Processing device for electric vehicle handlebar
By designing a processing device for electric vehicle steering, which combines processing, cutting, and clamping mechanisms, the problems of insufficient equipment functionality and heat dissipation were solved, enabling rapid installation and efficient processing.
Patent Information
- Application Number
- CN202310647951.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-02
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2043-06-02
AI Technical Summary
Existing electric vehicle handlebar processing equipment lacks functionality; its dense internal structure leads to poor air circulation, and the rubber material cannot dissipate heat quickly, resulting in external deformation.
A processing device for electric vehicle handlebars was designed, comprising a processing mechanism, a cutting mechanism, and a clamping mechanism. It is equipped with an air outlet structure and a lifting structure for rapid heat dissipation and fixing of the handlebars, thereby increasing the functionality and processing efficiency of the device.
It enables quick installation and heat dissipation of the steering handle, improves processing efficiency, reduces the time and effort required for manual turning, and ensures air circulation inside the equipment and rapid adhesion of the rubber sleeve.
Smart Images

Figure CN116653279B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electric vehicle technology, specifically to a processing device for electric vehicle handlebars. Background Technology
[0002] Electric vehicles, also known as electric-driven vehicles, are divided into AC electric vehicles and DC electric vehicles. Generally speaking, an electric vehicle uses batteries as its energy source, converting electrical energy into mechanical energy for movement through components such as controllers and motors. Speed is controlled by adjusting the current. While electric vehicles do not represent a large share of the national economy, they align with national energy conservation and environmental protection trends, greatly facilitating short-distance transportation. Most importantly, they play a vital role in the national economy through energy conservation and environmental protection.
[0003] Currently, the equipment lacks functionality in processing steering handles, and the internal structure of the equipment is relatively dense, with poor air circulation, preventing the rubber material from dissipating heat quickly, which leads to external deformation. Summary of the Invention
[0004] To achieve the above objectives, the present invention provides the following technical solution: a processing device for an electric vehicle handlebar, specifically comprising:
[0005] A fixed platform has a square groove at its center. A damping plate is rotatably connected to the inner surface of the square groove, and a horizontal shaft is rotatably connected to the inner surface of the square groove. A processing mechanism is fixedly connected to the outer surface of the horizontal shaft. An inclined platform is fixedly connected to the top of the fixed platform. A horizontal groove is formed on the outer surface of the inclined platform, and a cutting mechanism is rotatably connected to the inner surface of the horizontal groove. A circular groove is formed on the top of the fixed platform, and a clamping mechanism is rotatably connected to the inner surface of the circular groove. Support columns are evenly fixedly connected to the bottom of the fixed platform. The processing mechanism, cutting mechanism, and clamping mechanism are set inside the equipment. The equipment processes the steering handle, expands the entire rubber sleeve, and then fits it over the outside of the steering handle. A vertically movable structure is also set at the front of the equipment to accelerate the heat dissipation of the steering handle.
[0006] The processing mechanism includes an arc-shaped frame, the outer surface of which is fixedly connected to the outer surface of the horizontal axis, and an air outlet is rotatably connected to the outer surface of the arc-shaped frame.
[0007] Preferably, the outer surface of the air outlet is evenly provided with air outlets, the outer surface of the arc frame is rotatably connected to a rotating plate, and the outer surface of the rotating plate is evenly fixedly connected with ribbons.
[0008] Preferably, the bottom of the arc-shaped frame is rotatably connected to a rotating shaft, the outer surface of the rotating shaft is rotatably connected to an arc-shaped rod, and the outer surface of the arc-shaped rod is rotatably connected to a turntable.
[0009] Preferably, a fixed plate is fixedly connected to the outer surface of the turntable, and six claw bars are uniformly fixedly connected to the outer surface of the fixed plate. A suction cup is rotatably connected to the outer surface of each claw bar. Through the use of the processing mechanism, multiple air outlet structures are provided inside the processing mechanism to quickly dissipate heat from the freshly processed rubber sleeve.
[0010] Preferably, the clamping mechanism includes a steering ball, the outer surface of which is rotatably connected to the inner surface of the circular groove, and a fixing cylinder is fixedly connected to the outer surface of the steering ball.
[0011] Preferably, a reverse plate is uniformly fixedly connected to the inner surface of the fixed cylinder, a slide rod is slidably connected to the inner surface of the fixed cylinder, and a bent rod is rotatably connected to the outer surface of the slide rod.
[0012] Preferably, a curved plate is rotatably connected to the top of the bent rod, and fixed rods are rotatably connected to both the left and right sides of the curved plate, with clamps fixedly connected to the outer surface of the fixed rods.
