Magnetic ring transformer quality inspection equipment

Abstract

The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application discloses a magnetic ring transformer quality inspection equipment, and relates to the technical field of product detection. The application

Description

TECHNICAL FIELD

[0001] The application relates to the product detection technical field, in particular to a magnetic ring transformer quality detection equipment. BACKGROUND

[0002] Magnetic components refer to electronic components composed of magnetic cores, wires, bases and other components based on Faraday's law of electromagnetic induction, which realize the mutual conversion of electric energy and magnetic energy, are important branches of the electronic component industry, are widely used in household appliances, communication, energy, automobile, industrial medical treatment and other industries, mainly include two categories of electronic transformers and inductance transformers, with the rapid development of downstream photovoltaic energy storage, vehicle charging piles, communication and the like, the magnetic component industry is ushering in a new round of high-speed development period.

[0003] As one of the common types of transformers on the market, the main function of the magnetic ring transformer is generally to step up or step down the voltage. The voltage of the power grid in our country is 220V, but there are many kinds of voltages commonly used, such as 48V for some mechanical equipment, 36V for industrial safety lighting, and the voltage of the electric welding machine needs to be adjusted. These all cannot be separated from the magnetic ring transformer. The magnetic ring transformer can reduce the high voltage of the equipment to low voltage for use, or can increase the low voltage to high voltage for use. Its application field is also quite extensive and can be applied to: power amplifier audio industry, instrument industry, underwater equipment industry, stepping motor industry, solar energy conversion industry, medical industry and the like.

[0004] With the development of society and the progress of science and technology in various industries, the manufacturing industry has increasingly high requirements for product quality. At present, the magnetic ring transformer is still manually tested by hand, and there are still problems such as low yield and unstable quality. SUMMARY

[0005] The application aims to at least solve one of the technical problems existing in the prior art. To this end, the application provides a magnetic ring transformer quality detection equipment, which can automatically detect the appearance and electrical properties of the magnetic ring transformer, and improve the quality detection efficiency of the product.

[0006] The application provides a magnetic ring transformer quality detection equipment, which comprises:

[0007] A feeding mechanism is provided with a feeding structure and a first transfer structure, and the feeding structure comprises a tray containing products to be detected;

[0008] A transfer detection mechanism is arranged beside the feeding mechanism and comprises a first detection structure and a second transfer structure. The first transfer structure is used to transfer the products on the tray to the first detection structure, and the first detection structure is used to detect the appearance of the products.

[0009] The rotary disc detection mechanism is arranged beside the intermediate transfer detection mechanism and comprises a rotary disc assembly and a second detection structure. The rotary disc assembly is provided with a plurality of first clamping jigs in a circumferential direction, and the first clamping jigs are used for placing the products. The second detection structure is arranged beside the rotary disc assembly and can be electrically connected with the wire contact on the product of the first clamping jigs to electrically detect the product. The second transfer structure is used for transferring the product from the first detection structure to the first clamping jigs.

[0010] The blanking mechanism is arranged beside the rotary disc detection mechanism and comprises a third transfer structure and a blanking transmission line. The third transfer structure is used for transferring the product on the first clamping jigs that has completed detection to the blanking transmission line.

[0011] The magnetic ring transformer quality detection equipment has at least the following beneficial effects: the feeding structure is used for providing a tray loaded with products to be detected, the first transfer structure is used for transferring the product on the tray to the first detection structure for appearance detection, mainly for detecting the size of the product, the second transfer structure is used for transferring the product to the first clamping jigs in the rotary disc assembly after the product completes detection at the first detection structure, the second detection structure is used for electrically detecting the product on the first clamping jigs, the third transfer structure is used for taking down the qualified product on the first clamping jigs and transferring the product to the blanking transmission line for output, the magnetic ring transformer quality detection equipment provided by the application reduces the possibility of misjudgment in manual testing, automatically detects the appearance and electrical properties of the magnetic ring transformer, and improves the quality detection efficiency of the product.

[0012] According to some embodiments of the application, the first transfer structure comprises a first sliding assembly, a second sliding assembly, a rotary cylinder and a first clamping cylinder. The first sliding assembly and the second sliding assembly are arranged perpendicular to each other. The first sliding assembly is arranged beside the feeding structure, the second sliding assembly is arranged at the sliding end of the first sliding assembly, the rotary cylinder is arranged at the sliding end of the second sliding assembly, and the first clamping cylinder is arranged at the driving end of the rotary cylinder. The first clamping cylinder is used for taking and placing the product.

