A container floor production stacker compactor

Abstract

The application belongs to the technical field of the invention and the laminated plate compaction device, and particularly relates to a laminated plate compaction device for container floor production, which comprises a workbench body, a hydraulic telescopic machine is installed on the upper side of the workbench body, a first pressing plate is fixedly installed on the output shaft of the hydraulic telescopic machine; a limiting mechanism is arranged on the first pressing plate and the workbench body, and the limiting mechanism is used for limiting the laminated plate to be pressed; and a pressing mechanism is arranged on the lower side of the workbench body, and the pressing mechanism is used for twice pressing of the laminated plate. The limiting mechanism can limit the laminated plate, so that the laminated plate does not displace during laminating, and the stability of the equipment during use is increased. In addition, the pressing mechanism is arranged, the pressing mechanism can press the laminated plate from bottom to top, the pressure receiving surface of the laminated plate is increased, and the pressing of the laminated plate is more uniform.

Description

Technical Field

[0001] This invention relates to the technical field of stacking and compaction devices, specifically to a stacking and compaction device for container floor production. Background Technology

[0002] A shipping container is a tool used to transport packaged or unpackaged goods, facilitating loading and unloading by mechanical equipment. Flooring is a type of floor covering material, which can be categorized by material, such as solid wood flooring, composite flooring, bamboo flooring, glass flooring, and metal flooring. Based on its type, it can be classified as raised flooring, network flooring, and standard flooring. Flooring is typically laid at the bottom of a shipping container. Since container flooring is usually made of composite materials, a compaction device is usually used to compact the stacked boards during production.

[0003] The prior art (CN114750448A) relates to a stacking and compacting device for container floor production, including a fixed base. Columns are fixedly connected to both sides of the top outer wall of the fixed base, and a moving mechanism is provided between the opposite outer walls of the two columns. A pressure plate is fixedly connected to the bottom outer wall of the moving mechanism. A sliding groove is provided on the top outer wall of the fixed base, and multiple sliding mechanisms are provided inside the groove. This prevents damage to the stacked boards due to long-term unidirectional compression, which could affect the production of the container floor. It also prevents misalignment between the stacked boards during compression, thus avoiding any impact on the production of the container floor.

[0004] During the compaction process, there may be local issues such as insufficient filling or material problems, resulting in insufficient compaction after pressing. Furthermore, during the pressing of stacked panels, glue may be injected to improve the compactness of the stacked panels. During the glue injection and pressing process, there may be local uneven glue injection, leading to uneven pressing. Existing compaction mechanisms and the aforementioned inventions cannot effectively solve this problem. Therefore, we propose a stacked panel compaction device for container floor production to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a stacking and compaction device for container floor production, so as to solve the problem mentioned in the background art that it is difficult to locally pressurize and heat the stacked boards during the pressing process.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a stacking and compaction device for container floor production, comprising a workbench body,

[0007] A hydraulic telescopic mechanism is installed on the upper side of the workbench body, and a first pressing plate is fixedly installed on the output shaft of the hydraulic telescopic mechanism;

[0008] A limiting mechanism is provided on the first pressing plate and the worktable body, and the limiting mechanism is used to limit the stacked plates that need to be pressed.

[0009] A pressurizing mechanism is provided on the lower side of the workbench body, and the pressurizing mechanism is used to perform secondary pressing on the stacked plates;

[0010] The pressure-dividing mechanism is mounted on the pressure-applying mechanism and is used to reinforce the pressing of different positions of the stacked plates.

[0011] A bearing replacement mechanism is provided on the workbench body. The bearing replacement mechanism is used to cooperate with the pressure dividing mechanism so that the pressure dividing mechanism can directly contact the stacked plates.

[0012] Preferably, the limiting mechanism includes a limiting plate, the upper rear side of which is rotatably mounted on the upper front side of the first pressing plate. A groove corresponding to the limiting plate is provided on the worktable body, the groove being adapted to the shape of the limiting plate. The lower front side of the limiting plate is rounded, and the upper end of the groove corresponding to the limiting plate is also rounded. A working groove is provided on the table surface of the worktable body, and a limiting frame is provided around the working groove. The limiting frame opens forward, and the size of the limiting frame is adapted to the size of the first pressing plate. The first pressing plate slides within the limiting frame.