[0013] Preferably, the outer surface of the clamping plate is rotatably connected to an anti-slip ball, the bottom of the fixed platform is fixedly connected to a placement box, the bottom of the placement box is rotatably connected to a rotating rod, the bottom of the rotating rod is fixedly connected to a lifting plate, and the top of the rotating rod is fixedly connected to a base. Through the use of the clamping mechanism, a placement box with a slat is provided inside the clamping mechanism, and a lifting structure is built-in.
[0014] Preferably, the cutting mechanism includes a cutting disc, the outer surface of which is rotatably connected to the inner surface of the transverse groove, and the outer surface of the cutting disc is provided with a side groove.
[0015] Preferably, a connecting rod is rotatably connected to the inner surface of the side groove, a cutting blade is fixedly connected to the top of the connecting rod, and a drive disk is fixedly connected to the bottom of the connecting rod. Through the use of the cutting mechanism, a cutting structure of two different sizes is provided inside the cutting mechanism, which has a cutting effect on burrs on the rubber sleeve.
[0016] This invention provides a processing device for electric vehicle handlebars. It has the following advantages:
[0017] 1. A processing device for electric vehicle handlebars includes a processing mechanism, a cutting mechanism, and a clamping mechanism inside the device. The device processes the handlebar by expanding the entire rubber sleeve before fitting it onto the outside of the handlebar. The device also has a vertically movable structure at the front to accelerate heat dissipation from the handlebar. After the handlebar is fixed, the device can still adjust the fixed direction, facilitating the quick installation of the handlebar. The expanding structure can fully expand the rubber sleeve, reducing manual turning and saving time and effort.
[0018] 2. The processing device for electric vehicle handlebars has multiple air outlet structures inside the processing mechanism to quickly dissipate heat from the freshly processed rubber sleeve. The rubber sleeve is placed on the outside of the handlebar, and the hot air helps the rubber sleeve fit the handlebar better.
[0019] 3. The electric vehicle handlebar processing device uses a clamping mechanism with a slotted placement box inside the clamping mechanism and a built-in lifting structure to ensure air circulation inside the device and accelerate heat dissipation.
[0020] 4. This electric vehicle handlebar processing device, through the use of a cutting mechanism, has a cutting structure inside the cutting mechanism, with two sizes, which can cut burrs on the rubber sleeve, increase the processing functionality of the equipment, and improve the processing efficiency of the handlebar. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the external structure of a processing device for an electric vehicle handlebar according to the present invention;
[0022] Figure 2 This is a bottom view of a processing device for an electric vehicle handlebar according to the present invention;
[0023] Figure 3 This is a schematic diagram of the external structure of the processing mechanism of the present invention;
[0024] Figure 4 This is a partial structural schematic diagram of the processing mechanism of the present invention;
[0025] Figure 5 This is a schematic diagram of the external structure of the clamping mechanism of the present invention;
[0026] Figure 6 This is a partial structural schematic diagram of the clamping mechanism of the present invention;
[0027] Figure 7 This is a bottom view of the clamping mechanism of the present invention;
[0028] Figure 8 This is a schematic diagram of the external structure of the cutting mechanism of the present invention.
[0029] In the diagram: 1. Fixed platform; 2. Square groove; 3. Damping plate; 4. Horizontal shaft; 5. Machining mechanism; 501. Arc-shaped frame; 502. Air outlet; 503. Air outlet; 504. Rotating plate; 505. Streamer; 506. Rotating shaft; 507. Arc-shaped rod; 508. Turntable; 509. Fixed plate; 510. Claw rod; 511. Suction cup; 6. Table; 7. Horizontal groove; 8. Cutting mechanism; 801. Cutting disc; 802. Side groove; 803. 804. Connecting rod; 805. Cutting disc; 806. Drive disc; 9. Circular groove; 10. Clamping mechanism; 1007. Steering ball; 1008. Fixed cylinder; 1009. Reverse plate; 10001. Slide rod; 10002. Bent rod; 1003. Curved plate; 1004. Fixed rod; 1005. Clamping plate; 1006. Anti-slip ball; 1010. Placement box; 1011. Rotating rod; 1012. Lifting disc; 1013. Chassis; 11. Support column. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] like Figures 1-8 As shown, the present invention provides a technical solution, specifically including:
[0032] A fixed platform 1 has a square groove 2 at its center. A damping plate 3 is rotatably connected to the inner surface of the square groove 2. A horizontal shaft 4 is rotatably connected to the inner surface of the square groove 2. A processing mechanism 5 is fixedly connected to the outer surface of the horizontal shaft 4. An inclined platform 6 is fixedly connected to the top of the fixed platform 1. A horizontal groove 7 is formed on the outer surface of the inclined platform 6. A cutting mechanism 8 is rotatably connected to the inner surface of the horizontal groove 7. A circular groove 9 is formed on the top of the fixed platform 1. A clamping mechanism 10 is rotatably connected to the inner surface of the circular groove 9. Support columns 11 are evenly fixedly connected to the bottom of the fixed platform 1. The equipment can still adjust the fixed direction after the direction handle is fixed, which facilitates the quick installation of the direction handle. The spreading structure can spread the entire rubber sleeve, reducing manual flipping and saving more time and effort.
