An amino acid mother liquor drying equipment
By designing pretreatment, drying, preheating spray and discharging mechanisms, the problems of low efficiency and low automation rate of amino acid mother liquor drying equipment are solved, and efficient amino acid mother liquor drying and convenient particle treatment are achieved.
Patent Information
- Application Number
- CN202310387258.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-07
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-04-07
AI Technical Summary
Existing amino acid mother liquor drying equipment has low drying efficiency, increases processing time and cost, is not convenient for rapid discharge, and reduces the automation rate.
An amino acid mother liquor drying equipment is designed, which includes a pretreatment mechanism, a drying mechanism, a preheating spray mechanism, a discharging mechanism and a vacuum condensation mechanism. The pretreatment mechanism makes the particulate matter in the amino acid mother liquor evenly distributed, the preheating spray mechanism is used for rapid drying, the discharging mechanism facilitates the discharge of particulate matter, and the vacuum condensation mechanism treats the steam.
The drying efficiency of amino acid mother liquor is improved, processing time and cost are reduced, the automation rate is increased, and the rapid discharge of particles and collection of waste liquid are facilitated.
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Figure CN116637380B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bioengineering, in particular to an amino acid mother liquor drying device. Background Art
[0002] Amino acid mother liquor is a commonly used raw material in bioengineering. It primarily consists of various nutrients, including amino acids, sugars, vitamins, and trace elements. It is typically a byproduct of the fermentation process, but can also be produced through specially designed production processes. Due to its high efficiency, environmental friendliness, and ease of absorption, amino acid mother liquor is widely used in animal husbandry and aquaculture. As an animal feed additive, it can improve feed utilization, boost immunity, and enhance product quality. Furthermore, for plant growth, amino acid mother liquor can be used as fertilizer or as a foliar spray to enhance nutrient absorption. However, before using the amino acid mother liquor, it must be dried. This is because moisture can affect the stability of amino acids and easily cause their degradation. Drying removes moisture, improves their stability, and thus extends their shelf life. Furthermore, drying facilitates the storage and transportation of the amino acid mother liquor, reducing moisture corrosion on packaging containers. Therefore, drying is a crucial step in the production and application of amino acid mother liquor.
[0003] Chinese utility model patent publication number CN 108479094 A discloses an amino acid mother liquor drying device, which belongs to the field of amino acid production equipment. It is intended to address the problems of amino acid mother liquor drying equipment in the prior art, such as low degree of integration, large space occupation, and unnecessary process steps. However, during the drying process, the efficiency of amino acid drying is low, and it is not convenient to discharge the dried particles. The particles easily stick to the interior of the drying equipment, requiring manual handling by staff, which reduces the automation rate of the amino acid mother liquor drying equipment.
[0004] Chinese utility model patent publication number CN 207203499 U discloses a spray drying device for amino acid mother liquor and waste liquid. The amino acid mother liquor is dried by spraying, but the amino acid mother liquor is not preheated in advance. As a result, the amino acid mother liquor cannot be quickly evaporated and dried after entering the drying tower, and the drying tower is not convenient for quickly discharging the dried particulate matter.
[0005] During use, the existing amino acid mother liquor drying equipment has a low drying efficiency for the amino acid mother liquor, which increases the processing time and drying cost of the amino acid mother liquor. It is not convenient to quickly discharge the dried particles, and manual cleaning is required by staff, which reduces the automation rate of the amino acid mother liquor drying equipment. Summary of the Invention
[0006] The technical problem to be solved by the present invention is that the existing amino acid mother liquor drying equipment has a low drying efficiency for the amino acid mother liquor during use, which increases the processing time and drying cost of the amino acid mother liquor, is not convenient for quickly discharging the dried particles, and requires manual cleaning by staff, thereby reducing the automation rate of the amino acid mother liquor drying equipment.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: an amino acid mother liquor drying device, which includes a pretreatment mechanism; a drying mechanism; a preheating spray mechanism, wherein the preheating spray mechanism is fixedly sleeved on the surface of the drying mechanism, the liquid inlet end of the preheating spray mechanism is connected to the liquid outlet end of the pretreatment mechanism, and the liquid outlet end of the preheating spray mechanism is connected to the liquid inlet end of the drying mechanism; a discharging mechanism, wherein the discharging mechanism is fixedly connected to the discharging end at the bottom of the drying mechanism; and a vacuum condensing mechanism, wherein the air inlet end of the vacuum condensing mechanism is connected to the air outlet end of the drying mechanism.
[0008] As a preferred embodiment of the amino acid mother liquor drying equipment of the present invention, the pretreatment mechanism includes a treatment tank, a fixing frame is fixedly connected to one side of the treatment tank, a reduction motor is fixedly connected to one side of the fixing frame, and a stirring rod is fixedly connected to the output shaft of the reduction motor, and the stirring rod extends to the inner cavity of the treatment tank.
[0009] As a preferred embodiment of the amino acid mother liquor drying equipment of the present invention, the surface of the stirring rod is fixedly sleeved with a first stirring frame, a second stirring frame and a stirring blade from top to bottom, one side of the processing tank is connected to a mother liquor port, one side of the mother liquor port is provided with a flange, the other side of the processing tank is connected to a liquid inlet pipe, the liquid outlet end of the liquid inlet pipe is connected to a delivery pump, and the liquid outlet end of the delivery pump is connected to a liquid outlet pipe.
[0010] As a preferred embodiment of the amino acid mother liquor drying device of the present invention, the drying mechanism includes a drying tank, a cover body is fixedly connected to one side of the drying tank, a drive motor is fixedly connected to one side of the cover body, a rotating rod is fixedly connected to the output shaft of the drive motor, the rotating rod extends to the bottom of the inner cavity of the drying tank, the bottom of the inner cavity of the drying tank is fixedly connected to a limiting frame, and the bottom of the rotating rod is rotatably connected to the top of the limiting frame via a bearing.
