Method for processing flat arc tooth link chain ring for mine

By combining specialized tooling fixtures and multi-axis machining centers, efficient and precise machining of mining flat arc tooth connecting chain links has been achieved, solving the problems of complex machining and poor positioning accuracy in existing technologies, and improving the stability and service life of single links.

CN116652525BActive Publication Date: 2026-02-17QINGDAO YIDONG MASCH CO LTD
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Patent Information

Application Number
CN202310560659.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-18
Publication Date
2026-02-17
Estimated Expiration
2043-05-18

AI Technical Summary

Technical Problem

The processing technology of mining flat arc tooth connecting links is complex, with poor positioning accuracy and low efficiency. Furthermore, the breaking tensile strength of straight arc teeth is low, and existing wire cutting methods are unable to produce high-strength arc tooth shapes.

Method used

Using specialized tooling fixtures and a cradle worktable in conjunction with a machining center, and employing disc cutters, milling cutters, internal arc surface cutters, internal arc tooth cutters, external arc surface cutters, and external arc tooth cutters, the multi-axis machining center achieves accurate positioning and angle adjustment in three-dimensional space, and gradually processes the internal arc side plane, external arc side plane, internal arc surface, external arc surface, and internal and external arc teeth.

Benefits of technology

It improves processing efficiency and positioning accuracy, and the processed single rings have high stability and long service life, meeting the high strength requirements of mining equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to chain ring processing technical field, provide the processing method of mining flat arc tooth joint chain ring, the special fixture is designed, the closing and opening of the clamping claw is driven through the telescopic action of the telescopic rod of two clamping units, the clamping and release of single ring are realized, and through the cradle workbench and the rotating disc, the fixture and the single ring blank are accurately positioned and the angle is adjusted in three-dimensional space, the processing efficiency is improved, the processing mode of the wire cutting is changed, the special disc cutter, milling cutter, inner arc surface cutter, inner arc tooth cutter, outer arc surface cutter and outer arc tooth cutter are designed, the inner arc side plane, outer arc side plane, inner arc surface and outer arc surface of single ring are processed, the special tool bit is designed for each cutter, the independent operation of each process step is realized, the single ring processed strictly reaches the design standard, after the single ring is combined into the joint chain ring, the stability is high, and the service life is long.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of chain ring processing, in particular to a processing method of a flat arc tooth joint chain ring for mining. BACKGROUND

[0002] The flat arc tooth joint chain ring for mining is an important accessory in the transmission structure of the scraper conveyor in the coal mine underground, which is mainly used for linking the transmission chain and the scraper and is an important stress part, and is a consumable product with a large amount of use. Once the joint chain ring is broken, the whole mining face will be shut down. If the production quality and production efficiency of the joint chain ring are improved, the maintenance and downtime of the mining equipment can be reduced, thereby improving the production capacity of the coal mine and reducing the manpower and time.

[0003] The structure of the flat arc tooth joint chain ring for mining includes inner teeth and outer teeth, and the shapes of the inner teeth and the outer teeth are irregular shapes, and the processing thereof has high difficulty. The existing processing process mainly includes the following steps: first, processing the two side planes to the thickness requirement by using the inner arc bed; second, clamping the inner arc bed after re-clamping; and finally, cutting out the gear profile by using the wire cutting.

[0004] Through practice, the above processing process mainly has the following shortcomings:

[0005] Firstly, because the processing process is complex, the single ring blank needs to be continuously re-clamped in the traditional processing mode to switch the processing angle and position, the positioning precision is poor, and the efficiency is low.

[0006] Secondly, the wire cutting for cutting out the tooth type can only be a straight surface, and the arc tooth joint chain ring with a straight surface has a smaller contact area between the teeth than the arc tooth joint chain ring with an arc surface, so that the actual breaking tension is lower than that of the normal arc tooth shape. SUMMARY

[0007] In order to solve the problems in the background art, the present application provides a processing method of a flat arc tooth joint chain ring for mining, which includes the following steps:

[0008] S1: loading the single ring provided with an inner arc and an outer arc in a blank form on a tool clamp, installing the tool clamp on a cradle workbench, and installing the cradle workbench on a processing area of a processing center;

[0009] The processing center is provided with different cutters for processing the blank of the single ring, and the specific processing is as follows:

[0010] S2: processing the inner arc side plane and the outer arc side plane by using a disc cutter;

[0011] S3: processing an opening groove on the top of the inner arc by using a milling cutter;

[0012] S4: machining the inner arc surface using an inner arc surface cutter;

[0013] S5: machining the inner arc tooth using an inner arc tooth cutter;

[0014] S6: machining the outer arc surface using an outer arc surface cutter;

[0015] S7: machining the outer arc tooth using an outer arc tooth cutter.

