A protective device for the electromagnetic rapper on the top of an electrostatic precipitator

By installing protective devices, including a waterproof cover, a fixing mechanism, and a dehumidification mechanism, on the electromagnetic vibrator at the top of the electrostatic precipitator, the problem of sealing failure caused by the aging of the sealing ring is solved, achieving both sealing and air drying effects, and ensuring the safe and stable operation of the electrostatic precipitator system.

CN116618181BActive Publication Date: 2025-10-28STATE POWER INVESTMENT CORP JIANGSU ELECTRIC POWER CO LTD +1
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Patent Information

Application Number
CN202310562444.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-18
Publication Date
2025-10-28
Estimated Expiration
2043-05-18

AI Technical Summary

Technical Problem

When the electromagnetic vibrator on the top of the electrostatic precipitator is in operation, the sealing ring is easily damaged, leading to sealing failure. Moist air can then enter the insulation chamber, potentially causing a short circuit and tripping of the electric field. This can affect the safe and stable operation of the electrostatic precipitator system and result in economic losses.

Method used

A protective device was designed, comprising a protective mechanism, a waterproof cover, a fixing mechanism, and a dehumidification mechanism. The waterproof cover provides sealing protection, the corrugated rubber sleeve and the fixing mechanism ensure airtightness, and the dehumidification mechanism absorbs moisture during vibration to prevent moisture from entering the electromagnetic vibrator.

Benefits of technology

It effectively improves the sealing and protection effect of the electromagnetic vibrator on the top of the electrostatic precipitator, avoids short circuit tripping of the electric field, ensures safe and stable operation of the system, reduces economic losses, and keeps the air dry to ensure normal operation.

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Abstract

This invention belongs to the technical field of electrostatic precipitator (ESP) protection equipment, and specifically relates to a protective device for an electromagnetic vibrator on the top of an ESP. The device includes an electromagnetic vibrator body and an outer cover. A connecting plate is fixedly sleeved on the bottom outer wall of the electromagnetic vibrator body. A first connecting ring is fixedly sleeved on the outer wall of the electromagnetic vibrator body, and a second connecting ring is fixedly sleeved on the outer wall of the outer cover. A protective mechanism is connected to the opposite side of the first and second connecting rings. An outer ring is fixedly connected to the upper surface of the connecting plate. This invention effectively improves the sealing and protection effect of the electromagnetic vibrator on the top of the ESP. Furthermore, the protective device also has an air drying function, preventing moisture from entering the interior of the electromagnetic vibrator and causing a short circuit and tripping of the electric field. This not only ensures the safe and stable operation of the ESP system but also avoids unnecessary economic losses.
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Description

Technical Field

[0001] This invention belongs to the technical field of protective equipment for electrostatic precipitators, and in particular relates to a protective device for an electromagnetic vibrator on the top of an electrostatic precipitator. Background Technology

[0002] Currently, electrostatic precipitators are usually installed in the open air on the top of generator sets. Electrostatic precipitators are essential supporting equipment for thermal power plants. Their function is to remove particulate matter from the flue gas emitted by stoves or oil-fired boilers, thereby significantly reducing the amount of dust emitted into the atmosphere. This is an important environmental protection device for improving environmental pollution and air quality.

[0003] The existing electromagnetic vibrators on the top of electrostatic precipitators vibrate continuously during operation. The cathode vibrator vibrates for a long time, which can accelerate the damage of the aging sealing ring and even cause the seal to fail. This leads to the intake of humid air into the insulation chamber along the seal gap, condensation on the vibrator rod cover, and water droplets flowing onto the surface of the vibrator insulation rod. Creepage breakdown can occur, causing a short circuit and tripping of the electric field, which affects the safe and stable operation of the electrostatic precipitator system and may even cause significant economic losses.