[0013] Preferably, a friction plate is provided on the rear side of the limiting plate, the rear surface of the friction plate is rough, and the rear end of the friction plate is flush with the front end of the first pressing plate.

[0014] Preferably, the bearing replacement mechanism includes a first movable groove. The first movable groove is symmetrically provided on the worktable body. A receiving plate is slidably installed in the first movable groove. The receiving plate completely covers the working groove. A rack is provided on the upper rear side of the left receiving plate and the lower rear side of the right receiving plate. The length of the rack is adapted to the length of the two sets of receiving plates. A rotating rod is rotatably installed on the rear side of the worktable body. A lever is arranged in an array at the front end of the rotating rod. The lever meshes with the teeth of the rack. The lever is connected to the output shaft of the rotary motor. The rotary motor is fixedly installed on the rear side of the worktable body.

[0015] Preferably, a receiving frame is provided on the lower side of the working groove, the width of the four sides of the receiving frame is equal, the first movable groove slides on the receiving frame, and the receiving frame is fixedly installed on the workbench body.

[0016] Preferably, the pressurizing mechanism includes a mounting block, which is fixedly mounted on the lower side of the workbench body. A rotating roller is rotatably mounted on the mounting block, and a second pressing plate is movably disposed on the rotating roller. The size of the second pressing plate is adapted to the size of the inner side of the receiving frame. A mounting frame is provided on the lower side of the receiving frame, and the mounting block is disposed within the mounting frame.

[0017] Preferably, the pressure-distributing mechanism includes a placement frame disposed on the upper side of the second pressing plate, a third pressing plate covering the placement frame, and a groove formed on the lower side of the third pressing plate, the groove being adapted to the shape of the placement frame.

[0018] Preferably, a pressure connecting rod is rotatably mounted on the lower side of the rear end of the rotating roller, the upper end of the pressure connecting rod is hinged to the center position of the second pressing plate, and a rotary motor is mounted on the mounting frame, the output shaft of the rotary motor being connected to the center position of the rotating roller.

[0019] Preferably, sliders are provided on both the left and right sides of the second pressing plate, and second movable grooves are symmetrically opened on the left and right sides of the mounting frame. A limit rod is provided in the second movable groove, and a limit hole is opened on the slider. The slider is sleeved on the limit rod through the limit hole and slides in the second movable groove.

[0020] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention uses a limiting mechanism that can limit the stacking of the plates, so that the plates will not shift during the stacking process, thus increasing the stability of the equipment during use. In addition, a pressure mechanism is provided, which can press the plates from bottom to top, increasing the pressure surface of the plates and making the pressing of the plates more uniform. Moreover, a pressure-distributing mechanism is provided on the pressure mechanism, which enables the equipment to locally press the plates, increasing the functionality of the equipment and realizing the functions of local reinforcement and heating of the plates. Attached image description:

[0021] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a front view schematic diagram of the structure of the present invention;

[0023] Figure 2 This is a side view of the structure of the present invention;

[0024] Figure 3This is a schematic diagram of the structural separation of the present invention;

[0025] Figure 4 This is a schematic diagram of the structural cross-section of the present invention;

[0026] Figure 5 For the present invention Figure 3 A magnified view of part A in the diagram;

[0027] Figure 6 For the present invention Figure 4 A magnified view of part B in the diagram.

[0028] In the diagram: 1. Workbench body; 2. Hydraulic telescopic mechanism; 3. First pressing plate; 4. Limiting frame; 5. Limiting plate; 6. Friction hard plate; 7. First movable groove; 8. Receiving plate; 9. Rack; 10. Rotating rod; 11. Pulley; 12. Receiving frame; 13. Mounting frame; 14. Second pressing plate; 15. Mounting block; 16. Rotating roller; 17. Pressurizing connecting rod; 18. Rotary motor; 19. Second movable groove; 20. Slider; 21. Limiting rod; 22. Limiting hole; 23. Third pressing plate; 24. Placement frame. Detailed implementation method:

[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Please see Figure 1-6 One embodiment of the present invention provides a stacking and compaction device for container floor production, comprising a workbench body 1.