[0011] As a preferred solution of the amino acid mother liquor drying equipment of the present invention, wherein: a plurality of support frames are fixedly sleeved on the surface of the rotating rod, a rotating block is rotatably connected to the inner wall of the supporting frame, an umbrella-shaped plate is fixedly connected to the outer side of the rotating block, an integrally formed connecting piece is provided at the bottom of the umbrella-shaped plate, a spring is fixedly connected to the bottom of the connecting piece, the spring is fixedly connected to the top of the supporting frame, an electric heating rod is fixedly inlaid on the umbrella-shaped plate, and a plurality of through holes are opened on the umbrella-shaped plate.
[0012] As a preferred embodiment of the amino acid mother liquor drying equipment of the present invention, the preheating spray mechanism includes a fixed sleeve, which is fixedly arranged on the surface of the drying mechanism, and the surface of the fixed sleeve is fixedly connected to a spiral electric heating tube and a heat insulation cover, respectively. The spiral electric heating tube is located in the inner cavity of the heat insulation cover, and the interior of the fixed sleeve is fixedly connected to a plurality of preheating tubes, and the upper and lower ends of the preheating tube are respectively connected to a first annular tube and a second annular tube.
[0013] As a preferred embodiment of the amino acid mother liquor drying equipment of the present invention, a thermocouple is fixedly mounted on the first annular tube, a connecting tube is connected to the surface of the first annular tube, one end of the connecting tube extends to the inner cavity of the drying mechanism and is connected to the atomizing nozzle, and a liquid inlet head is connected to the surface of the second annular tube, and the liquid inlet head is connected to the liquid outlet end of the pretreatment mechanism.
[0014] As a preferred solution of the amino acid mother liquor drying equipment described in the present invention, the discharging mechanism includes a tube body, the inner wall of the tube body is rotatably connected to a spiral rod, one side of the discharging mechanism is fixedly connected to a discharging motor, and the output shaft of the discharging motor is fixedly connected to one end of the spiral rod.
[0015] As a preferred embodiment of the amino acid mother liquor drying equipment of the present invention, a connecting seat is fixedly connected to the surface of the tube body, a base is fixedly connected to one side of the connecting seat, the bottom of the tube body is connected to a discharge pipe, the top of the tube body is connected to a feed pipe, a stop valve is fixedly installed on the top of the feed pipe, and the stop valve is fixedly connected to the bottom of the drying mechanism.
[0016] As a preferred embodiment of the amino acid mother liquor drying equipment of the present invention, the vacuum condensation mechanism includes a liquid tank, and the top and bottom of the surface of the liquid tank are respectively fixedly covered with a first heat dissipation sleeve and a second heat dissipation sleeve, and the material of the first heat dissipation sleeve and the second heat dissipation sleeve is an aluminum alloy. One side of the liquid tank is connected to an exhaust pipe, and the exhaust pipe is connected to the top of the drying mechanism. The other side of the liquid tank is connected to a waste liquid pipe, and the surface of the liquid tank is connected to a bent pipe, and the air outlet end of the bent pipe is connected to a vacuum pipe, and the air outlet end of the vacuum pipe is connected to a vacuum fan.
[0017] Beneficial effects of the present invention:
[0018] 1. The present invention can pretreat the amino acid mother liquor by setting a pretreatment mechanism, so that the particulate matter in the amino acid mother liquor is evenly distributed, and blockage during the spraying process is prevented. The pretreatment mechanism includes a reduction motor, and the output shaft of the reduction motor drives the stirring rod to rotate. The stirring rod drives the first stirring frame, the second stirring frame and the stirring blade to rotate synchronously to stir the mother liquor inside the processing tank. The first stirring frame and the second stirring frame break up the mother liquor, and the stirring blade stirs the mother liquor at the bottom of the inner cavity of the processing tank to make the particulate matter in the mother liquor evenly distributed. The delivery pump extracts the mother liquor inside the processing tank through the liquid inlet pipe, and discharges the mother liquor into the preheating spray mechanism through the liquid outlet pipe to realize the delivery of the mother liquor.
[0019] 2. The present invention is provided with a drying mechanism, which can facilitate the drying of the amino acid mother liquor and quickly discharge the dried particulate matter. The drying mechanism includes a drive motor, which drives the rotating rod to rotate and synchronously drives the multiple umbrella plates to rotate. The preheating spray mechanism sprays the atomized mother liquor into the inner cavity of the drying mechanism. The atomized mother liquor first falls into the top umbrella plate for drying, and then falls down in sequence for multiple drying, thereby increasing the drying efficiency. The dried particulate matter is adsorbed on the top of the umbrella plate. The gas-liquid mixture generated during the drying process enters the vacuum condensation mechanism to prevent the particulate matter inside the drying mechanism from regaining moisture. During the rotation of the umbrella plate, the umbrella plate rotates up and down on the inner wall of the support frame. A spring is provided between the umbrella plate and the support frame. The spring supports the umbrella plate so that it can shake. During the shaking of the umbrella plate, the particulate matter is cleaned and enters the bottom of the inner cavity of the drying tank. An electric heating rod is provided on the umbrella plate to heat the umbrella plate so that the amino acid mother liquor falling on the surface of the umbrella plate can be dried. A plurality of through holes are provided on the umbrella plate to facilitate the flow of the mother liquor.
