Integrated equipment and process for producing jacquard curtain fabrics

Abstract

The present invention relates to an integrated device for producing jacquard curtain fabrics, comprising a processing mechanism, a gluing mechanism, a molding mechanism and a cleaning mechanism which are sequentially arranged along the transmission direction of a conveyor platform, wherein the processing mechanism comprises a pressing assembly arranged on the conveyor platform, a grooving assembly arranged on the pressing assembly, a feeding assembly arranged on the pressing assembly and a switching assembly arranged on the pressing assembly; the present invention can automatically and evenly place activated carbon particles in various receiving grooves of the fabric, giving full play to the performance of the activated carbon, the base cloth and the covering cloth can be automatically integrated and the activated carbon can be encapsulated in the fabric, the structural linkage is good, the production efficiency of the curtain fabric is improved, and the benefits of the enterprise are increased, thereby solving the problem that the traditional process of embedding activated carbon into the fabric is mostly a coating, and the activated carbon has less contact with the air in the coating, resulting in reduced performance of the activated carbon and affecting the function of the curtain fabric.

Description

Technical Field

[0001] The present invention relates to the technical field of fabric production, and in particular to integrated equipment and technology for producing jacquard curtain fabrics. Background Art

[0002] Decorative curtains are now a necessity in people's lives. They not only provide privacy, but also block sunlight, heat, and light. They have become an indispensable indoor decoration, perfectly combining functionality and decorative features. Curtains can be categorized by fabric and craftsmanship, including printed, dyed, yarn-dyed, and jacquard. With rising living standards, demands for curtain fabrics extend beyond aesthetics to include functionality, such as improved health, environmental friendliness, and wear resistance.

[0003] The patent document with patent number CN201821502588.0 discloses a flame-retardant and environmentally friendly curtain fabric with anti-mildew function, including a base cloth woven from composite threads, the composite thread including a core thread, a first yarn made of seaweed fiber spirally wound on the core thread, the fineness of the first yarn is 40S-60S, and the twist is 800-1000T / m, the core thread includes a second yarn made of polylactic acid fiber and a third yarn made of chitin fiber, the fineness of the second yarn and the third yarn are both 10S-20S, and the twist is both 600-700T / m, the second yarn and the third yarn are spirally wound against each other, an activated carbon coating is provided on one side of the base cloth, and degradation agent particles are provided between the activated carbon coating and the base cloth.

[0004] However, during actual use, the inventors found that the traditional method of embedding activated carbon into fabrics is mostly coating, and the activated carbon has less contact with the air in the coating, resulting in reduced performance of the activated carbon and affecting the function of the curtain fabric. Summary of the Invention

[0005] The purpose of the present invention is to address the shortcomings of the existing technology. Through the cooperation of the processing mechanism and the gluing mechanism, the present invention can automatically and evenly place the activated carbon particles in each receiving groove of the fabric, avoid the activated carbon particles from being immersed in the coating, give full play to the performance of the activated carbon, purify the indoor air, avoid the accumulation of glue in the receiving groove, and facilitate the adhesion of the activated carbon in the receiving groove. The base cloth and the covering cloth can automatically integrate to encapsulate the activated carbon in the fabric. The structural linkage is good, which improves the production efficiency of the curtain fabric and increases the benefits of the enterprise, thereby solving the problem that the traditional process of building activated carbon into the fabric is mostly coating, and the activated carbon has less contact with the air in the coating, resulting in reduced performance of the activated carbon and affecting the function of the curtain fabric.

[0006] In response to the above technical problems, the technical solutions adopted are as follows:

[0007] An integrated device for producing jacquard curtain fabrics, comprising a processing mechanism, a gluing mechanism, a forming mechanism, and a cleaning mechanism arranged in sequence along the transmission direction of a conveyor platform;

[0008] The processing mechanism includes a pressing assembly arranged on the conveying platform and used to press the base cloth, a grooving assembly arranged on the pressing assembly and used to cut a receiving groove for the base cloth, a feeding assembly arranged on the pressing assembly and used to add particulate material into the receiving groove of the base cloth, and a switching assembly arranged on the pressing assembly and used to switch the feeding assembly and grooving assembly workstations.

[0009] Preferably, the clamping assembly includes a frame arranged on the conveyor platform, a chain arranged on the frame and running synchronously with the conveyor belt of the conveyor platform, several groups of hanging frames arranged on the chain through elastic telescopic parts, a pressure frame arranged at the bottom of the hanging frame, a first extension rod arranged on the pressure frame, and a first limiting rail arranged at the bottom of the frame and used to drive the first extension rod to descend with the pressure frame.

[0010] Preferably, the switching assembly includes two groups of limiting grooves symmetrically opened on the inner wall of the hanging frame, a lifting block slidingly arranged in the limiting groove, a rotating shaft arranged between the side surfaces of the two lifting blocks through a damper, a first bevel gear arranged on the rotating shaft, a second bevel gear rotatably arranged on the side surface of the hanging frame and used to drive the first bevel gear, a first gear coaxially arranged with the second bevel gear, two groups of first racks arranged at intervals on the conveying platform and used to drive the first gear, a second extension rod arranged on one of the lifting blocks, two groups of second limiting rails arranged at the bottom of the frame and used to drive the second extension rod to carry the lifting block down, and a first elastic member arranged between the bottom of the lifting block and the lower end of the limiting groove.