[0033] The processing mechanism 5 includes an arc-shaped frame 501, the outer surface of which is fixedly connected to the outer surface of the horizontal shaft 4, and an air outlet 502 is rotatably connected to the outer surface of the arc-shaped frame 501.
[0034] Preferably, the outer surface of the air outlet duct 502 is evenly provided with air outlets 503, the outer surface of the arc frame 501 is rotatably connected with a rotating plate 504, and the outer surface of the rotating plate 504 is evenly fixedly connected with ribbons 505.
[0035] Preferably, the bottom of the arc-shaped frame 501 is rotatably connected to a rotating shaft 506, the outer surface of the rotating shaft 506 is rotatably connected to an arc-shaped rod 507, and the outer surface of the arc-shaped rod 507 is rotatably connected to a turntable 508.
[0036] Preferably, a fixing plate 509 is fixedly connected to the outer surface of the turntable 508, and six claw rods 510 are uniformly fixedly connected to the outer surface of the fixing plate 509. A suction cup 511 is rotatably connected to the outer surface of the claw rods 510. A rubber sleeve is fitted over the outside of the handlebar, and hot air is blown on it to help the rubber sleeve fit the handlebar better.
[0037] Preferably, the clamping mechanism 10 includes a steering ball 1001, the outer surface of the steering ball 1001 is rotatably connected to the inner surface of the circular groove 9, and a fixing cylinder 1002 is fixedly connected to the outer surface of the steering ball 1001.
[0038] Preferably, a reverse plate 1003 is uniformly fixedly connected to the inner surface of the fixed cylinder 1002, a slide rod 1004 is slidably connected to the inner surface of the fixed cylinder 1002, and a bent rod 1005 is rotatably connected to the outer surface of the slide rod 1004.
[0039] Preferably, a curved plate 1006 is rotatably connected to the top of the bent rod 1005, and a fixed rod 1007 is rotatably connected to both the left and right sides of the curved plate 1006. A clamping plate 1008 is fixedly connected to the outer surface of the fixed rod 1007.
[0040] Preferably, the outer surface of the clamping plate 1008 is rotatably connected to an anti-slip ball 1009, the bottom of the fixed platform 1 is fixedly connected to a placement box 1010, the bottom of the placement box 1010 is rotatably connected to a rotating rod 1011, the bottom of the rotating rod 1011 is fixedly connected to a lifting plate 1012, and the top of the rotating rod 1011 is fixedly connected to a chassis 1013. The built-in lifting structure ensures air circulation inside the equipment, accelerating heat dissipation.
[0041] Preferably, the cutting mechanism 8 includes a cutting disc 801, the outer surface of the cutting disc 801 is rotatably connected to the inner surface of the transverse groove 7, and a side groove 802 is formed on the outer surface of the cutting disc 801.
[0042] Preferably, a connecting rod 803 is rotatably connected to the inner surface of the side groove 802, a cutting blade 804 is fixedly connected to the top of the connecting rod 803, and a drive disc 805 is fixedly connected to the bottom of the connecting rod 803. This design cuts burrs off the rubber sleeve, increases the processing functionality of the equipment, and improves the processing efficiency of the steering handle.
[0043] In use, rotate the steering balls 1001 on both sides of the top of the equipment inwards. The curved plates 1006 on both sides move closer to the center, fixing the handle to be processed in the middle of the two curved plates 1006. Then rotate the fixing rods 1007 on both sides, causing the clamping plates 1008 to move closer to the handle. The anti-slip balls 1009 on both sides move closer to the center, fixing the handle. Then, unfold the rubber sleeve that needs to be fitted onto the outside of the handle and fix it to the outside of the multiple suction cups 511. After unfolding the entire rubber sleeve, move it close to the outside of the handle until it completely covers the outside of the handle, then rotate inwards. Multiple claw levers 510 are moved, and the entire rubber sleeve gradually loosens and is fitted onto the outside of the steering handle. Then, the air outlet 502 is rotated, and multiple air outlets 503 at the front begin to blow air outward, accelerating the rubber sleeve to adhere to the outside of the steering handle. After processing, the steering handle is moved upward, driving the cutting disc 801 to start rotating. The cutting blade 804 at the front cuts the rough edges of the rubber sleeve. Then, the equipment is released, and the steering handle is moved into the placement box 1010. The square plate falls above the chassis 1013, driving the lifting plate 1012 to move up and down, accelerating air circulation and accelerating the rapid cooling of the square handle.
[0044] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.
