A deburring, punching and tapping integrated device

Abstract

The application discloses a deburring, punching and tapping integrated device, and relates to deburring, punching and tapping units, characterized in that the deburring, punching and tapping units are arranged on a rack, a material receiving unit is movably arranged on the rack, clamping units are arranged between the material receiving unit and the deburring, punching and tapping units, and a feeding unit is arranged on one side of the rack. The application has the advantages of small area occupation, ability to complete deburring, punching and tapping operations on the same device without the need of transfer, effective improvement of efficiency and reduction of labor intensity of operators, high stability, easy operation, difficulty in damage and other beneficial effects.

Description

Technical Field

[0001] The present invention relates to an integrated device, in particular to a deburring, punching and tapping integrated device. Background Art

[0002] The processing of iron rods involves deburring, punching and tapping processes, and the three processes require three different types of equipment to complete. Using three different types of equipment to complete the above processes separately, on the one hand, the need to purchase three devices is not only expensive, but also requires a large area to place three devices at the same time in the processing area; on the other hand, after the deburring process is completed, the deburred iron rod needs to be unloaded from the deburring equipment, and then transferred to the punching equipment for punching operations. After the punching is completed, it needs to be transferred to the tapping equipment. This method is not only inefficient, but also has a high labor intensity for the operator.

[0003] Therefore, those skilled in the art are committed to providing a deburring, drilling and tapping integrated device that can effectively solve the above technical problems. Summary of the Invention

[0004] In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide an integrated deburring, drilling and tapping device that can effectively solve the above-mentioned technical problems.

[0005] To achieve the above-mentioned objectives, the present invention provides an integrated deburring, punching and tapping device, comprising a deburring unit, a punching unit and a tapping unit, wherein the deburring unit, the punching unit and the tapping unit are all arranged on the frame, a material receiving unit is movably provided on the frame, a clamping unit is provided between the material receiving unit and the deburring unit, the punching unit and the tapping unit, and a loading unit is provided on one side of the frame.

[0006] Preferably, the feeding unit includes a feeding rack, a material storage trough is provided at the upper end of the feeding rack, a lifting unit is provided at the lower end of the feeding rack, and a lifting mechanism is provided at the output end of the lifting unit. The lifting mechanism extends upward and can be movably extended to the material storage trough, and the upper end of the lifting mechanism is used in conjunction with the material receiving unit.

[0007] Preferably, the material storage trough is tilted with the front higher and the rear lower, and the lifting unit includes a positioning plate, both ends of the positioning plate are detachably connected to the loading rack, an upper cylinder is provided on the positioning plate, and the output end of the upper cylinder is connected to the lower end of the lifting mechanism, and guide sleeves are provided on both sides of the upper cylinder, each of the guide sleeves is passed through the positioning plate, and a guide rod is movably passed through each guide sleeve, and the upper end of each guide rod is simultaneously connected to the lower end of the lifting mechanism.

[0008] Preferably, the two sides of the material storage trough are respectively connected to the side panels, and each side panel is also connected to the loading rack. The two sides of the positioning plate are respectively detachably connected to each side panel, and the upper half of each side panel is connected by a number of reinforcing rods. The upper end of each reinforcing rod is simultaneously connected to the lower end of the material storage trough and supports the material storage trough.

[0009] Preferably, the material lifting mechanism includes a material distribution platform, which is connected to the rear end inner wall of the material storage trough, and a plurality of first feeding push rods are movably provided in front of the material distribution platform, the lower ends of the first feeding push rods are connected by a first cross bar, and the guide rod and the output end of the lifting cylinder are both connected to the first cross bar;

[0010] A plurality of notches are provided at the rear end of the material distribution platform, and a second feeding push rod is movably provided at each notch. The lower end of each second feeding push rod can movably pass through the material storage trough and is connected to the first cross bar through a plurality of connecting parts.

[0011] Preferably, the upper rear end of the material storage trough is connected to the front end of the material guide plate, and the material guide plate is tilted so that the front is higher and the back is lower;

[0012] A plurality of limit openings are provided at the rear end of the guide plate, and a stop block is movably provided at each limit opening. Each stop block is tilted in a manner of high in the front and low in the back. The lower end of each stop block is connected to a positioning member at the same time, and the lower end of the positioning member is connected to the output ends of two limit cylinders at the same time, and each limit cylinder is connected to the loading rack at the same time.