[0016] In the preferred scheme, the tool fixture comprises a base, a support mounted on the base and two clamping units, a bracket mounted between the two clamping units; the clamping unit comprises a cylinder provided with a telescopic rod, a folding arm connected to the free end of the telescopic rod, and a clamping jaw for clamping the single ring; the folding arm comprises a front arm and a rear arm hinged to each other, the front arm is hinged to the support, and the rear arm is hinged to the telescopic rod; the clamping jaw is fixedly connected to the front arm, and the closing and opening of the clamping jaw is driven by the telescopic action of the telescopic rods of the two clamping units to realize the clamping and release of the single ring; the single ring comprises a U-shaped part and inner and outer arcs connected to the two ends of the U-shaped part, the inner arc is provided with an inner arc surface and an inner arc side plane; the outer arc is provided with an outer arc surface and an outer arc side plane; when the tool fixture clamps the single ring, the bottom of the U-shaped part is mounted on the bracket, and the clamping jaws of the two clamping units clamp the two ends of the U-shaped part respectively.

[0017] In the preferred scheme, the cradle workbench comprises a support table and a pair of rotating arms mounted on the support table, and a rotating disc mounted between the pair of rotating arms; a rotating shaft and a motor for driving the rotating arm to flip are arranged in the rotating arm; a rotating shaft and a motor for driving the rotating disc to rotate are arranged in the rotating disc; the base of the tool fixture is connected to the rotating disc, the tool fixture and the single ring are flipped to different machining positions by the rotating arm, and the tool fixture and the single ring are rotated to different machining angles by the rotating disc.

[0018] In the preferred scheme, the specific process of step S2 comprises:

[0019] P1: the tool fixture clamps the single ring;

[0020] P2: taking the center of the rotating disc as the origin, setting the directions of X-axis, Y-axis and Z-axis, and flipping the tool fixture 90° counterclockwise along the X-axis and Z-axis plane by the rotating arm; rotating the rotating disc to make the inner arc side plane and the outer arc side plane of one side of the single ring be in a horizontal position;

[0021] P3: the disc cutter is provided with a disc cutter handle, a disc cutter body and a disc cutter head; the disc cutter handle is connected to the machining center, the machining center drives the disc cutter body and the disc cutter head of the disc cutter to descend, and the disc cutter head is lowered to the position of the inner arc side plane and the outer arc side plane, and the inner arc side plane and the outer arc side plane are machined by the disc cutter head;

[0022] P4: After the inner arc side plane and the outer arc side plane on one side are machined, the rotating disc drives the tool clamp to rotate 180°, so that the inner arc side plane and the outer arc side plane on the other side are in a horizontal position;

[0023] P5: The machining process of the disc cutter head on the inner arc side plane and the outer arc side plane is repeated.

[0024] P6: The rotating arm rotates 90° clockwise to the original position.

[0025] In the preferred scheme, the specific process of step S3 comprises:

[0026] The milling cutter is provided with a milling cutter handle and a milling cutter head. The milling cutter handle is connected to the machining center. The machining center drives the milling cutter body and the milling cutter head to move to the top of the inner arc. The machining center drives the milling cutter to rotate and move, and an opening groove is machined at the top of the inner arc.

[0027] In the preferred scheme, the specific process of step S4 comprises:

[0028] The inner arc surface cutter is provided with an inner arc surface cutter handle, an inner arc surface cutter body, an inner arc surface cutter head, and an inner arc surface cutter blade.

[0029] The inner arc surface cutter handle is connected to the machining center. The machining center drives the inner arc surface cutter body and the inner arc surface cutter head to move to the top of the inner arc. The machining center drives the inner arc surface cutter to rotate and descend. The inner arc surface cutter blade is used for grinding and machining the inner arc surface.

[0030] In the preferred scheme, the specific process of step S5 comprises:

[0031] The inner arc tooth cutter is provided with an inner arc tooth cutter handle, an inner arc tooth cutter body, an inner arc tooth cutter head, and an inner arc tooth cutter blade.