[0020] 3. The present invention provides a preheating spray mechanism, which can facilitate the preheating of the amino acid mother liquor so that it can be quickly dried after entering the interior of the drying mechanism, and the liquid amino acid mother liquor is converted into a mist. The preheating spray mechanism includes a spiral electric heating tube. The mother liquor enters the preheating tube through the liquid inlet head and the second annular tube. The spiral electric heating tube heats the preheating tube to quickly preheat the mother liquor inside the preheating tube. The preheated mother liquor enters the first annular tube. The thermocouple detects the preheating temperature of the mother liquor, and the detected data is transmitted to the central control system. The central control system controls the heating power of the spiral electric heating tube according to the detected temperature. The mother liquor inside the first annular tube is sprayed into the drying mechanism through the connecting tube and the atomizing nozzle. The atomizing nozzle atomizes the mother liquor so that the mother liquor can be quickly dried.
[0021] 4. The present invention is able to facilitate the discharge of particulate matter inside the drying mechanism by setting up a discharging mechanism, so that the staff can collect the materials conveniently. The discharging mechanism includes a stop valve, which is installed at the bottom of the drying mechanism. When the particulate matter needs to be removed, the stop valve is opened to allow the material to enter the pipe body through the feed pipe. The output shaft of the discharging motor drives the spiral rod to rotate, thereby driving the material to rise and enter the discharging pipe. The staff places the collection bucket at the bottom of the discharging pipe to facilitate the collection of the material.
[0022] 5. The present invention is able to facilitate vacuuming the interior of the drying mechanism by setting a vacuum condensation mechanism, so that the evaporated waste liquid vapor inside the drying mechanism enters the vacuum condensation mechanism, and the waste liquid vapor can be condensed to be converted into liquid and can be collected and processed. The vacuum condensation mechanism includes a vacuum fan, which draws air from the inside of the liquid tank through a vacuum tube and a bend pipe to generate a negative pressure inside the liquid tank. The liquid tank draws the evaporated gas-liquid mixture from the drying mechanism through the exhaust pipe. After the gas-liquid mixture enters the interior of the liquid tank, the gas-liquid mixture contacts the inner wall of the liquid tank. The first heat dissipation jacket and the second heat dissipation jacket condense the high-temperature gas-liquid mixture to convert it into waste liquid stored in the interior of the liquid tank, and finally discharged through the waste liquid pipe, so that the staff can collect and process the waste liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is the main axonometric drawing of the present invention;
[0024] Figure 2 It is a front view and cross-sectional isometric drawing of the pre-processing mechanism of the present invention;
[0025] Figure 3 This is a front and cross-sectional isometric view of the drying mechanism of the present invention;
[0026] Figure 4 It is a bottom-view sectional isometric view of the drying mechanism of the present invention;
[0027] Figure 5 For the present invention Figure 3 A magnified view of middle A;
[0028] Figure 6 This is a front sectional isometric view of the preheating spray mechanism of the present invention;
[0029] Figure 7 It is a left-side sectional isometric view of the preheating spray mechanism of the present invention;
[0030] Figure 8 This is a main sectional isometric view of the discharge mechanism of the present invention;
[0031] Figure 9 This is the main axonometric view of the vacuum condensation mechanism of the present invention.
[0032] In the figure: 100, pretreatment mechanism; 101, treatment tank; 102, reduction motor; 103, fixed frame; 104, mother liquid port; 105, second stirring frame; 106, stirring blade; 107, liquid outlet pipe; 108, delivery pump; 109, liquid inlet pipe; 110, stirring rod; 111, first stirring frame; 200, drying mechanism; 201, drying tank; 202, cover; 203, drive motor; 204, limit frame; 205, umbrella plate; 206, rotating rod; 207, connecting piece; 208, spring; 209, support frame; 210, electric heating rod; 211, rotating block; 212, through hole; 300, preheating spray mechanism; 301, fixing sleeve; 3 02. First annular tube; 303. Thermocouple; 304. Preheating tube; 305. Second annular tube; 306. Heat shield; 307. Spiral electric heating tube; 308. Connecting tube; 309. Atomizing nozzle; 310. Liquid inlet head; 400. Discharge mechanism; 401. Tube body; 402. Stop valve; 403. Discharge motor; 404. Feed pipe; 405. Base; 406. Discharge pipe; 407. Screw rod; 408. Connecting seat; 500. Vacuum condensation mechanism; 501. Liquid tank; 502. Exhaust pipe; 503. Bend pipe; 504. Vacuum tube; 505. Vacuum fan; 506. Waste liquid pipe; 507. Second heat dissipation jacket; 508. First heat dissipation jacket. DETAILED DESCRIPTION
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0034] Example 1
[0035] Reference Figures 1 to 7 , which is the first embodiment of the present invention, provides an amino acid mother liquor drying device, including a pretreatment mechanism 100, a drying mechanism 200 and a preheating spray mechanism 300. By setting the pretreatment mechanism 100, the amino acid mother liquor can be pretreated, so that the particles in the amino acid mother liquor are evenly distributed, and blockage during the spraying process is prevented. By setting the drying mechanism 200, the amino acid mother liquor can be dried conveniently and the dried particles can be quickly discharged. By setting the preheating spray mechanism 300, the amino acid mother liquor can be preheated conveniently so that it can be quickly dried after entering the interior of the drying mechanism 200, and the liquid amino acid mother liquor can be converted into mist. The preheating spray mechanism 300 is fixedly mounted on the surface of the drying mechanism 200, the liquid inlet end of the preheating spray mechanism 300 is connected to the liquid outlet end of the pretreatment mechanism 100, and the liquid outlet end of the preheating spray mechanism 300 is connected to the liquid inlet end of the drying mechanism 200.
[0036] Furthermore, the pretreatment mechanism 100 includes a processing tank 101, a fixing frame 103 is fixedly connected to one side of the processing tank 101, a reduction motor 102 is fixedly connected to one side of the fixing frame 103, and the output shaft of the reduction motor 102 is fixedly connected to a stirring rod 110, which extends to the inner cavity of the processing tank 101. During the pretreatment of the mother liquor, the central control system controls the reduction motor 102, and the output shaft of the reduction motor 102 drives the stirring rod 110 to rotate.