[0004] To address this issue, we propose a protective device for the electromagnetic vibrator at the top of an electrostatic precipitator. Summary of the Invention

[0005] The purpose of this invention is to address the above-mentioned problems by providing a protective device for the electromagnetic vibrator at the top of an electrostatic precipitator.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a protective device for an electromagnetic vibrator at the top of an electrostatic precipitator, comprising an electromagnetic vibrator body and an outer cover, wherein a connecting plate is fixedly sleeved on the bottom outer wall of the electromagnetic vibrator body, a first connecting ring is fixedly sleeved on the outer wall of the electromagnetic vibrator body, and a second connecting ring is fixedly sleeved on the outer wall of the outer cover, a protective mechanism is connected to the opposite side of the first and second connecting rings, an outer ring is fixedly connected to the upper surface of the connecting plate, a protruding ring is fixedly sleeved on the outer wall of the outer ring, a rubber retaining ring is movably sleeved on the outer wall of the protruding ring, a groove is provided on the inner wall of the rubber retaining ring to cooperate with the protruding ring, a waterproof cover is fixedly connected to the upper surface of the rubber retaining ring, an L-shaped plate is fixedly connected to the upper surface of the connecting plate, and a dehumidification mechanism is fixedly connected to the upper surface of the L-shaped plate.

[0007] In the above-mentioned protective device for the electromagnetic vibrator on the top of an electrostatic precipitator, the protective mechanism includes two third connecting rings. The outer wall of the connecting ring is provided with a plurality of mounting holes that cooperate with the connecting holes in the first and second connecting rings. The wall of the mounting hole is connected to a fixing mechanism. Corrugated rubber sleeves are fixedly connected to the opposite side of the two third connecting rings.

[0008] In the above-mentioned protective device for the electromagnetic vibrator at the top of an electrostatic precipitator, the fixing mechanism includes an L-shaped block, a rod is fixedly connected to the upper surface of the L-shaped block, a through hole is opened on the outer wall of the top of the L-shaped block, and a T-shaped rod is movably connected to the wall of the through hole. The rod wall of the rod is opened with a insertion hole that matches the side end of the T-shaped rod. A return spring is movably sleeved on the wall of the T-shaped rod, and the two ends of the return spring are fixedly connected to the outer walls of the L-shaped plate and the T-shaped rod, respectively.

[0009] In the aforementioned protective device for the electromagnetic vibrator at the top of an electrostatic precipitator, the dehumidification mechanism includes an air hood fixedly connected to the top of an L-shaped plate. An inlet one-way valve and an outlet one-way valve are fixedly connected to the upper surface of the air hood. A flexible hose is fixedly connected to the output end of the outlet one-way valve, and a dehumidification box is fixedly connected to the output end of the flexible hose. A threaded hole is opened on the upper surface of the dehumidification box, and a sealing plug is threadedly connected to the wall of the threaded hole. A mesh cylinder is fixedly connected to the bottom end of the sealing plug. A dehumidification component is connected to the inner wall of the mesh cylinder. An L-shaped air pipe is fixedly connected to the upper surface of the sealing plug. A push plate is movably connected to the inner wall of the air hood. A guide rod is fixedly connected to the lower surface of the push plate. The bottom end of the guide rod passes through the upper surface of the L-shaped plate and is fixedly connected to a connecting mesh plate. Multiple vibration amplification springs are fixedly connected to the lower surface of the connecting mesh plate, and the bottom ends of the vibration amplification springs contact the upper surface of the outer cover.

[0010] In the above-mentioned protective device for the electromagnetic vibrator at the top of an electrostatic precipitator, the dehumidification component includes a sponge block fixedly connected to the inner wall of the mesh cylinder, a cloth bag fixedly connected to the outer wall of the sponge block, and the inside of the cloth bag is filled with a layer of dry silica gel particles.

[0011] In the protective device of the electromagnetic vibrator at the top of the electrostatic precipitator described above, the lower surface of the push plate and the upper surface of the L-shaped plate are connected together by two elastic ropes.

[0012] In the above-mentioned protective device for the electromagnetic vibrator at the top of an electrostatic precipitator, a sealing ring is fixedly connected to the lower surface of the connecting plate.

[0013] In the above-mentioned protective device for the electromagnetic vibrator at the top of an electrostatic precipitator, multiple pull ropes are fixedly connected to the inner wall of the bottom end of the corrugated rubber sleeve and the lower surface of the third connecting ring at the top.

