Thermal battery heating sheet automatic sheet separation and material removal device
Through the combination of magnetic suction splitting and blowing pipe, the problem of multiple pieces of vacuum suction chuck is solved, and the automatic piece of material removal of hot battery heating sheet is realized, which improves production efficiency.
Patent Information
- Application Number
- CN202310718222.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-16
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2043-06-16
AI Technical Summary
In the prior art, the vacuum suction cup sheet picking method is easy to absorb multiple heating sheets at one time, resulting in the inability to effectively realize automated production during the production process of the thermal battery, and a lot of manual operations are required.
A magnetic dispensing mechanism and a blowing pipe are used to form a gap when the heating sheet reaches a predetermined position using a magnetic dispensing device. The blowing pipe blows the heating sheet to separate the heating sheet, and the suctioning mechanism only absorbs the topmost heating sheet.
Automatic sharding processing of heating sheets is realized, manual intervention is avoided and production efficiency is improved.
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Figure CN116654632B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of thermal battery production, in particular to an automatic slicing and retrieving device for thermal battery heating sheets. Background Art
[0002] Thermal batteries are a type of disposable, highly reliable backup power source primarily used in aviation, aerospace, and other fields. A thermal battery primarily consists of a housing, a cover, terminals, and a stack activation system. The stack, the core component of a thermal battery, consists of several heater plates, current collectors, and a substrate. Heater plates are porous, breathable thin sheets, and multiple heater plates are often stacked during production for easy storage. In automated production, to avoid damaging the product, existing technology primarily uses vacuum suction cups for sheet removal. However, due to the light weight and excellent air permeability of the product, as well as adhesion between lightweight, thin components, vacuum suction cups can easily pick up multiple products at once, hindering product inspection and stacking. To address the problem of vacuum suction cups failing to separate multiple sheets, existing technologies primarily include three types: a contact vacuum suction cup combined with an upper and lower shaking mechanism; a vacuum suction cup combined with a brush; and a non-contact, traceless suction cup method. These three methods of material extraction can ensure that the product is not damaged during the extraction process, but none of them can effectively solve the problem of sucking multiple pieces at a time, resulting in many processes in the production process of heating sheets still being produced manually, which greatly hinders the automated production process of thermal batteries. Summary of the Invention
[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a device for automatically separating and removing heating plates of thermal battery heaters, which avoids the suction cup from sucking up multiple heating plates at one time and improves production efficiency.
[0004] The object of the present invention is achieved through the following technical solutions:
[0005] A device for automatically separating and removing heating sheets of a thermal battery heater comprises:
[0006] A bracket, wherein the bracket is provided with a receiving space, a mounting hole and a position-avoiding hole, wherein the receiving space is respectively connected to the mounting hole and the position-avoiding hole;
[0007] A material silo, the material silo being installed on one side of the bracket, the material silo being formed with a material distribution trough, the material distribution trough being communicated with the avoidance hole;
[0008] A lifting mechanism, comprising a lifting assembly and a top plate, wherein the lifting assembly is installed in the storage space, the top plate is located in the material distribution trough, and the top plate is connected to the power output end of the lifting assembly, and the lifting assembly is used to drive the top plate to move in the material distribution trough to lift the heating plate to a predetermined position in the silo;
[0009] A magnetic separation mechanism, comprising a magnetic separator and an air blow pipe, both of which are mounted on the hopper, with the air port of the air blow pipe facing into the material separation trough, and both the air port of the air blow pipe and the magnetic separator being arranged corresponding to the predetermined position;
[0010] a film suction mechanism, the film suction mechanism being arranged above the material distribution trough;
[0011] When the heating sheet moves to the predetermined position, the magnetic spreader magnetically attracts the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed at the predetermined position, so that a preset gap exists between the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed. When the sheet suction mechanism adsorbs the heating sheet to be adsorbed, the air blowing pipe blows air toward the preset gap to separate the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed.
[0012] In one embodiment, the lifting assembly includes a driving member, a driving gear and a gear condition. The driving member is installed in the storage space, the driving gear is installed on the power shaft of the driving member, the driving gear is engaged with the gear condition for transmission, the driving member drives the gear condition to pass through the mounting hole and the avoidance hole respectively, and the top plate is fixedly connected to one end of the gear condition.