[0032] The inner arc tooth cutter handle is connected to the machining center. The machining center drives the inner arc tooth cutter body and the inner arc tooth cutter head to move to the top of the inner arc. The machining center drives the inner arc tooth cutter to rotate and descend. The inner arc tooth cutter blade is used for cutting and machining the inner arc tooth.

[0033] In the preferred scheme, the specific process of step S6 comprises:

[0034] The outer arc surface cutter is provided with an outer arc surface cutter handle, an outer arc surface cutter body, an outer arc surface cutter head, and an outer arc surface cutter blade.

[0035] The outer arc surface cutter handle is connected to the machining center. The machining center drives the outer arc surface cutter body and the outer arc surface cutter head to move to the top of the inner arc. The machining center drives the outer arc surface cutter to rotate and descend. The outer arc surface cutter blade is used for grinding and machining the outer arc surface.

[0036] In the preferred scheme, the specific process of step S5 comprises:

[0037] The external arc tooth cutter is equipped with an external arc tooth cutter shank, an external arc tooth cutter body, an external arc tooth cutter head, and an external arc tooth cutter blade;

[0038] The outer arc tooth tool holder is connected to the machining center. The machining center drives the outer arc tooth tool body and the outer arc tooth tool head to move to the top of the inner arc. The machining center drives the outer arc tooth tool to rotate and descend, and the outer arc tooth tool cuts the inner arc surface to produce the outer arc tooth.

[0039] The beneficial effects achieved by this invention are as follows:

[0040] First, the present invention designs a special tooling fixture, which drives the clamping claws to close and open through the extension and retraction of the telescopic rods of the two clamping units, thereby realizing the clamping and release of the single ring; and through the cradle worktable and turntable, the tooling fixture and the single ring blank are accurately positioned and the angle is adjusted in three-dimensional space, thereby improving the processing efficiency.

[0041] Secondly, the processing method of wire EDM has been changed. Specialized disc cutters, milling cutters, inner arc face cutters, inner arc tooth cutters, outer arc face cutters, and outer arc tooth cutters have been designed to process the inner arc side plane, outer arc side plane, inner arc surface, and outer arc surface of a single ring. Each type of tool has a dedicated cutting head, enabling independent operation of each process step. The processed single ring strictly meets the design standards. After being assembled into a chain link, it has high stability and long service life. Attached Figure Description

[0042] Figure 1 This is a schematic diagram of the installation structure of the cradle workbench and tooling fixtures;

[0043] Figure 2 This is a schematic diagram of the tooling fixture holding a single-ring blank;

[0044] Figure 3 This is a schematic diagram of the tooling fixture in its clamping state.

[0045] Figure 4 This is a schematic diagram of the tooling fixture in the released state.

[0046] Figure 5 This is the main view of the tooling fixture in its released state.

[0047] Figure 6 This is a schematic diagram of the cradle workbench rotating arm in a 90° tilted state.

[0048] Figure 7 This is a schematic diagram of a single-ring blank structure;

[0049] Figure 8 This is a schematic diagram of the cradle workbench installed in the machining center;

[0050] Figure 9 This is a schematic diagram of the disc cutter structure;

[0051] Figure 10 This is a bottom view of the disc cutter structure;

[0052] Figure 11 This is a schematic diagram of a milling cutter structure;

[0053] Figure 12 This is the main view of the inner arc surface tool structure;

[0054] Figure 13 This is a 3D diagram of the inner arc surface blade structure;

[0055] Figure 14 This is the main view of the internal arc tooth cutter structure;

[0056] Figure 15 This is a 3D diagram of the internal arc tooth cutter structure;

[0057] Figure 16 This is the main view of the outer arc surface tool structure;

[0058] Figure 17 This is a 3D diagram of the outer arc-shaped blade structure;

[0059] Figure 18 This is the main view of the external arc tooth cutter structure;

[0060] Figure 19 This is a 3D diagram of the external arc tooth cutter structure;

[0061] Figure 20 This is a schematic diagram of the working process of two single rings being installed to form a connecting link.