[0031] A hydraulic telescopic machine 2 is installed on the upper side of the workbench body 1, and a first pressing plate 3 is fixedly installed on the output shaft of the hydraulic telescopic machine 2;

[0032] A limiting mechanism is provided on the first pressing plate 3 and the worktable body 1. The limiting mechanism is used to limit the stack of plates that need to be pressed.

[0033] The pressurizing mechanism is located on the lower side of the workbench body 1 and is used to perform secondary pressing on the stacked plates.

[0034] The pressure-dividing mechanism is installed on the pressure-applying mechanism and is used to strengthen the pressing of different positions of the stacked plates.

[0035] The bearing replacement mechanism is set on the workbench body 1. The bearing replacement mechanism is used to cooperate with the pressure dividing mechanism so that the pressure dividing mechanism can directly contact the stacked plate. This equipment uses a limiting mechanism that can limit the stacked plate to keep it stable during the pressing process. In addition, a pressure dividing mechanism that can locally pressurize and heat the stacked plate is also provided so that the user can apply pressure locally according to the actual use situation.

[0036] Furthermore, the limiting mechanism includes a limiting plate 5, the upper rear side of which is rotatably mounted on the upper front side of the first pressing plate 3. A groove corresponding to the shape of the limiting plate 5 is provided on the worktable body 1. The lower front side of the limiting plate 5 is rounded, and the upper end of the groove corresponding to the limiting plate 5 is also rounded. A working groove is provided on the table surface of the worktable body 1, and a limiting frame 4 is provided around the working groove. The limiting frame 4 opens forward, and its size is adapted to the size of the first pressing plate 3. The first pressing plate 3 slides within the limiting frame 4. Figure 1 and Figure 2 As shown, this structure allows the limiting plate 5 to cooperate with the limiting frame 4 during the pressing process of the first pressing plate 3, so that the stacked plates can be completely limited. At the same time, the rotatable limiting plate 5 makes the placement of the stacked plates more convenient.

[0037] Furthermore, a friction plate 6 is provided on the rear side of the limiting plate 5. The rear surface of the friction plate 6 is rough, and the rear end of the friction plate 6 is flush with the front end of the first pressing plate 3. Figure 2 As shown, this structure allows the limiting plate 5 to rub against the stacked plates during downward movement, making the stacked plates neater and flatter, thus increasing the practicality of the equipment.

[0038] Furthermore, the bearing mechanism includes a first movable groove 7. The worktable body 1 has symmetrically arranged first movable grooves 7. A receiving plate 8 is slidably installed within the first movable groove 7, completely covering the working groove. Racks 9 are provided on the upper rear side of the left receiving plate 8 and the lower rear side of the right receiving plate 8. The length of the racks 9 matches the length of the two sets of receiving plates 8. A rotating rod 10 is rotatably mounted on the rear side of the worktable body 1. A lever 11 is arrayed at the front end of the rotating rod 10. The lever 11 meshes with the teeth of the racks 9. The lever 11 is connected to the output shaft of a rotary motor 18, which is fixedly installed on the rear side of the worktable body 1. Figure 3 and Figure 5 As shown, this structure allows the receiving plate 8 to be rotated and the rotating rod 10 to open in opposite directions, so that the pressurizing mechanism and the pressure-distributing mechanism can act directly on the stacked plate, increasing the practicality of the equipment during use.

[0039] Furthermore, a receiving frame 12 is provided on the lower side of the working groove. The width of the four sides of the receiving frame 12 is equal. The first movable groove 7 slides on the receiving frame 12. The receiving frame 12 is fixedly installed on the worktable body 1. Figure 4 As shown, this structure allows the first pressing plate 3 to press and reinforce the edges of the stacked plates after the bearing replacement mechanism is opened, increasing the functionality of the equipment during use.

[0040] Furthermore, the pressurizing mechanism includes a mounting block 15, which is fixedly mounted on the lower side of the workbench body 1. A rotating roller 16 is rotatably mounted on the mounting block 15, and a second pressing plate 14 is movably disposed on the rotating roller 16. The size of the second pressing plate 14 is adapted to the size of the inner side of the receiving frame 12. A mounting frame 13 is provided on the lower side of the receiving frame 12, and the mounting block 15 is disposed within the mounting frame 13. Figure 4 As shown, this structure allows the second pressing plate 14 to cooperate with the first pressing plate 3 to press the stacked plates from the top and bottom sides respectively, increasing the practicality of the equipment and the efficiency of the equipment when pressing the stacked plates.

