent Citations
Water collector for vehicle tail gas treatment device and tail gas treatment device
CN110748397A
Condenser for flue gas treatment
CN202432526U