[0013] In one embodiment, the top plate is fixedly welded to the end of the gear member.
[0014] In one embodiment, the bracket includes a first support plate, a second support plate and a plurality of connecting columns, the first support plate and the second support plate are arranged in parallel, the two ends of each connecting column are respectively connected to the first support plate and the second support plate, the plurality of connecting columns are arranged parallel to each other, the mounting hole is opened in the first support plate, and the avoidance hole is opened in the second support plate.
[0015] In one embodiment, the magnetic separator includes a horizontal adjustment bracket, an upper and lower adjustment bracket and a permanent magnet. The horizontal adjustment bracket is installed on the silo, the upper and lower adjustment brackets are connected to the horizontal adjustment bracket, the permanent magnet is connected to the upper and lower adjustment brackets, and the permanent magnet abuts against the outer wall of the silo.
[0016] In one embodiment, the magnetic divider further includes a first locking piece, the horizontal adjustment bracket is provided with a transverse waist-shaped hole, the hopper is provided with a first screw hole, and the first locking piece is respectively passed through the transverse waist-shaped hole and the first screw hole.
[0017] In one embodiment, the magnetic divider further includes a second locking piece, the upper and lower adjustment brackets are provided with a longitudinal waist-shaped hole, the horizontal adjustment bracket is provided with a second screw hole, and the second locking piece is respectively passed through the longitudinal waist-shaped hole and the second screw hole.
[0018] In one embodiment, the silo includes an outer bracket and a silo body, the outer bracket is installed on the bracket, the silo body is detachably connected to the bracket and the outer bracket respectively, the first screw hole is opened on the outer bracket, the outer bracket is screwed to the horizontal adjustment bracket, and the permanent magnet is in contact with the outer peripheral wall of the silo body.
[0019] In one embodiment, the silo body includes a barrel and a baffle rod, the baffle rod is installed on the barrel, the barrel is detachably connected to the bracket and the outer bracket respectively, and the outer peripheral wall of the barrel abuts against the permanent magnet.
[0020] In one embodiment, the suction mechanism includes a lifting drive, a suction cup and a mounting frame, the mounting frame is spaced apart from the bracket, the lifting drive is fixedly connected to the mounting frame, the suction cup is connected to the power output end of the lifting drive, and the suction cup is arranged above the silo.
[0021] Compared with the prior art, the present invention has at least the following advantages:
[0022] The above-mentioned automatic slicing and material-removing device for thermal battery heating plates, multiple heating plates are placed in the slicing trough and abut against the surface of the top plate, and the jacking assembly drives the top plate to move in the slicing trough, that is, multiple heating plates move in the slicing trough. When the multiple heating plates move to the predetermined position of the hopper, since the heating plates are magnetic, a preset gap is formed between the topmost heating plate and the adjacent heating plates under the magnetic attraction of the magnetic spreader. At this time, the plate suction mechanism adsorbs the topmost heating plate, and then the air blower blows air towards the preset gap, so that the preset gap between the two heating plates is expanded, ensuring that the plate suction mechanism only adsorbs the topmost heating plate to proceed to the next process, avoiding manual participation in the slicing of the heating plates, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 This is a schematic structural diagram of an automatic separating and retrieving device for thermal battery heating sheets according to an embodiment of the present invention;
[0025] Figure 2 for Figure 1 Another structural schematic diagram of the automatic slicing and retrieving device for thermal battery heating sheets shown;
[0026] Figure 3 for Figure 1 Another structural schematic diagram of the automatic slicing and retrieving device for thermal battery heating sheets shown;
[0027] Figure 4 for Figure 1 The schematic diagram of the structure of the magnetic separator of the automatic separating and picking device of the thermal battery heating sheet is shown;
[0028] Figure 5 for Figure 1 The structure diagram of the hopper body of the automatic slicing and retrieval device for thermal battery heating sheets is shown. DETAILED DESCRIPTION
[0029] To facilitate understanding of the present invention, the present invention will be described more fully below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present disclosure.
