Air outlet inner blade automatic assembly equipment and vehicle

By designing an automatic assembly equipment for the blades inside the air vent, and utilizing the coordinated work of a base moving device and multiple feeding, oiling, and pressing devices, the problem of low automation in existing assembly equipment has been solved, and efficient automated assembly of automotive air vent components has been achieved.

CN116638308BActive Publication Date: 2026-02-13NINGBO FUERDA SMARTECH CO LTD
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Patent Information

Application Number
CN202310326534.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-30
Publication Date
2026-02-13
Estimated Expiration
2043-03-30

AI Technical Summary

Technical Problem

Existing automotive air vent assembly equipment has a low degree of automation, requires multiple machines, and is inconvenient for component positioning, resulting in low assembly efficiency and cumbersome operation.

Method used

Design an automatic blade assembly device for air outlets. Through the coordinated work of a base moving device and multiple feeding, oiling, and pressing devices, the device can achieve automated assembly of blades, connecting pieces, and housings, ensuring assembly continuity and high efficiency.

Benefits of technology

By coordinating the base moving device and multiple feeding, oiling, and pressing devices, the time interval between each workstation is reduced, ensuring the continuity of the overall assembly and significantly improving assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of air outlet inner vane automatic assembly equipment, including rack, pedestal moving device, vane feeding insertion device, oiling device, intermediate connecting piece feeding connecting device, side connecting piece feeding connecting device, shell feeding press fitting device, discharge device and electric control box, after vane is sent out by two groups of vane feeding insertion device, half of the vane inserted in each group is on pedestal, while pedestal moves, oiling device is oiled to both sides of pedestal, vane feeding insertion device connects intermediate connecting piece in the middle of both sides of pedestal, moves to side connecting piece feeding connecting device, connects side connecting piece in both ends of both sides of pedestal, moves shell feeding press fitting device, shell is press fitted in vane, intermediate connecting piece and side connecting piece outer connection, and the air outlet assembly formed by discharge device is sent out, so that the time gap of each station is reduced, the coherence of overall assembly is guaranteed, so as to effectively improve assembly efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of charging equipment, in particular to an air outlet inner vane automatic assembly equipment. BACKGROUND

[0002] The automobile air outlet is one of the important interior parts of the automobile, which is generally arranged in the driver's cabin or the inclined upper position of the seat. When the temperature in the automobile needs to be adjusted, the air conditioner can be turned on to cool or heat, and the air is blown out from the automobile air outlet.

[0003] The automobile air outlet assembly includes a shell, a connecting rod, a vane and a connecting plate for connecting the shell and the connecting rod and the vane. For a double-channel air outlet, an upper middle partition plate also needs to be assembled. At present, a special assembly tool is often used to assemble these parts together. The special assembly tool has low automation degree, and two different assembly equipments are often needed to assemble the above four parts together. In addition, the positioning of the parts is not convenient. The shell, the connecting rod and the vane are assembled together at one time, that is, one set is assembled and then another set is assembled. This way, the feeding and discharging are not convenient, the overall assembly is not continuous, the operation is complicated, and the assembly time interval of each set of components is long, so that the assembly efficiency is low. SUMMARY

[0004] The present application aims to provide an air outlet inner vane automatic assembly equipment, which can feed and insert the vane on the mold base, coat oil on both sides of the mold base, feed and press the middle connecting plate in the middle of both sides of the mold base, feed and press the side connecting plate at both ends of both sides of the mold base, and finally press and form the shell, the vane and the connecting plate and send them out. This way, the time interval of each station is reduced, the overall assembly continuity is ensured, and the assembly efficiency is effectively improved.

[0005] In order to solve the above technical problems, the present application is solved by the following technical scheme: an air outlet inner blade automatic assembly equipment, comprising a rack and a base moving device arranged in the middle of the rack, a blade feeding and inserting device arranged at one end of the rack, an oiling device arranged at the output end of the blade feeding and inserting device, an intermediate connecting piece feeding and connecting device arranged at the output end of the oiling device, a side connecting piece feeding and connecting device arranged at the output end of the intermediate connecting piece feeding and connecting device, a shell feeding and pressing device arranged at the output end of the side connecting piece feeding and connecting device, a discharging device arranged at the output end of the shell feeding and pressing device, and an electric control box arranged at the other end of the rack; the base moving device is controlled by the electric control box to drive multiple bases to rotate circularly, the blade feeding and inserting device is used to feed and insert blades on the bases, the bases are moved and the two sides of the bases are oiled by the oiling device, the intermediate connecting piece feeding and connecting device is used to connect intermediate connecting pieces to the middle of the two sides of the bases, the bases are moved to the side connecting piece feeding and connecting device to connect side connecting pieces to the two ends of the two sides of the bases, the bases are moved to the shell feeding and pressing device to press the shell to the outside of the blades, the intermediate connecting pieces and the side connecting pieces, and the air outlet assembly formed by assembly is discharged by the discharging device.

[0006] Preferably, the base moving device comprises a moving frame, a moving belt and a moving motor arranged on the moving frame, a base arranged on the moving belt, and a base plate, a plurality of blade insertion slots arranged at the upper end of the base plate, and a plurality of connecting piece connecting slot groups arranged at the two sides of the base plate, wherein each connecting piece connecting slot group comprises an intermediate connecting slot arranged in the middle of the base plate and two side connecting slots arranged at the two ends of the base plate.