[0062] Numbering on the map:

[0063] 1. Tooling fixture; 11. Base; 12. Cylinder; 13. Folding arm; 14. Support; 15. Support base; 16. Clamping jaw; 2. Single ring; 21. Inner arc; 211. Inner arc surface; 212. Inner arc tooth; 213. Inner arc side plane; 22. Outer arc; 221. Outer arc surface; 222. Outer arc tooth; 223. Outer arc side plane; 23. U-shaped part; 3. Cradle worktable; 31. Support platform; 32. Rotary arm; 33. Turntable; 4. Disc cutter; 41. Disc cutter shank; 42. Disc cutter body; 43. Disc cutter head; 44. Chip guide groove; 5. Milling cutter; 51. Milling cutter 52. Milling cutter head; 6. Inner arc cutter; 61. Inner arc cutter holder; 62. Inner arc cutter body; 63. Inner arc cutter head; 64. Inner arc insert; 7. Inner arc tooth cutter; 71. Inner arc tooth cutter holder; 72. Inner arc tooth cutter body; 73. Inner arc tooth cutter head; 74. Inner arc tooth insert; 8. Outer arc cutter; 81. Outer arc cutter holder; 82. Outer arc cutter body; 83. Outer arc cutter head; 84. Outer arc insert; 9. Outer arc tooth cutter; 91. Outer arc tooth cutter holder; 92. Outer arc tooth cutter body; 93. Outer arc tooth cutter head; 94. Outer arc tooth insert; 10. Machining center. Detailed Implementation

[0064] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The present invention is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0065] Reference Figure 20 The mining flat arc tooth connecting chain link is composed of two single rings 2 connected together. In order to facilitate installation and disassembly, the single ring 2 is designed as a structure consisting of a U-shaped part 23 and an inner arc 21 and an outer arc 22. The inner arc 21 and the outer arc 22 are respectively machined with inner arc teeth 212 and outer arc teeth 222. An opening groove is machined at the arc apex of the inner arc 21. A "mountain" shaped structure matching the opening groove is opened at the connection position between the outer arc 22 and the U-shaped part 23.

[0066] During installation, the U-shaped portion 23 of the first single ring 2 is connected to the two chain links respectively. The inner arc tooth 212 of the first single ring 2 is engaged with the outer arc tooth 222 of the second single ring 2, and the outer arc tooth 222 of the first single ring 2 is engaged with the inner arc tooth 212 of the second single ring 2. The opening groove of the first single ring 2 is engaged with the "mountain" shaped structure of the second single ring 2. A circular pin is wedged into the center of the U-shaped portion 23 of the two single rings 2, so that the inner arc tooth 212 of the first single ring 2 and the outer arc tooth 222 of the second single ring 2, and the outer arc tooth 222 of the first single ring 2 and the inner arc tooth 212 of the second single ring 2 are locked together. Then the pin is removed to complete the installation of the chain link.

[0067] To ensure the connection strength between the two single rings 2 of the connecting link, the inner arc side plane 213, outer arc side plane 223, inner arc surface 211, and outer arc surface 221 of the single ring 2 need to be precisely machined, including the following steps, refer to Figures 1-19 ,

[0068] S1: Load the blank-shaped single ring 2 onto the tooling fixture 1, install the tooling fixture 1 onto the cradle worktable 3, and install the cradle worktable 3 into the processing area of ​​the machining center 10.

[0069] Machining center 10 is equipped with different cutting tools for machining the blank of single ring 2, as follows:

[0070] S2: Use disc cutter 4 to machine the inner arc side plane 213 and the outer arc side plane 223;

[0071] S3: Use milling cutter 5 to machine an opening slot at the top of inner arc 21;

[0072] S4: Use the inner arc surface cutter 6 to machine the inner arc surface 211;

[0073] S5: Use internal arc tooth cutter 7 to machine internal arc tooth 212;

[0074] S6: Use the outer arc surface cutter 8 to machine the outer arc surface 221;

[0075] S7: Use external arc tooth cutter 9 to machine external arc tooth 222.

[0076] The tooling fixture 1 includes a base 11, a support 14 mounted on the base 11, two clamping units, and a support 15 mounted between the two clamping units. Each clamping unit includes a cylinder 12 with a telescopic rod, a hinged arm 13 connected to the free end of the telescopic rod, and a clamping claw 16 for clamping the single ring 2. The hinged arm 13 includes a front arm and a rear arm hinged to each other; the front arm is hinged to the support 14, and the rear arm is hinged to the telescopic rod. The clamping claw 16 is fixedly connected to the front arm and is clamped by the extension and retraction of the telescopic rods of the two clamping units. The action drives the clamping claws 16 to close and open, thereby clamping and releasing the single ring 2. The single ring 2 includes a U-shaped part 23 and an inner arc 21 and an outer arc 22 connected to both ends of the U-shaped part 23. The inner arc 21 is provided with an inner arc surface 211 and an inner arc side plane 213. The outer arc 22 is provided with an outer arc surface 221 and an outer arc side plane 223. When the tooling fixture 1 clamps the single ring 2, the bottom of the U-shaped part 23 is mounted on the support 15, and the clamping claws 16 of the two clamping units clamp the two ends of the U-shaped part 23 respectively.