[0041] Furthermore, the pressure-distributing mechanism includes a placement frame 24, which is disposed on the upper side of the second pressing plate 14. A third pressing plate 23 covers the placement frame 24, and a groove is formed on the lower side of the third pressing plate 23. The groove is adapted to the shape of the placement frame 24, such as... Figure 4 As shown, this structure allows users to place objects such as blocks on the placement frame 24 to apply local pressure to the stacked plates, or to place heating devices on the blocks to apply local heating to the stacked plates.

[0042] Furthermore, a pressure connecting rod 17 is rotatably mounted on the lower side of the rear end of the roller 16. The upper end of the pressure connecting rod 17 is hinged to the center position of the second pressing plate 14. A rotary motor 18 is mounted on the mounting frame 13, and the output shaft of the rotary motor 18 is connected to the center position of the roller 16. Figure 4 As shown, this structure allows the second pressing plate 14 to move up and down with the rotation of the roller 16, and because its progress is limited, there will be no excessive pressure on the stacked plates.

[0043] Furthermore, sliders 20 are provided on both the left and right sides of the second pressing plate 14, and second movable grooves 19 are symmetrically opened on the left and right sides of the mounting frame 13. Limiting rods 21 are provided within the second movable grooves 19, and limiting holes 22 are opened on the sliders 20. The sliders 20 are fitted onto the limiting rods 21 through the limiting holes 22 and slide within the second movable grooves 19. Figure 4 and Figure 6 As shown, this structure makes the up-and-down movement of the second pressing plate 14 more stable, increasing the stability of the equipment during use.

[0044] Working principle: In use, the stacked plates are placed together at the receiving plate 8, and then the hydraulic telescopic machine 2 is started. At this time, the output shaft of the hydraulic telescopic machine 2 descends, causing the first pressing plate 3 to descend. At this time, the lower end of the limiting plate 5 is inserted into the groove opened on the table surface of the workbench body 1. At this time, the stacked plates are completely limited by the limiting frame 4 and the limiting plate 5. If there are uneven parts of the stacked plates, they will become neat under the limiting and friction of the friction hard plate 6. At this time, the stacked plates are pressed by the first pressing plate 3. If it is necessary to press the stacked plates from the bottom, first control the hydraulic telescopic machine 2 to retract the output shaft of the hydraulic telescopic machine 2, so that the first pressing plate 3 moves away from the upper side of the stacked plates so that the stacked plates are not pressed. Then start the rotary motor 18 set on the workbench body 1. The output shaft of the rotary motor 18 rotates, causing the rotating rod 10 to rotate. The rotating rod 10 rotates, causing the lever 11 to rotate. The lever 11 rotates and meshes with the teeth of the rack 9, causing the receiving plate 8 to open in opposite directions. At this time, the receiving plate 8 moves in the first movable groove 7. When the connecting plate 8 is fully opened, the stacked plates fall onto the receiving frame 12. Simultaneously, the hydraulic telescopic machine 2 and the rotary motor 18 mounted on the mounting frame 13 are activated. The rotary motor 18 rotates, driving the rotating roller 16 to rotate on the mounting block 15. The rotating roller 16 then drives the pressure connecting rod 17 to rise and press against the second pressing plate 14, causing the second pressing plate 14 to rise. At this time, the third pressing plate 23 mounted on the upper end of the second pressing plate 14 will abut against the lower end of the stacked plates, while the first pressing plate 3 will press against the upper side of the stacked plates, achieving double pressing. If the second pressing plate 14 is not used, the first pressing plate 3 will press the edges of the stacked plates through interaction with the receiving frame 12. When local pressure is required on the stacked plates, the third pressing plate 23 is removed, and then the pressure block is placed on the placement frame 24, or the heating device is placed on the placement frame 24. Then, the rotary motor 18 mounted on the mounting frame 13 is activated to press or heat the plates. The above describes the entire working principle of this invention.