[0014] In the above-mentioned protective device for the electromagnetic vibrator on the top of an electrostatic precipitator, a sound-insulating sponge layer is fixedly connected to the inner wall of the waterproof cover.

[0015] In the above-mentioned protective device for the electromagnetic vibrator at the top of an electrostatic precipitator, a limiting ring is fixedly connected to the upper surface of the connecting plate, and multiple locking blocks are connected to the inner wall of the limiting ring. The outer wall of the locking blocks is fixedly connected to the outer wall of the rubber locking ring.

[0016] Compared with existing technologies, the advantages of a protective device for an electromagnetic vibrator on the top of an electrostatic precipitator are:

[0017] 1. Through the installation of protective mechanisms, waterproof covers, and fixing mechanisms, when the electromagnetic vibrator on the top of the electrostatic precipitator is working, a waterproof cover is first installed on the outside of the electromagnetic vibrator to provide reliable sealing protection. Then, the protective mechanism further seals and protects the electromagnetic vibrator on the top of the electrostatic precipitator. Moreover, the fixing mechanism allows for easy disassembly of the outer cover and the corrugated rubber sleeve in the protective mechanism, thus not affecting the normal operation and daily maintenance of the original cathode vibrator. This mechanism can effectively improve the sealing and protection effect of the electromagnetic vibrator on the top of the electrostatic precipitator, preventing moisture from entering the interior of the electromagnetic vibrator and causing short circuits and tripping of the electric field. This not only ensures the safe and stable operation of the electrostatic precipitator system but also avoids unnecessary economic losses.

[0018] 2. Through the dehumidification mechanism and dehumidification components, when the electromagnetic vibrator at the top of the electrostatic precipitator vibrates, the vibration is transmitted through the outer cover to the vibration amplification spring. The vibration amplification spring, through the connecting mesh plate and guide rod, causes the push plate to move back and forth. During the reciprocating movement of the push plate, the dehumidification mechanism transports the air near the electromagnetic vibrator at the top of the electrostatic precipitator to the dehumidification components in the dehumidification box for dehumidification. Finally, the dry air is discharged. This mechanism enables the protective device of the electromagnetic vibrator at the top of the electrostatic precipitator to have the function of air drying, improves the protective effect of the device, and ensures the safe and stable operation of the electrostatic precipitator system. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a protective device for the top electromagnetic vibrator of an electrostatic precipitator provided by the present invention;

[0020] Figure 2 This is an enlarged structural diagram of the bottom of a protective device for the top electromagnetic vibrator of an electrostatic precipitator provided by the present invention;

[0021] Figure 3 This is a schematic diagram of the fixing mechanism in the protective device of the electromagnetic vibrator at the top of an electrostatic precipitator provided by the present invention;

[0022] Figure 4 This is a schematic diagram of the dehumidification mechanism in the protective device of the electromagnetic vibrator at the top of an electrostatic precipitator provided by the present invention.

[0023] In the diagram: 1. Electromagnetic vibrator body; 2. Outer cover; 3. Connecting plate; 4. First connecting ring; 5. Second connecting ring; 6. Protective mechanism; 61. Third connecting ring; 62. Corrugated rubber sleeve; 7. Fixing mechanism; 71. L-shaped block; 72. Insert rod; 73. T-shaped rod; 74. Return spring; 8. Dehumidification mechanism; 81. Air hood; 82. Inlet one-way valve; 83. Outlet one-way valve; 84. Hoses; 85. Dehumidification box; 86. Sealing plug; 8 7. Mesh tube; 88. L-shaped air tube; 89. Push plate; 810. Guide rod; 811. Connecting mesh plate; 812. Vibration amplification spring; 9. Dehumidification component; 91. Sponge block; 92. Cloth bag; 93. Dry silica gel granule layer; 10. Outer ring; 11. Convex ring; 12. Rubber retaining ring; 13. Waterproof cover; 14. L-shaped plate; 15. Elastic rope; 16. Sealing ring; 17. Limiting ring; 18. Locking block; 19. Pull rope; 20. Sponge sound insulation layer. Detailed Implementation