[0077] The cradle workbench 3 includes a support platform 31 and a pair of rotating arms 32 mounted on the support platform 31, and a turntable 33 mounted between the pair of rotating arms 32. The rotating arms 32 are provided with a rotating shaft and a motor for rotating the rotating arms 32. The turntable 33 is provided with a rotating shaft and a motor for rotating the turntable 33. The base 11 of the tooling fixture 1 is connected to the turntable 33. The rotating arms 32 drive the tooling fixture 1 and the single ring 2 to rotate to different processing positions. The turntable 33 drives the tooling fixture 1 and the single ring 2 to rotate to different processing angles.

[0078] The specific process of step S2 includes:

[0079] P1: Fixture 1 clamps the single ring 2;

[0080] P2: With the center of turntable 33 as the origin, set the X-axis, Y-axis and Z-axis directions, and drive the tooling fixture 1 to rotate 90° counterclockwise along the X-axis and Z-axis planes through the rotating arm 32; rotate turntable 33 to make the inner arc side plane 213 and outer arc side plane 223 on one side of the single ring 2 in a horizontal position.

[0081] P3: The disc cutter 4 is provided with a disc cutter shank 41, a disc cutter body 42, and a disc cutter head 43; the disc cutter shank 41 is connected to the machining center 10, and the machining center 10 drives the disc cutter body 42 and the disc cutter head 43 of the disc cutter 4 to descend, so that the disc cutter head 43 descends to the positions of the inner arc side plane 213 and the outer arc side plane 223, and the disc cutter head 43 performs machining on the inner arc side plane 213 and the outer arc side plane 223;

[0082] P4: After the inner arc side plane 213 and outer arc side plane 223 on one side are processed, the turntable 33 drives the tooling fixture 1 to rotate 180°, so that the inner arc side plane 213 and outer arc side plane 223 on the other side are in a horizontal position.

[0083] P5: Repeat the machining process of the disc cutter head 43 on the inner arc side plane 213 and the outer arc side plane 223;

[0084] P6: Rotate arm 32 clockwise 90° to its original position.

[0085] The specific process of step S3 includes:

[0086] The milling cutter 5 is equipped with a milling cutter shank 51 and a milling cutter head 52. The milling cutter shank 51 is connected to the machining center 10. The machining center 10 drives the milling cutter 5 body and the milling cutter head 52 of the milling cutter 5 to move to the top of the inner arc 21. The machining center 10 drives the milling cutter 5 to rotate and move, and to machine an opening groove at the top of the inner arc 21.

[0087] The specific process of step S4 includes:

[0088] The inner arc surface cutter 6 is provided with an inner arc surface cutter shank 61, an inner arc surface cutter body 62, an inner arc surface cutter head 63, and an inner arc surface blade 64;

[0089] The inner arc surface tool holder 61 is connected to the machining center 10. The machining center 10 drives the inner arc surface tool body 62 and the inner arc surface tool head 63 to move to the top of the inner arc 21. The machining center 10 drives the inner arc surface tool 6 to rotate and descend, and the inner arc surface insert 64 grinds the inner arc surface 211.

[0090] In the preferred embodiment, step S5 specifically includes:

[0091] The inner arc tooth cutter 7 is provided with an inner arc tooth cutter shank 71, an inner arc tooth cutter body 72, an inner arc tooth cutter head 73, and an inner arc tooth cutter blade 74;

[0092] The inner arc tooth tool holder 71 is connected to the machining center 10. The machining center 10 drives the inner arc tooth tool body 72 and the inner arc tooth tool head 73 to move to the top of the inner arc 21. The machining center 10 drives the inner arc tooth tool 7 to rotate and descend. The inner arc tooth blade 74 cuts the inner arc surface 211 to produce the inner arc tooth 212.