[0037] Furthermore, the surface of the stirring rod 110 is fixedly provided with a first stirring frame 111, a second stirring frame 105 and a stirring blade 106 from top to bottom. The stirring rod 110 drives the first stirring frame 111, the second stirring frame 105 and the stirring blade 106 to rotate synchronously to stir the mother liquid inside the processing tank 101. The first stirring frame 111 and the second stirring frame 105 break up the mother liquid, and the stirring blade 106 stirs the mother liquid at the bottom of the inner cavity of the processing tank 101 to make the particles in the mother liquid evenly distributed. One side of the processing tank 101 is connected to The mother liquid port 104 is provided with a flange on one side. By providing the mother liquid port 104, the amino acid mother liquid delivery pipeline can be connected to allow the mother liquid to enter the treatment tank 101. The other side of the treatment tank 101 is connected to the liquid inlet pipe 109, and the liquid outlet end of the liquid inlet pipe 109 is connected to the delivery pump 108, and the liquid outlet end of the delivery pump 108 is connected to the liquid outlet pipe 107. The delivery pump 108 extracts the mother liquid inside the treatment tank 101 through the liquid inlet pipe 109, and discharges the mother liquid into the preheating spray mechanism 300 through the liquid outlet pipe 107, thereby realizing the delivery of the mother liquid.
[0038] Furthermore, the drying mechanism 200 includes a drying tank 201, one side of the drying tank 201 is fixedly connected to a cover body 202, one side of the cover body 202 is fixedly connected to a driving motor 203, the output shaft of the driving motor 203 is fixedly connected to a rotating rod 206, the driving motor 203 drives the rotating rod 206 to rotate, and synchronously drives the multiple umbrella-shaped plates 205 to rotate, the rotating rod 206 extends to the bottom of the inner cavity of the drying tank 201, the bottom of the inner cavity of the drying tank 201 is fixedly connected to a limiting frame 204, the bottom of the rotating rod 206 is rotatably connected to the top of the limiting frame 204 through a bearing, and the limiting frame 204 supports and limits the bottom of the rotating rod 206, making it more stable during rotation.
[0039] Furthermore, a plurality of support frames 209 are fixedly sleeved on the surface of the rotating rod 206, and a rotating block 211 is rotatably connected to the inner wall of the supporting frame 209, and an umbrella-shaped plate 205 is fixedly connected to the outer side of the rotating block 211. An integrally formed connecting piece 207 is provided at the bottom of the umbrella-shaped plate 205. By providing the connecting piece 207, a spring 208 can be fixed to the bottom of the umbrella-shaped plate 205. The bottom of the connecting piece 207 is fixedly connected to the spring 208, and the spring 208 is fixedly connected to the top of the supporting frame 209. The umbrella-shaped plate 205 rotates during rotation. During the process, the inner wall of the support frame 209 rotates up and down, and a spring 208 is set between the umbrella plate 205 and the support frame 209. The spring 208 supports the umbrella plate 205 so that it can shake. The umbrella plate 205 is fixedly embedded with an electric heating rod 210. The electric heating rod 210 heats the umbrella plate 205 so that the amino acid mother liquor falling onto the surface of the umbrella plate 205 can be dried. The umbrella plate 205 is provided with a plurality of through holes 212. The umbrella plate 205 is provided with a plurality of through holes 212 to facilitate the flow of the mother liquor.
[0040] Furthermore, the preheating spray mechanism 300 includes a fixed sleeve 301, which is fixedly mounted on the surface of the drying mechanism 200. The surface of the fixed sleeve 301 is fixedly connected with a spiral electric heating tube 307 and a heat insulation cover 306. The spiral electric heating tube 307 is located in the inner cavity of the heat insulation cover 306. The heat insulation cover 306 insulates the spiral electric heating tube 307 to prevent heat loss. A plurality of preheating tubes 304 are fixedly connected to the interior of the fixed sleeve 301. The upper and lower ends of the preheating tube 304 are respectively connected to the first annular tube 302 and the second annular tube 305. The spiral electric heating tube 307 heats the preheating tube 304 to quickly preheat the mother liquid inside it, and the preheated mother liquid enters the first annular tube 302.
[0041] Furthermore, a thermocouple 303 is fixedly installed on the first annular tube 302, and the thermocouple 303 detects the preheating temperature of the mother liquor. The detected data is transmitted to the central control system, and the central control system controls the heating power of the spiral electric heating tube 307 according to the detected temperature. The surface of the first annular tube 302 is connected to a connecting tube 308, one end of the connecting tube 308 extends to the inner cavity of the drying mechanism 200 and is connected to an atomizing nozzle 309. The mother liquor inside the first annular tube 302 is sprayed into the drying mechanism 200 through the connecting tube 308 and the atomizing nozzle 309. The atomizing nozzle 309 atomizes the mother liquor so that the mother liquor can be dried quickly. The surface of the second annular tube 305 is connected to a liquid inlet head 310, and the liquid inlet head 310 is connected to the liquid outlet end of the pretreatment mechanism 100. The mother liquor enters the preheating tube 304 through the liquid inlet head 310 and the second annular tube 305.