[0013] According to some embodiments of the present application, the feeding structure comprises a feeding conveying line, a lifting assembly and an empty tray groove, the feeding conveying line is arranged beside the low side of the lifting assembly, the feeding conveying line is used to provide the lifting platform of the lifting assembly with the tray loaded with products to be detected, the lifting assembly is provided with positioning air cylinders on both sides, the positioning air cylinders on both sides are used to clamp the tray lifted by the lifting assembly, the empty tray groove is arranged beside the high side of the lifting assembly, and the empty tray groove is used to place the empty tray; the first transfer structure further comprises a suction cup assembly, the suction cup assembly is arranged at the sliding end of the second sliding assembly and opposite to the first clamping air cylinder, and the suction cup assembly is used to suck the tray at the high position of the lifting assembly and place the tray in the empty tray groove through cooperation of the first sliding assembly and the second sliding assembly.

[0014] According to some embodiments of the present application, the first detection structure comprises a transfer positioning assembly, a detection carrier assembly and a first detection assembly, the transfer positioning assembly is arranged on one side close to the feeding mechanism and is used to receive the products transferred by the first transfer structure, the detection carrier assembly is arranged on one side close to the rotary table detection mechanism, and the first detection assembly is arranged beside the detection carrier assembly and is used to perform appearance detection on the products; the second transfer structure comprises a third sliding assembly, a mounting plate, a second clamping air cylinder and a third clamping air cylinder, the mounting plate is arranged at the sliding end of the third sliding assembly, the second clamping air cylinder and the third clamping air cylinder are arranged at both ends of the mounting plate respectively, the second clamping air cylinder is used to clamp the products on the transfer positioning assembly and place the products on the detection carrier assembly, and the third clamping air cylinder is used to clamp the products on the detection carrier assembly and place the products on the first clamping jig.

[0015] According to some embodiments of the present application, the transfer positioning assembly comprises a first support, a first motor, a first air cylinder, a first inductor and a conveying belt, the first support is internally provided with a transmission space, the conveying belt is arranged in the transmission space, the first motor is arranged on the side wall of the first support, the driving end of the first motor is connected with the rotating shaft of the conveying belt, and the first motor is used to drive the transmission of the conveying belt, the first support is provided with limiting plates on both sides of the transmission space at the top, the first air cylinder is arranged on the side wall of the first support corresponding to the end of the conveying belt, the driving end of the first air cylinder is provided with a first push block, the first push block is used to position the products on the conveying belt, and the first inductor is arranged on the side wall of the first support corresponding to the first end of the conveying belt and is used to judge whether the conveying belt is full.

[0016] According to some embodiments of the present application, the detection carrier assembly comprises a second support, a first transmission member, a second motor, a second clamping jig, a second cylinder, and a third cylinder. One end of the first transmission member is arranged in the second support and connected with the second clamping jig, the second clamping jig is used for placing the product, the other end of the first transmission member is connected with the driving end of the second motor, the second motor is used for driving the second clamping jig to rotate through the first transmission member, the second cylinder is arranged on the second clamping jig, the driving end of the second cylinder is provided with a second push block used for pressing the adjacent two sides of the product, the third cylinder is arranged on the side wall of the second support, and the driving end of the third cylinder is provided with a third push block used for pressing the top of the product. The first detection structure comprises a first camera and a first light source, and the first camera and the first light source are arranged on the opposite sides of the second clamping jig, respectively.

[0017] According to some embodiments of the present application, the rotating disc assembly comprises a third motor, a fixed support rod, a rotating disc, and a fixed disc. The third motor is sleeved on the fixed support rod, the rotating disc is arranged on the driving end of the third motor, the fixed disc is arranged on the top of the fixed support rod, the fixed disc is located above the rotating disc, and the centers of the fixed disc and the rotating disc are located on the same vertical line. A plurality of first clamping jigs are arranged at the edge of the rotating disc at equal intervals in the circumferential direction, and the rotating disc is provided with a through hole at a position corresponding to each first clamping jig. The second detection structure is arranged below the rotating disc, and the second detection structure comprises a jacking cylinder and a docking block. A plurality of probes are arranged on the docking block, the docking block is arranged on the driving end of the jacking cylinder and can pass through the through hole, so that the probes are electrically connected with the wire contacts on the product of the first clamping jig.

[0018] According to some embodiments of the present application, the first clamping jig comprises a fixed base and a locking assembly, the fixed base is provided with a jack for the probe to extend into, the locking assembly comprises a fixed block, a sliding rail, a sliding block, a movable block and a return spring, the rotating disc is provided with an opening beside the fixed base, the fixed block is arranged below the rotating disc, the movable block passes through the opening, the upper part of the movable block is provided with a pressing part for pressing the product on the fixed base, the lower part of the movable block is connected with the fixed block through the return spring, the sliding rail is arranged between the fixed block and the movable block and has the same direction as the return spring, and the movable block is further connected to the sliding rail through the sliding block; the fixed disc is provided with a down pressure cylinder at a position corresponding to the abutting block, the driving end of the down pressure cylinder is provided with a pressing plate for pressing the product on the fixed base; the rotating disc detection mechanism further comprises an unlocking assembly arranged beside the third transfer structure, the unlocking assembly comprises a pen type cylinder, the driving end of the pen type cylinder can abut against the movable block for extruding the movable block to move towards the corresponding fixed block.