[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0032] The present application provides a device for automatically separating and taking out thermal battery heating sheets, comprising a bracket, a material bin, a lifting mechanism, a magnetic separation mechanism and a sheet suction mechanism, wherein the bracket is provided with a storage space, a mounting hole and a position-avoiding hole, the storage space is respectively connected with the mounting hole and the position-avoiding hole; the material bin is installed on one side of the bracket, the material bin is formed with a material separation trough, the material separation trough is connected with the position-avoiding hole; the lifting mechanism comprises a lifting component and a top plate, the lifting component is installed in the storage space, and the top plate is located at the separation In the material trough, the top plate is connected to the power output end of the jacking assembly, and the jacking assembly is used to drive the top plate to move in the material distribution trough to lift the heating plate to the predetermined position of the material bin; the magnetic separation mechanism includes a magnetic separator and an air blow pipe, and the magnetic separator and the air blow pipe are both installed in the material bin, and the air port of the air blow pipe faces the material distribution trough, and the air port of the air blow pipe and the magnetic separator are both set corresponding to the predetermined position; the sheet suction mechanism is arranged above the material distribution trough.
[0033] When the heating sheet moves to the predetermined position, the magnetic spreader magnetically attracts the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed at the predetermined position, so that a preset gap exists between the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed. When the sheet suction mechanism adsorbs the heating sheet to be adsorbed, the air blowing pipe blows air toward the preset gap to separate the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed.
[0034] The above-mentioned automatic slicing and material-removing device for thermal battery heating plates, multiple heating plates are placed in the slicing trough and abut against the surface of the top plate, and the jacking assembly drives the top plate to move in the slicing trough, that is, multiple heating plates move in the slicing trough. When the multiple heating plates move to the predetermined position of the hopper, since the heating plates are magnetic, a preset gap is formed between the topmost heating plate and the adjacent heating plates under the magnetic attraction of the magnetic spreader. At this time, the plate suction mechanism adsorbs the topmost heating plate, and then the air blower blows air towards the preset gap, so that the preset gap between the two heating plates is expanded, ensuring that the plate suction mechanism only adsorbs the topmost heating plate to proceed to the next process, avoiding manual participation in the slicing process of the heating plates, and improving production efficiency.
[0035] To better understand the technical solutions and beneficial effects of the present application, the present application is further described in detail below with reference to specific embodiments:
[0036] like Figure 1 and Figure 2 As shown, an automatic sheet-cutting and material-removing device 10 for thermal battery heating plates of one embodiment includes a bracket 100, a material bin 200, a lifting mechanism 300, a magnetic sheet-cutting mechanism 400 and a sheet-sucking mechanism 500. The bracket 100 is provided with a storage space 110, a mounting hole and an avoidance hole. The storage space 110 is respectively connected to the mounting hole and the avoidance hole. The material bin 200 is installed on one side of the bracket 100. The material bin 200 is formed with a material dividing trough 210, which is connected to the avoidance hole. The material dividing trough 210 is used to place the heating plate group. Furthermore, the jacking mechanism 300 includes a jacking assembly 320 and a top plate 310. The jacking assembly 320 is installed in the storage space 110, and the top plate 310 is located in the distribution trough 210. The top plate 310 is connected to the power output end of the jacking assembly 320. The jacking assembly 320 is used to drive the top plate 310 to move in the distribution trough 210 to lift the heating plate to the predetermined position of the silo 200, that is, the heating plate group is in contact with the top plate 310, and when the top plate 310 rises, it drives the heating plate group to rise to the predetermined position of the silo 200.
[0037] like Figure 2 As shown, further, the magnetic separation mechanism 400 includes a magnetic separator 410 and an air blow pipe 420, both of which are installed in the silo 200, and the air blow port of the air blow pipe 420 faces the material separation trough 210, and the air blow port of the air blow pipe 420 and the magnetic separator 410 are both arranged corresponding to the predetermined position, and the sheet suction mechanism 500 is arranged above the material separation trough 210 to absorb the topmost heating sheet to be adsorbed to the next station. It can be understood that one end of the air blow pipe 420 is connected to the air blow device so that when the heating sheet reaches the predetermined position, the air blow device works to blow air.