[0013] Preferably, the frame is provided with several guide rails, a fixed plate and a slidable adjustment plate are provided on the guide rails, an adjusting cylinder is provided at the lower end of the fixed plate, the output end of the adjusting cylinder is connected to the lower end of the adjusting plate, the adjusting plate is driven by the adjusting cylinder to move along the length direction of the guide rails, and the lower ends of the guide rails are connected by several reinforcing plates.

[0014] Preferably, the material receiving unit includes two conveying mechanisms with the same structure, and each of the conveying mechanisms is connected to the inner side of the fixed plate and the adjusting plate respectively;

[0015] The conveying mechanism includes a driving sprocket and a driven sprocket, the driven sprocket is rotatably arranged at the upper end of the front half of the frame, the driving sprocket is arranged at the upper end of the rear half of the frame, the driving sprocket and the driven sprocket are connected by a chain, and a plurality of material receiving seats are provided on the chain. Each of the driving sprockets is simultaneously sleeved on a power shaft, one end of the power shaft is connected to the output end of the conveying motor, and the conveying motor is arranged on the frame.

[0016] Preferably, three installation boxes are slidably provided on the fixed plate and the adjustment plate through guide rails, and a driving motor is provided in each installation box. The output ends of the three driving motors are respectively equipped with a deburring head, a punching head and a tapping head. The lower end of the installation box is connected to the pushing screw, and one end of the pushing screw is connected to the output end of the pushing motor;

[0017] The clamping unit includes a positioning frame, which is located between the chain and the installation box. A clamping cylinder is provided in the positioning frame. The output end of the clamping cylinder extends upward and can be movably passed through the positioning frame to be connected to the top block. Guide columns are provided on both sides of the top block. Each guide column extends downward and can be movably passed through the positioning frame and then connected to the lower clamping seat. An upper clamping seat is provided above the lower clamping seat, and the upper clamping seat is provided on the positioning frame.

[0018] Preferably, the frame is provided with a shell, the shell is provided with a feed port and a discharge port, and the loading unit is located at the feed port;

[0019] A transmission unit is provided in the frame, and the transmission unit is located directly below the punching unit. A recovery box is provided at the output end of the transmission unit.

[0020] The beneficial effects of the present invention are: the present invention occupies a small area, and can complete burr removal, punching and tapping operations on the same equipment without the need for transportation, effectively improving efficiency while reducing the labor intensity of operators. It also has the beneficial effects of high stability, easy operation and not easy to damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a specific embodiment of the present invention.

[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention.

[0023] Figure 3 It is a structural schematic diagram of the conveying mechanism in the present invention.

[0024] Figure 4 It is a structural diagram of the loading unit.

[0025] Figure 5 yes Figure 4 Schematic diagram of the locally enlarged structure at point A in the middle.

[0026] Figure 6 yes Figure 4 Schematic diagram of the locally enlarged structure at point B in the middle.

[0027] Figure 7 yes Figure 4 The structural diagram of components such as the lifting mechanism is not provided.

[0028] Figure 8 It is a schematic diagram of the structure of the loading unit with side panels.

[0029] Figure 9 It is a structural diagram without a shell on the rack.

[0030] Figure 10 It is a structural diagram of the clamping unit used in conjunction with the deburring unit, the punching unit and the tapping unit.

[0031] Figure 11 It is a structural diagram of the components inside the installation box.

[0032] Figure 12 It is a structural schematic diagram of the clamping unit.

[0033] Figure 13 It is a structural diagram of the lifting mechanism. DETAILED DESCRIPTION

[0034] The present invention will be further described below with reference to the accompanying drawings and examples:

[0035] In the description of the present invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0036] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "installed," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0037] like Figures 1 to 13 As shown, a deburring, punching and tapping integrated device comprises a deburring unit 5, a punching unit 6 and a tapping unit 7, wherein the deburring unit 5, the punching unit 6 and the tapping unit 7 are all arranged on the frame 2, a receiving unit 3 is movably provided on the frame 2, a clamping unit 8 is provided between the receiving unit 3 and the deburring unit 5, the punching unit 6 and the tapping unit 7, and a loading unit 1 is provided on one side of the frame 2.

[0038] The feeding unit 1 includes a feeding rack 9, a material storage trough 10 is provided at the upper end of the feeding rack 9, a lifting unit 11 is provided at the lower end of the feeding rack 9, and a lifting mechanism 12 is provided at the output end of the lifting unit 11. The lifting mechanism 12 extends upward and can be movably extended to the material storage trough 10, and the upper end of the lifting mechanism 12 is used in conjunction with the material receiving unit 3.