[0019] According to some embodiments of the present application, the rotating disc detection mechanism further comprises a second camera, a second light source, a third camera and a third light source, the second camera is arranged on the fixed disc, the second light source is arranged outside the rotating disc and opposite to the second camera, the third camera and the third light source are both arranged below the rotating disc, and the third camera is used for detecting the product on the first clamping jig through the third light source and the through hole.

[0020] According to some embodiments of the present application, the blanking mechanism further comprises a defective product storage structure, the third transfer structure comprises a fourth sliding assembly, a fifth sliding assembly and a fourth clamping cylinder, the fourth sliding assembly and the fifth sliding assembly are arranged perpendicular to each other, the fourth sliding assembly is arranged beside the blanking transmission line, the fifth sliding assembly is arranged at the sliding end of the fourth sliding assembly, and the fourth clamping cylinder is arranged at the sliding end of the fifth sliding assembly, the fourth clamping cylinder is used for clamping the product from the first clamping jig and placing the product on the blanking transmission line or the defective product storage structure.

[0021] Additional aspects and advantages of the present application will be in part apparent and in part explicit herein below in the description. BRIEF DESCRIPTION OF DRAWINGS

[0022] Additional aspects and advantages of the present application will become apparent in part as the description of embodiments of the present application is made below with reference to the attached drawings, in which:

[0023] Figure 1A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0024] Figure 2 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0025] Figure 3 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0026] Figure 4 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0027] Figure 5 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0028] Figure 6 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0029] Figure 7 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1; Figure 6 A partial enlarged view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0030] Figure 8 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0031] Figure 9 A partial enlarged view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1; Figure 8 A partial enlarged view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1;

[0032] Figure 10 A structure schematic view of the magnetic ring transformer quality inspection equipment provided in the present application is shown in FIG. 1.

[0033] The reference signs are as follows:

[0034] Loading mechanism 100; feeding structure 110; feeding conveying line 111; lifting assembly 112; empty tray groove 113; positioning cylinder 114; first transfer structure 120; first sliding assembly 121; second sliding assembly 122; rotary cylinder 123; first clamping cylinder 124; suction cup assembly 125; tray 130; intermediate detection mechanism 200; first detection structure 210; second transfer structure 220; third sliding assembly 221; mounting plate 222; second clamping cylinder 223; third clamping cylinder 224; intermediate positioning assembly 230; first support 231; first motor 232; first cylinder 233; conveying belt 234; first push block 235; limiting plate 236; detection load assembly 240; second support 241; first transmission member 242; second motor 243; second clamping jig 244; second cylinder 245; third cylinder 246; second push block 247; third push block 248; first detection assembly 250; first camera 251; first light source 252; turntable detection mechanism 300; turntable assembly 310; third motor 311; fixed support rod 312; rotating disc 313; fixed disc 314; opening 315; through hole 316; second detection structure 320; jacking cylinder 321; butt joint block 322; probe 323; first clamping jig 330; fixed base 331; fixed block 332; sliding rail 333; sliding block 334; movable block 335; return spring 336; pen-type cylinder 340; downward pressing cylinder 350; pressing plate 351; second camera 361; second light source 362; third camera 363; third light source 364; unloading mechanism 400; third transfer structure 410; fourth sliding assembly 411; fifth sliding assembly 412; fourth clamping cylinder 413; unloading conveying line 420; defective product storage structure 430; scraper 431. DETAILED DESCRIPTION

[0035] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only, for the purpose of explaining the present application, and should not be understood as a limitation of the present application.

[0036] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the purpose of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be understood as a limitation of the present application.

[0037] In the description of the present application, if the first, second are described only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the order of the indicated technical features.

[0038] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installation, connection, etc. should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical scheme.