[0007] Further preferably, one end of the rack is provided with two groups of blade feeding and inserting devices, each group of blade feeding and inserting devices feeding and inserting half of the blades, and each group of blade feeding and inserting devices comprising a blade feeding assembly and a blade inserting assembly.

[0008] Further preferably, the blade feeding assembly comprises a blade feeding frame, a blade feeding disc arranged on the blade feeding frame, a blade feeding guide groove connected to the output end of the blade feeding disc, a blade feeding support frame connected to the upper end of the blade feeding guide groove, a blade feeding adjusting cylinder arranged at the upper end of the blade feeding support frame, a blade discharging seat connected to the output end of the blade feeding adjusting cylinder, and at least two blade discharging grooves arranged on the blade discharging seat.

[0009] Further preferably, the blade inserting assembly comprises a blade inserting mechanical hand arranged on one side of the blade feeding support frame, a blade inserting frame connected to the output end of the blade inserting mechanical hand, five groups of blade inserting cylinders uniformly arranged on the blade inserting frame, and two blade clamping blocks arranged at the output end of the blade inserting cylinder for clamping the blades.

[0010] Further preferably, the oiling device comprises an oiling support frame arranged on the frame, an oiling moving cylinder arranged at the upper end of the oiling support frame, an oiling connecting frame arranged at the output end of the oiling moving cylinder, an oiling lifting cylinder arranged on the oiling connecting frame, and an oiling brush connected to the output end of the oiling lifting cylinder.

[0011] Further preferably, the intermediate connecting piece feeding connecting device comprises an intermediate connecting piece feeding disc arranged on the frame, a vibrating feeder, and an intermediate connecting piece connecting manipulator, the discharge port of the intermediate connecting piece feeding disc corresponds to the upper end of the vibrating feeder, the output end of the intermediate connecting piece connecting manipulator is connected with an intermediate connecting piece suction frame, two suction rods are arranged on the intermediate connecting piece suction frame, a suction device is arranged at the upper end of the suction rods and arranged on the intermediate connecting piece connecting manipulator, intermediate connecting piece clamping supports are arranged on both sides of the frame corresponding to the mold seat, an intermediate connecting piece pushing cylinder is arranged at the upper end of each intermediate connecting piece clamping support, an intermediate connecting piece clamping cylinder is arranged at the front end of the intermediate connecting piece pushing cylinder, and two intermediate connecting piece clamping blocks are arranged at the output end of the intermediate connecting piece clamping cylinder.

[0012] Further preferably, two groups of side connecting piece feeding connecting devices are arranged at the two sides of the mold seat in the middle of the frame, each group of side connecting piece feeding connecting devices feeds and connects half of the side connecting pieces, and each group of side connecting piece feeding connecting devices comprises a side connecting piece feeding assembly and a side connecting piece connecting assembly.

[0013] Further preferably, the side connecting piece feeding assembly comprises a side connecting piece feeding frame arranged on the frame, a side connecting piece feeding disc arranged on the side connecting piece feeding frame, a side connecting piece feeding guide groove connected to the output end of the side connecting piece feeding disc, a side connecting piece feeding support frame connected to the upper end of the side connecting piece feeding guide groove, a side connecting piece moving seat arranged at the upper end of the side connecting piece feeding support frame, a side connecting piece moving plate arranged on the side connecting piece moving seat, a side connecting piece discharging seat arranged at the middle of the side connecting piece moving plate, side connecting piece feeding adjusting cylinders arranged at both ends of the side connecting piece moving plate, and at least two side connecting piece discharging grooves arranged on the side connecting piece discharging seat.

[0014] Further preferably, the side connecting piece connecting assembly comprises a side connecting piece connecting manipulator arranged on one side of the side connecting piece, a manipulator clamping frame connected to the output end of the side connecting piece connecting manipulator, two manipulator clamping cylinders arranged on both ends of the manipulator clamping frame, and two manipulator clamping blocks arranged at the output ends of the two manipulator clamping cylinders, two groups of side connecting piece clamping supports are arranged on both sides of the frame corresponding to the mold seat, a side connecting piece pushing cylinder is arranged at the upper end of each side connecting piece clamping support, a side connecting piece clamping cylinder is arranged at the front end of the side connecting piece pushing cylinder, and two side connecting piece clamping blocks are arranged at the output end of the side connecting piece clamping cylinder.

[0015] Further preferably, the two groups of side connecting piece clamping supports are respectively provided with side connecting piece auxiliary connecting supports, the middle part of the side connecting piece auxiliary connecting support is provided with an auxiliary moving cylinder, one end of the auxiliary moving cylinder is provided with an auxiliary lower pressing cylinder, and the output end of the auxiliary lower pressing cylinder is connected with a lower pressing plate.

[0016] Further preferably, the shell feeding and pressing device comprises a shell feeding assembly, the output end of the shell feeding assembly is provided with a shell pressing auxiliary assembly, and the upper part of the shell feeding assembly is provided with a shell pressing assembly corresponding to the mold seat.

[0017] Further preferably, the shell feeding assembly comprises a shell feeding support arranged on the rack corresponding to one side of the mold seat, a shell feeding transmission shaft arranged on the shell feeding support, a shell feeding motor arranged corresponding to the rear end of the shell feeding transmission shaft, an output shaft of the shell feeding motor and the rear end of the shell feeding transmission shaft are mutually engaged through two bevel gears, a shell feeding plate connected to the shell feeding transmission shaft, and at least three groups of shell modules arranged on the shell feeding plate.