[0039] The material storage trough 10 is tilted with the front higher and the back lower. The lifting unit 11 includes a positioning plate 13. The two ends of the positioning plate 13 are detachably connected to the loading rack 9. An upper cylinder 15 is provided on the positioning plate 13. The output end of the upper cylinder 15 is connected to the lower end of the lifting mechanism 12. Guide sleeves 16 are provided on both sides of the upper cylinder 15. Each guide sleeve 16 is passed through the positioning plate 13. A guide rod 17 is movably passed through each guide sleeve 16. The upper end of each guide rod 17 is simultaneously connected to the lower end of the lifting mechanism 12.

[0040] The two sides of the material storage trough 10 are respectively connected to the side panels 18, and each side panel 18 is also connected to the loading rack 9. The two sides of the positioning plate 13 are respectively detachably connected to each side panel 18. The upper half of each side panel 18 is connected by a number of reinforcing rods 19, and the upper end of each reinforcing rod 19 is simultaneously connected to the lower end of the material storage trough 10 and supports the material storage trough 10.

[0041] The material lifting mechanism 12 includes a material distribution platform 20, which is connected to the rear end inner wall of the material storage trough 10. A plurality of first material loading push rods 21 are movably provided in front of the material distribution platform 20. The lower ends of the first material loading push rods 21 are connected by a first cross bar 22. The output ends of the guide rods 17 and the lifting cylinders 15 are both connected to the first cross bar 22.

[0042] A plurality of notches 23 are provided at the rear end of the material distribution platform 20 , and a second loading push rod 26 is movably provided at each of the notches 23 . The lower end of each of the second loading push rods 26 can movably pass through the material storage trough 10 and is connected to the first cross bar 22 through a plurality of connecting parts 27 .

[0043] Only a single iron rod can be placed on the distribution platform 20 to avoid too many iron rods on the distribution platform 20.

[0044] The upper rear end of the material storage trough 10 is connected to the front end of the material guide plate 28, and the material guide plate 28 is tilted so that the front is higher and the back is lower.

[0045] A plurality of limit openings 29 are provided at the rear end of the guide plate 28, and a stopper 30 is movably provided at each limit opening 29. Each stopper 30 is tilted in a manner of high in the front and low in the back. The lower end of each stopper 30 is connected to a positioning member 31 at the same time, and the lower end of the positioning member 31 is connected to the output ends of two limit cylinders 32 at the same time. Each limit cylinder 32 is connected to the loading rack 9 at the same time.

[0046] Several guide rails 33 are provided on the frame 2, and a fixed plate 35 and a slidable adjustment plate 36 are provided on the guide rails 33. An adjusting cylinder is provided at the lower end of the fixed plate 35, and the output end of the adjusting cylinder is connected to the lower end of the adjusting plate 36 through the connecting rod 99. The adjusting plate 36 is driven by the adjusting cylinder to move along the length direction of the guide rails 33, and the lower ends of the guide rails 33 are connected by several reinforcing plates 37.

[0047] The material receiving unit 3 includes two conveying mechanisms 38 of the same structure, each of which is connected to the inner side of the fixed plate 35 and the adjustment plate 36 respectively;

[0048] The conveying mechanism 38 includes a driving sprocket 39 and a driven sprocket 50. The driven sprocket 50 is rotatably arranged at the upper end of the front half of the frame 2, and the driving sprocket 39 is arranged at the upper end of the rear half of the frame 2. The driving sprocket 39 and the driven sprocket 50 are connected by a chain 51. A plurality of material receiving seats 52 are provided on the chain 51. Each of the driving sprockets 39 is simultaneously sleeved on a power shaft 53. One end of the power shaft 53 is connected to the output end of a conveying motor 55. The conveying motor 55 is arranged on the frame 2.

[0049] Three mounting boxes 57 are slidably provided on the fixing plate 35 and the adjusting plate 36 via guide rails 56. A driving motor 58 is provided in each mounting box 57. A deburring head 59, a punching head, and a tapping head are installed at the output ends of the three driving motors 58, respectively. The lower end of the mounting box 57 is connected to a pushing screw 60, and one end of the pushing screw 60 is connected to the output end of the pushing motor 61.

[0050] The clamping unit 8 includes a positioning frame 62, which is located between the chain 51 and the mounting box 57. A clamping cylinder 63 is provided in the positioning frame 62. The output end of the clamping cylinder 63 extends upward and can be movably passed through the positioning frame 62 to be connected to the top block 66. Guide columns 67 are provided on both sides of the top block 66. Each guide column 67 extends downward and can be movably passed through the positioning frame 62 and then connected to the lower clamping seat 68. An upper clamping seat 69 is provided above the lower clamping seat 68, and the upper clamping seat 69 is provided on the positioning frame 62.