[0011] Preferably, the grooving assembly includes a first box body arranged on the rotating shaft through a connecting rod, two sets of beveling cutters penetrating and slidably arranged on the first box body, and a first hydraulic component arranged in the first box body and used to drive the beveling cutters.

[0012] Preferably, the feeding assembly includes a second box body arranged on the rotating shaft through a connecting rod and filled with activated carbon particles, a feeding port opened at the bottom of the second box body, a first feeding pipe opened at the top of the second box body and provided with a one-way valve, two groups of baffles symmetrically arranged at the bottom of the second box body and matching the receiving groove of the base cloth, and a glue spreading part arranged at the bottom of the second box body and used to coat the receiving groove of the base cloth with glue.

[0013] Preferably, the gluing mechanism comprises a first gluing assembly disposed on the conveying platform and used for applying glue to the surface of the base fabric, and a second gluing assembly disposed on the conveying platform and used for applying glue to the surface of the cover fabric;

[0014] The first glue coating assembly includes two groups of first glue storage boxes symmetrically arranged on the conveying platform through a first bracket, a second sliding hole opened on the first bracket and provided with a second slider, a first connecting pipe that passes through and slides on the second slider and is connected to the first glue storage box through a hose, a first glue coating roller rotatably arranged at the end of the first connecting pipe, a fourth limiting rail arranged on the pressure frame and used to drive the first connecting pipe to lift the first glue coating roller, a third elastic member arranged between the top of the second slider and the end of the second sliding hole and used to drive the first glue coating roller to reset, a paddle arranged on the first connecting pipe and connected to the second slider through a fourth elastic member, a fifth limiting rail arranged on the fourth limiting rail and used to drive the paddle plate to translate the first glue coating roller, and a particle storage box arranged on the first bracket and filled with activated carbon particles.

[0015] Preferably, the forming mechanism includes an air-drying component provided on the conveying platform and a pressing component provided on the air-drying component;

[0016] The air-drying assembly includes a sealing cover arranged on the conveying platform and an air inlet pipe arranged on the top of the sealing cover;

[0017] The pressing assembly includes a lower pressure roller rotatably arranged at the inlet end of the sealing cover, a fourth sliding hole opened on the side of the conveying platform, an upper pressure roller arranged on the fourth sliding hole by being lifted and lowered by a fourth slider, a support block slidably arranged on the fourth sliding hole, a sixth elastic member arranged between the top of the support block and the bottom of the fourth slider, a seventh elastic member arranged between the bottom of the support block and the end of the fourth sliding hole, a second rack arranged on the side of the support block, and a second gear rotatably arranged on the side of the conveying platform and used to drive the second rack.

[0018] Preferably, the cleaning mechanism includes a cleaning component provided on the first bracket and used to clean the waste formed by the receiving groove of the cut base cloth, and a dust cleaning component provided on the conveying platform and used to clean the lower surface of the base cloth;

[0019] The material cleaning assembly includes a second hydraulic component provided on the first bracket, a push rod provided at the output end of the second hydraulic component, and a waste box provided on the first bracket;

[0020] The dust cleaning assembly includes an extension plate arranged on the conveying platform, a brush arranged on the extension plate, and a winding roller arranged at the bottom of the extension plate.

[0021] Preferably, an integrated process for producing jacquard curtain fabrics comprises the following steps:

[0022] Step 1: Grooving process: the pressing component presses the part of the base fabric to be grooved onto the conveyor belt of the conveyor platform, and the groove cutting component cuts V-shaped receiving grooves with equal spacing on the base fabric;

[0023] Step 2: Gluing process: the glue spreading component applies glue to the inner wall of the V-shaped receiving groove of the base fabric, the first glue spreading component applies glue to the upper surface of the base fabric, and the second glue spreading component applies glue to the portion of the lower surface of the cover fabric corresponding to the V-shaped receiving groove of the base fabric;

[0024] Step 3: Adding process: the particle storage box replenishes the activated carbon particles into the second box body, and the second box body adds the activated carbon particles into the V-shaped receiving groove of the base cloth during the operation of the glue spreading part;

[0025] Step 4: Forming process: the pressing component rolls and integrates the glued base fabric and cover fabric, and the air drying component accelerates the solidification of the glue to form a composite of the base fabric and cover fabric;

[0026] Step 5, cleaning process, the cleaning component cleans and collects the waste generated by cutting the V-shaped receiving groove on the grooving component, and the dust cleaning component cleans the dust on the lower surface of the formed base cloth.