[0018] Further preferably, the shell pressing auxiliary assembly comprises two shell pressing auxiliary supports arranged above the front end of the shell feeding transmission shaft and on the other side of the mold seat arranged on the rack, a shell pressing auxiliary cylinder arranged on the shell pressing auxiliary support, and a shell pressing auxiliary clamping plate arranged at the output end of the shell pressing auxiliary cylinder.

[0019] Further preferably, the shell pressing assembly comprises a shell pressing moving support arranged above the mold seat arranged on the rack, a slide rail and a slide block arranged on one side of the upper end of the shell pressing moving support, a shell longitudinal moving motor and a shell longitudinal moving rod arranged on the other side of the upper end of the shell pressing moving support, a shell transverse moving support connected to the upper end of the shell longitudinal moving rod and the slide block, a shell transverse moving motor and a shell transverse moving rod connected to the shell transverse moving support, a shell lifting moving support connected to the shell transverse moving rod, a shell lifting and pressing cylinder arranged on the shell lifting moving support, a shell clamping support connected to the output end of the shell lifting and pressing cylinder, and a shell clamping cylinder arranged on the shell clamping support, and a shell pressing clamping block arranged at the output end of the shell clamping cylinder.

[0020] Further preferably, the discharging device comprises a discharging rack arranged on the rack corresponding to one side of the shell feeding assembly, a discharging conveyor belt and a discharging motor arranged on the discharging rack, and a detection plate arranged at the discharging end of the discharging rack for detecting the height of the finished product of the air outlet assembly.

[0021] The beneficial effects of this invention are as follows: During assembly, after the blades are fed out by two sets of blade feeding and insertion devices, half of the blades are inserted into the base by each set. While the base moves, oil is applied to both sides of the base by an oiling device. Then, the blade feeding and insertion devices move to connect the middle connecting piece to the middle of both sides of the base. The base continues to move to the side connecting piece feeding and connecting device, and the side connecting pieces are connected to the two ends of both sides of the base by two sets of side connecting piece feeding and connecting devices. Finally, the base moves to the shell feeding and pressing device, which presses the shell onto the blades, middle connecting piece, and side connecting piece. The assembled air outlet assembly is then sent out by the discharge device. After each station is completed, the base moving device drives the base to the next station, and the corresponding devices at each station move accordingly. This reduces the time gap between each station, ensures the continuity of the overall assembly, and thus effectively improves the assembly efficiency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the present invention.

[0023] Figure 2 This is a schematic diagram of the structure of the base of the present invention.

[0024] Figure 3 This is a schematic diagram of the blade feeding and insertion device of the present invention.

[0025] Figure 4 This is the present invention. Figure 3 A magnified view of a portion of the image.

[0026] Figure 5 This is a partially enlarged view of the oiling device of the present invention.

[0027] Figure 6 This is a schematic diagram of the structure of the intermediate connecting piece feeding and connecting device of the present invention.

[0028] Figure 7 This is a schematic diagram of the side connecting piece feeding and connecting device of the present invention.

[0029] Figure 8 This is the present invention. Figure 7 A magnified view of a portion of the image.

[0030] Figure 9 This is a schematic diagram of the connection between the shell feeding and pressing device and the discharge device of the present invention.

[0031] Figure 10 This is the present invention. Figure 9 A magnified view of a portion of the image. Detailed Implementation

[0032] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.

[0033] like Figures 1-9As shown, an air outlet inner blade automatic assembly equipment, including rack 1 and base moving device 2 in the middle of rack 1, one end of rack 1 is provided with blade feeding and inserting device 3, the output end of blade feeding and inserting device 3 is provided with oiling device 4, the output end of oiling device 4 is provided with intermediate connecting piece feeding and connecting device 5, the output end of intermediate connecting piece feeding and connecting device 5 is provided with side connecting piece feeding and connecting device 6, the output end of side connecting piece feeding and connecting device 6 is provided with shell feeding and pressing device 7, the output end of shell feeding and pressing device 7 is correspondingly provided with discharging device 8, the other end of rack 1 is provided with electric control box 9; When assembling, the base moving device 2 is driven to rotate circularly by electric control box 9, half of the blades are inserted on the base by two groups of blade feeding and inserting device 3, then the base moves while the two sides of the base are oiled by oiling device 4, the intermediate connecting pieces are connected to the middle of the two sides of the base by moving blade feeding and inserting device 3, the base continues to move to side connecting piece feeding and connecting device 6, the side connecting pieces are connected to the two ends of the two sides of the base by two groups of side connecting piece feeding and connecting device 6, finally the base moves to shell feeding and pressing device 7, the shell is pressed on the blades, intermediate connecting pieces and side connecting pieces, and the assembled air outlet assembly is discharged by discharging device 8, the base moving device 2 drives the base to move to the next station after completing each station, and the corresponding devices of each station move correspondingly, which reduces the time interval of each station, ensures the continuity of the whole assembly, and effectively improves the assembly efficiency.

[0034] As shown, Figure 1 In the embodiment, the base moving device 2 includes a moving frame, a moving belt and a moving motor are arranged on the moving frame, a base is arranged on the moving belt, the base includes a base plate 21, a mold base 22 is arranged on the base plate 21, a plurality of blade insertion grooves 23 are uniformly arranged on the upper end of the mold base 22, a connecting piece connecting groove group is arranged on the two sides of the mold base 22, the connecting piece connecting groove group includes an intermediate connecting groove 24 arranged in the middle of the mold base 22 and two side connecting grooves 25 arranged at the two ends of the mold base 22, the mold base 22 is driven to move to each station by the moving belt driven by the moving motor controlled by the electric control box 9, and the step-by-step assembly of the corresponding components is completed.