[0045] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A stacking and compaction device for container floor production, comprising a workbench body (1). Its features are: A hydraulic telescopic machine (2) is installed on the upper side of the workbench body (1), and a first pressing plate (3) is fixedly installed on the output shaft of the hydraulic telescopic machine (2). A limiting mechanism is provided on the first pressing plate (3) and the worktable body (1), and the limiting mechanism is used to limit the stacked plates that need to be pressed. A pressurizing mechanism is provided on the lower side of the workbench body (1), and the pressurizing mechanism is used to perform secondary pressing on the stacked plates; The pressure-dividing mechanism is mounted on the pressure-applying mechanism and is used to reinforce the pressing of different positions of the stacked plates. A bearing replacement mechanism is provided on the workbench body (1). The bearing replacement mechanism is used to cooperate with the pressure dividing mechanism so that the pressure dividing mechanism can directly contact the stacked plates. The bearing replacement mechanism includes a first movable groove (7). The workbench body (1) is symmetrically provided with the first movable groove (7). A receiving plate (8) is slidably installed in the first movable groove (7). The receiving plate (8) completely covers the working groove. The upper rear end of the left receiving plate (8) and the lower rear end of the right receiving plate (8) are both provided with racks (9). The length of the racks (9) is adapted to the length of the two sets of receiving plates (8). A rotating rod (10) is rotatably installed on the rear side of the workbench body (1). The front end of the rotating rod (10) is provided with a dial (11). The teeth of the block (11) mesh with the teeth of the rack (9). The push block (11) is connected to the output shaft of the rotary motor (18). The rotary motor (18) is fixedly installed on the rear side of the workbench body (1). A receiving frame (12) is provided on the lower side of the working groove. The width of the four sides of the receiving frame (12) is equal. The first movable groove (7) slides on the receiving frame (12). The receiving frame (12) is fixedly installed on the workbench body (1). The pressure dividing mechanism includes a placement frame (24). The placement frame (24) is located on the upper side of the second pressing plate (14). A third pressing plate (23) is covered on the placement frame (24). A groove is provided on the lower side of the third pressing plate (23). The groove is adapted to the shape of the placement frame (24).

2. The stacking and compaction device for container floor production according to claim 1, characterized in that: The limiting mechanism includes a limiting plate (5). The upper rear side of the limiting plate (5) is rotatably mounted on the upper front side of the first pressing plate (3). A groove that matches the shape of the limiting plate (5) is provided on the workbench body (1) at the position corresponding to the limiting plate (5). The front side of the lower end of the limiting plate (5) is rounded, and the upper end of the groove corresponding to the limiting plate (5) is also rounded. A working groove is provided on the table surface of the workbench body (1). A limiting frame (4) is provided around the working groove. The limiting frame (4) opens forward. The size of the limiting frame (4) matches the size of the first pressing plate (3). The first pressing plate (3) slides within the limiting frame (4).

3. The stacking and compaction device for container floor production according to claim 2, characterized in that: A friction plate (6) is provided on the rear side of the limiting plate (5). The rear surface of the friction plate (6) is rough, and the rear end of the friction plate (6) is flush with the front end of the first pressing plate (3).

4. The stacking and compaction device for container floor production according to claim 1, characterized in that: The pressurizing mechanism includes a mounting block (15), which is fixedly installed on the lower side of the workbench body (1). A rotating roller (16) is rotatably mounted on the mounting block (15). A second pressing plate (14) is movably arranged on the rotating roller (16). The size of the second pressing plate (14) is adapted to the size of the inner side of the receiving frame (12). A mounting frame (13) is provided on the lower side of the receiving frame (12), and the mounting block (15) is arranged inside the mounting frame (13).

5. The stacking and compaction device for container floor production according to claim 4, characterized in that: A pressure link (17) is rotatably mounted on the lower side of the rear end of the roller (16). The upper end of the pressure link (17) is hinged to the center position of the second pressing plate (14). A rotary motor (18) is mounted on the mounting frame (13). The output shaft of the rotary motor (18) is connected to the center position of the roller (16).

6. The stacking and compaction device for container floor production according to claim 5, characterized in that: The second pressing plate (14) is provided with sliders (20) on both the left and right sides. The mounting frame (13) is provided with second movable grooves (19) on both the left and right sides. A limit rod (21) is provided in the second movable groove (19). A limit hole (22) is provided on the slider (20). The slider (20) is sleeved on the limit rod (21) through the limit hole (22) and slides in the second movable groove (19).

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