[0038] Furthermore, when the heating sheet moves to the predetermined position, the magnetic spreader 410 magnetically attracts the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed at the predetermined position, so that a preset gap exists between the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed. When the sheet suction mechanism 500 adsorbs the heating sheet to be adsorbed, the air blowing pipe 420 blows air toward the preset gap to separate the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed.
[0039] In this embodiment, the magnetic conductivity of the magnetic spreader 410 is utilized to separate the two heating plates that have reached the predetermined position by a certain gap. At this time, the plate suction mechanism 500 descends and adsorbs the topmost heating plate to be adsorbed, and then the air blowing pipe 420 blows air toward the preset gap, so that the gap between the heating plate to be adsorbed and the heating plates adjacent to the heating plate to be adsorbed is further expanded, thereby preventing the plate suction mechanism 500 from adsorbing and taking away two or even more heating plates during adsorption, and ensuring that the plate suction mechanism 500 only adsorbs the topmost heating plate at the predetermined position. This avoids the need for manual participation in separating the heating plates in subsequent processes, thereby improving production efficiency.
[0040] The above-mentioned thermal battery heating plate automatic slicing and material-removing device 10, multiple heating plates are placed in the slicing trough 210 and abut against the surface of the top plate 310, and the lifting assembly 320 drives the top plate 310 to move in the slicing trough 210, that is, multiple heating plates move in the slicing trough 210. When the multiple heating plates move to the predetermined position of the hopper 200, since the heating plates are magnetic, a preset gap is formed between the topmost heating plate and the adjacent heating plates under the magnetic attraction of the magnetic spreader 410. At this time, the plate suction mechanism 500 adsorbs the topmost heating plate, and then the blowing pipe 420 blows air toward the preset gap, so that the preset gap between the two heating plates is expanded, ensuring that the plate suction mechanism 500 only adsorbs the topmost heating plate to proceed to the next process, avoiding manual participation in the slicing process of the heating plates, and improving production efficiency.
[0041] like Figure 2 As shown, in one embodiment, the lifting assembly 320 includes a driving member 321, a driving gear (not shown) and a gear condition 322, the driving member 321 is installed in the storage space 110, the driving gear is installed on the power shaft of the driving member 321, the driving gear is engaged with the gear condition 322 for transmission, the driving member 321 drives the gear condition 322 to pass through the mounting hole and the avoidance hole respectively, and the top plate 310 is fixedly connected to one end of the gear condition 322.
[0042] It is understood that the drive gear is mounted on the power shaft of the driver 321, and the drive gear meshes with the gear section 322. Thus, under the drive of the driver 321, the gear section 322 can move up and down, driving the top plate 310 fixed to one end of the gear section 322 to move up and down, and the heating plate group abutting the surface of the top plate 310 also moves up and down. Specifically, when the driver 321 drives the gear section 322 upward, the heating plate group is driven to rise to a predetermined position within the material distribution trough 210. At this time, the driver 321 stops operating, and the topmost heating plate and the adjacent heating plate are just within the range of the magnetic spreader 410, creating a gap between the two heating plates. Furthermore, after all processes are completed, the gear section 322 is driven by the driver 321 to return to its initial position, and the next batch of heating plate groups is separated. In this embodiment, the driver 321 can be a motor or a cylinder.
[0043] In order to more accurately position the heating plate group at the predetermined position, such as Figure 2 As shown, in one embodiment, the lifting assembly 320 further includes a limit sensor assembly 323 , which is installed on both sides of the silo 200 , and the limit sensor assembly 323 is electrically connected to the control end of the driving member 321 . When the device begins operation, the driver 321 drives the gear member 322 upward, causing the top plate 310 to move upward as well. The heater plate assembly, which is in contact with the top plate 310, also moves upward. When the heater plate assembly reaches a predetermined position, i.e., the horizontal position of the limit sensor assembly 323, the signal from the limit sensor assembly 323 is blocked by the heater plate. The limit sensor assembly 323 releases a signal, causing the driver 321 to stop moving. The heater plate assembly is now in the predetermined position. Under the magnetic influence of the magnetic spreader, a predetermined gap is created between the topmost heater plate to be adsorbed and the adjacent heater plate. The suction mechanism 500 then adsorbs the topmost heater plate to be adsorbed, while the air blower 420 blows air into the predetermined gap, ensuring that the suction mechanism 500 only adsorbs the topmost heater plate to be adsorbed. In this embodiment, the limit sensor assembly 323 can be two infrared sensors, each of which is disposed on the hopper 200.