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1, as Figure 1-3 As shown, a protective device for an electromagnetic vibrator at the top of an electrostatic precipitator includes an electromagnetic vibrator body 1 and an outer cover 2. A connecting plate 3 is fixedly sleeved on the bottom outer wall of the electromagnetic vibrator body 1. A first connecting ring 4 is fixedly sleeved on the outer wall of the electromagnetic vibrator body 1. A second connecting ring 5 is fixedly sleeved on the outer wall of the outer cover 2. A sealing ring 16 is fixedly connected to the lower surface of the connecting plate 3. The sealing ring 16 can ensure the stability of the bottom of the connecting plate 3. A limiting ring 17 is fixedly connected to the upper surface of the connecting plate 3. A plurality of locking blocks 18 are connected to the inner wall of the limiting ring 17. The outer wall of the locking blocks 18 is fixedly connected to the outer wall of the rubber retaining ring 12. The limiting ring 17 and the locking blocks 18 can prevent the bottom of the rubber retaining ring 12 from tilting up and causing the seal to fail.

[0026] A protective mechanism 6 is connected to the opposite side of the first connecting ring 4 and the second connecting ring 5. The protective mechanism 6 includes two third connecting rings 61. The outer wall of the connecting ring has multiple mounting holes that mate with the connecting holes in the first connecting ring 4 and the second connecting ring 5. A fixing mechanism 7 is connected to the wall of the mounting holes. The fixing mechanism 7 includes an L-shaped block 71. A rod 72 is fixedly connected to the upper surface of the L-shaped block 71. A through hole is opened on the top outer wall of the L-shaped block 71. A T-shaped rod 73 is movably connected to the wall of the through hole. The rod wall of the rod 72 has a insertion hole that mates with the side end of the T-shaped rod 73. A return spring 74 is movably sleeved on the wall. The two ends of the return spring 74 are fixedly connected to the outer walls of the L-shaped plate 14 and the T-shaped rod 73, respectively. This mechanism facilitates the disassembly of the protective mechanism 6 and the maintenance of the electromagnetic vibrator at the top of the electrostatic precipitator. Corrugated rubber sleeves 62 are fixedly connected to the opposite sides of the two third connecting rings 61. Multiple pull ropes 19 are fixedly connected to the inner wall of the bottom end of the corrugated rubber sleeve 62 and the lower surface of the top third connecting ring 61. The pull ropes 19 can prevent the corrugated rubber sleeve 62 from falling due to its own weight and causing damage. This mechanism can improve the protective effect of the electromagnetic vibrator at the top of the electrostatic precipitator.

[0027] An outer ring 10 is fixedly connected to the upper surface of the connecting plate 3. A protruding ring 11 is fixedly sleeved on the outer wall of the outer ring 10. A rubber retaining ring 12 is movably sleeved on the outer wall of the protruding ring 11. A groove that matches the protruding ring 11 is opened on the inner wall of the rubber retaining ring 12. A waterproof cover 13 is fixedly connected to the upper surface of the rubber retaining ring 12. A sound-insulating sponge layer 20 is fixedly connected to the inner wall of the waterproof cover 13. The sound-insulating sponge layer 20 inside the waterproof cover 13 also has the ability to reduce noise. An L-shaped plate 14 is fixedly connected to the upper surface of the connecting plate 3.

[0028] Example 2 is based on Example 1, such as... Figure 1 and Figure 4As shown, a dehumidification mechanism 8 is fixedly connected to the upper surface of the L-shaped plate 14. The dehumidification mechanism 8 includes an air hood 81 fixedly connected to the top of the L-shaped plate 14. An inlet one-way valve 82 and an outlet one-way valve 83 are fixedly connected to the upper surface of the air hood 81. A hose 84 is fixedly connected to the output end of the outlet one-way valve 83. A dehumidification box 85 is fixedly connected to the output end of the hose 84. A threaded hole is opened on the upper surface of the dehumidification box 85, and a sealing plug 86 is threadedly connected to the wall of the threaded hole. A mesh cylinder 87 is fixedly connected to the bottom end of the sealing plug 86. An L-shaped air pipe 88 is fixedly connected to the upper surface of the sealing plug 86. A push plate 89 is movably connected to the inner wall of the air hood 81. The lower surface of the push plate 89 and the upper surface of the L-shaped plate 14 are connected to two elastic ropes 15. The elastic ropes 15 enable the push plate 89 to move up and down reciprocally. The lower surface of the push plate 89 is fixedly connected to a guide rod 810. The bottom end of the guide rod 810 passes through the upper surface of the L-shaped plate 14 and is fixedly connected to a connecting mesh plate 811. The lower surface of the connecting mesh plate 811 is fixedly connected to multiple vibration amplification springs 812. The bottom end of the vibration amplification springs 812 contacts the upper surface of the outer cover 2. This mechanism enables the protective device of the electromagnetic vibrator at the top of the electrostatic precipitator to have an air drying function, improves the protective effect of the device, and ensures the safe and stable operation of the electrostatic precipitator system.