[0039] Referring to Figure 1 and Figure 2The application provides a magnetic ring transformer quality detection equipment, which comprises a feeding mechanism 100, a transfer detection mechanism 200, a rotating disc detection mechanism 300 and a discharging mechanism 400. The feeding mechanism 100 is provided with a feeding structure 110 and a first transfer structure 120. The feeding structure 110 comprises a tray 130 loaded with products to be detected. The transfer detection mechanism 200 is arranged beside the feeding mechanism 100 and comprises a first detection structure 210 and a second transfer structure 220. The first transfer structure 120 is used for transferring the products on the tray 130 to the first detection structure 210. The first detection structure 210 is used for appearance detection of the products. The rotating disc detection mechanism 300 is arranged beside the transfer detection mechanism 200 and comprises a rotating disc assembly 310 and a second detection structure 320. The rotating disc assembly 310 is provided with a plurality of first clamping jigs 330 in the circumferential direction. The first clamping jigs 330 are used for placing the products. The second detection structure 320 is arranged beside the rotating disc assembly 310 and can be electrically connected with the wiring contact points on the products of the first clamping jigs 330 to perform electrical detection of the products. The second transfer structure 220 is used for transferring the products from the first detection structure 210 to the first clamping jigs 330. The discharging mechanism 400 is arranged beside the rotating disc detection mechanism 300 and comprises a third transfer structure 410 and a discharging transmission line 420. The third transfer structure 410 is used for transferring the products on the first clamping jigs 330 that have completed detection to the discharging transmission line 420. The feeding structure 110 is used for providing the tray 130 loaded with the products to be detected. The first transfer structure 120 is used for transferring the products on the tray 130 to the first detection structure 210 for appearance detection, mainly detection of the size of the products. After the products complete detection at the first detection structure 210, the second transfer structure 220 is used for transferring the products to the first clamping jigs 330 in the rotating disc assembly 310. The second detection structure 320 is used for electrical detection of the products on the first clamping jigs 330. After the detection is completed, the third transfer structure 410 is used for taking down the qualified products on the first clamping jigs 330 and transferring them to the discharging transmission line 420 for output. The magnetic ring transformer quality detection equipment provided by the application reduces the possibility of false judgment in manual testing, realizes automatic appearance detection and electrical detection of the magnetic ring transformer and improves the quality detection efficiency of the products.

[0040] Reference Figure 3 and Figure 4It can be understood that the first transfer structure 120 comprises a first sliding assembly 121, a second sliding assembly 122, a rotating cylinder 123 and a first clamping cylinder 124, the first sliding assembly 121 and the second sliding assembly 122 are arranged perpendicular to each other, the first sliding assembly 121 is arranged beside the feeding structure 110, the second sliding assembly 122 is arranged at the sliding end of the first sliding assembly 121, the rotating cylinder 123 is arranged at the sliding end of the second sliding assembly 122, and the first clamping cylinder 124 is arranged at the driving end of the rotating cylinder 123, and the first clamping cylinder 124 is used for taking and placing products. In use, through the cooperation of the first sliding assembly 121 and the second sliding assembly 122, the rotating cylinder 123 and the first clamping cylinder 124 are driven to move to the position of the tray 130, the rotating cylinder 123 adjusts the clamping angle of the first clamping cylinder 124, clamps the product on the tray 130, and again drives the rotating cylinder 123 and the first clamping cylinder 124 to move to the position of the first detection structure 210 through the first sliding assembly 121 and the second sliding assembly 122, the rotating cylinder 123 adjusts the clamping angle of the first clamping cylinder 124, and places the product on the first detection structure 210 after turning over, so that the first detection structure 210 detects the appearance of the product.

[0041] With reference to the foregoing Figure 3 and Figure 4The feeding structure 110 comprises a feeding conveying line 111, a lifting assembly 112 and an empty tray groove 113. The feeding conveying line 111 is arranged beside the low side of the lifting assembly 112, and is used to provide the lifting platform of the lifting assembly 112 with a tray 130 filled with products to be detected. The lifting assembly 112 is provided with positioning air cylinders 114 on both sides. The positioning air cylinders 114 on both sides are used to clamp the tray 130 lifted by the lifting assembly 112. The empty tray groove 113 is arranged beside the high side of the lifting assembly 112, and is used to place an empty tray 130. The first transfer structure 120 further comprises a suction disc assembly 125 arranged at the sliding end of the second sliding assembly 122 and opposite to the first clamping air cylinder 124. The suction disc assembly 125 is used to suck the tray 130 at the high position of the lifting assembly 112, and place the tray 130 in the empty tray groove 113 through the cooperation of the first sliding assembly 121 and the second sliding assembly 122. In use, the feeding conveying line 111 can be connected to an upstream device to obtain a tray 130 filled with products, or can provide a tray 130 filled with products through manual carrying. The application does not limit this. The feeding conveying line 111 provides the lifting assembly 112 with a tray 130 filled with products. The lifting assembly 112 receives the tray 130 from the low position, and lifts the tray 130 to the high position. The tray 130 is clamped by the positioning air cylinders 114 on both sides. Then, the products on the tray 130 are taken away one by one by the first clamping air cylinder 124 for detection. After all the products on the tray 130 are taken away by the first clamping air cylinder 124, the tray 130 is sucked away by the suction disc assembly 125 matched with the first clamping air cylinder 124 through the cooperation of the first sliding assembly 121 and the second sliding assembly 122, and is placed in the empty tray groove 113.