[0042] Example 2
[0043] Reference Figures 1 to 8, which is the second embodiment of the present invention, and is based on the previous embodiment. This embodiment provides an amino acid mother liquor drying device, including a pretreatment mechanism 100, a drying mechanism 200, a preheating spray mechanism 300 and a discharging mechanism 400. By setting the pretreatment mechanism 100, the amino acid mother liquor can be pretreated to make the particles in the amino acid mother liquor evenly distributed, and prevent clogging during the spraying process. By setting the drying mechanism 200, the amino acid mother liquor can be dried and the dried particles can be quickly discharged. By setting the preheating spray mechanism 300, the amino acid mother liquor can be dried and the dried particles can be quickly discharged. The acid mother liquor is preheated so that it can be quickly dried after entering the interior of the drying mechanism 200, and the liquid amino acid mother liquor is converted into a mist. By setting up a discharge mechanism 400, the particulate matter inside the drying mechanism 200 can be easily discharged, which is convenient for the staff to collect the material. The preheating spray mechanism 300 is fixedly mounted on the surface of the drying mechanism 200, the liquid inlet end of the preheating spray mechanism 300 is connected to the liquid outlet end of the pretreatment mechanism 100, and the liquid outlet end of the preheating spray mechanism 300 is connected to the liquid inlet end of the drying mechanism 200. The discharge mechanism 400 is fixedly connected to the discharge end at the bottom of the drying mechanism 200.
[0044] Furthermore, the pretreatment mechanism 100 includes a processing tank 101, a fixing frame 103 is fixedly connected to one side of the processing tank 101, a reduction motor 102 is fixedly connected to one side of the fixing frame 103, and the output shaft of the reduction motor 102 is fixedly connected to a stirring rod 110, which extends to the inner cavity of the processing tank 101. During the pretreatment of the mother liquor, the central control system controls the reduction motor 102, and the output shaft of the reduction motor 102 drives the stirring rod 110 to rotate.
[0045] Furthermore, the surface of the stirring rod 110 is fixedly provided with a first stirring frame 111, a second stirring frame 105 and a stirring blade 106 from top to bottom. The stirring rod 110 drives the first stirring frame 111, the second stirring frame 105 and the stirring blade 106 to rotate synchronously to stir the mother liquid inside the processing tank 101. The first stirring frame 111 and the second stirring frame 105 break up the mother liquid, and the stirring blade 106 stirs the mother liquid at the bottom of the inner cavity of the processing tank 101 to make the particles in the mother liquid evenly distributed. One side of the processing tank 101 is connected to The mother liquid port 104 is provided with a flange on one side. By providing the mother liquid port 104, the amino acid mother liquid delivery pipeline can be connected to allow the mother liquid to enter the treatment tank 101. The other side of the treatment tank 101 is connected to the liquid inlet pipe 109, and the liquid outlet end of the liquid inlet pipe 109 is connected to the delivery pump 108, and the liquid outlet end of the delivery pump 108 is connected to the liquid outlet pipe 107. The delivery pump 108 extracts the mother liquid inside the treatment tank 101 through the liquid inlet pipe 109, and discharges the mother liquid into the preheating spray mechanism 300 through the liquid outlet pipe 107, thereby realizing the delivery of the mother liquid.
[0046] Furthermore, the drying mechanism 200 includes a drying tank 201, one side of the drying tank 201 is fixedly connected to a cover body 202, one side of the cover body 202 is fixedly connected to a driving motor 203, the output shaft of the driving motor 203 is fixedly connected to a rotating rod 206, the driving motor 203 drives the rotating rod 206 to rotate, and synchronously drives the multiple umbrella-shaped plates 205 to rotate, the rotating rod 206 extends to the bottom of the inner cavity of the drying tank 201, the bottom of the inner cavity of the drying tank 201 is fixedly connected to a limiting frame 204, the bottom of the rotating rod 206 is rotatably connected to the top of the limiting frame 204 through a bearing, and the limiting frame 204 supports and limits the bottom of the rotating rod 206, making it more stable during rotation.
[0047] Furthermore, a plurality of support frames 209 are fixedly sleeved on the surface of the rotating rod 206, and a rotating block 211 is rotatably connected to the inner wall of the supporting frame 209, and an umbrella-shaped plate 205 is fixedly connected to the outer side of the rotating block 211. An integrally formed connecting piece 207 is provided at the bottom of the umbrella-shaped plate 205. By providing the connecting piece 207, a spring 208 can be fixed to the bottom of the umbrella-shaped plate 205. The bottom of the connecting piece 207 is fixedly connected to the spring 208, and the spring 208 is fixedly connected to the top of the supporting frame 209. The umbrella-shaped plate 205 rotates during rotation. During the process, the inner wall of the support frame 209 rotates up and down, and a spring 208 is set between the umbrella plate 205 and the support frame 209. The spring 208 supports the umbrella plate 205 so that it can shake. The umbrella plate 205 is fixedly embedded with an electric heating rod 210. The electric heating rod 210 heats the umbrella plate 205 so that the amino acid mother liquor falling onto the surface of the umbrella plate 205 can be dried. The umbrella plate 205 is provided with a plurality of through holes 212. The umbrella plate 205 is provided with a plurality of through holes 212 to facilitate the flow of the mother liquor.
[0048] Furthermore, the preheating spray mechanism 300 includes a fixed sleeve 301, which is fixedly mounted on the surface of the drying mechanism 200. The surface of the fixed sleeve 301 is fixedly connected with a spiral electric heating tube 307 and a heat insulation cover 306. The spiral electric heating tube 307 is located in the inner cavity of the heat insulation cover 306. The heat insulation cover 306 insulates the spiral electric heating tube 307 to prevent heat loss. A plurality of preheating tubes 304 are fixedly connected to the interior of the fixed sleeve 301. The upper and lower ends of the preheating tube 304 are respectively connected to the first annular tube 302 and the second annular tube 305. The spiral electric heating tube 307 heats the preheating tube 304 to quickly preheat the mother liquid inside it, and the preheated mother liquid enters the first annular tube 302.