[0029] The inner wall of the mesh cylinder 87 is connected to a dehumidification component 9, which includes a sponge block 91 fixedly connected to the inner wall of the mesh cylinder 87. A cloth bag 92 is fixedly connected to the outer wall of the sponge block 91. The inside of the cloth bag 92 is filled with a layer of dry silica gel particles 93. This mechanism can ensure the effect of air drying.

[0030] The operating principle of this invention is described as follows: When the electromagnetic vibrator at the top of the electrostatic precipitator is working, a waterproof cover 13 is first installed on the outside of the electromagnetic vibrator, and the bottom of the waterproof cover 13 is sealed to provide reliable sealing protection. Furthermore, a sponge sound insulation layer 20 is installed inside the waterproof cover 13 to reduce noise. Next, the protective mechanism 6 further seals and protects the electromagnetic vibrator at the top of the electrostatic precipitator. The corrugated rubber sleeve 62, with the cooperation of the third connecting ring 61, provides a secondary seal. The fixing mechanism 7 facilitates the removal of the outer cover 2 and the corrugated rubber sleeve 62 in the protective mechanism 6, thus not affecting the normal operation and daily maintenance of the original cathode vibrator. When the electromagnetic vibrator at the top of the electrostatic precipitator vibrates, the vibration is transmitted through the outer cover 2 to the vibration amplification spring 812, and the vibration amplification spring 812... Connecting the mesh plate 811 and the guide rod 810 causes the push plate 89 to reciprocate. During the reciprocating movement of the push plate 89, in conjunction with the air hood 81, the inlet one-way valve 82, and the outlet one-way valve 83, the air near the electromagnetic vibrator at the top of the electrostatic precipitator is transported to the dehumidification component 9 in the dehumidification box 85 for dehumidification. The sponge block 91 and the dry silica gel particle layer 93 can absorb the moisture in the air. Finally, the dried air is discharged, which can further reduce the humidity of the air near the electromagnetic vibrator at the top of the electrostatic precipitator. This mechanism can effectively improve the sealing and protection effect of the electromagnetic vibrator at the top of the electrostatic precipitator. Moreover, the protective device of the electromagnetic vibrator at the top of the electrostatic precipitator also has the function of air drying, preventing moisture from entering the interior of the electromagnetic vibrator at the top of the electrostatic precipitator and causing short circuit tripping of the electric field. This not only ensures the safe and stable operation of the electrostatic precipitator system, but also avoids unnecessary economic losses.