[0093] The specific process of step S6 includes:

[0094] The outer arc surface cutter 8 is provided with an outer arc surface cutter shank 81, an outer arc surface cutter body 82, an outer arc surface cutter head 83, and an outer arc surface cutter blade 84;

[0095] The outer arc surface tool holder 81 is connected to the machining center 10. The machining center 10 drives the outer arc surface tool body 82 and the outer arc surface tool head 83 to move to the top of the inner arc 21. The machining center 10 drives the outer arc surface tool 8 to rotate and descend. The outer arc surface insert 84 performs grinding on the outer arc surface 221.

[0096] In the preferred embodiment, step S5 specifically includes:

[0097] The outer arc tooth cutter 9 is provided with an outer arc tooth cutter shank 91, an outer arc tooth cutter body 92, an outer arc tooth cutter head 93, and an outer arc tooth cutter blade 94;

[0098] The outer arc tooth tool holder 91 is connected to the machining center 10. The machining center 10 drives the outer arc tooth tool body 92 and the outer arc tooth tool head 93 to move to the top of the inner arc 21. The machining center 10 drives the outer arc tooth tool 9 to rotate and descend. The outer arc tooth blade 94 cuts the inner arc surface 211 to produce the outer arc tooth 222.

[0099] Finally, several points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly, and can refer to mechanical or electrical connections, or internal connections between two components, or direct connections. Terms such as "upper," "lower," "left," and "right" are only used to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may change. Second, the accompanying drawings of the embodiments disclosed in this invention only involve structures relevant to the embodiments disclosed in this invention; other structures can refer to common designs. Where there is no conflict, the same embodiment and different embodiments of this invention can be combined with each other. Finally, the above descriptions are merely preferred embodiments of this invention and are not intended to limit this invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this invention should be included within the scope of protection of this invention.