Claims
1. A processing device for electric vehicle handlebars, characterized in that, Specifically, it includes: A fixed platform (1) is provided with a square groove (2) at its center. A damping plate (3) is rotatably connected to the inner surface of the square groove (2). A horizontal shaft (4) is rotatably connected to the inner surface of the square groove (2). A processing mechanism (5) is fixedly connected to the outer surface of the horizontal shaft (4). An inclined platform (6) is fixedly connected to the top of the fixed platform (1). A horizontal groove (7) is provided on the outer surface of the inclined platform (6). A cutting mechanism (8) is rotatably connected to the inner surface of the horizontal groove (7). A circular groove (9) is provided on the top of the fixed platform (1). A clamping mechanism (10) is rotatably connected to the inner surface of the circular groove (9). Support columns (11) are evenly fixedly connected to the bottom of the fixed platform (1). The processing mechanism (5) includes an arc frame (501), the outer surface of which is fixedly connected to the outer surface of the horizontal shaft (4), and an air outlet (502) is rotatably connected to the outer surface of the arc frame (501); a turntable (508) is rotatably connected to the outer surface of the arc frame (501). The outer surface of the air outlet duct (502) is uniformly provided with air outlets (503); The clamping mechanism (10) includes a steering ball (1001), the outer surface of which is rotatably connected to the inner surface of the circular groove (9), and a fixed cylinder (1002) is fixedly connected to the outer surface of the steering ball (1001). The cutting mechanism (8) includes a cutting disc (801); A fixed disk (509) is fixedly connected to the outer surface of the turntable (508), and claw rods (510) are uniformly fixedly connected to the outer surface of the fixed disk (509). There are six claw rods (510), and a suction cup (511) is rotatably connected to the outer surface of the claw rods (510). The rubber sleeve to be fitted onto the outside of the handlebar is flipped open and fixed to the outside of multiple suction cups (511). After the entire rubber sleeve is flipped open, it is brought close to the outside of the handlebar until it completely covers the outside of the handlebar. Then, multiple claw bars (510) are rotated inward, and the entire rubber sleeve is gradually loosened and fitted onto the outside of the handlebar. Then, the air outlet (502) is rotated, and multiple air outlets (503) in front start to blow air outward, accelerating the rubber sleeve to adhere to the outside of the handlebar. After processing, the handlebar is moved upward, and the cutting disc (801) is driven to start rotating. The cutting blade (804) in front cuts the rough edges of the rubber sleeve.
2. The processing device for an electric vehicle handlebar according to claim 1, characterized in that: The outer surface of the arc-shaped frame (501) is rotatably connected to a rotating plate (504), and ribbons (505) are uniformly fixedly connected to the outer surface of the rotating plate (504).
3. The processing device for an electric vehicle handlebar according to claim 1, characterized in that: The bottom of the arc frame (501) is rotatably connected to a rotating shaft (506), the outer surface of the rotating shaft (506) is rotatably connected to an arc rod (507), and the outer surface of the arc rod (507) is rotatably connected to a turntable (508).
4. The processing device for an electric vehicle handlebar according to claim 1, characterized in that: The inner surface of the fixed cylinder (1002) is uniformly fixedly connected with a reverse plate (1003), the inner surface of the fixed cylinder (1002) is slidably connected with a slide rod (1004), and the outer surface of the slide rod (1004) is rotatably connected with a bent rod (1005).
5. The processing device for an electric vehicle handlebar according to claim 4, characterized in that: The top of the bent rod (1005) is rotatably connected to a curved plate (1006), and fixed rods (1007) are rotatably connected to both the left and right sides of the curved plate (1006). A clamping plate (1008) is fixedly connected to the outer surface of the fixed rod (1007).
6. The processing device for an electric vehicle handlebar according to claim 5, characterized in that: The outer surface of the clamp (1008) is rotatably connected to an anti-slip ball (1009), the bottom of the fixed platform (1) is fixedly connected to a placement box (1010), the bottom of the placement box (1010) is rotatably connected to a rotating rod (1011), the bottom of the rotating rod (1011) is fixedly connected to a lifting plate (1012), and the top of the rotating rod (1011) is fixedly connected to a chassis (1013).
7. The processing device for an electric vehicle handlebar according to claim 1, characterized in that: The outer surface of the cutting disc (801) is rotatably connected to the inner surface of the transverse groove (7), and a side groove (802) is provided on the outer surface of the cutting disc (801).
8. The processing device for an electric vehicle handlebar according to claim 7, characterized in that: A connecting rod (803) is rotatably connected to the inner surface of the side groove (802). A cutting blade (804) is fixedly connected to the top of the connecting rod (803), and a drive disk (805) is fixedly connected to the bottom of the connecting rod (803).
Citation Information
Patent Citations
Dismounting auxiliary device for motorcycle production and machining
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Bicycle saddle or handle bar clamp - has split frame tube and cylindrical clamp actuated by handle
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