[0035] As shown, Figure 3 , 4 In the embodiment, one end of the rack 1 is provided with two groups of blade feeding and inserting device 3, each group of blade feeding and inserting device 3 feeds and inserts half of the blades, and preferably five blades in the embodiment, and ten blades are fed and inserted by the two groups of blade feeding and inserting device 3 together, each group of blade feeding and inserting device 3 includes a blade feeding assembly and a blade inserting assembly.

[0036] As shown, Figure 3 ,4 As shown, in the embodiment, the blade feeding assembly comprises a blade feeding frame 31, the blade feeding frame 31 is provided with a blade feeding disc 32, the output end of the blade feeding disc 32 is connected with a blade feeding guide groove 33, the output end of the blade feeding guide groove 33 is provided with a blade feeding support frame connected to the upper end of the rack 1, the upper end of the blade feeding support frame is provided with a blade feeding adjusting cylinder 34, the output end of the blade feeding adjusting cylinder 34 is connected with a blade discharging seat 35, at least two blade discharging grooves 36 are formed in the blade discharging seat 35, the blade inserting assembly comprises a blade inserting mechanical hand 37 provided on one side of the blade feeding support frame, the output end of the blade inserting mechanical hand 37 is connected with a blade inserting frame, the blade inserting frame is uniformly provided with five groups of blade inserting cylinders 38, the output end of the blade inserting cylinder 38 is provided with two blade clamping blocks 39 for clamping the blade, when the mold base 22 moves to the blade feeding and inserting device 3 station, the two blade feeding discs 32 are respectively sent along the blade feeding guide groove 33, first the blade is sent into one blade discharging groove 36 on the blade discharging seat 35, so as to facilitate the position of the blade grasped by the blade inserting mechanical hand 37, since the two blade inserting mechanical hands 37 are each provided with five groups of blade inserting cylinders 38, when one of the blade inserting cylinders 38 is not convenient to grasp the blade in the blade discharging groove 36, the blade discharging seat 35 and the blade discharging groove 36 are driven to move together by the blade feeding adjusting cylinder 34, then the blade inserting mechanical hand 37 rotates to adjust the blade inserting cylinder 38, the two blade clamping blocks 39 corresponding to the other blade discharging groove 36 are controlled by the blade inserting cylinder 38 to grasp the blade in the blade discharging groove 36, the grasped blade is moved and inserted into the blade inserting groove 23 on the mold base 22, the five groups of blade inserting cylinders 38 and the two blade clamping blocks 39 of each blade inserting mechanical hand 37 each insert one blade, after five blades are inserted into the blade inserting groove 23 by one blade inserting mechanical hand 37, another five blades are inserted into the remaining five blade inserting grooves 23 by the blade inserting mechanical hand 37 on the other side.

[0037] As Figure 5As shown, in this embodiment, the oiling device 4 comprises an oiling support frame arranged on the frame 1, an oiling moving cylinder 41 arranged at the upper end of the oiling support frame, an oiling connecting frame arranged at the output end of the oiling moving cylinder 41, an oiling lifting cylinder 42 arranged on the oiling connecting frame, and two oiling brushes 43 connected to the output end of the oiling lifting cylinder 42. The upper ends of the two oiling brushes 43 are connected to an oil feeding device through an oil feeding pipe. When the mold base 22 with the inserted vanes is moved to below the corresponding oiling brushes 43, the oiling moving cylinder 41 drives the oiling connecting frame, the oiling lifting cylinder 42 and the two oiling brushes 43 to move one end of the mold base 22. Then, the oiling lifting cylinder 42 drives the two oiling brushes 43 to descend on both sides of the mold base 22 respectively. Then, the oiling moving cylinder 41 drives the oiling connecting frame, the oiling lifting cylinder 42 and the two oiling brushes 43 to move from one end to the other end of the mold base 22, so that the both sides of the mold base 22 can be brushed with oil. Finally, the oiling lifting cylinder 42 and the two oiling brushes 43 are lifted to the original position.

[0038] As shown, Figure 6 In this embodiment, the intermediate connecting piece feeding and connecting device 5 comprises an intermediate connecting piece feeding disc 51, a vibrating feeder 52 and an intermediate connecting piece connecting manipulator 53 arranged on the frame 1. The discharge opening of the intermediate connecting piece feeding disc 51 corresponds to the upper end of the vibrating feeder 52. The output end of the intermediate connecting piece connecting manipulator 53 is connected to an intermediate connecting piece suction frame. Two suction rods 54 are arranged on the intermediate connecting piece suction frame. The upper ends of the suction rods 54 are connected to a suction device arranged on the intermediate connecting piece connecting manipulator 53. Two intermediate connecting piece clamping supports are arranged on the frame 1 corresponding to the both sides of the mold base 22. An intermediate connecting piece pushing cylinder 55 is arranged at the upper end of each intermediate connecting piece clamping support. An intermediate connecting piece clamping cylinder 56 is arranged at the front end of the intermediate connecting piece pushing cylinder 55. The output end of the intermediate connecting piece clamping cylinder 56 is provided with two intermediate connecting piece clamping blocks 57. When the mold base 22 after oiling is moved to the intermediate connecting piece feeding and connecting device 5, the intermediate connecting pieces are fed into the elastic vibrating layer of the vibrating feeder 52 through the discharge opening of the intermediate connecting piece feeding disc 51. The elastic vibrating layer is vibrated by the vibrating feeder 52, so that several intermediate connecting pieces are laid flat. Then, the intermediate connecting pieces are sucked by the two suction rods 54 of the intermediate connecting piece connecting manipulator 53, and are placed on the two intermediate connecting piece clamping blocks 57 of the two intermediate connecting piece clamping supports respectively. The intermediate connecting pieces are clamped by the two intermediate connecting piece clamping blocks 57 through the intermediate connecting piece clamping cylinder 56. Then, the intermediate connecting piece clamping blocks 57 and the clamped intermediate connecting pieces are fed to the two side connecting grooves 25 of the mold base 22 through the intermediate connecting piece pushing cylinder 55.