[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A protective device for an electromagnetic vibrator on the top of an electrostatic precipitator, comprising an electromagnetic vibrator body (1) and an outer cover (2), characterized in that, A connecting plate (3) is fixedly sleeved on the bottom outer wall of the electromagnetic vibrator body (1). A first connecting ring (4) is fixedly sleeved on the outer wall of the electromagnetic vibrator body (1). A second connecting ring (5) is fixedly sleeved on the outer wall of the outer cover (2). A protective mechanism (6) is connected to the opposite side of the first connecting ring (4) and the second connecting ring (5). An outer ring (10) is fixedly connected to the upper surface of the connecting plate (3). A convex ring (11) is fixedly sleeved on the outer wall of the outer ring (10). A rubber retaining ring (12) is movably sleeved on the outer wall of the convex ring (11). A groove is provided on the inner wall of the rubber retaining ring (12) to cooperate with the convex ring (11). A waterproof cover (13) is fixedly connected to the upper surface of the rubber retaining ring (12). An L-shaped plate (14) is fixedly connected to the upper surface of the connecting plate (3). A dehumidification mechanism (8) is fixedly connected to the upper surface of the L-shaped plate (14). The protective mechanism (6) includes two third connecting rings (61). The outer wall of the third connecting ring is provided with a plurality of mounting holes that cooperate with the connecting holes in the first connecting ring (4) and the second connecting ring (5). The wall of the mounting hole is connected to a fixing mechanism (7). Corrugated rubber sleeves (62) are fixedly connected to the opposite side of the two third connecting rings (61). The dehumidification mechanism (8) includes an air hood (81) fixedly connected to the top of the L-shaped plate (14). An inlet one-way valve (82) and an outlet one-way valve (83) are fixedly connected to the upper surface of the air hood (81). A hose (84) is fixedly connected to the output end of the outlet one-way valve (83). A dehumidification box (85) is fixedly connected to the output end of the hose (84). A threaded hole is provided on the upper surface of the dehumidification box (85), and a sealing plug (86) is threadedly connected to the wall of the threaded hole. A mesh cylinder (87) is fixedly connected to the bottom end of the sealing plug (86). The inner wall is connected to a dehumidification component (9), the upper surface of the sealing plug (86) is fixedly connected to an L-shaped air pipe (88), the inner wall of the air cover (81) is movably connected to a push plate (89), the lower surface of the push plate (89) is fixedly connected to a guide rod (810), the bottom end of the guide rod (810) passes through the upper surface of the L-shaped plate (14) and is fixedly connected to a connecting mesh plate (811), the lower surface of the connecting mesh plate (811) is fixedly connected to multiple vibration amplification springs (812), the bottom end of the vibration amplification springs (812) is in contact with the upper surface of the outer cover (2); The dehumidification component (9) includes a sponge block (91) fixedly connected to the inner wall of the mesh cylinder (87), and a cloth bag (92) fixedly connected to the outer wall of the sponge block (91). The cloth bag (92) is filled with a layer of dry silica gel particles (93).

2. The protective device for the top electromagnetic vibrator of an electrostatic precipitator according to claim 1, characterized in that, The fixing mechanism (7) includes an L-shaped block (71), and a plug rod (72) is fixedly connected to the upper surface of the L-shaped block (71). A through hole is opened on the outer wall of the top end of the L-shaped block (71), and a T-shaped rod (73) is movably connected to the wall of the through hole. The plug rod (72) has a plug hole that matches the side end of the T-shaped rod (73). A return spring (74) is movably sleeved on the wall of the T-shaped rod (73). The two ends of the return spring (74) are fixedly connected to the outer walls of the L-shaped plate (14) and the T-shaped rod (73), respectively.

3. The protective device for the top electromagnetic vibrator of an electrostatic precipitator according to claim 1, characterized in that, The lower surface of the push plate (89) and the upper surface of the L-shaped plate (14) are connected together by two elastic ropes (15).

4. The protective device for the top electromagnetic vibrator of an electrostatic precipitator according to claim 1, characterized in that, A sealing ring (16) is fixedly connected to the lower surface of the connecting plate (3).

5. A protective device for the top electromagnetic vibrator of an electrostatic precipitator according to claim 1, characterized in that, The bottom inner wall of the corrugated rubber sleeve (62) and the lower surface of the top third connecting ring (61) are fixedly connected to a number of pull ropes (19).

6. The protective device for the top electromagnetic vibrator of an electrostatic precipitator according to claim 1, characterized in that, The inner wall of the waterproof cover (13) is fixedly connected with a sound-insulating sponge layer (20).

7. A protective device for the top electromagnetic vibrator of an electrostatic precipitator according to claim 1, characterized in that, A limiting ring (17) is fixedly connected to the upper surface of the connecting plate (3). A plurality of locking blocks (18) are connected to the inner wall of the limiting ring (17). The outer wall of the locking block (18) is fixedly connected to the outer wall of the rubber locking ring (12).

Citation Information

Patent Citations

  • Electric precipitation vibrator protective cover

    CN210333025U