[0051] The frame 2 is provided with a housing 70, which is provided with a feed port 71 and a discharge port 72, and the loading unit 1 is located at the feed port 71;

[0052] A transmission unit 73 is provided in the frame 2 , and the transmission unit 73 is located directly below the punching unit 6 . A recovery box 75 is provided at the output end of the transmission unit 73 .

[0053] The optimal working principle of the present invention is as follows:

[0054] The workpiece to be processed (not shown in the figure) is placed in the storage trough 10. At this time, the upper end of the first feeding push rod 21 is flush with the storage trough 10, and the lifting mechanism 12 is pushed upward by the upper cylinder 15. As the lifting mechanism 12 is pushed upward, each first feeding push rod 21 simultaneously lifts a workpiece to be processed upward, and as the upper end of the first feeding push rod 21 is flush with the material distribution platform 20, the workpiece to be processed is moved to the material distribution platform 20, and the lifting mechanism 12 is pushed upward by the upper cylinder 15. The second feeding push rod 26 moves downward, so that the first feeding push rod 21 can repeat the above-mentioned feeding action. When the lifting mechanism 12 moves downward, the second feeding push rod 26 follows and moves downward. When the upper end of the second feeding push rod 26 is flush with the material distribution platform 20 and then pushes up again, the workpiece to be processed can be pushed upward. As the second feeding push rod 26 moves, the workpiece to be processed is pushed onto the guide plate 28, and then the stopper 30 is moved downward by the limit cylinder 32, so that the stopper 30 is no longer in contact with the workpiece. The workpiece is limited, and then falls onto the receiving seat 52 of the two conveying mechanisms 38, and is driven by the chain to move the workpiece to be processed. When it moves to the deburring unit 5 (the two ends of the workpiece to be processed are just between the lower clamping seat 68 and the upper clamping seat 69), the clamping cylinder 63 drives the top block 66 to move upward, and the movement of the top block 66 drives the lower clamping seat 68 to move upward, thereby cooperating with the upper clamping seat 69 to process the workpiece to be processed. During processing, the pushing motor 61 can be used to drive the installation box to move to control the distance between the deburring head and the workpiece to be processed. After completing the deburring process, the chain is driven to complete the punching and tapping processes in sequence. After completion, the material is discharged through the discharge port 72, and the punched iron chips fall on the transmission unit 73 and are transported to the recovery box 75 through the transmission unit 73. The present invention can also drive the adjustment plate 36 to move by adjusting the cylinder, thereby adjusting the distance between the adjustment plate 36 and the fixed plate 35, so as to meet the processing needs of iron bars of different lengths, and is more practical.

[0055] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art through logical analysis, reasoning, or limited experimentation based on the concepts of the present invention and the prior art should be within the scope of protection defined by the claims.

Claims

1. A deburring, punching and tapping integrated device comprising a deburring unit (5), a punching unit (6) and a tapping unit (7), characterized in that: The deburring unit (5), the punching unit (6) and the tapping unit (7) are all arranged on the frame (2); a receiving unit (3) is movably arranged on the frame (2); a clamping unit (8) is arranged between the receiving unit (3) and the deburring unit (5), the punching unit (6) and the tapping unit (7); a feeding unit (1) is arranged on one side of the frame (2); the feeding unit (1) includes a feeding frame (9); a material storage trough (10) is provided at the upper end of the feeding frame (9); a lifting unit (11) is provided at the lower end of the feeding frame (9); the lifting unit (11) ) is provided with a material lifting mechanism (12) at the output end thereof, the material lifting mechanism (12) extends upward and movably extends to the material storage trough (10), the upper end of the material lifting mechanism (12) is used in conjunction with the material receiving unit (3); the material storage trough (10) is arranged with a front high and a rear low tilt, the lifting unit (11) includes a positioning plate (13), the two ends of the positioning plate (13) are detachably connected to the material loading rack (9), an upper cylinder (15) is provided on the positioning plate (13), the output end of the upper cylinder (15) is connected to the lower end of the material lifting mechanism (12), and the upper cylinder (15) is provided with a guide sleeve (16) on both sides, each of the guide sleeves (16) is inserted into the positioning plate (13), and a guide rod (17) is movably inserted into each guide sleeve (16), and the upper end of each guide rod (17) is simultaneously connected to the lower end of the lifting mechanism (12); the two sides of the storage trough (10) are respectively connected to the side plates (18), and each side plate (18) is simultaneously connected to the loading rack (9), and the two sides of the positioning plate (13) are detachably connected to each side plate (18), and the upper half of each side plate (18) is connected by a plurality of reinforcing The reinforcing rod (19) is connected, and the upper end of each reinforcing rod (19) is simultaneously connected to the lower end of the material storage trough (10) and supports the material storage trough (10); the material lifting mechanism (12) includes a material distribution platform (20), and the material distribution platform (20) is connected to the rear end inner wall of the material storage trough (10), and a plurality of first feeding push rods (21) are movably provided in front of the material distribution platform (20), and the lower end of each first feeding push rod (21) is connected through a first cross bar (22), and the output end of the guide rod (17) and the upper cylinder (15) are both connected to the first cross bar (22); The rear end of the material distribution platform (20) is provided with a plurality of notches (23), and a second loading push rod (26) is movably provided at each of the notches (23). The lower end of each of the second loading push rods (26) can movably pass through the material storage trough (10) and is connected to the first cross bar (22) through a plurality of connecting parts (27).