[0049] Furthermore, a thermocouple 303 is fixedly installed on the first annular tube 302, and the thermocouple 303 detects the preheating temperature of the mother liquor. The detected data is transmitted to the central control system, and the central control system controls the heating power of the spiral electric heating tube 307 according to the detected temperature. The surface of the first annular tube 302 is connected to a connecting tube 308, one end of the connecting tube 308 extends to the inner cavity of the drying mechanism 200 and is connected to an atomizing nozzle 309. The mother liquor inside the first annular tube 302 is sprayed into the drying mechanism 200 through the connecting tube 308 and the atomizing nozzle 309. The atomizing nozzle 309 atomizes the mother liquor so that the mother liquor can be dried quickly. The surface of the second annular tube 305 is connected to a liquid inlet head 310, and the liquid inlet head 310 is connected to the liquid outlet end of the pretreatment mechanism 100. The mother liquor enters the preheating tube 304 through the liquid inlet head 310 and the second annular tube 305.
[0050] Furthermore, the discharging mechanism 400 includes a tube body 401, the inner wall of the tube body 401 is rotatably connected to a screw rod 407, a discharging motor 403 is fixedly connected to one side of the discharging mechanism 400, the output shaft of the discharging motor 403 is fixedly connected to one end of the screw rod 407, the bottom of the tube body 401 is connected to a discharging pipe 406, and the top of the tube body 401 is connected to a feeding pipe 404, the output shaft of the discharging motor 403 drives the screw rod 407 to rotate, to drive the material to rise into the discharging pipe 406, and the staff places the collection bucket at the bottom of the discharging pipe 406 to facilitate the collection of the material.
[0051] Furthermore, a connecting seat 408 is fixedly connected to the surface of the tube body 401, and a base 405 is fixedly connected to one side of the connecting seat 408. The connecting seat 408 and the base 405 support the tube body 401 so that it can discharge materials to a higher place. A stop valve 402 is fixedly installed on the top of the feed pipe 404, and the stop valve 402 is fixedly connected to the bottom of the drying mechanism 200. The stop valve 402 is installed at the bottom of the drying mechanism 200. When it is necessary to remove the particulate matter, the stop valve 402 is opened so that the material can enter the tube body 401 through the feed pipe 404.
[0052] Example 3
[0053] Reference Figures 1 to 9, which is the third embodiment of the present invention, and is based on the previous embodiment. This embodiment provides an amino acid mother liquor drying device, comprising a pretreatment mechanism 100, a drying mechanism 200, a preheating spray mechanism 300, a discharging mechanism 400 and a vacuum condensing mechanism 500. By setting the pretreatment mechanism 100, the amino acid mother liquor can be pretreated to make the particles in the amino acid mother liquor evenly distributed, and prevent clogging during the spraying process. By setting the drying mechanism 200, the amino acid mother liquor can be dried conveniently and the dried particles can be quickly discharged. By setting the preheating spray mechanism 300, the amino acid mother liquor can be preheated conveniently so that it can be quickly dried after entering the interior of the drying mechanism 200, and the liquid amino acid mother liquor can be converted into mist. By setting the discharging mechanism 4 00, which can facilitate the discharge of particulate matter inside the drying mechanism 200 and facilitate the collection of materials by the staff. By setting up the vacuum condensation mechanism 500, it is convenient to vacuum the inside of the drying mechanism 200, so that the evaporated waste liquid steam inside the drying mechanism 200 enters the vacuum condensation mechanism 500, and the waste liquid steam can be condensed to convert it into liquid state and can be collected and processed. The preheating spray mechanism 300 is fixedly mounted on the surface of the drying mechanism 200, and the liquid inlet end of the preheating spray mechanism 300 is connected with the liquid outlet end of the pretreatment mechanism 100, and the liquid outlet end of the preheating spray mechanism 300 is connected with the liquid inlet end of the drying mechanism 200. The discharging mechanism 400 is fixedly connected to the discharging end at the bottom of the drying mechanism 200, and the air inlet end of the vacuum condensation mechanism 500 is connected with the air outlet end of the drying mechanism 200.
[0054] Furthermore, the pretreatment mechanism 100 includes a processing tank 101, a fixing frame 103 is fixedly connected to one side of the processing tank 101, a reduction motor 102 is fixedly connected to one side of the fixing frame 103, and the output shaft of the reduction motor 102 is fixedly connected to a stirring rod 110, which extends to the inner cavity of the processing tank 101. During the pretreatment of the mother liquor, the central control system controls the reduction motor 102, and the output shaft of the reduction motor 102 drives the stirring rod 110 to rotate.
[0055] Furthermore, the surface of the stirring rod 110 is fixedly provided with a first stirring frame 111, a second stirring frame 105 and a stirring blade 106 from top to bottom. The stirring rod 110 drives the first stirring frame 111, the second stirring frame 105 and the stirring blade 106 to rotate synchronously to stir the mother liquid inside the processing tank 101. The first stirring frame 111 and the second stirring frame 105 break up the mother liquid, and the stirring blade 106 stirs the mother liquid at the bottom of the inner cavity of the processing tank 101 to make the particles in the mother liquid evenly distributed. One side of the processing tank 101 is connected to The mother liquid port 104 is provided with a flange on one side. By providing the mother liquid port 104, the amino acid mother liquid delivery pipeline can be connected to allow the mother liquid to enter the treatment tank 101. The other side of the treatment tank 101 is connected to the liquid inlet pipe 109, and the liquid outlet end of the liquid inlet pipe 109 is connected to the delivery pump 108, and the liquid outlet end of the delivery pump 108 is connected to the liquid outlet pipe 107. The delivery pump 108 extracts the mother liquid inside the treatment tank 101 through the liquid inlet pipe 109, and discharges the mother liquid into the preheating spray mechanism 300 through the liquid outlet pipe 107, thereby realizing the delivery of the mother liquid.