Claims

1. A method of processing a flat segment sprocket link for mining, characterized in that, It comprises the following steps: S1: load the single ring (2) provided with inner arc (21) and outer arc (22) in blank form on the tooling fixture (1), install the tooling fixture (1) on the cradle workbench (3), and install the cradle workbench (3) on the machining area of the machining center (10); The machining center (10) is provided with different tools for machining the blank of the single ring (2), specifically as follows: S2: use disc cutter (4) to machine inner arc side plane (213) and outer arc side plane (223); S3: use milling cutter (5) to machine opening groove on the top of inner arc (21); S4: use inner arc surface cutter (6) to machine inner arc surface (211); S5: use inner arc tooth cutter (7) to machine inner arc tooth (212); S6: use outer arc surface cutter (8) to machine outer arc surface (221); S7: use outer arc tooth cutter (9) to machine outer arc tooth (222); The tooling fixture (1) comprises a base (11), a support (14) and two clamping units installed on the base (11), and a bracket (15) installed between the two clamping units; the clamping unit comprises a cylinder (12) provided with a telescopic rod, a folding arm (13) connected to the free end of the telescopic rod, and a clamping jaw (16) for clamping the single ring (2); the folding arm (13) comprises a front arm and a rear arm hinged to each other, the front arm is hinged to the support (14), and the rear arm is hinged to the telescopic rod; the clamping jaw (16) is fixedly connected to the front arm, and the closing and opening of the clamping jaw (16) is driven by the telescopic action of the telescopic rods of the two clamping units, so as to realize the clamping and releasing of the single ring (2); the single ring (2) comprises a U-shaped part (23), an inner arc (21) and an outer arc (22) connected to both ends of the U-shaped part (23), the inner arc (21) is provided with an inner arc surface (211) and an inner arc side plane (213); the outer arc (22) is provided with an outer arc surface (221) and an outer arc side plane (223); when the tooling fixture (1) clamps the single ring (2), the bottom of the U-shaped part (23) is installed on the bracket (15), and the clamping jaws (16) of the two clamping units clamp the two ends of the U-shaped part (23) respectively; The cradle workbench (3) comprises a support table (31), a pair of rotating arms (32) installed on the support table (31), and a rotating disc (33) installed between the pair of rotating arms (32); the rotating arm (32) is provided with a rotating shaft and a motor for driving the rotating arm (32) to flip; the rotating disc (33) is provided with a rotating shaft and a motor for driving the rotating disc (33) to rotate; the base (11) of the tooling fixture (1) is connected to the rotating disc (33), the tooling fixture (1) and the single ring (2) are flipped to different machining positions by the rotating arm (32), and the tooling fixture (1) and the single ring (2) are rotated to different machining angles by the rotating disc (33); The specific process of step S2 comprises: P1: the tooling fixture (1) clamps the single ring (2); P2: Set X axis, Y axis, Z axis direction with the center of the rotary table (33) as the origin, drive the tool clamp (1) to rotate 90° counterclockwise along the X axis, Z axis plane through the rotary arm (32); Rotate the rotary table (33) to make the inner arc side plane (213) and the outer arc side plane (223) on one side of the single ring (2) horizontal; P3: The disc cutter (4) is provided with a disc cutter handle (41), a disc cutter body (42), a disc cutter head (43) and a chip guide groove (44); The disc cutter handle (41) is connected to the machining center (10), the machining center (10) drives the disc cutter body (42) and the disc cutter head (43) of the disc cutter (4) to descend, so that the disc cutter head (43) descends to the position of the inner arc side plane (213) and the outer arc side plane (223), and the disc cutter head (43) processes the inner arc side plane (213) and the outer arc side plane (223), and the metal chips cut out are discharged by the chip guide groove (44); P4: After the inner arc side plane (213) and the outer arc side plane (223) on one side are processed, the rotary table (33) drives the tool clamp (1) to rotate 180°, so that the inner arc side plane (213) and the outer arc side plane (223) on the other side are horizontal; P5: Repeat the processing process of the disc cutter head (43) to the inner arc side plane (213) and the outer arc side plane (223) in P3; P6: The rotary arm (32) rotates 90° clockwise to the original position; The specific process of step S3 includes: The milling cutter (5) is provided with a milling cutter handle (51) and a milling cutter head (52); The milling cutter handle (51) is connected to the machining center (10), and the machining center (10) drives the milling cutter (5) body and the milling cutter head (52) of the milling cutter (5) to move to the top of the inner arc (21), and the machining center (10) drives the milling cutter (5) to rotate and move, and an opening groove is processed at the top of the inner arc (21); The specific process of step S4 includes: The inner arc surface cutter (6) is provided with an inner arc surface cutter handle (61), an inner arc surface cutter body (62), an inner arc surface cutter head (63) and an inner arc surface cutter blade (64); The inner arc surface cutter handle (61) is connected to the machining center (10), and the machining center (10) drives the inner arc surface cutter body (62) and the inner arc surface cutter head (63) to move to the top of the inner arc (21), and the machining center (10) drives the inner arc surface cutter (6) to rotate and descend, and the inner arc surface cutter blade (64) grinds and processes the inner arc surface (211); The specific process of step S5 includes: The inner arc tooth cutter (7) is provided with an inner arc tooth cutter handle (71), an inner arc tooth cutter body (72), an inner arc tooth cutter head (73) and an inner arc tooth cutter blade (74); The inner arc tooth cutter handle (71) is connected to the machining center (10), and the machining center (10) drives the inner arc tooth cutter body (72) and the inner arc tooth cutter head (73) to move to the top of the inner arc (21), and the machining center (10) drives the inner arc tooth cutter (7) to rotate and descend, and the inner arc tooth cutter blade (74) cuts the inner arc tooth (212) on the inner arc surface (211); The specific process of step S6 includes: The outer arc surface cutter (8) is provided with an outer arc surface cutter handle (81), an outer arc surface cutter body (82), an outer arc surface cutter head (83) and an outer arc surface cutter blade (84); The outer-arc-shaped handle (81) is connected to the machining center (10), the machining center (10) drives the outer-arc-shaped cutter body (82) and the outer-arc-shaped cutter head (83) to move to the top of the inner arc (21), the machining center (10) drives the outer-arc-shaped cutter (8) to rotate and descend, and the outer-arc-shaped cutter blade (84) is used for grinding and machining the outer-arc-shaped surface (221); The specific process of step S5 includes: The outer-arc-shaped tooth cutter (9) is provided with an outer-arc-shaped tooth cutter handle (91), an outer-arc-shaped tooth cutter body (92), an outer-arc-shaped tooth cutter head (93) and an outer-arc-shaped tooth cutter blade (94). The outer-arc-shaped tooth cutter handle (91) is connected to the machining center (10), the machining center (10) drives the outer-arc-shaped tooth cutter body (92) and the outer-arc-shaped tooth cutter head (93) to move to the top of the inner arc (21), the machining center (10) drives the outer-arc-shaped tooth cutter (9) to rotate and descend, and the outer-arc-shaped tooth cutter blade (94) is used for cutting the inner-arc-shaped surface (211) to form the outer-arc-shaped tooth (222).

Citation Information

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