[0039] As shown, Figure 7 , 8As shown, in this embodiment, two groups of side connecting piece feeding and connecting devices 6 are arranged on both sides of the middle part of the rack 1 corresponding to the two sides of the mold base 22. Each group of side connecting piece feeding and connecting devices 6 feeds and connects half of the side connecting pieces. Each group of side connecting piece feeding and connecting devices 6 includes a side connecting piece feeding assembly and a side connecting piece connecting assembly. In this embodiment, each group of side connecting piece feeding and connecting devices 6 feeds and connects two side connecting pieces at both ends of the mold base 22. The two groups of side connecting piece feeding and connecting devices 6 together feed and connect four side connecting pieces.

[0040] As shown in Figure 7 , 8 In this embodiment, the side connecting piece feeding assembly includes a side connecting piece feeding rack arranged on the rack 1. The side connecting piece feeding rack is provided with a side connecting piece feeding disc 61. The output end of the side connecting piece feeding disc 61 is connected with a side connecting piece feeding guide groove 62. The output end of the side connecting piece feeding guide groove 62 is provided with a side connecting piece feeding support frame connected to the upper end of the rack 1. The upper end of the side connecting piece feeding support frame is provided with a side connecting piece moving seat. The side connecting piece moving seat is provided with a side connecting piece moving plate in cooperation. The middle part of the side connecting piece moving plate is provided with a side connecting piece discharging seat 63. The two end parts of the side connecting piece moving plate are provided with side connecting piece feeding adjusting cylinders 64. The side connecting piece discharging seat 63 is provided with at least two side connecting piece discharging grooves 65. When the mold base 22 connected with the middle connecting piece moves to the work position of the side connecting piece feeding and connecting device 6, the two side connecting piece feeding discs 61 are respectively fed along the side connecting piece feeding guide groove 62. First, the side connecting pieces are fed into one of the side connecting piece discharging grooves 65 on the side connecting piece discharging seat 63, so as to facilitate the position grabbed by the side connecting piece connecting mechanical arm 66.

[0041] As shown in Figure 7 , 8As shown, in this embodiment, the side connecting piece connecting assembly includes a side connecting piece connecting robot 66 arranged on one side of the side connecting piece. The output end of the side connecting piece connecting robot 66 is connected with a robot clamping rack. Two robot clamping air cylinders 67 are symmetrically arranged at the two ends of the robot clamping rack. The output end of each of the two robot clamping air cylinders 67 is provided with a robot clamping block 68. Two sets of side connecting piece clamping supports are arranged on the rack 1 corresponding to the two sides of the mold seat 22. The upper end of each set of side connecting piece clamping supports is provided with a side connecting piece pushing air cylinder 69. The front end of the side connecting piece pushing air cylinder 69 is provided with a side connecting piece clamping air cylinder 610. The output end of the side connecting piece clamping air cylinder 610 is provided with two side connecting piece clamping blocks 611. When one side connecting piece in the side connecting piece discharge groove 65 of the side connecting piece discharge seat 63 is discharged, the two side connecting piece connecting robots 66 drive one of the robot clamping air cylinders 67 and the robot clamping block 68 to move and clamp one side connecting piece on the corresponding side, respectively. Then the side connecting piece feeding adjusting air cylinder 64 drives the side connecting piece discharge seat 63 and the side connecting piece discharge groove 65 to move to the outlet position of the side connecting piece feeding guide groove 62. After the next side connecting piece enters the other side connecting piece discharge groove 65, the two side connecting piece connecting robots 66 drive the other robot clamping air cylinder 67 and the robot clamping block 68 to move and clamp the other side connecting piece on the corresponding side, respectively. Then the two side connecting piece connecting robots 66 drive the two sets of robot clamping air cylinders 67 and the robot clamping blocks 68 to move, respectively, so as to place each two side connecting pieces on the two side connecting piece clamping blocks 611 of the two sets of side connecting piece clamping supports, respectively. The side connecting piece clamping air cylinder 610 drives the two side connecting piece clamping blocks 611 to clamp the side connecting pieces. Then the side connecting piece pushing air cylinder 69 sends the side connecting piece clamping blocks 611 and the clamped side connecting pieces to the two side connecting grooves 25 at the two ends of the mold seat 22 for connection.

[0042] As Figure 7 , 8 shown, in this embodiment, the two sets of side connecting piece clamping supports are respectively provided with a side connecting piece auxiliary connecting support. The middle part of the side connecting piece auxiliary connecting support is provided with an auxiliary moving air cylinder 612. One end of the auxiliary moving air cylinder 612 is provided with an auxiliary downward pressing air cylinder 613. The output end of the auxiliary downward pressing air cylinder 613 is connected with a downward pressing plate 614. Before four side connecting pieces are simultaneously connected in the two side connecting grooves 25 at the two ends of the mold seat 22, the auxiliary moving air cylinder 612 drives the auxiliary downward pressing air cylinder 613 and the downward pressing plate 614 to move above the mold seat 22. Then the auxiliary downward pressing air cylinder 613 drives the downward pressing plate 614 to press on the upper end of the blade already arranged on the mold seat 22 for auxiliary fixing. In this way, it is more stable and accurate when the four side connecting pieces are simultaneously connected in the two side connecting grooves 25 at the two ends of the mold seat 22.