2. The deburring, drilling and tapping integrated device according to claim 1, characterized in that: The upper rear end of the material storage trough (10) is connected to the front end of the material guide plate (28), and the material guide plate (28) is tilted so that the front is higher and the back is lower; The rear end of the guide plate (28) is provided with a plurality of limiting openings (29), and each limiting opening (29) is movably provided with a stopper (30), and each stopper (30) is tilted in a manner of being higher in the front and lower in the back. The lower end of each stopper (30) is simultaneously connected to a positioning member (31), and the lower end of the positioning member (31) is simultaneously connected to the output ends of two limiting cylinders (32), and each limiting cylinder (32) is simultaneously connected to the loading rack (9).

3. The deburring, drilling and tapping integrated device according to claim 2, characterized in that: The frame (2) is provided with a plurality of guide rails (33), a fixed plate (35) and a slidable adjustment plate (36) are provided on the guide rails (33), an adjustment cylinder is provided at the lower end of the fixed plate (35), an output end of the adjustment cylinder is connected to the lower end of the adjustment plate (36), the adjustment plate (36) is driven by the adjustment cylinder to move along the length direction of the guide rails (33), and the lower ends of the guide rails (33) are connected by a plurality of reinforcing plates (37).

4. The deburring, drilling and tapping integrated device according to claim 3, characterized in that: The material receiving unit (3) includes two conveying mechanisms (38) of identical structure, and each of the conveying mechanisms (38) is connected to the inner side of the fixed plate (35) and the adjusting plate (36) respectively; The conveying mechanism (38) comprises a driving sprocket (39) and a driven sprocket (50), wherein the driven sprocket (50) is rotatably arranged at the upper end of the front half of the frame (2), and the driving sprocket (39) is arranged at the upper end of the rear half of the frame (2). The driving sprocket (39) and the driven sprocket (50) are connected by a chain (51), and a plurality of material receiving seats (52) are arranged on the chain (51). Each of the driving sprockets (39) is simultaneously sleeved on a power shaft (53), and one end of the power shaft (53) is connected to the output end of a conveying motor (55), and the conveying motor (55) is arranged on the frame (2).

5. The deburring, drilling and tapping integrated device according to claim 4, characterized in that: Three installation boxes (57) are slidably provided on the fixed plate (35) and the adjustment plate (36) via guide rails (56), and a driving motor (58) is provided in each installation box (57). The output ends of the three driving motors (58) are respectively provided with a deburring head (59), a punching head and a tapping head. The lower end of the installation box (57) is connected to a pushing screw (60), and one end of the pushing screw (60) is connected to the output end of the pushing motor (61); The clamping unit (8) includes a positioning frame (62), the positioning frame (62) is located between the chain (51) and the installation box (57), a clamping cylinder (63) is arranged in the positioning frame (62), the output end of the clamping cylinder (63) extends upward and can movably pass through the positioning frame (62) and is connected to the top block (66), and guide columns (67) are arranged on both sides of the top block (66), each of the guide columns (67) extends downward and can movably pass through the positioning frame (62) and is connected to the lower clamping seat (68), and an upper clamping seat (69) is arranged above the lower clamping seat (68), and the upper clamping seat (69) is arranged on the positioning frame (62).

6. The deburring, drilling and tapping integrated device according to claim 5, characterized in that: The frame (2) is provided with a shell (70), the shell is provided with a feed port (71) and a discharge port (72), and the loading unit (1) is located at the feed port (71); A transmission unit (73) is provided in the frame (2), and the transmission unit (73) is located directly below the punching unit (6). A recovery box (75) is provided at the output end of the transmission unit (73).

Images