[0044] Furthermore, the rack member 322 has a certain length, and the rack member 322 moves up and down under the drive of the driving member 321. However, if the rack member 322 moves up or down without limit, the structure of the entire device will be relatively complicated and not conducive to operation. In order to solve the problem that the device structure is complicated and not conducive to operation, as Figure 3As shown, in one embodiment, the lifting assembly 320 further includes a sensor 324, a first sensor 325 and a second sensor 326. A mounting post is provided on the other side of the bracket 100. The first sensor 325 and the second sensor 326 are spaced apart on the mounting post. The sensor 324 is connected to the gear condition 322. The first sensor 325 and the second sensor 326 are both electrically connected to the control end of the driving member 321. When the heating plates in the feed trough 210 are all adsorbed to the next station by the suction mechanism 500, the sensor 324 moves. When the gear condition 322 reaches the horizontal position of the first sensor 325, the gear condition 322 has the maximum movement stroke. The first sensor 325 releases a signal to the driving member 321, and the driving member 321 drives the gear condition 322 to reset, that is, the gear condition 322 moves downward until the sensing piece 324 moves to the horizontal position of the second sensor 326. At this time, the gear condition 322 returns to the initial position and stops moving. At this time, the next batch of heating plates can be filled in the material dividing trough 210, and a new dividing operation is performed, forming an assembly line operation and improving production efficiency.
[0045] like Figure 2 As shown, in one embodiment, the top plate 310 is fixedly welded to the end of the rack member 322, so that the rack member 322 and the top plate 310 can move up and down under the drive of the driving member 321, thereby driving the heating plate group in the distribution trough 210 to move. It is understood that the connection method between the top plate 310 and the rack member 322 can also be other existing connection methods such as bonding or screwing.
[0046] like Figure 2 As shown, in one embodiment, the bracket 100 includes a first support plate 120, a second support plate 130 and a plurality of connecting columns 140, the first support plate 120 and the second support plate 130 are arranged in parallel, and the two ends of each of the connecting columns 140 are respectively connected to the first support plate 120 and the second support plate 130, and the plurality of connecting columns 140 are arranged parallel to each other, the mounting hole is opened in the first support plate 120, and the avoidance hole is opened in the second support plate 130.
[0047] It can be understood that the first support plate 120 and the second support plate 130 are arranged in parallel, and the two ends of each connecting column 140 are respectively connected to the first support plate 120 and the second support plate 130, and multiple connecting columns 140 are arranged parallel to each other, so that the first support plate 120, the second support plate 130 and the multiple connecting columns 140 form a storage space 110, and the driving member 321 is installed in the storage space 110 and connected to the first support plate 120 and the second support plate 130. The gear conditions 322 are respectively penetrated through the mounting holes and the avoidance holes. Under the drive of the driving member 321, the gear conditions 322 move upward along the avoidance holes and the mounting holes to lift the heating plate group to a predetermined position.
[0048] like Figure 3 and Figure 4 As shown, in one embodiment, the magnetic separator 410 includes a horizontal adjustment bracket 411, an upper and lower adjustment bracket 412 and a permanent magnet 413, the horizontal adjustment bracket 411 is installed on the silo 200, the upper and lower adjustment brackets 412 are connected to the horizontal adjustment bracket 411, the permanent magnet 413 is connected to the upper and lower adjustment brackets 412, and the permanent magnet 413 abuts against the outer wall of the silo 200.
[0049] It can be understood that the horizontal adjustment bracket 411 is installed on the silo 200, and the upper and lower adjustment brackets 412 are connected to the horizontal adjustment bracket 411. When the silo 200 is used for different types and sizes of heating plates, the silo 200 can be replaced according to the type and size of the heating plate, that is, the horizontal adjustment bracket 411 can be detachably installed on the silo 200 to adapt to the type and size of the silo 200. Furthermore, the upper and lower adjustment brackets 412 can adjust the position of the upper and lower permanent magnets 413 to more accurately abut the outer peripheral wall of the silo 200. Furthermore, the permanent magnets 413 abut the outer peripheral wall of the silo 200, while generating a magnetic field effect on the material distribution trough 210 of the silo 200, prevent the permanent magnets 413 from directly abutting the heating plate. The heating plate is generally a thin product with low structural strength, which prevents damage to the heating plate and improves product yield. In this embodiment, the permanent magnets 413 can also be other existing magnetic structures such as electromagnets.