[0043] AsFigure 9 , 10 As shown, in this embodiment, the shell feeding and pressing device 7 includes a shell feeding assembly. The output end of the shell feeding assembly is provided with two sets of shell pressing auxiliary assemblies corresponding to both sides of the mold base 22. Above the shell feeding assembly is a shell pressing assembly corresponding to the mold base 22. When the mold base 22 with the side connecting piece connected moves to the working position of the shell feeding and pressing device 7, the shell is fed to a position close to the shell pressing assembly by the shell feeding assembly. After the shell is clamped by the shell pressing assembly, the two sets of shell pressing auxiliary assemblies provide lateral support to the blade, the intermediate connecting piece and the side connecting piece that have been connected. Finally, the shell is pressed stably and accurately onto the blade, the intermediate connecting piece and the side connecting piece for a wrapping connection by the shell pressing assembly.

[0044] like Figure 9 , 10 As shown, in this embodiment, the shell feeding assembly includes a shell feeding bracket on the side of the frame 1 corresponding to the mold base 22. The shell feeding bracket is provided with a shell feeding drive shaft 71. A shell feeding motor 72 is provided at the rear end of the shell feeding drive shaft 71. The output shaft of the shell feeding motor 72 and the rear end of the shell feeding drive shaft 71 are meshed with each other through two bevel gears. A shell feeding plate is connected to the shell feeding drive shaft 71. At least three sets of shell modules 73 are provided on the shell feeding plate. When feeding the shell, the shell is first placed on the shell module 73. Then, while the shell feeding motor 72 drives the shell feeding drive shaft 71 to rotate, the shell feeding plate, shell module 73 and shell are moved together to the position of the shell pressing assembly.

[0045] like Figure 9 , 10 As shown, in this embodiment, the shell pressing auxiliary assembly includes two shell pressing auxiliary brackets located above the front end of the shell feeding drive shaft 71 and on the other side of the corresponding mold base 22 on the frame 1. The shell pressing auxiliary brackets are equipped with shell pressing auxiliary cylinders 74, and the output end of the shell pressing auxiliary cylinders 74 is equipped with shell pressing auxiliary clamping plates 75. The shell pressing auxiliary cylinders 74 drive the shell pressing auxiliary clamping plates 75 to support the blades, intermediate connecting pieces and side connecting pieces laterally, so as to facilitate stable and accurate connection with the shell during pressing.

[0046] like Figure 9 , 10As shown, in the embodiment, the shell press-fitting assembly comprises a shell press-fitting moving support arranged above the mold seat 22 on the rack 1, a slide rail and a slide block are arranged on the upper end of one side of the shell press-fitting moving support, a shell longitudinal moving motor 76 and a shell longitudinal moving rod are arranged on the upper end of the other side of the shell press-fitting moving support, a shell transverse moving support is connected to the upper end of the shell longitudinal moving rod and the slide block, a shell transverse moving motor 77 and a shell transverse moving rod are connected to the shell transverse moving support, a shell lifting moving support is connected to the shell transverse moving rod, a shell lifting press-fitting cylinder 78 is arranged on the shell lifting moving support, a shell clamping support is connected to the output end of the shell lifting press-fitting cylinder 78, and the shell clamping support is provided with a shell clamping cylinder 79, and a shell press-fitting clamping block 710 is arranged on the output end of the shell clamping cylinder 79. During press-fitting, the shell longitudinal moving motor 76 drives the shell longitudinal moving rod to move longitudinally, so that the shell transverse moving motor 77, the shell transverse moving rod, the shell lifting press-fitting cylinder 78, the shell clamping cylinder 79 and the shell press-fitting clamping block 710 are moved together to the front and back alignment position above the shell on the shell module 73, then the shell transverse moving motor 77 and the shell transverse moving rod drive the shell lifting press-fitting cylinder 78, the shell clamping cylinder 79 and the shell press-fitting clamping block 710 to move together to the left and right alignment position above the shell on the shell module 73, then the shell lifting press-fitting cylinder 78 drives the shell clamping cylinder 79 and the shell press-fitting clamping block 710 to descend to both ends of the shell, and then the shell clamping cylinder 79 drives the shell press-fitting clamping block 710 to clamp the shell. After the shell is clamped, the shell lifting press-fitting cylinder 78 drives the shell clamping cylinder 79, the shell press-fitting clamping block 710 and the shell to ascend, then the shell longitudinal moving motor 76 drives the shell longitudinal moving rod to move the shell transverse moving motor 77, the shell transverse moving rod, the shell lifting press-fitting cylinder 78, the shell clamping cylinder 79, the shell press-fitting clamping block 710 and the shell to the position above the mold seat 22, and then the shell lifting press-fitting cylinder 78 drives the shell clamping cylinder 79, the shell press-fitting clamping block 710 and the shell to descend. After the shell is press-fitted and covered on the outside of the blade, the intermediate connecting plate and the side connecting plate, the outlet assembly is formed, and finally the shell lifting press-fitting cylinder 78 drives the shell clamping cylinder 79, the shell press-fitting clamping block 710 and the outlet assembly to ascend to the reset position.