[0042] With reference to Figure 5It can be understood that the first detection structure 210 includes the transfer positioning assembly 230, the detection carrier assembly 240 and the first detection assembly 250, the transfer positioning assembly 230 is arranged on one side close to the feeding mechanism 100, used for receiving the product transferred by the first transfer structure 120, the detection carrier assembly 240 is arranged on one side close to the rotary disc detection mechanism 300, the first detection assembly 250 is arranged beside the detection carrier assembly 240, used for appearance detection of the product; the second transfer structure 220 includes the third sliding assembly 221, the mounting plate 222, the second clamping cylinder 223 and the third clamping cylinder 224, the mounting plate 222 is arranged on the sliding end of the third sliding assembly 221, the second clamping cylinder 223 and the third clamping cylinder 224 are arranged on the two ends of the mounting plate 222 respectively, the second clamping cylinder 223 is used for clamping the product on the transfer positioning assembly 230 and placing on the detection carrier assembly 240, the third clamping cylinder 224 is used for clamping the product on the detection carrier assembly 240 and placing on the first clamping jig 330. When the third sliding assembly 221 drives the movement of the mounting plate 222, the second clamping cylinder 223 and the third clamping cylinder 224 move simultaneously, the transfer positioning assembly 230 receives the product transferred by the first transfer structure 120, positions the product and then transports the product to the first detection assembly 250 for detection, improving the accuracy of product appearance detection, in an embodiment of the application, when the third sliding assembly 221 moves the second clamping cylinder 223 to the transfer positioning assembly 230, the position of the third clamping cylinder 224 is also at the detection carrier assembly 240, the second clamping cylinder 223 and the third clamping cylinder 224 are driven at the same time, so that the second clamping cylinder 223 grabs the product on the transfer positioning assembly 230, the third clamping cylinder 224 grabs the product on the detection carrier assembly 240, the second clamping cylinder 223 is moved to the position of the detection carrier assembly 240 by the third sliding assembly 221 again, at this time, the third clamping cylinder 224 is also located above one of the first clamping jigs 330 on the rotary disc assembly 310, the second clamping cylinder 223 and the third clamping cylinder 224 are driven at the same time, so that the second clamping cylinder 223 places the product on the detection carrier assembly 240, and the third clamping cylinder 224 places the product on the first clamping jig 330, improving the product magnetic ring transformer quality inspection efficiency.

[0043] With continued reference to Figure 5It can be understood that the transfer positioning assembly 230 comprises a first support 231, a first motor 232, a first cylinder 233, a first inductor and a conveying belt 234. The first support 231 is internally provided with a transmission space, the conveying belt 234 is arranged in the transmission space, the first motor 232 is arranged on the side wall of the first support 231, and the driving end of the first motor 232 is connected with the rotating shaft of the conveying belt 234 for driving the transmission of the conveying belt 234. The first support 231 is provided with a limiting plate 236 on the top of the transmission space on both sides. The first cylinder 233 is arranged on the side wall of the first support 231 corresponding to the end of the conveying belt 234. The driving end of the first cylinder 233 is provided with a first push block 235 for positioning the product on the conveying belt 234. The first inductor is arranged on the side wall of the first support 231 corresponding to the head end of the conveying belt 234 for judging whether the conveying belt 234 is full. In use, the first transfer structure 120 places the product at the head end of the conveying belt 234. The product is guided to the designated position to realize preliminary positioning through the cooperation of the conveying belt 234 and the limiting plate 236 on the top of the first support 231. When the product moves to the end of the conveying belt 234, the first push block 235 is driven by the first cylinder 233 to push the product to one side of the conveying belt 234 to further complete the positioning of the product, so that the second clamping cylinder 223 can accurately clamp the corresponding product to be detected.

[0044] With continued reference to Figure 5It can be understood that the detection carrier assembly 240 comprises a second bracket 241, a first transmission member 242, a second motor 243, a second clamping jig 244, a second cylinder 245, a third cylinder 246, one end of the first transmission member 242 is arranged in the second bracket 241 and connected with the second clamping jig 244, the second clamping jig 244 is used for placing a product, the other end of the first transmission member 242 is connected with a driving end of the second motor 243, the second motor 243 is used for rotating the second clamping jig 244 through the first transmission member 242, the second cylinder 245 is arranged on the second clamping jig 244, a driving end of the second cylinder 245 is provided with a second push block 247 used for pressing two adjacent sides of the product, the third cylinder 246 is arranged on a side wall of the second bracket 241, a driving end of the third cylinder 246 is provided with a third push block 248 used for pressing a top of the product; the first detection structure 210 comprises a first camera 251 and a first light source 252, the first camera 251 and the first light source 252 are arranged on opposite sides of the second clamping jig 244 respectively. In use, the product is transported to the position of the second clamping jig 244 through the second clamping cylinder 223, the product on the second clamping jig 244 is fixed through driving the second cylinder 245 and the third cylinder 246 to drive the second push block 247 and the third push block 248 respectively, the first light source 252 provides light for the product, the image information about the product is collected through the first camera 251, and the image information is sent to the control system for analysis and processing, so as to judge whether the product meets the standard in appearance. In addition, the first transmission member 242 can be driven by the second motor 243 to rotate the second clamping jig 244, adjust the relative angle between the product and the first camera 251, and detect the appearance of the product from multiple directions.