[0050] like Figure 3 and Figure 4 As shown, in one embodiment, the magnetic spreader 410 further includes a first locking member (not shown), the horizontal adjustment bracket 411 is provided with a transverse waist-shaped hole 4111, and the silo 200 is provided with a first screw hole 221. The first locking member is respectively inserted through the transverse waist-shaped hole 4111 and the first screw hole 221. It is understood that the transverse waist-shaped hole 4111 of the horizontal adjustment bracket 411 is adapted to the first screw hole 221 of the silo 200, and the first locking member is respectively inserted through the transverse waist-shaped hole 4111 and the first screw hole 221 to install the horizontal adjustment bracket 411 on the silo 200. Furthermore, the silo 200 can be provided with multiple first screw holes 221, which are spaced apart vertically along the peripheral wall of the silo 200, so that the installation position of the horizontal adjustment bracket 411 can be adjusted to accommodate heating plates of different models and sizes, thereby improving the adaptability of the device. In this embodiment, the first locking member may be a screw or a bolt.
[0051] like Figure 3 and Figure 4As shown, in one embodiment, the magnetic spreader 410 further includes a second locking member (not shown), the upper and lower adjustment brackets 412 are provided with a longitudinal waist-shaped hole 4121, the horizontal adjustment bracket 411 is provided with a second screw hole 4112, and the second locking member is respectively inserted through the longitudinal waist-shaped hole 4121 and the second screw hole 4112. It can be understood that the upper and lower adjustment brackets 412 are provided with a longitudinal waist-shaped hole 4121, and the horizontal adjustment bracket 411 is provided with a second screw hole 4112, and the longitudinal waist-shaped hole 4121 is adapted to the second screw hole 4112, and the upper and lower adjustment brackets 412 are installed on the horizontal adjustment bracket 411 by inserting the second locking member through the longitudinal waist-shaped hole 4121 and the second screw hole 4112 respectively. Furthermore, the upper and lower adjustment brackets 412 can be positioned in the vertical direction so that the permanent magnets 413 can be accurately set corresponding to the predetermined position, ensuring that the permanent magnets 413 can produce a magnetic effect on the heating plate group that reaches the predetermined position, so that a gap is generated between two adjacent heating plates.
[0052] like Figure 3 As shown, in one embodiment, the silo 200 includes an outer bracket 220 and a silo body 230, the outer bracket 220 is installed on the bracket 100, and the silo body 230 is detachably connected to the bracket 100 and the outer bracket 220 respectively, the first screw hole 221 is opened on the outer bracket 220, the outer bracket 220 is screwed to the horizontal adjustment bracket 411, and the permanent magnet 413 is in contact with the outer peripheral wall of the silo body 230.
[0053] It can be understood that the outer bracket 220 is installed above the bracket 100, and the first screw hole 221 is opened on the outer bracket 220, that is, the outer bracket 220 is screwed to the horizontal adjustment bracket 411, and the silo body 230 is detachably connected to the bracket 100 and the outer bracket 220 respectively. When using heating plates of different models and sizes, the silo body 230 can be replaced to match the model and size of the heating plate. Furthermore, in order to make the replacement operation of the silo body 230 more convenient, in this embodiment, the silo body 230 is provided with a threaded hole, and the outer bracket 220 and the bracket 100 are respectively provided with mounting holes corresponding to the silo body 230, and the silo body 230 is installed and fixed by screws and nuts.
[0054] like Figure 5As shown, in one embodiment, the silo body 230 includes a barrel 231 and a baffle 232. The baffle 232 is mounted on the barrel 231. The barrel 231 is detachably connected to the bracket 100 and the outer bracket 220, respectively. The outer peripheral wall of the barrel 231 abuts against the permanent magnet 413. Furthermore, the barrel is provided with a plug hole, and one end of the baffle is inserted into the plug hole and plugged into the barrel, making the baffle and barrel detachable. At the same time, the baffle is easily disassembled and replaced to accommodate baffles of different diameters.