[0027] Beneficial effects of the present invention:

[0028] (1) The present invention cooperates with the processing mechanism and the gluing mechanism. On the one hand, the activated carbon particles are automatically and evenly placed in each receiving groove of the fabric to prevent the activated carbon particles from being immersed in the coating, so that the activated carbon particles are in contact with the air more, giving full play to the performance of the activated carbon, and can deodorize the fabric and purify the indoor air; on the other hand, the base fabric surface can be automatically cut into receiving grooves and glue can be applied to the inner wall surface of the receiving groove to prevent glue from accumulating in the receiving groove, making it easier for the activated carbon to adhere to the receiving groove. The base fabric and the covering fabric can be automatically integrated to encapsulate the activated carbon in the fabric. The degree of automation is high and the structural linkage is good, thereby improving the production efficiency of curtain fabrics and increasing the economic benefits of the enterprise.

[0029] (2) The present invention cooperates with the provided pressing assembly and feeding assembly. On the one hand, the portion of the base fabric to be grooved can be pressed, which facilitates the operation of the groove cutting assembly and prevents the V-shaped receiving groove on the base fabric from being deformed. On the other hand, when the pressing assembly is separated from the base fabric, the base fabric returns to its original shape upward, so that the inner wall of the V-shaped receiving groove of the base fabric can quickly absorb the glue, which facilitates the operation of the glue spreading part, prevents the glue from accumulating in the V-shaped receiving groove, and prevents the activated carbon particles from being immersed in the glue.

[0030] (3) The present invention cooperates with the provided pressing assembly and the gluing mechanism. On the one hand, the base fabric and the cover fabric can be automatically pressed together, thereby increasing the integration effect of the fabric. On the other hand, the pressing force on the part of the fabric with activated carbon particles can be reduced, thereby preventing the activated carbon particles from being squeezed out of the V-shaped receiving groove.

[0031] In summary, the present invention can automatically place the activated carbon particles evenly in each receiving groove of the fabric, avoid the activated carbon particles from being immersed in the coating, give full play to the performance of the activated carbon, purify the indoor air, avoid the accumulation of glue in the receiving groove, and facilitate the adhesion of the activated carbon in the receiving groove. The base fabric and the covering fabric can be automatically integrated to encapsulate the activated carbon in the fabric. The structural linkage is good, which improves the production efficiency of the curtain fabric and increases the benefits of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0033] Figure 1 It is a structural schematic diagram of the fabric product in the present invention.

[0034] Figure 2 This is a schematic diagram of the structure of an integrated equipment for producing jacquard curtain fabrics.

[0035] Figure 3 for Figure 2 The structural front view.

[0036] Figure 4 Schematic diagram of the structure of the processing mechanism.

[0037] Figure 5 It is a structural diagram of the clamping component and the switching component.

[0038] Figure 6 Schematic diagram of the structure of the grooving component.

[0039] Figure 7 Schematic diagram of the structure inside the first box.

[0040] Figure 8 It is a structural diagram of the feeding component.

[0041] Figure 9 It is a schematic diagram of the structure inside the second box.

[0042] Figure 10 It is a structural diagram of the gluing mechanism.

[0043] Figure 11 for Figure 10 The structural front view.

[0044] Figure 12 This is a schematic structural diagram of the first gluing component.

[0045] Figure 13 for Figure 12 side view of the structure.

[0046] Figure 14 It is a structural schematic diagram of the second gluing component.

[0047] Figure 15 It is a structural diagram of the forming mechanism.

[0048] Figure 16 It is a structural diagram of the cleaning mechanism.

[0049] Figure 17 Schematic diagram of the structure of the press-fit assembly.

[0050] Figure 18 It is a process flow chart of the present invention. DETAILED DESCRIPTION

[0051] The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.

[0052] Example 1

[0053] like Figure 1-17 As shown, an integrated device for producing jacquard curtain fabrics includes a processing mechanism 2, a gluing mechanism 3, a forming mechanism 4, and a cleaning mechanism 5 arranged in sequence along the transmission direction of a conveyor platform 1;

[0054] The processing mechanism 2 includes a pressing component 21 arranged on the conveying platform 1 and used to press the base cloth, a grooving component 22 arranged on the pressing component 21 and used to cut a receiving groove for the base cloth, a feeding component 23 arranged on the pressing component 21 and used to add particulate material into the receiving groove of the base cloth, and a switching component 24 arranged on the pressing component 21 and used to switch the working positions of the feeding component 23 and the grooving component 22.

[0055] In this embodiment, through the cooperation of the processing mechanism 2 and the gluing mechanism 3, on the one hand, the activated carbon particles are automatically and evenly placed in each receiving groove of the fabric to avoid the activated carbon particles being immersed in the coating, so that the activated carbon particles are in contact with the air more, and the performance of the activated carbon is fully exerted, which can deodorize the odor of the fabric and purify the indoor air; on the other hand, the receiving groove can be automatically cut on the surface of the base fabric intermittently, and glue can be applied to the inner wall surface of the receiving groove to avoid glue accumulation in the receiving groove, so that the activated carbon can adhere to the receiving groove. The base fabric and the covering fabric can be automatically integrated to encapsulate the activated carbon in the fabric, with a high degree of automation and good structural linkage, thereby improving the production efficiency of curtain fabrics and increasing the economic benefits of the enterprise.