[0056] Furthermore, the drying mechanism 200 includes a drying tank 201, one side of the drying tank 201 is fixedly connected to a cover body 202, one side of the cover body 202 is fixedly connected to a driving motor 203, the output shaft of the driving motor 203 is fixedly connected to a rotating rod 206, the driving motor 203 drives the rotating rod 206 to rotate, and synchronously drives the multiple umbrella-shaped plates 205 to rotate, the rotating rod 206 extends to the bottom of the inner cavity of the drying tank 201, the bottom of the inner cavity of the drying tank 201 is fixedly connected to a limiting frame 204, the bottom of the rotating rod 206 is rotatably connected to the top of the limiting frame 204 through a bearing, and the limiting frame 204 supports and limits the bottom of the rotating rod 206, making it more stable during rotation.
[0057] Furthermore, a plurality of support frames 209 are fixedly sleeved on the surface of the rotating rod 206, and a rotating block 211 is rotatably connected to the inner wall of the supporting frame 209, and an umbrella-shaped plate 205 is fixedly connected to the outer side of the rotating block 211. An integrally formed connecting piece 207 is provided at the bottom of the umbrella-shaped plate 205. By providing the connecting piece 207, a spring 208 can be fixed to the bottom of the umbrella-shaped plate 205. The bottom of the connecting piece 207 is fixedly connected to the spring 208, and the spring 208 is fixedly connected to the top of the supporting frame 209. The umbrella-shaped plate 205 rotates during rotation. During the process, the inner wall of the support frame 209 rotates up and down, and a spring 208 is set between the umbrella plate 205 and the support frame 209. The spring 208 supports the umbrella plate 205 so that it can shake. The umbrella plate 205 is fixedly embedded with an electric heating rod 210. The electric heating rod 210 heats the umbrella plate 205 so that the amino acid mother liquor falling onto the surface of the umbrella plate 205 can be dried. The umbrella plate 205 is provided with a plurality of through holes 212. The umbrella plate 205 is provided with a plurality of through holes 212 to facilitate the flow of the mother liquor.
[0058] Furthermore, the preheating spray mechanism 300 includes a fixed sleeve 301, which is fixedly mounted on the surface of the drying mechanism 200. The surface of the fixed sleeve 301 is fixedly connected with a spiral electric heating tube 307 and a heat insulation cover 306. The spiral electric heating tube 307 is located in the inner cavity of the heat insulation cover 306. The heat insulation cover 306 insulates the spiral electric heating tube 307 to prevent heat loss. A plurality of preheating tubes 304 are fixedly connected to the interior of the fixed sleeve 301. The upper and lower ends of the preheating tube 304 are respectively connected to the first annular tube 302 and the second annular tube 305. The spiral electric heating tube 307 heats the preheating tube 304 to quickly preheat the mother liquid inside it, and the preheated mother liquid enters the first annular tube 302.
[0059] Furthermore, a thermocouple 303 is fixedly installed on the first annular tube 302, and the thermocouple 303 detects the preheating temperature of the mother liquor. The detected data is transmitted to the central control system, and the central control system controls the heating power of the spiral electric heating tube 307 according to the detected temperature. The surface of the first annular tube 302 is connected to a connecting tube 308, one end of the connecting tube 308 extends to the inner cavity of the drying mechanism 200 and is connected to an atomizing nozzle 309. The mother liquor inside the first annular tube 302 is sprayed into the drying mechanism 200 through the connecting tube 308 and the atomizing nozzle 309. The atomizing nozzle 309 atomizes the mother liquor so that the mother liquor can be dried quickly. The surface of the second annular tube 305 is connected to a liquid inlet head 310, and the liquid inlet head 310 is connected to the liquid outlet end of the pretreatment mechanism 100. The mother liquor enters the preheating tube 304 through the liquid inlet head 310 and the second annular tube 305.
[0060] Furthermore, the discharging mechanism 400 includes a tube body 401, the inner wall of the tube body 401 is rotatably connected to a screw rod 407, a discharging motor 403 is fixedly connected to one side of the discharging mechanism 400, the output shaft of the discharging motor 403 is fixedly connected to one end of the screw rod 407, the bottom of the tube body 401 is connected to a discharging pipe 406, and the top of the tube body 401 is connected to a feeding pipe 404, the output shaft of the discharging motor 403 drives the screw rod 407 to rotate, to drive the material to rise into the discharging pipe 406, and the staff places the collection bucket at the bottom of the discharging pipe 406 to facilitate the collection of the material.
[0061] Furthermore, a connecting seat 408 is fixedly connected to the surface of the tube body 401, and a base 405 is fixedly connected to one side of the connecting seat 408. The connecting seat 408 and the base 405 support the tube body 401 so that it can discharge materials to a higher place. A stop valve 402 is fixedly installed on the top of the feed pipe 404, and the stop valve 402 is fixedly connected to the bottom of the drying mechanism 200. The stop valve 402 is installed at the bottom of the drying mechanism 200. When it is necessary to remove the particulate matter, the stop valve 402 is opened so that the material can enter the tube body 401 through the feed pipe 404.
[0062] Furthermore, the vacuum condensation mechanism 500 includes a liquid tank 501. The top and bottom of the surface of the liquid tank 501 are respectively fixedly covered with a first heat dissipation sleeve 508 and a second heat dissipation sleeve 507. The material of the first heat dissipation sleeve 508 and the second heat dissipation sleeve 507 is aluminum alloy. One side of the liquid tank 501 is connected to an exhaust pipe 502, and the exhaust pipe 502 is connected to the top of the drying mechanism 200. The other side of the liquid tank 501 is connected to a waste liquid pipe 506. After the gas-liquid mixture enters the interior of the liquid tank 501, the gas-liquid mixture contacts the inner wall of the liquid tank 501. The first heat dissipation sleeve 508 and the second heat dissipation sleeve 507 condense the high-temperature gas-liquid mixture. It is converted into waste liquid and stored in the interior of the liquid tank 501, and finally discharged through the waste liquid pipe 506, which is convenient for the staff to collect and process the waste liquid. The surface of the liquid tank 501 is connected to a bend pipe 503. By setting the bend pipe 503, liquid can be prevented from entering the interior of the vacuum tube 504. The air outlet end of the bend pipe 503 is connected to the vacuum tube 504, and the air outlet end of the vacuum tube 504 is connected to the vacuum fan 505. The vacuum fan 505 extracts the air inside the liquid tank 501 through the vacuum tube 504 and the bend pipe 503, so that negative pressure is generated inside the liquid tank 501. The liquid tank 501 extracts the evaporated gas-liquid mixture inside the drying mechanism 200 through the exhaust pipe 502.