[0045] With reference to Figures 6 to 9It can be understood that the rotary disc assembly 310 comprises a third motor 311, a fixed support rod 312, a rotating disc 313 and a fixed disc 314, the third motor 311 is sleeved on the fixed support rod 312, the rotating disc 313 is arranged at the driving end of the third motor 311, the fixed disc 314 is arranged at the top of the fixed support rod 312, the fixed disc 314 is located above the rotating disc 313, and the centers of the fixed disc 314 and the rotating disc 313 are located on the same vertical line, a plurality of first clamping jigs 330 are arranged at the edge of the rotating disc 313 at intervals in the circumferential direction, and the rotating disc 313 is provided with a through hole 316 at a position corresponding to each first clamping jig 330; the second detection structure 320 is arranged below the rotating disc 313, and the second detection structure 320 comprises a jacking cylinder 321 and a butt block 322, a plurality of probes 323 are arranged on the butt block 322, the butt block 322 is arranged at the driving end of the jacking cylinder 321 and can pass through the through hole 316, so that the probes 323 are electrically connected with the wiring contact points on the product of the first clamping jig 330. In use, the rotating disc 313 is driven to move by the third motor 311, so that the through hole 316 moves to below the butt block 322, the butt block 322 is driven to rise by the jacking cylinder 321, the butt block 322 passes through the through hole 316, so that the probes 323 on the butt block 322 are electrically connected with the product on the first clamping jig 330, so as to judge whether the electrical function of the product is normal.

[0046] With continued reference to Figures 6 to 9It can be understood that the first clamping jig 330 comprises a fixed base 331 and a locking assembly, the fixed base 331 is provided with a socket for the probe 323 to extend into, the locking assembly comprises a fixed block 332, a sliding rail 333, a sliding block 334, a movable block 335 and a return spring 336, the rotating disc 313 is provided with an opening 315 beside the fixed base 331, the fixed block 332 is arranged below the rotating disc 313, the movable block 335 passes through the opening 315, the upper part of the movable block 335 is provided with a pressing part for pressing the product on the fixed base 331, the lower part of the movable block 335 is connected with the fixed block 332 through the return spring 336, the sliding rail 333 is arranged between the fixed block 332 and the movable block 335 and has the same direction as the return spring 336, and the movable block 335 is further connected to the sliding rail 333 through the sliding block 334; the fixed disc 314 is provided with a downward pressing cylinder 350 at the position corresponding to the docking block 322, the driving end of the downward pressing cylinder 350 is provided with a pressing plate 351 for pressing the product on the fixed base 331; the rotating disc detection mechanism 300 further comprises an unlocking assembly, the unlocking assembly is arranged beside the third transfer structure 410, and the unlocking assembly comprises a pen type cylinder 340, the driving end of the pen type cylinder 340 can abut against the movable block 335, and is used for extruding the movable block 335 to move towards the corresponding fixed block 332. In use, the third clamping cylinder 224 places the product on the fixed base 331, the locking assembly is pressed at the upper end of the product due to the action of the return spring 336, so as to realize the fixation of the product, and the movable block 335 is connected to the sliding rail 333 through the sliding block 334 to improve the stability of the movable block 335 during movement, when the rotating disc 313 rotates one of the fixed bases 331 to above one of the docking blocks 322, the product on the corresponding fixed base 331 is fixed by the pressing plate 351 driven by the downward pressing cylinder 350, so that the probe 323 can be accurately inserted into the wiring contact point on the product; after the rotating disc 313 rotates with the product for one circle, the product is rotated to the side of the third transfer structure 410, the movable block 335 is pushed by the pen type cylinder 340, the return spring 336 is extruded, and the fixation of the product is unlocked, so that the third transfer structure 410 takes away the product, when the product is a good product, the product is transferred to the discharging conveying line 420 and transported to a downstream equipment.

[0047] With reference to the above Figures 6 to 9It can be understood that the turntable detection mechanism 300 further comprises a second camera 361, a second light source 362, a third camera 363 and a third light source 364. The second camera 361 is arranged on the fixed disc 314, the second light source 362 is arranged on the outside of the rotating disc 313 and opposite to the second camera 361, and the third camera 363 and the third light source 364 are both arranged below the rotating disc 313. The third camera 363 is used to detect the product on the corresponding first clamping jig 330 through the third light source 364 and the through hole 316. The cooperation of the second camera 361 and the second light source 362 can further detect the appearance of the product, and the cooperation of the third camera 363 and the third light source 364 can detect the appearance of the bottom of the product.

[0048] It should be noted that each product can be provided with a unique bar code or two-dimensional code. In addition to detecting the appearance of the product, the first camera 251, the second camera 361 and the third camera 363 can also identify the identification code id of the product and bind and match the detection result with the id.