[0056] In detail, the conveyor belt 11 of the conveyor platform 1, the chain 212 of the pressing assembly 21, and the winding roller 523 of the cleaning mechanism 5 operate synchronously. The pressing frame 214 of the pressing assembly 21 presses the portion of the base fabric to be grooved onto the conveyor belt 11 of the conveyor platform 1. The groove cutting assembly 22 cuts V-shaped receiving grooves with equal spacing on the base fabric. Then, the glue spreading component 234 applies glue to the inner wall of the V-shaped receiving groove of the base fabric. The first glue spreading assembly 31 applies glue to the upper surface of the base fabric. The second glue spreading assembly 32 applies glue to the portion of the lower surface of the covering fabric corresponding to the V-shaped receiving groove of the base fabric. The particle storage box 319 replenishes the activated carbon particles into the second box body 231. The second box body 231 adds the activated carbon particles to the V-shaped receiving groove of the base cloth during the operation of the glue spreading part 234. The cleaning component 51 cleans and collects the waste generated by cutting the V-shaped receiving groove on the grooving component 22. The pressing component 42 rolls and integrates the glue-coated base cloth and the covering cloth. The air-drying component 41 accelerates the solidification of the glue to make the base cloth and the covering cloth compositely formed. The dust cleaning component 52 cleans the dust on the lower surface of the formed base cloth. Finally, the winding roller 523 retracts the integrated curtain fabric.

[0057] Further, if Figure 2-7 As shown, the clamping assembly 21 includes a frame 211 arranged on the conveyor platform 1, a chain 212 arranged on the frame 211 and running synchronously with the conveyor belt 11 of the conveyor platform 1, several groups of hanging frames 213 arranged on the chain 212 through elastic telescopic parts, a pressure frame 214 arranged at the bottom of the hanging frame 213, a first extension rod 215 arranged on the pressure frame 214, and a first limiting rail 216 arranged at the bottom of the frame 211 and used for driving the first extension rod 215 to bring the pressure frame 214 down.

[0058] In this embodiment, by cooperating with the provided pressing component 21 and the grooving component 22, on the one hand, the portion of the base cloth to be grooved can be pressed, thereby facilitating the operation of the grooving component 22 and preventing deformation of the V-shaped receiving groove on the base cloth; on the other hand, in the process of the pressing component 21 being separated from the base cloth, the base cloth returns to its original shape upward, so that the inner wall of the V-shaped receiving groove of the base cloth can quickly absorb glue, thereby facilitating the operation of the glue spreading component 234, preventing glue from accumulating in the V-shaped receiving groove, and preventing the activated carbon particles from being immersed in the glue.

[0059] In detail, the conveyor belt 11 of the conveyor platform 1, the chain 212 of the clamping assembly 21 and the winding roller 523 of the cleaning mechanism 5 operate synchronously. When the hanging frame 213 moves to the position of the first limiting rail 216, the first extension rod 215 is driven by the first limiting rail 216 to lower the hanging frame 213, so that the hanging frame 213 and the pressing frame 214 press the base cloth on the conveyor belt 11, which facilitates the subsequent grooving work.

[0060] Further, if Figure 2-5 As shown, the switching assembly 24 includes two groups of limiting grooves 241 symmetrically opened on the inner wall of the hanging frame 213, a lifting block slidably arranged in the limiting grooves 241, a rotating shaft 242 rotatably arranged between the side surfaces of the two lifting blocks through a damper, a first bevel gear 243 arranged on the rotating shaft 242, a second bevel gear 244 rotatably arranged on the side surface of the hanging frame 213 and used to drive the first bevel gear 243, a first gear 245 coaxially arranged with the second bevel gear 244, two groups of first racks 246 spaced apart and arranged on the conveying platform 1 and used to drive the first gear 245, a second extension rod 247 arranged on one of the lifting blocks, two groups of second limiting rails 248 arranged at the bottom of the frame 211 and used to drive the second extension rod 247 to carry the lifting block down, and a first elastic member arranged between the bottom of the lifting block and the lower end of the limiting groove 241.

[0061] In this embodiment, by cooperating with the switching component 24 and the pressing component 21, the positions of the grooving component 22 and the feeding component 23 can be automatically flipped and switched on the pressing component 21, so that the grooving and feeding work can be completed in sequence while the pressing component 21 presses the base cloth.

[0062] In detail, when the switching assembly 24 moves to the position of the first rack 246, the first gear 245 is driven by the first rack 246 to rotate with the second bevel gear 244, and the second bevel gear 244 rotates with the rotating shaft 242 through the first bevel gear 243, so that the rotating shaft 242 rotates 180 degrees with the grooving assembly 22 and the feeding assembly 23, thereby switching the positions of the grooving assembly 22 and the feeding assembly 23, and then, the second extension rod 247 is driven by the second limiting track 248 to drive the grooving changing assembly 22 to descend to the surface of the base cloth through the rotating shaft 242, so as to facilitate the grooving work of the base cloth.