[0055] Furthermore, the barrel 231 is detachably connected to the bracket 100 and the outer bracket 220. When using heaters of different sizes, the barrel 231 can be replaced quickly and easily. To facilitate manual placement of the heater assembly onto the barrel 231, the sidewall of the barrel 231 is further formed with an exposed notch that communicates with the feed trough. A retaining rod 232 is positioned within the exposed notch and connected to the barrel 231. The heater assembly can be placed along the gap between the barrel 231 and the retaining rod 232. When the heater assembly is placed within the feed trough 210 of the barrel 231, the retaining rod 232 blocks the heater assembly, preventing it from falling out of the feed trough 210 during movement.
[0056] like Figure 1 As shown, in one embodiment, the suction mechanism 500 includes a lifting drive member 510, a suction cup 520 and a mounting frame 530, the mounting frame 530 is spaced apart from the bracket 100, the lifting drive member 510 is fixedly connected to the mounting frame 530, the suction cup 520 is connected to the power output end of the lifting drive member 510, and the suction cup 520 is arranged above the silo 200.
[0057] It is understood that the lifting drive 510 is mounted on the mounting frame 530, and the power output end of the lifting drive 510 is connected to the suction cup 520. When the heating plate group reaches a predetermined position, the lifting drive 510 drives the suction cup 520 to descend and absorb the heating plate to be absorbed. At this time, a predetermined gap exists between the heating plate to be absorbed and its adjacent heating plate, and the air blow pipe 420 blows air into the predetermined gap, thereby expanding the predetermined gap range and ensuring that the suction cup 520 absorbs only the topmost heating plate to be absorbed. In this embodiment, the lifting drive 510 can be a motor or a cylinder.
[0058] Furthermore, in order to prevent the suction cup 520 from damaging the heating plate, the suction cup 520 adopts a non-contact Bernoulli suction cup 520. When sucking the plate, a high-speed airflow is used to generate a low-pressure area, thereby generating suction between the suction cup 520 and the heating plate, adsorbing the heating plate to the bottom of the suction cup 520, and avoiding damage to the heating plate. In order to facilitate the operation of the next process, a horizontal drive member can be further provided on the mounting frame 530. The power output of the horizontal drive member is connected to the lifting drive member 510. After the suction cup 520 is adsorbed to the heating plate, the lifting drive member 510 drives the suction cup 520 to move upward. At this time, the horizontal drive member drives the lifting drive member 510 to move horizontally. When it moves horizontally to above the next workstation, the lifting drive member 510 drives the suction cup 520 to move downward and drives the suction cup 520 to stop adsorption. After the heating plate is placed on the next workstation, the horizontal drive member and the lifting drive member 510 drive the suction cup 520 to reset. In this embodiment, the horizontal drive member can be a motor or a cylinder.
[0059] Compared with the prior art, the present invention has at least the following advantages:
[0060] The above-mentioned automatic slicing and material-removing device for thermal battery heating plates, multiple heating plates are placed in the slicing trough and abut against the surface of the top plate, and the jacking assembly drives the top plate to move in the slicing trough, that is, multiple heating plates move in the slicing trough. When the multiple heating plates move to the predetermined position of the hopper, since the heating plates are magnetic, a preset gap is formed between the topmost heating plate and the adjacent heating plates under the magnetic attraction of the magnetic spreader. At this time, the plate suction mechanism adsorbs the topmost heating plate, and then the air blower blows air towards the preset gap, so that the preset gap between the two heating plates is expanded, ensuring that the plate suction mechanism only adsorbs the topmost heating plate to proceed to the next process, avoiding manual participation in the slicing process of the heating plates, and improving production efficiency.
[0061] The above-described embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the patent for this invention shall be determined by the appended claims.