[0049] Referring to Figure 10 It can be understood that the unloading mechanism 400 further comprises a defective product storage structure 430, and the third transfer structure 410 comprises a fourth sliding assembly 411, a fifth sliding assembly 412 and a fourth clamping cylinder 413. The fourth sliding assembly 411 and the fifth sliding assembly 412 are arranged perpendicular to each other. The fourth sliding assembly 411 is arranged beside the unloading conveying line 420, the fifth sliding assembly 412 is arranged at the sliding end of the fourth sliding assembly 411, and the fourth clamping cylinder 413 is arranged at the sliding end of the fifth sliding assembly 412. The fourth clamping cylinder 413 is used to clamp the product from the first clamping jig 330 and place the product on the unloading conveying line 420 or the defective product storage structure 430. Through the cooperation of the fourth sliding assembly 411 and the fifth sliding assembly 412, the fourth clamping cylinder 413 takes the product from the first clamping jig 330. According to the detection result of the product, if the product is marked as a good product, the product is transferred to the unloading conveying line 420, and if the product is marked as a defective product, the product is transferred to the defective product storage structure 430. The defective product unloading structure is also provided with a scraper 431 for arranging the placement of defective products, thereby improving the classification efficiency of the product after quality inspection.

[0050] The embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the above-described embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present application.

Claims

1. A magnetic ring transformer quality inspection apparatus, characterized by, The utility model relates to a kind of product appearance and electrical property detection device, including: Feeding mechanism, the feeding mechanism is equipped with feed structure and first transfer structure, the feed structure includes the tray loaded with product to be detected; Transfer detection mechanism, the transfer detection mechanism is arranged in the side of the feeding mechanism, including first detection structure and second transfer structure, the first transfer structure is used to transfer the product on the tray to the first detection structure, and the first detection structure is used to detect the appearance of the product; Rotating disk detection mechanism, the rotating disk detection mechanism is arranged in the side of the transfer detection mechanism, including rotating disk assembly and second detection structure, the rotating disk assembly is equipped with a plurality of first clamping jigs in circumferential direction, and the first clamping jigs are used to place the product, and the second detection structure is arranged in the side of the rotating disk assembly, and can be electrically connected with the contact point on the product of the first clamping jigs, to detect the electrical property of the product, and the second transfer structure is used to move the product from the first detection structure to the first clamping jigs; Discharging mechanism, the discharging mechanism is arranged in the side of the rotating disk detection mechanism, including third transfer structure and discharging transmission line, and the third transfer structure is used to move the product on the first clamping jigs, which has completed detection, to the discharging transmission line; Wherein, the rotating disk assembly includes third motor, fixed support rod, rotating disc and fixed disc, the third motor is sleeved on fixed support rod, the rotating disc is arranged on the driving end of the third motor, the fixed disc is arranged on the top of the fixed support rod, the fixed disc is above the rotating disc, and the center of the fixed disc and the rotating disc is on the same vertical line, a plurality of first clamping jigs are equidistantly arranged in circumferential direction on the edge of the rotating disc, and the rotating disc is provided with through holes at positions corresponding to each first clamping jig;The second detection structure is arranged below the rotating disc, and the second detection structure includes lift cylinder and docking block, the docking block is provided with a plurality of probes, and the docking block is arranged on the driving end of the lift cylinder and can pass through the through hole, so that the probe is electrically connected with the contact point on the product of the first clamping jigs; The first clamping jig includes fixed base and locking assembly, the fixed base is provided with a jack for probe insertion, the locking assembly includes fixed block, slide rail, sliding block, movable block and return spring, the rotating disc is provided with opening on the side of the fixed base, the fixed block is arranged below the rotating disc, the movable block passes through the opening, the upper part of the movable block is provided with a pressure holding part for pressing the product on the fixed base, the lower part of the movable block is connected with the fixed block through the return spring, the slide rail is arranged between the fixed block and movable block and has the same direction as the return spring, and the movable block is also connected to the slide rail through the sliding block; The fixed disc is provided with a down pressure cylinder at the position corresponding to the docking block, and the driving end of the down pressure cylinder is provided with a pressing plate for pressing the product on the fixed base.

2. The magnetic ring transformer quality inspection apparatus according to claim 1, characterized by, The first transfer structure comprises a first sliding assembly, a second sliding assembly, a rotary cylinder and a first clamping cylinder, the first sliding assembly and the second sliding assembly are arranged perpendicular to each other, the first sliding assembly is arranged beside the feeding structure, the second sliding assembly is arranged at the sliding end of the first sliding assembly, the rotary cylinder is arranged at the sliding end of the second sliding assembly, and the first clamping cylinder is arranged at the driving end of the rotary cylinder and used for taking and placing the product.