[0063] Further, if Figure 3-11 As shown, the grooving assembly 22 includes a first box body 221 arranged on the rotating shaft 242 through a connecting rod, two groups of bevel cutters 222 that pass through and slide on the first box body 221, and a first hydraulic component 223 arranged in the first box body 221 and used to drive the bevel cutters 222.

[0064] In this embodiment, the grooving assembly 22 is provided to facilitate cutting V-shaped receiving grooves at even intervals on the surface of the base fabric, and to take away waste generated by cutting the grooving of the base fabric.

[0065] In detail, the second extension rod 247 is driven by the second limiting track 248 to drive the cutting groove component 22 to descend to the surface of the base cloth through the rotating shaft 242, and the first hydraulic component 223 drives the bevel cutter 222 to move downward, so that the two bevel cutters 222 cut a V-shaped receiving groove for the base cloth. The first hydraulic component 223 does not drive the two bevel cutters 222 to rise. Then, after the second extension rod 247 is separated from the second limiting track 248, the rotating shaft 242 brings the first box body 221 up and resets, thereby taking away the waste generated by cutting the base cloth, which is convenient for the subsequent gluing and feeding of the V-shaped receiving groove.

[0066] Further, if Figure 8-13 As shown, the feeding assembly 23 includes a second box 231 provided on the rotating shaft 242 via a connecting rod and filled with activated carbon particles, a feeding port provided at the bottom of the second box 231, a first feeding pipe 232 provided at the top of the second box 231 and equipped with a one-way valve, two sets of baffles 233 symmetrically provided at the bottom of the second box 231 and matching the receiving groove of the base fabric, and a glue spreading member 234 provided at the bottom of the second box 231 and used to apply glue to the receiving groove of the base fabric.

[0067] The glue spreading member 234 includes two groups of cavities opened in the side walls of the second box body 231, a hollow plate 2341 slidably set in the cavity and matched with the receiving groove of the base cloth, a glue spraying nozzle opened on the side of the hollow plate 2341, an air bag 2342 set in the cavity and connected to the inside of the hollow plate 2341 through an air pipe, two groups of vertical plates 2343 symmetrically set on the top of the second box body 231, a first sliding hole opened on the vertical plate 2343, a third extension rod 2344 set on the first sliding hole by a first slider, and a valve 2346 set at the end of the third extension rod 2344. The hollow plate 2341 is provided with a second feed pipe 2348 at the top, the second feed pipe 2348 is provided with a one-way valve, and the lower end of the second feed pipe 2348 is connected to the interior of the hollow plate 2341 through a hose.

[0068] In this embodiment, by cooperating with the feeding component 23 and the pressing component 21, on the one hand, glue can be applied to the inner wall of the V-shaped receiving groove from bottom to top, saving the use of glue, avoiding the accumulation of glue in the V-shaped receiving groove, and preventing the activated carbon particles from being immersed in the glue; on the other hand, activated carbon particles can be automatically added to the V-shaped receiving groove after glue coating, which is highly automated.

[0069] In detail, after the feeding component 23 moves to the position of the particle storage box 319, it stops for a specified time, the particle storage box 319 replenishes the activated carbon particles into the second box body 231 through the first injection pipe and the first feeding pipe 232, and the first glue storage box 312 replenishes glue into the hollow plate 2341 through the second injection pipe and the second feeding pipe 2348. Then, when the feeding component 23 moves to the position of another second limiting rail 248, the second extension rod 247 is driven by the second limiting rail 248 to drive the feeding component 23 to descend through the rotating shaft 242, so that the lower end of the hollow plate 2341 After entering the V-shaped receiving groove, the first extension rod 215 detaches from the first limiting track 216 and rises with the pressure frame 214 to detach from the base cloth. At the same time, the third extension rod 2344 is driven by the third limiting track 2347 to carry the cross bar 2345, so that the cross bar 2345 carries the hollow plate 2341 along the inner wall of the V-shaped receiving groove through the inclined suspension rod 2346. The hollow plate 2341 rises and squeezes the airbag 2342, so that the glue in the hollow plate 2341 is smeared from bottom to top along the inner wall of the V-shaped receiving groove, ensuring that the inner wall of the V-shaped receiving groove can be fully smeared with glue.