[0047] As Figure 9As shown, in the embodiment, the discharging device 8 comprises a discharging rack arranged on the rack 1 corresponding to one side of the shell feeding assembly, the discharging rack is provided with a discharging conveyor belt 82 and a discharging motor 81, the discharging end of the discharging rack is provided with a detection plate 83 for detecting the height of the finished product of the air outlet assembly, when the shell, the blade, the intermediate connecting piece and the side connecting piece are press-fitted and formed into the air outlet assembly, the shell transverse moving motor 77 drives the shell transverse moving rod to drive the shell lifting press-fitting cylinder 78, the shell clamping cylinder 79, the shell press-fitting clamping block 710 and the air outlet assembly to move transversely to the corresponding position in front of the discharging conveyor belt, then the shell longitudinal moving motor 76 drives the shell longitudinal moving rod to move the shell transverse moving motor 77, the shell transverse moving rod, the shell lifting press-fitting cylinder 78, the shell clamping cylinder 79, the shell press-fitting clamping block 710 and the air outlet assembly to the position above the discharging conveyor belt, then the shell clamping cylinder 79 drives the shell press-fitting clamping block 710 to release the air outlet assembly, so that the air outlet assembly falls on the discharging conveyor belt, then the discharging motor drives the discharging conveyor belt to send the air outlet assembly to the position below the detection plate, when the height of the air outlet assembly can flow out through the detection plate, it is a press-fitting qualified product, otherwise, it is a press-fitting unqualified product.

[0048] According to the idea of the present application, there will be changes in the specific embodiments and application ranges, and the content of the specification should not be understood as a limitation of the present application.

Claims

1. An air outlet inner vane automatic assembly equipment, characterized in that: The utility model provides a kind of wind outlet assembly production line, including rack and pedestal moving device arranged in the middle of rack, one end of rack is equipped with vane feeding and inserting device, the output end of vane feeding and inserting device is equipped with oiling device, the output end of oiling device is equipped with intermediate connecting piece feeding and connecting device, the output end of intermediate connecting piece feeding and connecting device is equipped with side connecting piece feeding and connecting device, the output end of side connecting piece feeding and connecting device is equipped with shell feeding and press-fitting device, the output end of shell feeding and press-fitting device is equipped with discharging device, the other end of rack is equipped with electric control box;Base moving device is driven by electric control box to rotate circularly with multiple bases, first vane feeding and inserting device is sent out and inserted on base, then base moves, and after both sides of base are oiled by oiling device, intermediate connecting piece is connected in the middle of both sides of base by moving vane feeding and inserting device, base continues to move to side connecting piece feeding and connecting device, side connecting piece is connected in the end of both sides of base, finally, base moves to shell feeding and press-fitting device, shell is press-fitted outside vane, intermediate connecting piece and side connecting piece, and assembled air outlet assembly is sent out by discharging device; The base moving device includes a moving frame, a moving belt and a moving motor arranged on the moving frame, and a base arranged on the moving belt, wherein the base includes a base plate, and a mold base arranged on the base plate, a plurality of vane insertion slots are evenly arranged on the upper end of the mold base, and a plurality of connecting piece connection slot groups are arranged on both sides of the mold base, wherein each connecting piece connection slot group includes an intermediate connecting slot arranged in the middle of the mold base and two side connecting slots arranged at both ends of the mold base. The shell feeding and press-fitting device includes a shell feeding assembly, a shell press-fitting auxiliary assembly arranged at the output end of the shell feeding assembly, and a shell press-fitting assembly arranged above the shell feeding assembly and corresponding to the mold base. The shell feeding assembly includes a shell feeding support arranged on the rack and corresponding to one side of the mold base, a shell feeding transmission shaft arranged on the shell feeding support, a shell feeding motor arranged at the rear end of the shell feeding transmission shaft and corresponding to the shell feeding support, a shell feeding plate connected to the shell feeding transmission shaft, and at least three shell modules arranged on the shell feeding plate. The shell press-fitting auxiliary assembly includes two shell press-fitting auxiliary supports arranged above the front end of the shell feeding transmission shaft and corresponding to the other side of the mold base, and a shell press-fitting auxiliary cylinder arranged on each shell press-fitting auxiliary support.

2. The inner blade automatic assembling equipment for air outlet according to claim 1, characterized in that: One end of the rack is equipped with two vane feeding and inserting devices, each vane feeding and inserting device feeds and inserts half of the vanes, and each vane feeding and inserting device includes a vane feeding assembly and a vane inserting assembly.

3. The inner blade automatic assembling equipment of an air outlet according to claim 2, characterized in that: The vane feeding assembly includes a vane feeding frame, a vane feeding disc arranged on the vane feeding frame, a vane feeding guide slot connected to the output end of the vane feeding disc, a vane feeding support frame connected to the upper end of the rack, a vane feeding adjusting cylinder arranged on the upper end of the vane feeding support frame, a vane discharging seat connected to the output end of the vane feeding adjusting cylinder, and at least two vane discharging grooves arranged on the vane discharging seat.

4. The inner blade automatic assembling equipment for air outlet according to claim 2, characterized in that: The blade inserting assembly comprises a blade inserting manipulator arranged on one side of the blade feeding support frame, and the output end of the blade inserting manipulator is connected with a blade inserting frame, and five groups of blade inserting cylinders are uniformly arranged on the blade inserting frame, and the output end of the blade inserting cylinder is provided with two blade clamping blocks for clamping the blade.