3. The magnetic ring transformer quality inspection apparatus according to claim 2, characterized in that, The feeding structure comprises a feeding conveying line, a lifting assembly and an empty tray groove, the feeding conveying line is arranged beside the low side of the lifting assembly, the feeding conveying line is used for providing the lifting platform of the lifting assembly with the tray loaded with the product to be detected, the lifting assembly is provided with positioning cylinders on both sides, the positioning cylinders on both sides are used for clamping the tray lifted by the lifting assembly, the empty tray groove is arranged beside the high side of the lifting assembly, and the empty tray groove is used for placing the empty tray; the first transfer structure further comprises a suction cup assembly, the suction cup assembly is arranged at the sliding end of the second sliding assembly and opposite to the first clamping cylinder, and the suction cup assembly is used for sucking the tray at the high position of the lifting assembly and placing the tray in the empty tray groove through cooperation of the first sliding assembly and the second sliding assembly.

4. The magnetic ring transformer quality inspection apparatus according to claim 1, characterized by, The first detection structure comprises a transfer positioning assembly, a detection carrier assembly and a first detection assembly, the transfer positioning assembly is arranged on one side close to the feeding mechanism and used for receiving the product transferred by the first transfer structure, the detection carrier assembly is arranged on one side close to the rotary table detection mechanism, and the first detection assembly is arranged beside the detection carrier assembly and used for appearance detection of the product; the second transfer structure comprises a third sliding assembly, a mounting plate, a second clamping cylinder and a third clamping cylinder, the mounting plate is arranged at the sliding end of the third sliding assembly, the second clamping cylinder and the third clamping cylinder are arranged at two ends of the mounting plate respectively, the second clamping cylinder is used for clamping the product on the transfer positioning assembly and placing the product on the detection carrier assembly, and the third clamping cylinder is used for clamping the product on the detection carrier assembly and placing the product on the first clamping jig.

5. The magnetic ring transformer quality inspection apparatus according to claim 4, wherein The transfer positioning assembly comprises a first support, a first motor, a first cylinder, a first inductor and a conveying belt, the first support is internally provided with a transmission space, the conveying belt is arranged in the transmission space, the first motor is arranged on the side wall of the first support, the driving end of the first motor is connected with the rotating shaft of the conveying belt, and the first motor is used for driving the transmission of the conveying belt, the first support is provided with limiting plates on both sides of the transmission space at the top, the first cylinder is arranged on the side wall of the first support corresponding to the end of the conveying belt, the driving end of the first cylinder is provided with a first push block, the first push block is used for positioning the product on the conveying belt, and the first inductor is arranged on the side wall of the first support corresponding to the first end of the conveying belt and used for judging whether the conveying belt is full.

6. The magnetic ring transformer quality inspection apparatus according to claim 4, wherein The detection carrier assembly comprises a second support, a first transmission member, a second motor, a second clamping jig, a second cylinder and a third cylinder. One end of the first transmission member is arranged in the second support and connected with the second clamping jig, the second clamping jig is used for placing the product, the other end of the first transmission member is connected with the driving end of the second motor, the second motor is used for driving the second clamping jig to rotate through the first transmission member, the second cylinder is arranged on the second clamping jig, the driving end of the second cylinder is provided with a second push block used for pressing the adjacent two sides of the product, the third cylinder is arranged on the side wall of the second support, and the driving end of the third cylinder is provided with a third push block used for pressing the top of the product; the first detection structure comprises a first camera and a first light source, and the first camera and the first light source are arranged on the opposite sides of the second clamping jig.

7. The magnetic ring transformer quality inspection equipment according to claim 1, characterized in that, The turntable detection mechanism further comprises an unlocking assembly arranged beside the third transfer structure, the unlocking assembly comprises a pen-type cylinder, and the driving end of the pen-type cylinder can abut against the movable block to extrude the movable block to move towards the corresponding fixed block.

8. The magnetic ring transformer quality inspection apparatus of claim 1, wherein, The turntable detection mechanism further comprises a second camera, a second light source, a third camera and a third light source, the second camera is arranged on the fixed disc, the second light source is arranged on the outside of the rotating disc and opposite to the second camera, the third camera and the third light source are arranged below the rotating disc, and the third camera is used for detecting the product on the corresponding first clamping jig through the third light source and the through hole.

9. The magnetic ring transformer quality inspection apparatus of claim 1, wherein, The blanking mechanism further comprises a defective product storage structure, the third transfer structure comprises a fourth sliding assembly, a fifth sliding assembly and a fourth clamping cylinder, the fourth sliding assembly and the fifth sliding assembly are arranged perpendicular to each other, the fourth sliding assembly is arranged beside the blanking conveying line, the fifth sliding assembly is arranged at the sliding end of the fourth sliding assembly, the fourth clamping cylinder is arranged at the sliding end of the fifth sliding assembly, and the fourth clamping cylinder is used for clamping the product from the first clamping jig and placing the product on the blanking conveying line or the defective product storage structure.

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