[0070] Further, if Figure 3 and Figure 11-14 As shown, the gluing mechanism 3 includes a first gluing component 31 provided on the conveying platform 1 and used for applying glue to the surface of the base cloth, and a second gluing component 32 provided on the conveying platform 1 and used for applying glue to the surface of the cover cloth;

[0071] The first glue coating assembly 31 includes two groups of first glue storage boxes 312 symmetrically arranged on the conveying platform 1 through first brackets 311, a second sliding hole opened on the first bracket 311 and provided with a second slider 313, a first connecting pipe 314 that passes through and slides on the second slider 313 and is connected to the first glue storage box 312 through a hose, a first glue coating roller 315 rotatably arranged at the end of the first connecting pipe 314, a fourth limiting rail 316 arranged on the pressing frame 214 and used to drive the first connecting pipe 314 to lift the first glue coating roller 315, and a second limiting rail 316 arranged on the top of the second slider 313 and connected to the second slider. a third elastic member disposed between the ends of the holes and used to drive the first glue coating roller 315 to reset; a dial plate 317 disposed on the first connecting pipe 314 and connected to the second slider 313 through a fourth elastic member; a fifth limiting rail 318 disposed on the fourth limiting rail 316 and used to drive the dial plate 317 to translate the first glue coating roller 315; a particle storage box 319 disposed on the first bracket 311 and containing activated carbon particles; a first injection pipe disposed on the particle storage box 319 and cooperating with the first feeding pipe 232; and a second injection pipe disposed on the first glue storage box 312 and cooperating with the second feeding pipe 2348;

[0072] The second glue coating assembly 32 includes two groups of second glue storage boxes 322 symmetrically arranged on the conveying platform 1 through second brackets 321, a third sliding hole opened on the second bracket 321 and provided with a third slider 323, a second connecting pipe 324 that passes through and is fixedly arranged on the third slider 323 and is connected to the second glue storage box 322 through a hose, a second glue coating roller 325 rotatably arranged at the end of the second connecting pipe 324, a synchronization rod 326 arranged between the third slider 323 and the second slider 313, a fifth elastic member arranged at the bottom of the third slider 323 and the end of the third sliding hole, and a transmission roller 327 rotatably arranged on the second bracket 321 and transmitting the coating.

[0073] In this embodiment, through the cooperation of the provided gluing mechanism 3 and the pressing assembly 21, on the one hand, glue can be automatically applied to the upper surface of the base cloth, and the groove of the base cloth can be avoided, which prevents the V-shaped receiving groove from scraping off the glue accumulation and avoids the open end of the V-shaped receiving groove from being scraped and rubbed; on the other hand, glue can be automatically and synchronously applied to the portion of the lower surface of the covering cloth corresponding to the groove of the base cloth, thereby ensuring the stability of the bonding between the covering cloth and the base cloth, with a high degree of automation and good structural linkage, thereby improving the integration efficiency of the fabric.

[0074] In detail, the first glue storage box 312 of the first glue coating assembly 31 transfers the glue from the first connecting pipe 314 to the first glue coating roller 315, and the first glue coating roller 315 coats the upper surface of the base cloth with glue. When the clamping assembly 21 moves to the position of the first glue coating roller 315, the fourth limiting rail 316 on the pressure frame 214 drives the first connecting pipe 314 to lift the first glue coating roller 315, and the fifth limiting rail 318 drives the dial plate 317 to move the first glue coating roller 315 to both sides, so that the first glue coating roller 315 avoids the pressure frame 214 and the hanging frame 213 on the base cloth. At the same time, during the lifting of the first glue coating roller 315, the second glue coating roller 325 is driven to rise to the bottom of the transmission roller 327 through the synchronization rod 326, so that the second glue coating roller 325 coats the lower surface of the covering cloth with glue.

[0075] Further, if Figure 3 and Figure 15-17 As shown, the forming mechanism 4 includes an air-drying component 41 provided on the conveying platform 1 and a pressing component 42 provided on the air-drying component 41;

[0076] The air-drying assembly 41 includes a sealing cover 411 disposed on the conveying platform 1 and an air inlet pipe 412 disposed on the top of the sealing cover 411. External air enters the sealing cover 411 through the air inlet pipe 412, accelerating the solidification of the glue between the cover fabric and the base fabric, thereby improving the integration of the fabrics.

[0077] The pressing assembly 42 includes a lower pressure roller 421 rotatably arranged at the inlet end of the sealing cover 411, a fourth sliding hole opened on the side of the conveying platform 1, an upper pressure roller 423 set on the fourth sliding hole by being raised and lowered by a fourth slider 422, a support block 424 slidingly arranged on the fourth sliding hole, a sixth elastic member set between the top of the support block 424 and the bottom of the fourth slider 422, a seventh elastic member set between the bottom of the support block 424 and the end of the fourth sliding hole, a second rack 425 set on the side of the support block 424, a second gear 426 rotatably arranged on the side of the conveying platform 1 and used to drive the second rack 425, and a third rack 427 set at the end of the synchronization rod 326 and used to drive the second gear 426.

[0078] In this embodiment, by cooperating with the provided pressing assembly 42 and the gluing mechanism 3, on the one hand, the base cloth and the covering cloth can be automatically pressed together to increase the integration effect of the fabric; on the other hand, while the first gluing assembly 31 avoids the cutting groove of the base cloth, the through-tube synchronization rod 326 links the upper pressing roller 423 of the pressing assembly 42 to descend, thereby reducing the pressing force of the upper pressing roller 423 and the lower pressing roller 421 on the part of the fabric with activated carbon particles, thereby preventing the activated carbon particles from being squeezed out of the V-shaped receiving groove.