Claims
1. An automatic slicing and retrieving device for thermal battery heating sheets, characterized in that: include: A bracket, wherein the bracket is provided with a receiving space, a mounting hole and a position-avoiding hole, wherein the receiving space is respectively connected to the mounting hole and the position-avoiding hole; A material silo, the material silo being installed on one side of the bracket, the material silo being formed with a material distribution trough, the material distribution trough being communicated with the avoidance hole; A lifting mechanism, comprising a lifting assembly and a top plate, wherein the lifting assembly is installed in the storage space, the top plate is located in the material distribution trough, and the top plate is connected to the power output end of the lifting assembly, and the lifting assembly is used to drive the top plate to move in the material distribution trough to lift the heating plate to a predetermined position in the silo; A magnetic separation mechanism, comprising a magnetic separator and an air blow pipe, both of which are mounted on the hopper, with the air port of the air blow pipe facing into the material separation trough, and both the air port of the air blow pipe and the magnetic separator being arranged corresponding to the predetermined position; a film suction mechanism, the film suction mechanism being arranged above the material distribution trough; When the heating sheet moves to the predetermined position, the magnetic separator magnetically attracts the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed, so that a preset gap exists between the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed. When the sheet suction mechanism adsorbs the heating sheet to be adsorbed, the air blowing pipe blows air toward the preset gap to separate the heating sheet to be adsorbed and the heating sheet adjacent to the heating sheet to be adsorbed. Wherein, the magnetic spreader includes a horizontal adjustment bracket, an upper and lower adjustment bracket and a permanent magnet, the horizontal adjustment bracket is installed on the hopper, the upper and lower adjustment brackets are connected to the horizontal adjustment bracket, the permanent magnet is connected to the upper and lower adjustment brackets, and the permanent magnet abuts against the outer peripheral wall of the hopper; the magnetic spreader also includes a first locking member and a second locking member, the horizontal adjustment bracket is provided with a transverse waist-shaped hole, the hopper is provided with a first screw hole, the first locking member is respectively passed through the transverse waist-shaped hole and the first screw hole, the upper and lower adjustment brackets are provided with a longitudinal waist-shaped hole, the horizontal adjustment bracket is provided with a second screw hole, and the second locking member is respectively passed through the longitudinal waist-shaped hole and the second screw hole; The silo includes an outer bracket and a silo body, the outer bracket is installed on the bracket, the silo body is detachably connected to the bracket and the outer bracket respectively, the first screw hole is opened on the outer bracket, the outer bracket is screwed to the horizontal adjustment bracket, and the permanent magnet is in contact with the outer peripheral wall of the silo body.
2. The automatic separating and removing device for thermal battery heating sheets according to claim 1 is characterized in that: The lifting assembly includes a driving member, a driving gear and a gear condition. The driving member is installed in the storage space, the driving gear is installed on the power shaft of the driving member, the driving gear is meshed with the gear condition for transmission, and the driving member drives the gear condition to pass through the mounting hole and the avoidance hole respectively, and the top plate is fixedly connected to one end of the gear condition.
3. The automatic slicing and retrieving device for thermal battery heating sheets according to claim 1, characterized in that: The top plate is fixedly welded to the end of the gear condition.
4. The automatic separating and removing device for thermal battery heating sheets according to claim 1, characterized in that: The bracket includes a first support plate, a second support plate and a plurality of connecting columns. The first support plate and the second support plate are arranged in parallel. The two ends of each connecting column are respectively connected to the first support plate and the second support plate. The plurality of connecting columns are arranged parallel to each other. The mounting hole is opened on the first support plate, and the avoidance hole is opened on the second support plate.
5. The automatic separating and removing device for thermal battery heating sheets according to claim 1, characterized in that: The silo body includes a barrel and a baffle rod, the baffle rod is installed on the barrel, the barrel is detachably connected to the bracket and the outer bracket respectively, and the outer peripheral wall of the barrel abuts against the permanent magnet.
6. The automatic separating and removing device for thermal battery heating sheets according to claim 1, characterized in that: The suction mechanism includes a lifting drive, a suction cup and a mounting frame. The mounting frame is spaced apart from the bracket. The lifting drive is fixedly connected to the mounting frame. The suction cup is connected to the power output end of the lifting drive. The suction cup is arranged above the silo.
Citation Information
Patent Citations
Automatic separating and taking device for thermal battery heating sheets
CN220351105U