Claims
1. An amino acid mother liquor drying device, characterized in that: include, Pre-processing mechanism (100); Drying mechanism (200); A preheating spray mechanism (300), wherein the preheating spray mechanism (300) is fixedly sleeved on the surface of the drying mechanism (200), the liquid inlet end of the preheating spray mechanism (300) is connected to the liquid outlet end of the pretreatment mechanism (100), and the liquid outlet end of the preheating spray mechanism (300) is connected to the liquid inlet end of the drying mechanism (200); A discharge mechanism (400), wherein the discharge mechanism (400) is fixedly connected to the discharge end at the bottom of the drying mechanism (200); A vacuum condensing mechanism (500), wherein the air inlet end of the vacuum condensing mechanism (500) is connected to the air outlet end of the drying mechanism (200); The pretreatment mechanism (100) comprises a treatment tank (101), a fixing frame (103) is fixedly connected to one side of the treatment tank (101), a reduction motor (102) is fixedly connected to one side of the fixing frame (103), an output shaft of the reduction motor (102) is fixedly connected to a stirring rod (110), and the stirring rod (110) extends to the inner cavity of the treatment tank (101); The surface of the stirring rod (110) is respectively fixedly sleeved with a first stirring frame (111), a second stirring frame (105) and a stirring blade (106) from top to bottom; one side of the processing tank (101) is connected to a mother liquid port (104); one side of the mother liquid port (104) is provided with a flange; the other side of the processing tank (101) is connected to a liquid inlet pipe (109); the liquid outlet end of the liquid inlet pipe (109) is connected to a delivery pump (108); and the liquid outlet end of the delivery pump (108) is connected to a liquid outlet pipe (107); The drying mechanism (200) comprises a drying tank (201), one side of the drying tank (201) is fixedly connected to a cover (202), one side of the cover (202) is fixedly connected to a driving motor (203), an output shaft of the driving motor (203) is fixedly connected to a rotating rod (206), the rotating rod (206) extends to the bottom of the inner cavity of the drying tank (201), the bottom of the inner cavity of the drying tank (201) is fixedly connected to a limiting frame (204), and the bottom of the rotating rod (206) is rotatably connected to the top of the limiting frame (204) via a bearing; The surface of the rotating rod (206) is fixedly sleeved with a plurality of support frames (209); the inner wall of the support frame (209) is rotatably connected to a rotating block (211); the outer side of the rotating block (211) is fixedly connected to an umbrella-shaped plate (205); the bottom of the umbrella-shaped plate (205) is provided with an integrally formed connecting piece (207); the bottom of the connecting piece (207) is fixedly connected to a spring (208); the spring (208) is fixedly connected to the top of the support frame (209); an electric heating rod (210) is fixedly embedded on the umbrella-shaped plate (205); and a plurality of through holes (212) are provided on the umbrella-shaped plate (205); The preheating spray mechanism (300) comprises a fixed sleeve (301), the fixed sleeve (301) is fixedly mounted on the surface of the drying mechanism (200), the surface of the fixed sleeve (301) is fixedly connected with a spiral electric heating tube (307) and a heat insulation cover (306), the spiral electric heating tube (307) is located in the inner cavity of the heat insulation cover (306), the interior of the fixed sleeve (301) is fixedly connected with a plurality of preheating tubes (304), and the upper and lower ends of the preheating tube (304) are respectively connected with a first annular tube (302) and a second annular tube (305); A thermocouple (303) is fixedly mounted on the first annular tube (302); a connecting tube (308) is connected to the surface of the first annular tube (302); one end of the connecting tube (308) extends to the inner cavity of the drying mechanism (200) and is connected to an atomizing nozzle (309); a liquid inlet head (310) is connected to the surface of the second annular tube (305); and the liquid inlet head (310) is connected to the liquid outlet end of the pretreatment mechanism (100); The discharging mechanism (400) comprises a tube body (401), the inner wall of the tube body (401) is rotatably connected to a screw rod (407), one side of the discharging mechanism (400) is fixedly connected to a discharging motor (403), and the output shaft of the discharging motor (403) is fixedly connected to one end of the screw rod (407); The surface of the tube body (401) is fixedly connected to a connection seat (408), one side of the connection seat (408) is fixedly connected to a base (405), the bottom of the tube body (401) is connected to a discharge pipe (406), the top of the tube body (401) is connected to a feed pipe (404), a stop valve (402) is fixedly installed on the top of the feed pipe (404), and the stop valve (402) is fixedly connected to the bottom of the drying mechanism (200); The vacuum condensation mechanism (500) comprises a liquid tank (501), the top and bottom of the surface of the liquid tank (501) are respectively fixedly provided with a first heat dissipation sleeve (508) and a second heat dissipation sleeve (507), the material of the first heat dissipation sleeve (508) and the second heat dissipation sleeve (507) is an aluminum alloy, one side of the liquid tank (501) is connected to an exhaust pipe (502), the exhaust pipe (502) is connected to the top of the drying mechanism (200), the other side of the liquid tank (501) is connected to a waste liquid pipe (506), the surface of the liquid tank (501) is connected to a bent pipe (503), the air outlet end of the bent pipe (503) is connected to a vacuum pipe (504), and the air outlet end of the vacuum pipe (504) is connected to a vacuum fan (505).
Citation Information
Patent Citations
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