[0079] In detail, the upper pressing roller 423 and the lower pressing roller 421 press the fabrics, and while the first gluing component 31 avoids the cutting groove of the base cloth, the synchronization rod 326 drives the third rack 427 to rise, and the third rack 427 drives the second rack 425 to descend through the second gear 426, and the second rack 425 brings the upper pressing roller 423 down through the support block 424, reducing the pressing force between the upper pressing roller 423 and the lower pressing roller 421, and then, the external air source enters the sealing cover 411 from the air inlet pipe 412 to accelerate the solidification of the glue between the cover cloth and the base cloth.

[0080] Example 2

[0081] like Figure 3 、 Figure 12 and Figure 15-16 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0082] Further, if Figure 3 、 Figure 12 and Figure 15-16 As shown, the cleaning mechanism 5 includes a cleaning component 51 provided on the first bracket 311 and used to clean the waste formed by the receiving groove of the cut base cloth, and a dust cleaning component 52 provided on the conveying platform 1 and used to clean the lower surface of the base cloth;

[0083] The material cleaning assembly 51 includes a second hydraulic component 511 provided on the first bracket 311 , a push rod 512 provided at the output end of the second hydraulic component 511 , and a waste box 513 provided on another first bracket 311 ;

[0084] The dust cleaning assembly 52 includes an extension plate 521 disposed on the conveying platform 1 , a brush 522 disposed on the extension plate 521 , and a winding roller 523 disposed at the bottom of the extension plate 521 .

[0085] It is worth mentioning that the cleaning component 51 can clean the waste generated when the base cloth is cut into grooves, thereby ensuring the continuity of the fabric integration.

[0086] In detail, during the period when the clamping assembly 21 moves to the position of the first gluing assembly 31 and stops operating, the second hydraulic component 511 drives the push rod 512 to move horizontally, so that the push rod 512 pushes the waste between the two bevel cutters 222 into the waste box 513, and then, the two bevel cutters 222 are reset under the drive of the first hydraulic component 223, and the push rod 512 is reset under the drive of the second hydraulic component 511.

[0087] It should be noted that the brush 522 of the dust cleaning component 52 can clean the dust on the lower surface of the fabric, and the winding roller 523 can wind up the integrated fabric.

[0088] Example 3

[0089] like Figure 2-18 As shown, an integrated process for producing jacquard curtain fabrics includes the following steps:

[0090] Step 1: Grooving process: the pressing assembly 21 presses the portion of the base fabric to be grooved onto the conveyor belt 11 of the conveyor platform 1, and the groove cutting assembly 22 cuts V-shaped receiving grooves with equal spacing on the base fabric;

[0091] Step 2: Gluing process: the glue spreading member 234 applies glue to the inner wall of the V-shaped receiving groove of the base fabric, the first glue spreading component 31 applies glue to the upper surface of the base fabric, and the second glue spreading component 32 applies glue to the portion of the lower surface of the covering fabric corresponding to the V-shaped receiving groove of the base fabric;

[0092] Step 3: Adding process: The particle storage box 319 replenishes the activated carbon particles into the second box body 231. The second box body 231 adds the activated carbon particles into the V-shaped receiving groove of the base cloth during the operation of the glue spreading member 234.

[0093] Step 4: Forming process: the pressing component 42 rolls and integrates the glue-coated base fabric and the cover fabric, and the air-drying component 41 accelerates the solidification of the glue to form a composite of the base fabric and the cover fabric;

[0094] Step 5, cleaning process, the cleaning component 51 cleans and collects the waste generated by cutting the V-shaped receiving groove on the grooving component 22, and the dust cleaning component 52 cleans the dust on the lower surface of the formed base cloth.

[0095] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the invention.