5. The inner blade automatic assembling equipment for air outlet according to claim 1, characterized in that: The oiling device comprises an oiling support frame arranged on the frame, an oiling moving cylinder arranged at the upper end of the oiling support frame, an oiling connecting frame arranged at the output end of the oiling moving cylinder, an oiling lifting cylinder arranged on the oiling connecting frame, and an oiling brush connected to the output end of the oiling lifting cylinder.

6. The inner blade automatic assembling equipment for air outlet according to claim 1, characterized in that: The intermediate connecting piece feeding connecting device comprises an intermediate connecting piece feeding disc arranged on the frame, a vibrating feeder and an intermediate connecting piece connecting manipulator, the discharge port of the intermediate connecting piece feeding disc corresponds to the upper side of the vibrating feeder, the output end of the intermediate connecting piece connecting manipulator is connected with an intermediate connecting piece adsorption frame, two adsorption rods are arranged on the intermediate connecting piece adsorption frame, an adsorber is arranged on the output end of the adsorption rod and arranged on the intermediate connecting piece connecting manipulator, intermediate connecting piece clamping supports are arranged on both sides of the frame corresponding to the mold seat, an intermediate connecting piece pushing cylinder is arranged at the upper end of the intermediate connecting piece clamping support, an intermediate connecting piece clamping cylinder is arranged at the front end of the intermediate connecting piece pushing cylinder, and two intermediate connecting piece clamping blocks are arranged at the output end of the intermediate connecting piece clamping cylinder.

7. The inner blade automatic assembling equipment of an air outlet according to claim 1, characterized in that: Two groups of side connecting piece feeding connecting devices are arranged on both sides of the middle part of the frame corresponding to the mold seat, each group of side connecting piece feeding connecting devices feeds and connects half of the side connecting pieces, and each group of side connecting piece feeding connecting devices comprises a side connecting piece feeding assembly and a side connecting piece connecting assembly.

8. The inner blade automatic assembling equipment of an air outlet according to claim 7, characterized in that: The side connecting piece feeding assembly comprises a side connecting piece feeding frame arranged on the frame, a side connecting piece feeding disc arranged on the side connecting piece feeding frame, a side connecting piece feeding guide groove connected to the output end of the side connecting piece feeding disc, a side connecting piece feeding support frame connected to the upper end of the frame and arranged at the output end of the side connecting piece feeding guide groove, a side connecting piece moving seat arranged at the upper end of the side connecting piece feeding support frame, a side connecting piece moving plate cooperatively arranged on the side connecting piece moving seat, a side connecting piece discharging seat arranged at the middle part of the side connecting piece moving plate, side connecting piece feeding adjusting cylinders arranged at both ends of the side connecting piece moving plate, and at least two side connecting piece discharging grooves arranged on the side connecting piece discharging seat.

9. The inner blade automatic assembling equipment of an air outlet according to claim 7, characterized in that: The side connecting piece connecting assembly comprises a side connecting piece connecting manipulator arranged on one side of the side connecting piece, the output end of the side connecting piece connecting manipulator is connected with a manipulator clamping frame, two manipulator clamping cylinders are symmetrically arranged at both ends of the manipulator clamping frame, a manipulator clamping block is arranged at the output end of each of the two manipulator clamping cylinders, two groups of side connecting piece clamping supports are arranged on both sides of the frame corresponding to the mold seat, a side connecting piece pushing cylinder is arranged at the upper end of each group of side connecting piece clamping supports, a side connecting piece clamping cylinder is arranged at the front end of the side connecting piece pushing cylinder, and two side connecting piece clamping blocks are arranged at the output end of the side connecting piece clamping cylinder.

10. The inner blade automatic assembling equipment for air outlet according to claim 9, characterized in that: Two groups of side connecting piece clamping supports are respectively provided with side connecting piece auxiliary connecting supports, middle parts of the side connecting piece auxiliary connecting supports are provided with auxiliary moving cylinders, one end of the auxiliary moving cylinders is provided with an auxiliary lower pressing cylinder, and an output end of the auxiliary lower pressing cylinder is connected with a lower pressing plate.

11. The inner blade automatic assembling equipment for air outlet according to claim 1, characterized in that: The shell pressing assembly comprises a shell pressing moving support arranged above the corresponding die seat on the rack, a slide rail and a slide block are arranged on one side of the upper end of the shell pressing moving support, a shell longitudinal moving motor and a shell longitudinal moving rod are arranged on the other side of the upper end of the shell pressing moving support, a shell transverse moving support is connected to the upper end of the shell longitudinal moving rod and the slide block, a shell transverse moving motor and a shell transverse moving rod are connected to the shell transverse moving support, a shell lifting moving support is connected to the shell transverse moving rod, a shell lifting pressing cylinder is arranged on the shell lifting moving support, a shell clamping support is connected to an output end of the shell lifting pressing cylinder, and the shell clamping support is provided with a shell clamping cylinder, and an output end of the shell clamping cylinder is provided with a shell pressing clamping block.

12. The inner blade automatic assembling equipment for air outlet according to claim 1, characterized in that: The discharging device comprises a discharging frame arranged on the rack corresponding to one side of the shell feeding assembly, a discharging conveyor belt and a discharging motor are arranged on the discharging frame, and a detection plate for detecting the product height of the air outlet assembly is arranged at the discharging end of the discharging frame.

Citation Information

Patent Citations

  • Automatic assembling machine of air outlet of air conditioner

    CN103056650A

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