[0096] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0097] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art based on the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. An integrated device for producing jacquard curtain fabrics, characterized in that: It includes a processing mechanism, a gluing mechanism, a molding mechanism and a cleaning mechanism which are sequentially arranged along the transmission direction of the conveyor; The processing mechanism includes a pressing assembly provided on the conveying platform and used to press the base cloth, a grooving assembly provided on the pressing assembly and used to cut the base cloth receiving groove, a feeding assembly provided on the pressing assembly and used to add particulate material into the base cloth receiving groove, and a switching assembly provided on the pressing assembly and used to switch the working positions of the feeding assembly and the grooving assembly; The pressing assembly includes a frame arranged on the conveying platform, a chain arranged on the frame and running synchronously with the conveyor belt of the conveying platform, a plurality of hanging frames arranged on the chain through elastic telescopic members, a pressing frame arranged at the bottom of the hanging frame, a first extension rod arranged on the pressing frame, and a first limiting track arranged at the bottom of the frame and used to drive the first extension rod to bring the pressing frame down; The switching assembly includes two groups of limiting grooves symmetrically opened on the inner wall of the hanging frame, a lifting block slidably arranged in the limiting grooves, a rotating shaft arranged between the side surfaces of the two lifting blocks through a damper, a first bevel gear arranged on the rotating shaft, a second bevel gear rotatably arranged on the side surface of the hanging frame and used to drive the first bevel gear, a first gear coaxially arranged with the second bevel gear, two groups of first racks arranged at intervals on the conveying platform and used to drive the first gear, a second extension rod arranged on one of the lifting blocks, two groups of second limiting rails arranged at the bottom of the frame and used to drive the second extension rod to carry the lifting block down, and a first elastic member arranged between the bottom of the lifting block and the lower end of the limiting groove; The grooving assembly includes a first housing disposed on the rotating shaft via a connecting rod, two sets of beveling cutters penetrating and slidably disposed on the first housing, and a first hydraulic component disposed in the first housing and used to drive the beveling cutters; The feeding assembly includes a second box body provided on the rotating shaft via a connecting rod and filled with activated carbon particles, a feeding port provided at the bottom of the second box body, a first feeding pipe provided at the top of the second box body and provided with a one-way valve, two sets of baffles symmetrically provided at the bottom of the second box body and matching the receiving groove of the base fabric, and a glue spreading member provided at the bottom of the second box body and used for applying glue to the receiving groove of the base fabric; The gluing mechanism includes a first gluing assembly disposed on the conveying platform and used to apply glue to the surface of the base fabric, and a second gluing assembly disposed on the conveying platform and used to apply glue to the surface of the cover fabric; The first glue coating assembly includes two groups of first glue storage boxes symmetrically arranged on the conveying platform through a first bracket, a second sliding hole opened on the first bracket and provided with a second slider, a first connecting pipe that passes through and slides on the second slider and is connected to the first glue storage box through a hose, a first glue coating roller rotatably arranged at the end of the first connecting pipe, a fourth limiting rail arranged on the pressure frame and used to drive the first connecting pipe to lift the first glue coating roller, a third elastic member arranged between the top of the second slider and the end of the second sliding hole and used to drive the first glue coating roller to reset, a paddle arranged on the first connecting pipe and connected to the second slider through a fourth elastic member, a fifth limiting rail arranged on the fourth limiting rail and used to drive the paddle plate to translate the first glue coating roller, and a particle storage box arranged on the first bracket and filled with activated carbon particles.

2. The integrated equipment for producing jacquard curtain fabrics according to claim 1, characterized in that: The forming mechanism includes an air-drying component provided on the conveying platform and a pressing component provided on the air-drying component; The air-drying assembly includes a sealing cover arranged on the conveying platform and an air inlet pipe arranged on the top of the sealing cover; The pressing assembly includes a lower pressure roller rotatably arranged at the inlet end of the sealing cover, a fourth sliding hole opened on the side of the conveying platform, an upper pressure roller arranged on the fourth sliding hole by being lifted and lowered by a fourth slider, a support block slidably arranged on the fourth sliding hole, a sixth elastic member arranged between the top of the support block and the bottom of the fourth slider, a seventh elastic member arranged between the bottom of the support block and the end of the fourth sliding hole, a second rack arranged on the side of the support block, and a second gear rotatably arranged on the side of the conveying platform and used to drive the second rack.

3. The integrated equipment for producing jacquard curtain fabrics according to claim 1, characterized in that: The cleaning mechanism includes a cleaning component provided on the first bracket and used to clean the waste formed by the receiving groove of the cut base cloth, and a dust cleaning component provided on the conveying platform and used to clean the lower surface of the base cloth; The material cleaning assembly includes a second hydraulic component provided on the first bracket, a push rod provided at the output end of the second hydraulic component, and a waste box provided on the first bracket; The dust cleaning assembly includes an extension plate arranged on the conveying platform, a brush arranged on the extension plate, and a winding roller arranged at the bottom of the extension plate.

4. An integrated process for producing jacquard curtain fabrics, characterized in that: The jacquard curtain fabric is integrated using the jacquard curtain fabric production integration equipment according to any one of claims 1 to 3. The specific integration process includes the following steps: Step 1: Grooving process: the pressing component presses the part of the base fabric to be grooved onto the conveyor belt of the conveyor platform, and the groove cutting component cuts V-shaped receiving grooves with equal spacing on the base fabric; Step 2: Gluing process: the glue spreading component applies glue to the inner wall of the V-shaped receiving groove of the base fabric, the first glue spreading component applies glue to the upper surface of the base fabric, and the second glue spreading component applies glue to the portion of the lower surface of the cover fabric corresponding to the V-shaped receiving groove of the base fabric; Step 3: Adding process: the particle storage box replenishes the activated carbon particles into the second box body, and the second box body adds the activated carbon particles into the V-shaped receiving groove of the base cloth during the operation of the glue spreading part; Step 4: Forming process: the pressing component rolls and integrates the glued base fabric and cover fabric, and the air drying component accelerates the solidification of the glue to form a composite of the base fabric and cover fabric; Step 5, cleaning process, the cleaning component cleans and collects the waste generated by cutting the V-shaped receiving groove on the grooving component, and the dust cleaning component cleans the dust on the lower surface of the formed base cloth.

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